accessories - steinel · 2016. 4. 22. · din iso 10 242 clamping sockets material: 1.0503 (c 45)...

10.2015

Accessories

� Carrying elements

� Clamping sockets, wobblers

� Magnets

� Screws and dowel pins

� Gauge strips and foil tapes

� Casting resins, model resins

� Locking agents, adhesives, lubricants

� Lubricants, e.g. high-performance oil and grease

10.2015

Accessories

SZ 9013 Page 6.25 SZ 9020 Page 6.25 SZ 9014 Page 6.25 SZ 9740 Page 6.26 SZ 9741 Page 6.27 SZ 9742 Page 6.27


SZ 7900 Page 6.20 SZ 7905 Page 6.21 SZ 9503 Page 6.22 SZ 9511/2/4 Page 6.23 SZ 9515 Page 6.23 SZ 9850 Page 6.24

SZ 4516 Page 6.16 SZ 8530 Page 6.16 SZ 9335 Page 6.17 SZ 9336/7 Page 6.17 SZ 8510/15 Page 6.18 SZ 8512 Page 6.19




6.02

10.2015

Accessories

SZ 9620/21/22 P. 6.31 SZ 9800 Page 6.32 SZ 9810 Page 6.32

SZ 9743 Page 6.27 SZ 9717 Page 6.27 SZ 9744 Page 6.27 SZ 9603/06 Page 6.29 SZ 9601 Page 6.29 SZ 9704 Page 6.29

6.03

10.2015

d1f9 d3 d5 d6l l1 l2 l3 t

20 68 50 9 58 40 18 12 9 20 x 06825 83 65 9 63 45 18 16 9 25 x 08332 98 80 9 79 56 23 16 9 32 x 09840 123 105 9 93 70 23 26 9 40 x 123

d d1f9 l l1 l2 l3 l4 SW

M 16 x 1.5 20 58 40 18 12 4 17 16 x 20M 16 x 1.5 25 68 45 23 16 6 21 16 x 25M 20 x 1.5 25 68 45 23 16 6 21 20 x 25M 20 x 1.5 32 79 56 23 16 6 27 20 x 32M 24 x 1.5 32 79 56 23 16 6 27 24 x 32M 24 x 1.5 40 93 70 23 26 12 36 24 x 40M 27 x 2 40 93 70 23 26 12 36 27 x 40M 30 x 2 40 93 70 23 26 12 36 30 x 40M 30 x 2 50 108 80 28 26 12 41 30 x 50M 42 x 3 65 128 100 28 26 12 55 42 x 65

Clamping sockets SZ 4035, SZ 4080

DIN ISO 10 242

Clamping sockets

Material: 1.0503 (C 45)

Clamping sockets with thread are used for tightening the die set upper plate with the press ram. The plug diameters are in accordance with the standardised press puncher ram holes. They are suitable for all STEINEL die sets with thread in the upper plate.

Order example: Clamping sockets SZ 4035d = M 42 x 3, d1 = 65 mmAddition 42 x 65Order number SZ 4035.42 x 65

DIN 9859, ISO 10242

Clamping sockets

Material: 1.0503 (C 45)

Clamping sockets with flange are screwed onto the die set upper plate and achieve more favourable guide rates with a large stroke, due to the use of longer guide pillars.

Order example: Clamping sockets with flange SZ 4080d1 = 20, d3 = 68 mmAddition 20 x 068Order number SZ 4080.20 x 068

6.04

Order number SZ 4035.


Add size toorder number


10.2015

d1 d2 d3 d5 d6 l1 l2 l3 t

68 32 25 50 9 13 18 6.5 9 068 x 32 83 48 32 65 9 19 18 9.5 9 083 x 48 98 48 32 80 9 19 23 9.5 9 098 x 48

123 48 32 105 9 19 23 9.5 9 123 x 48

d d2 d3 l l1 l2 l3 SW

M 16 x 1.5 32 25 48 13 25 6.5 36 16 x 32M 20 x 1.5 48 32 65 19 34 9.5 50 20 x 48M 24 x 1.5 48 32 69 19 38 9.5 50 24 x 48M 30 x 2 48 32 75 19 42 9.5 60 30 x 48

Wobblers SZ 4125, SZ 4129

Wobblers with thread

Material: 1.0503 (C 45)

Wobblers with thread are suitable for STEINEL die sets with thread in the upper plate. Suitable receiving chuck: SZ 4160 und SZ 4161.

Order example: Wobblers with thread SZ 4125d = M 30 x 2, d2 = 48 mmAddition 30 x 48Order number SZ 4125.30 x 48

Wobblers with flange

Material: 1.0503 (C 45)

Wobblers with flange are screwed onto the die set upper plate. Suitable receiving chuck: SZ 4160 and SZ 4161.

Order example: Wobblers with flange SZ 4129d1 = 68, d2 = 32 mmAddition 068 x 32Order number SZ 4129.068 x 32

6.05





10.2015

d1 d2 d3 d4l l1 l2 s1 s2

40 33 26 56 105 80 25 13 7 40 x 3350 49 33 80 120 90 30 19 10 50 x 4960 49 33 80 130 100 30 19 10 60 x 49

d1f9 d2 d3 d4l l1 l2 l3 s1 s2

25 33 26 56 70 45 25 16 13 7 25 x 3332 49 33 80 86 56 30 16 19 10 32 x 4940 49 33 80 100 70 30 26 19 10 40 x 49

Receiving chucks SZ 4160, SZ 4161

Receiving chucks for wobblers

Material: 1.0503 (C 45)

The receiving chuck is used together with a wobbler for a loose assembly of the upper plate of a pillar guidance tool with the press ram. The plug diameters are in accordance with the standardised press plunger ram holes. They are suitable for all STEINEL wobblers.

Order example: Receiving chucks for wobblers SZ 4160d1 = 32, d2 = 49 mmAddition 32 x 49Order number SZ 4160.32 x 49

Unworked receiving chucks

Material: 1.0503 (C 45)

Unworked receiving chucks are provided with centring and can be re-turned on a turn-ing lathe to any plug diameter for abnormal ram bores. They are suitable for all STEINEL wobblers.

Order example: Unworked receiving chucks SZ 4161d1 = 40, d2 = 33 mmAddition 40 x 33Order number SZ 4161.40 x 33



6.06



10.2015

DIN 580

Eye-bolts

Material: Steel 1.141 (C 15-E)

Note: Transverse use of the eye-bolt is not permit-ted. Specified load capacities (F1/F2) are only applicable for the eye-bolt

Attention: Completely screw in the eye-bolt. The contact surface of the eye-bolt must be completely on the counterpart.

Order example: Eyebolt SZ 4381d1 = M 12Addition 12Order number SZ 4381.12

F1 *F2d1 in kg in kg d2 d3 d4 l h k

M 8 140 100 20 36 20 13 36 8 08M 10 230 170 25 45 25 17 45 10 10M 12 340 240 30 54 30 20.5 53 12 12M 16 700 500 35 63 35 27 62 14 16M 20 1200 860 40 72 40 30 71 16 20M 24 1800 1290 50 90 50 36 90 20 24

Carrying element SZ 4381


6.07


* The load capacity F2 is applicable for two eye-bolts together.

10.2015 6.08

M Carrying load in kg A B C D E G K L n S

M 8 400 34 11 8.5 25 25 28 47 12 6 16 08M 10 400 34 11 8.5 25 25 28 47 15 6 15 10M 12 750 42 13 10 30 30 34 56 18 8 18 12M 16 1500 49 15 14 35 35 40 65 24 10 22 16M 20 2300 57 17 16 40 40 50 75 30 12 27.5 20M 24 3200 69 21 19 48 48 60 90 36 14 33 24M 30 4500 86 26 24 60 60 75 112 45 17 41.5 30

Rotatable eye-bolts with key, hexagon shape Material: 1.6541 forged, high-tensile quenched and tempered. 100 % electromagnetic crack test-ing in accordance with DIN 5691, EN 1677

Identification: Distinct load capacity specification for the unfavourable load field F (which is not permit-ted with DIN 580).

Note: The eye-bolt is rotatable only when it is tightly screwed in. The eye-bolt is not to be rotated when under a load! Before mounting the lifting accessory, adjust to the direction of the force.

Order example: Rotatable eye-bolt SZ 4385M = M12Addition 12Order number SZ 4385.12 Add size to

order number


Carrying element SZ 4385

Type of stop

Number of rope lines 1 1 2 2 2 2 2 3 and 4 3 and 4 3 and 4Inclination angle <ß 0° 90° 0° 90° 0–45° 45–60° asymmetrical 0–45° 45–60° asymmetrical

Load weight in tonnes, tightly screwed and adjusted to the pulling direction

SZ 4385.08 1 t 0.4 t 2 t 0.8 t 0.56 t 0.4 t 0.4 t 0.84 t 0.6 t 0.4 tSZ 4385.10 1 t 0.4 t 2 t 0.8 t 0.56 t 0.4 t 0.4 t 0.84 t 0.6 t 0.4 tSZ 4385.12 2 t 0.75 t 4 t 1.5 t 1.0 t 0.75 t 0.75 t 1.6 t 1.12 t 0.75 tSZ 4385.16 4 t 1.5 t 8 t 3 t 2.1 t 1.5 t 1.5 t 3.15 t 2.25 t 1.5 tSZ 4385.20 6 t 2.3 t 12 t 4.6 t 3.22 t 2.3 t 2.3 t 4.83 t 3.45 t 2.3 tSZ 4385.24 8 t 3.2 t 16 t 6.4 t 4.48 t 3.2 t 3.2 t 6.7 t 4.8 t 3.2 tSZ 4385.30 12 t 4.5 t 24 t 9 t 6.3 t 4.5 t 4.5 t 9.4 t 6.7 t 4.5 t

G1 G 2xG1 G GG G G

Minimum screw-in length1 xM in steel (minimum quality 235JR [1.0037])1.25 xM in cast (e.g. GG25)2 xM in aluminium alloys2.5 xM in light alloys with low tensile strength

Maximum transport weight >G< for different types of stop

<ß <ß<ß

10.2015 6.09

M Load capacity in t A B C D E F G H J K L N R T

M 8 0.3 30 54 34 35 40 10 29 11 75 45 40 32 32 75 08M 10 0.63 30 54 34 36 39 10 29 16 75 45 45 32 32 75 10M 12 1 32 54 34 37 38 10 29 21 75 45 50 32 32 75 12M 16 1.5 33 56 36 46 39 13.5 36 24 86 45 60 38 38 85 16M 20 2.5 50 82 54 55 55 16.5 43 32 116 61 75 50 48 110 20M 24 4 50 82 54 58 66 16.5 43 37 116 61 80 50 48 125 24M 30 5 60 103 65 80 67 22.5 61 49 151 80 110 60 67 147 30

Side-load hoist ring SZ 4390

Rotatable side-load hoist ring

Note: The side-load hoist ring is rotatable from all directions, collapsible and always adjusts itself to the direction of the load. It carries the full load in every installation position. The captive screw supplied by STEINEL with a minimum strength of 8.8 is 100 % crack tested.

Attention: Not suitable for rotating under a load. Before mounting the lifting accessory, adjust to the direction of the force.

Order example: Side-load hoist ring SZ 4390M = M16Addition 16Order number SZ 4390.16


Side-load hoist ring Order number SZ 4390.

Minimum screw-in length1 xM in steel (minimum quality S235JR [1.0037])1.25 xM in cast (e.g. GG25)2 xM in aluminium alloys2.5 xM in light alloys with low tensile strength

Type of stop G1 G 2xG1 G G

<ß

G G

<ß

G

<ß

Number of rope lines 1 1 2 2 2 2 2 3 and 4 3 and 4 3 and 4Inclination angle <ß 0° 90° 0° 90° 0–45° 45–60° asymmetrical 0–45° 45–60° asymmetrical

Load weight in tonnes, tightly screwed and adjusted to the pulling direction

SZ 4390.08 0.3 t 0.3 t 0.6 t 0.6 t 0.42 t 0.3 t 0.3 t 0.63 t 0.45 t 0.3 tSZ 4390.10 0.63 t 0.63 t 1.26 t 1.26 t 0.88 t 0.63 t 0.63 t 1.32 t 0.95 t 0.63 tSZ 4390.12 1.0 t 1.0 t 2.0 t 2.0 t 1.4 t 1.0 t 1.0 t 2.11 t 1.5 t 1.0 tSZ 4390.16 1.5 t 1.5 t 3.0 t 3.0 t 2.1 t 1.5 t 1.5 t 3.15 t 2.25 t 1.5 tSZ 4390.20 2.5 t 2.5 t 5.0 t 5.0 t 3.5 t 2.5 t 2.5 t 5.25 t 3.75 t 2.5 tSZ 4390.24 4.0 t 4.0 t 8.0 t 8.0 t 5.6 t 4.0 t 4.0 t 8.4 t 6.0 t 4.0 tSZ 4390.30 5.0 t 5.0 t 10.0 t 10.0 t 7.0 t 5.0 t 5.0 t 10.5 t 7.5 t 5.0 t

Maximum transport weight >G< for different types of stop

10.2015 6.10

M Load capacity in t A B C D E F G H SW

M 12 0.63 13 75 18 40 116 18 41 34 36 12M 16 1.5 20 97 25 46 147 25 50 40 41 16M 20 2.5 28 126 30 61 187 30 61 50 55 20M 24 4.0 36 150 35 78 227 36 77 62 70 24M 30 5.0 37 174 40 95 267 45 93 77 85 30M 36 8.0 49 208 48 100 310 54 102 84 89 36

Load hooks SZ 4391

Rotating load hook

� Running in two sets of ball bearings for jolt-free tipping, rotating and turning

� Suitable for all separate lifting accessories, whether hooks, loops or slings

� No protruding hook tip � Forged, hardened and tempered safety latch in hook tip, this safe-guards against bending

� Triple coiled, stainless steel double torsion spring � Thickened hook tip against improper use

Attention: Not suitable for continuous rotation under a load!

Order example: Load hook SZ 4391M = 16Addition 16Order number SZ 4391.16


AB

C

D

E

GF

H

SWM

Order number S Z 4391.

Minimum screw-in length1 xM in steel (minimum quality S235JR [1.0037])1.25 xM in cast (e.g. GG25)2 xM in aluminium alloys2.5 xM in light alloys with low tensile strength

Type of stopG

<ß

G

<ß

Number of rope lines 1 1 2 2 2 2 2 3 and 4 3 and 4 3 and 4Inclination angle <ß 0° 90° 0° 90° 0–45° 45–60° asymmetrical 0–45° 45–60° asymmetricalSZ 4391.12 0.63 0.63 1.26 1.26 0.88 0.63 0.63 1.32 0.95 0.63SZ 4391.16 1.5 1.5 3.0 3.0 2.1 1.5 1.5 3.15 2.25 1.5SZ 4391.20 2.5 2.5 5.0 5.0 3.5 2.5 2.5 5.25 3.75 2.5SZ 4391.24 4.0 4.0 8.0 8.0 5.6 4.0 4.0 8.4 6.0 4.0SZ 4391.30 6.7 5.0 13.4 10.0 7.0 5.0 5.0 10.5 7.5 5.0SZ 4391.36 10 8.0 20.0 16.0 11.2 8.0 8.0 16.8 12.0 8.0

G1 G 2xG1 G GG

<ß

For max. total load weight >G< in tonnes for different types of stop

10.2015

Tool weight Carrying weightd1 (2 bolts) (per bolt) l1 l2 h

32 6400 daN 3200 daN 175 145 4.0 340 10000 daN 5000 daN 225 188 6.0 450 16000 daN 8000 daN 273 230 6.0 563 25000 daN 12500 daN 347 295 7.5 676 63000 daN 31500 daN 422 360 8.0 7

Carrying bolts SZ 4366with safety ring

VDI 3366

Carrying bolts with safety ring

Material: Steel 1.0503 or 1.7227

Area of application: Pressing tools with cast carrying inserts

Note: The bolts must always be inserted from the outside to the middle of the tool (exceptions possible). Note the safety area on both outer sides of the casting and the assembly area on one side. Do not leave any carrying bolts in the tool upper part during production (remove them beforehand, in order to prevent any risk of accident).

� There must always be 4 carrying bolts arranged on the tool.

� The carrying bolts are measured so that two bolts are used to carry the tool (e.g. when turning).

Order example: Carrying bolts with safety ring SZ 4366d1 = 40 mmAddition 4Order number SZ 4366.4

Correct carrying bolt selection:a. Determination of the complete tool’s finished weight.b. Selection of the next largest weight in column 2 (design weight).c. Use of 4 lifting lugs in accordance with the selected design weight


Secure and caulk part 2 with loctite

d1

h

I2I1


6.11

Discontinued

product

10.2015

d1Carrying force (N) a b d2

+0.05 d3g h r

25 12500 80 38 25 36 25 9 2 2532 20000 100 45 32 45 32 13 2 3240 32000 120 56 40 56 40 14 2 40

d1Tool weight in kg (max.) a b d2* g h SW

16** 640 58 28 M 16 20 5 24 1620** 1000 68 34 M 20 22 6 30 2025 2000 78 38 M 24 25 8 36 2532 3000 95 45 M 30 32 10 41 3240 5000 118 56 M 36 40 12 50 40

Carrying elements SZ 4351, SZ 4361

VDI 3366

Carrying screws

Material: Steel 1.0503 (C 45),lateral fixing to the part by screwing in

Note: � There must always be 4 carrying screws arranged on the tool.

� The carrying screws are measured so that two screws are used to carry the tool

(e.g. when turning).

Order example: Carrying screw SZ 4351d1 = 32 mmAddition 32Order number SZ 4351.32


Carrying bolts

Material: Steel 1.0503 (C 45),lateral fixing to the part by knock-in with tight fit and additional welding

Note: Provide 4 carrying bolts, one carrying bolt for half a tool weight.

Order example: Carrying bolts SZ 4361d1 = 25 mmAddition 25Order number SZ 4361.25




6.12

*) Carrying screw torque in accordance with VDI 2230. Secure screws against loosening.**) Additional sizes to VDI 3366

Correct carrying screw selection:a. Determination of the complete tool’s finished weightb. Selection of the next largest weight in column 2 (design weight)c. Use of 4 lifting lugs in accordance with the selected design weight

Discontinued

product

10.2015

Lifting lug with disc Price and delivery time upon request Please specify dimension d5 and s

VDI 3366

Lifting lug with screws

Material: Steel 1.0503 (C 45),fixing to the part from the top by hexagon socket screws (included in the scope of delivery)

Note: � There must always be 4 lifting lugs arranged on the part.

� The lifting lugs are measured so that two lugs are used to carry the tool.

� The lifting lug must be pushed into the tool part.

Order example: Lifting lug SZ 4371d1 = 40 mmAddition 40Order number SZ 4371.40

Carrying elements without screws are delivered under SZ 4371.xxxK

Lifting lugs from d1 = 63 have 4 screws.

d1Tool weight in kg (max.) a b c

d2*

ISO 4762 e f g l h

16 640 80 20 10 M 8 x 25 34 6 20 14 6 16 20 1260 90 25 10 M 10 x 30 37 8 25 16 8 20 25 2500 100 35 12 M 12 x 40 38 8 30 18 10 25 32 4000 120 40 16 M 16 x 45 46 10 32 22.5 10 32 40 6400 140 50 18 M 20 x 60 54 10 40 31.5 12 40 50 10000 160 60 22 M 24 x 70 59 12 45 35.5 14 50 63 16000 200 80 20 M 20 x 100 78 12 50 41.5 16 63 80 25000 250 100 25 M 24 x 120 100 15 65 45.5 18 80100 40000 300 120 30 M 30 x 140 125 15 80 52 20 100

Carrying elements SZ 4371


welded all around


6.13

Correct lifting lug selection:a. Determination of the complete tool’s finished weightb. Selection of the next largest weight in column 2 (design weight)c. Use of 4 lifting lugs in accordance with the selected design weight

*) Carrying screw torque in accordance with VDI 2230. Secure screws against loosening.

10.2015

Clamping elements SZ 4432, SZ 4434

Ball pressure screws with cylindrical head and hexagon socket

Material: Screw strength class 12.9, ball hardened

Ball flattened and movably mounted up to 9°. Therefore, surfaces that are not plane-parallel can be tensioned or supported.

Order example: Ball pressure screw with head and hexagon socket SZ 4432d1 = M 8, l = 50 mmAddition 08 x 50Order number SZ 4432.08 x 50


Ball pressure screws without head, with hexagon socket

Material: Screw strength class 12.9, ball hardened

Ball flattened and movably mounted up to 9°. Therefore, surfaces that are not plane-parallel can be tensioned or supported.

Order example: Ball pressure screw with head and hexagon socket SZ 4434d1 = M 10, l = 25 mmAddition 10 x 25Order number SZ 4434.10 x 25






Ball

d1 l b d2 k Ø SW

M 6 20 17 10 6 4 5 06 x 2030 27 06 x 3040 24 06 x 40

M 8 20 16.5 13 8 5.5 6 08 x 2035 31.5 08 x 3550 28 08 x 50

Ball

d1 l b d2 k Ø SW

M10 25 20.5 16 10 7 8 10 x 2540 35.5 10 x 4060 32 10 x 60

M12 30 25 18 12 8.5 10 12 x 3050 36 12 x 5080 36 12 x 80

Ball

d1 l b d2 k Ø SW

M16 40 34 24 16 12 14 16 x 4060 44 16 x 6080 44 16 x 80

Ball

d1 l Ø SW

M 6 10 4 3 06 x 1016 06 x 1625 06 x 25

M 8 12 5.5 4 08 x 1220 08 x 2030 08 x 30

Ball

d1 l Ø SW

M 10 16 7 5 10 x 1625 10 x 2535 10 x 35

M 12 20 8.5 6 12 x 2030 12 x 3040 12 x 40

Ball

d1 l Ø SW

M 16 25 12 8 16 x 2535 16 x 3550 16 x 50

Order number SZ 4432. Order number SZ 4432. Order number SZ 4432.


6.14

10.2015

d1g6 l1h9 d2n6 l2 t

6 5 4 6 0.02 06 x 0510 6 6 9 0.02 10 x 0616 8 8 12 0.04 16 x 0825 10 12 18 0.04 25 x 10

Locating and supporting boltsSZ 4512, SZ 4513

DIN 6321, form A

Supporting bolts (rigid)

Material: Tool steel (hardened),hardness HRC 56 ± 2,installation in mounting bore ISO H7

Order example: Supporting bolts (rigid) SZ 4512d1 = 10 mm, l1 = 6 mmAddition 10 x 06Order number SZ 4512.10 x 06


DIN 6321, form B

Cylindrical locating bolts

Material: Tool steel (hardened),hardness HRC 56 ± 2,installation in mounting bore ISO H7

Order example: Cylindrical locating bolts SZ 4513d1 = 16 mm, l1 = 22 mmAddition 16 x 22Order number SZ 4513.16 x 22



d1g6 l1 d2n6 l2 l4 t

6 7 4 6 4 0.02 06 x 07 12 06 x 128 10 6 9 6 0.02 08 x 10 16 08 x 1610 10 6 9 6 0.02 10 x 10

18 10 x 18

d1g6 l1 d2n6 l2 l4 t

12 10 6 9 6 0.02 12 x 1018 12 x 18

16 13 8 12 8 0.04 16 x 1322 16 x 22

20 15 12 18 9 0.04 20 x 1525 20 x 25

25 15 12 18 9 0.04 25 x 1525 25 x 25


Order number SZ 4513. Order number SZ 4513.

6.15

10.2015

d1 d2 l1±0,02 l2

Ball Ø SW

13 M 8 13 8 10 11 13 x 0820 M 12 18 12 16 18 20 x 1230 M 16 27 16 25 27 30 x 16

Supporting bolts SZ 4516

Supporting bolts (swinging)with external thread

Mounting body tempered, ball hardened, flat-tened and movably mounted up to 9°. There-fore, surfaces that are not plane-parallel can be tensioned or supported.

Order example: Supporting bolts (swinging) SZ 4516d1 = 20 mm, d2 = M 12Addition 20 x 12Order number SZ 4516.20 x 12


DIN 913, ISO 4026

Threaded pins with hexagon socket

Material: Strength class 45 H (14.9)

Order example: Threaded pin with hexagon socket d1 = M 6, l = 16 mmAddition 06 x 16Order number SZ 8530.06 x 16


Threaded pins SZ 8530



d1 l SW Standard

pack

M 3 8 1.5 100 03 x 0810 100 03 x 1012 100 03 x 12

M 4 8 2 100 04 x 0810 100 04 x 1012 100 04 x 1216 100 04 x 16

M 5 8 2.5 100 05 x 0810 100 05 x 1012 100 05 x 1216 100 05 x 1620 100 05 x 2025 100 05 x 25

d1 l SW Standard

pack

M 6 8 3 100 06 x 0810 100 06 x 1012 100 06 x 1216 100 06 x 1620 100 06 x 2025 100 06 x 2530 100 06 x 30

M 8 10 4 50 08 x 1012 50 08 x 1216 50 08 x 1620 50 08 x 2025 50 08 x 2530 50 08 x 30

d1 l SW Standard

pack

M 10 12 5 50 10 x 1216 50 10 x 1620 50 10 x 2025 50 10 x 2530 50 10 x 3035 50 10 x 3540 50 10 x 40

M 12 16 6 25 12 x 1620 25 12 x 2025 25 12 x 2530 25 12 x 3035 25 12 x 3540 25 12 x 4050 25 12 x 50



6.16

10.2015

Adhesive surfaceSZ 9337.

SZ 9336.

Iron Non-magnetizablematerial

Workpiece to be held

*) The holding magnets can be shortened by the dimension l2 without any reduction of the adhesive force.**) The adhesive surface must not be decreased by more than 2 mm, otherwise the adhesive force would be significantly reduced.

Holding magnet (round):Screened system,application temperature up to 450 °C/842 °F

Installation instructions: Holding magnets (round) SZ 9335 are pressed, shrunk or glued into the mounting bores. How to do the mounting is shown in the illustration.

Order example: Holding magnet (round) SZ 9335d = 6 mmAddition 06 Order number SZ 9335.06

Holding magnets SZ 9335, SZ 9336, SZ 9337round and flat


Holding magnets (flat):Surface galvanised, screened system,application temperature up to 100 °C/212 °F

Installation method: Flat holding magnets SZ 9336 are pressed or glued into the mounting bores, SZ 9337 are screwed on.

Order example: Holding magnet (flat) SZ 9336D = 13 mmAddition 13 Order number SZ 9336.13


Adhesive surface **)

dh6 l1±0.2 l2

*) Minimum adhesive force (N)

6 10 2 1 068 12 3 2.5 08

10 16 6 5 1013 18 7 8 1316 20 5 15 1620 25 6 35 2025 30 5 80 2532 35 3 150 32

D d d1l l1 l2

Minimum adhesive force (N)

10±0.15 6 M 3 11.5 4.5±0.1 5 3 10

13±0.15 6 M 3 11.5 4.5±0.1 5 5 13

16±0.15 6 M 3 11.5 4.5±0.1 5 10 16

20±0.15 6 M 3 13 6 ±0.1 5 25 20

25±0.15 8 M 4 15 7 ±0.1 6 40 25

32±0.2 8 M 4 15 7 ±0.15 6 70 32

40±0.2 10 M 5 18 8 ±0.15 8 100 40

50±0.2 12 M 6 22 10 ±0.15 10 180 50

Installation example


Order number SZ 9336.Order number SZ 9337.

Adhesive surface

6.17

10.2015

Socket-head screws SZ 8510

DIN EN ISO 4762

Socked-head screws with hexagon socket

Material: Strength class 8.8 SZ 8510,also partially deliverable in strength class 12.9 Order number SZ 8515

Order example: Socket-head screw with hexagon socket SZ 8510d1 = M 10, l = 80 mmAddition 10 x 080Order number SZ 8510.10 x 080




d1l b d2

k SW Standard pack

M 4 6 4 7 4 3 50 04 x 0068 6 50 04 x 008

10 8 50 04 x 01012 10 50 04 x 01216 14 50 04 x 01620 18 50 04 x 02025 23 50 04 x 02530 20 50 04 x 030

M 5 8 6 8.5 5 4 50 05 x 00810 8 50 05 x 01012 10 50 05 x 01216 14 50 05 x 01620 18 50 05 x 02025 23 50 05 x 02530 22 50 05 x 03035 22 50 05 x 03540 22 50 05 x 04045 22 50 05 x 04550 22 50 05 x 050

M 6 10 7 10 6 5 50 06 x 01012 9 50 06 x 01216 13 50 06 x 01620 17 50 06 x 02025 22 50 06 x 02530 27 50 06 x 03035 24 50 06 x 03540 24 50 06 x 04045 24 50 06 x 04550 24 50 06 x 05060 24 50 06 x 06070 24 50 06 x 07080 24 50 06 x 080

d1l b d2

k SW Standard pack

M 8 12 8 13 8 6 25 08 x 01216 12 25 08 x 01620 16 25 08 x 02025 21 25 08 x 02530 26 25 08 x 03035 31 25 08 x 03540 28 25 08 x 04045 28 25 08 x 04550 28 25 08 x 05060 28 25 08 x 06070 28 25 08 x 07080 28 25 08 x 08090 28 25 08 x 090

100 28 25 08 x 100110 28 25 08 x 110120 28 25 08 x 120

M 10 16 11 16 10 8 25 10 x 01620 15 25 10 x 02025 20 25 10 x 02530 25 25 10 x 03035 30 25 10 x 03540 35 25 10 x 04045 32 25 10 x 04550 32 25 10 x 05060 32 25 10 x 06070 32 25 10 x 07080 32 25 10 x 08090 32 25 10 x 090

100 32 25 10 x 100110 32 25 10 x 110120 32 25 10 x 120130 32 25 10 x 130140 32 25 10 x 140150 32 25 10 x 150160 32 25 10 x 160

d1l b d2

k SW Standard pack

M 12 20 14 18 12 10 10 12 x 020 25 19 10 12 x 025 30 24 10 12 x 030 35 29 10 12 x 035 40 34 10 12 x 040 45 39 10 12 x 045 50 44 10 12 x 050 60 36 10 12 x 060 70 36 10 12 x 070 80 36 10 12 x 080 90 36 10 12 x 090

100 36 10 12 x 100110 36 10 12 x 110120 36 10 12 x 120130 36 10 12 x 130140 36 10 12 x 140150 36 10 12 x 150160 36 10 12 x 160

M 16 30 24 24 16 14 10 16 x 030 35 29 10 16 x 035 40 34 10 16 x 040 45 39 10 16 x 045 50 44 10 16 x 050 60 54 10 16 x 060 70 44 10 16 x 070 80 44 10 16 x 080 90 44 10 16 x 090

100 44 10 16 x 100110 44 10 16 x 110120 44 10 16 x 120130 44 10 16 x 130140 44 10 16 x 140150 44 10 16 x 150160 44 10 16 x 160

M 20 50 42 30 20 17 10 20 x 05060 52 10 20 x 06070 62 10 20 x 07080 52 10 20 x 080


6.18

10.2015


Socket-head screws SZ 8512

DIN 6912

Socked-head screws with hexagon socketand low head

Material: Strength class 8.8

Order example: Socket-head screw with hexagon socket and low head SZ 8512d1 = M 8, l = 45 mmAddition 08 x 045Order number SZ 8512.08 x 045




d1 l b d2

k SW Standard pack

M 6 12 9 10 4 5 50 06 x 01216 13 50 06 x 01620 17 50 06 x 02025 18 50 06 x 02530 18 50 06 x 03035 18 50 06 x 03540 18 50 06 x 04045 18 50 06 x 04550 18 50 06 x 05055 18 50 06 x 05560 18 50 06 x 06065 18 50 06 x 06570 18 50 06 x 07075 18 50 06 x 07580 18 50 06 x 08090 18 50 06 x 090

100 18 50 06 x 100110 18 50 06 x 110120 18 50 06 x 120

M 8 12 8 13 5 6 50 08 x 01216 12 50 08 x 01620 16 50 08 x 02025 21 50 08 x 02530 22 50 08 x 03035 22 50 08 x 03540 22 50 08 x 04045 22 25 08 x 04550 22 25 08 x 05055 22 25 08 x 055

d1 l b d2

k SW Standard pack

M 8 60 22 13 5 6 25 08 x 06065 22 25 08 x 06570 22 25 08 x 07075 22 25 08 x 07580 22 25 08 x 08090 22 25 08 x 090

100 22 25 08 x 100110 22 25 08 x 110120 22 25 08 x 120

M 10 16 11 16 6.5 8 25 10 x 01620 15 25 10 x 02025 20 25 10 x 02530 25 25 10 x 03035 26 25 10 x 03540 26 25 10 x 04045 26 25 10 x 04550 26 25 10 x 05055 26 25 10 x 05560 26 25 10 x 06065 26 25 10 x 06570 26 25 10 x 07075 26 25 10 x 07580 26 25 10 x 08090 26 25 10 x 090

100 26 25 10 x 100110 26 25 10 x 110120 26 25 10 x 120150 32 25 10 x 150

d1 l b d2

k SW Standard pack

M 12 20 14 18 7,5 10 10 12 x 02025 19 10 12 x 02530 24 10 12 x 03035 29 10 12 x 03540 30 10 12 x 04045 30 10 12 x 04550 30 10 12 x 05055 30 10 12 x 05560 30 10 12 x 06065 30 10 12 x 06570 30 10 12 x 07075 30 10 12 x 07580 30 10 12 x 08090 30 10 12 x 090

100 30 10 12 x 100110 30 10 12 x 110120 30 10 12 x 120130 36 10 12 x 130140 36 10 12 x 140180 36 10 12 x 180200 36 10 12 x 20075 26 25 10 x 07580 26 25 10 x 08090 26 25 10 x 090

100 26 25 10 x 100110 26 25 10 x 110120 26 25 10 x 120150 32 25 10 x 150

6.19

10.2015

Precision dowel pins SZ 7900

Precision dowel pins

Structural dimensions according to DIN EN ISO 8734

Material: Chrome vanadium alloyed tool steel, hardness HRC 60 ± 2

Version: Hardened and tempered, super- finished (m6), spherical cap and chamfer polished

Order example: Precision dowel pin SZ 7900d1 = 2 mm, l = 16 mmAddition 020 x 016Order number SZ 7900.020 x 016




d1m6l Standard

pack

1.5 5 50 015 x 0056 50 015 x 0068 50 015 x 008

10 50 015 x 01012 50 015 x 01214 50 015 x 01416 50 015 x 016

2 6 50 020 x 0068 50 020 x 008

10 50 020 x 01012 50 020 x 01214 50 020 x 01416 50 020 x 01618 50 020 x 01820 50 020 x 02024 50 020 x 02428 50 020 x 02832 50 020 x 032

2.5 8 50 025 x 00810 50 025 x 01012 50 025 x 01214 50 025 x 01416 50 025 x 01618 50 025 x 01820 50 025 x 02024 50 025 x 024

3 8 50 030 x 00810 50 030 x 01012 50 030 x 01214 50 030 x 01416 50 030 x 01618 50 030 x 01820 50 030 x 02024 50 030 x 02428 50 030 x 02832 50 030 x 03236 50 030 x 03640 50 030 x 040

4 10 25 040 x 01012 25 040 x 01214 25 040 x 01416 25 040 x 01618 25 040 x 01820 25 040 x 02024 25 040 x 02428 25 040 x 02832 25 040 x 032

d1m6l Standard

pack

5 10 25 050 x 01012 25 050 x 01214 25 050 x 01416 25 050 x 01618 25 050 x 01820 25 050 x 02024 25 050 x 02428 25 050 x 02832 25 050 x 03236 25 050 x 03640 25 050 x 04045 25 050 x 04550 25 050 x 05055 25 050 x 05560 25 050 x 060

6 14 25 060 x 01416 25 060 x 01618 25 060 x 01820 25 060 x 02024 25 060 x 02428 25 060 x 02832 25 060 x 03236 25 060 x 03640 25 060 x 04045 25 060 x 04550 25 060 x 05055 25 060 x 05560 25 060 x 06070 25 060 x 07080 25 060 x 080

8 18 25 080 x 01820 25 080 x 02024 25 080 x 02428 25 080 x 02832 25 080 x 03236 25 080 x 03640 25 080 x 04045 25 080 x 04550 25 080 x 05055 25 080 x 05560 25 080 x 06070 25 080 x 07080 25 080 x 08090 25 080 x 090

100 25 080 x 100

d1m6l Standard

pack

10 20 10 100 x 02024 10 100 x 02428 10 100 x 02832 10 100 x 03236 10 100 x 03640 10 100 x 04045 10 100 x 04550 10 100 x 05055 10 100 x 05560 10 100 x 06070 10 100 x 07080 10 100 x 08090 10 100 x 090

100 10 100 x 10012 24 10 120 x 024

28 10 120 x 02832 10 120 x 03236 10 120 x 03640 10 120 x 04045 10 120 x 04550 10 120 x 05055 10 120 x 05560 10 120 x 06070 10 120 x 07080 10 120 x 08090 10 120 x 090

100 10 120 x 10014 36 10 140 x 036

40 10 140 x 04045 10 140 x 04550 10 140 x 05055 10 140 x 05560 10 140 x 06070 10 140 x 07080 10 140 x 08090 10 140 x 090

100 10 140 x 10016 40 10 160 x 040

50 10 160 x 05060 10 160 x 06070 10 160 x 07080 10 160 x 08090 10 160 x 090

100 10 160 x 100


6.20

10.2015

d1m6 d2 l t Standard pack

6 M 4 24 6 25 06 x 02432 25 06 x 03240 25 06 x 04050 25 06 x 050

8 M 5 28 8 25 08 x 02832 25 08 x 03240 25 08 x 04050 25 08 x 05060 25 08 x 06080 25 08 x 080

10 M 6 32 10 10 10 x 03240 10 10 x 04050 10 10 x 05060 10 10 x 06080 10 10 x 080

12 M 6 32 10 10 12 x 03240 10 12 x 04050 10 12 x 05060 10 12 x 06080 10 12 x 080

100 10 12 x 10014 M 8 50 12 10 14 x 050

60 10 14 x 06080 10 14 x 080

100 10 14 x 10016 M 8 60 12 10 16 x 060

80 10 16 x 080100 10 16 x 100

Precision dowel pins SZ 7905

Precision dowel pins with internal thread

Structural dimensions according to DIN EN ISO 8735

Material: Chrome vanadium alloyed tool steel, hardness HRC 60 ± 2

Version: Case-hardened, tempered and super-finished (m6) with air escape surface

Use: With blind-end bores, if the drive-out of the pin from the rear side is not possible

Order example: Precision dowel pin with internal thread SZ 7905d1 = 8 mm, l = 32 mmAddition 08 x 032Order number SZ 7905.08 x 032



6.21

10.2015

Number of teeth Number of teeth bper cm per inch mm

4 10 4 4046 406

8 40810 410

6 14 3 6034 6046 6068 608

10 610

Number of teeth Number of teeth bper cm per inch mm9 24 4 904

6 906 8 908

10 910

Order number SZ 9503. Order number SZ 9503.

Saw bands SZ 9503

Saw bands in boxes30 m length

Material: High-alloy swedish steel

Order example: Saw band SZ 95036 teeth per cm, b = 8 mmAddition 608Order number SZ 9503.608



Standard values for numbers of teeth (z/cm) and cutting speeds v in m/min Material Thickness

<2 mm 2–10 mm 10–25 mm > 25 mmz/cm m/min z/cm m/min z/cm m/min z/cm m/min

Steel up to 420 N/mm2 9 55 6 50 4 40 4 35up to 700 N/mm2 9 45 6 40 6 35 4 30up to 1200 N/mm2 9 30 9 25 6 18 4 15

C-steel 9 70 6 60 4 50 4 40Alloyed tool steel 9 35 6 30 4 25 4 20High speed steel 9 30 6 25 4 20 4 18Rust-free steel 9 20 6 18 6 15 4 14Cast steel, grey cast iron – – 6 40 4 35 4 30Bronze hard 9 50 6 40 6 35 4 30

soft 9 120 6 100 4 80 4 60Brass 9 600 6 500 4 400 4 250Copper 6 200 6 150 4 100 4 80Aluminium alloys 6 600 4 450 4 300 4 200Hard paper, synthetic resins 4 800 4 600 4 500 4 400

6.22

Discontinued

product

10.2015

Thickness Width Length (m)

0.01 12.7 2 0010.02 12.7 2 0020.03 12.7 2 0030.04 12.7 2 0040.05 12.7 2 0050.10 12.7 2 0100.20 12.7 2 0200.30 12.7 2 030

Foil tapes and Precision gauge strips 95..

Foil tapes in plastic boxmade of steel and brass

Order example: Foil tape made of brass SZ 9512Foil thickness: 0.025 mmAddition 025Order number SZ 9512.025


Precision gauge strips in pile box � Made of the best cold-rolled and hardened tracer gauge strip steel

� Surface polished � Extremely plane with tightest thickness tolerances

Order example: Precision gauge stripWidth 12.7 mm SZ 9515.12.7Thickness 0.03 mmAddition 003Order number SZ 9515.12.7 x 003


Foil thickness (mm)

0.025 0250.050 0500.075 0750.100 100

Steel, rust-free 150 x 2500 mm Order number SZ 9511.Brass Ms 63 150 x 2500 mm Order number SZ 9512.Steel, non-alloy 150 x 2500 mm Order number SZ 9514.

Order number SZ 9515. 12.7

6.23

10.2015

High-performance grease

Characteristics: � Performance optimised long-term lubricating grease

� Highest anti-corrosion protection � Best water resistance � High viscosity properties � Temperature range -30 °C/-22 °F to +120 °C/248 °F

High-performance oil and grease

High-performance oil

Characteristics: The high-performance oil with molybdenum disulphide (MoS2) additive is especially well suited for highly stressed narrow dynamic seatings due to its viscosity and composition. The molybdenum additive has a friction-reliev-ing effect, and creates a bearing armouring with excellent dry-running properties.

Application fields: � Lubrication of die sets, sliding guides etc.

In a canister (5 l)Order number SZ 9850

400 ml in the spray canOrder number SZ 9851

High-performance oil (slideway oil No. 1)

Characteristics: Modern demulsifying slideway oil with excel-lent anti-stick and slip properties to lubricate metal and plastic sliding guides, slideways with solid lubrication as well as ball and roller guides. It is also suitable as a universal oil to lubricate machine tools.

Application fields: � Lubrication of die sets, sliding guides etc.

In a canister (5 l)Order number SZ 9853

In a 400 g cartridgeOrder number SZ 9006.

In a bucket (15.0 kg)Order number SZ 9006.15 Suitable grease gun: SZ 9810

Roller bearing greaseSpecial lubricating grease for high requirements

Characteristics: � Superior wear protection � Good temperature resistance up to 140 °C/284 °F

� Excellent water and medium resistance � Good corrosion protection � Very good durability

Application fields: � Lubrication of ball and roller guides

In a 400 g cartridgeOrder number SZ 9005.

Suitable grease gun: SZ 9810

6.24

10.2015

High-performance oil and grease

Grease solventThe solvent from the spray can easily softens coats of oil and fat and removes them. Parts which are to be cast en bloc, glued or sprayed with tracing paint should be cleaned with grease solvent from the spray can before-hand. The adhesive force of the compound is therefore significantly increased.

Combustible!Filled with safety fuel gas.


Anti-corrosion oilFor untightening stuck or corroded screws, nuts, interference fits etc. Effective lubrica-tion of chains, locks, hinges etc. Little surface tension, and therefore quick and deep pene-tration into even the narrowest joints and fits. High lubricating effect, sustained corrosion protection.

Filled with safety fuel gas.


Slushing oilActive agent for corrosion protection with a sustained effect for several months due to the release of rust-inhibiting gases. The gases penetrate into the difficult to access hollow body, boreholes, threads etc. and protect iron and steel parts from direct contact.


300 ml in the spray can Order number SZ 9013

Tracing paint (blue)It doesn't get faster than this! Just spray on and the tracing begins. Paint will dry straight away without peeling off. Even, bonded mark-ing ink. Also very well suited for marking parts, processes and packages.



Multi function spray WD-40 � Eliminates squeaking � Displaces moisture � Protects against corrosion � Loosens corroded parts � Loosens stuck mechanisms � Cleans, protects and lubricates


6.25

10.2015

Anaerobic plastic adhesivesAnaerobic plastic adhesives are distributed onto the assembly parts in a liquid state. They remain in a liquid state as long as there is oxy-gen access. When the parts are mounted, the chemical conversion from the liquid state into a tough substance formed by plastic molecu-lar chains is started with the occlusion of oxy-gen and metal contact.

Due to its effective capillary action, the plas-tic fills out even the smallest interspaces. It cramps in the surface roughness of the parts that are to be linked together. The jointing gap is completely filled in as a result. Due to this 100 % surface contact, a shock and vibra-tion-proof keyed connection is formed.

Constructional layout of a compoundA jointing and bonding compound should always be laid out in a way that only pulling, pressing and shearing forces occur – however, not peel-off forces.

A high L/D ratio (length/diameter) guarantees a good distribution of tension in the bond-ing gap.

Gap fillingSufficiently sized roundings and chamfers enable a good product distribution when mounting joint parts. In the case of press fits and larger sizes, always moisten both sur-faces thinly and evenly with the respective LOCTITE product.

Moisten the borehole of blind holes in such a way to prevent the compressed air from push-ing the liquid adhesive away when mounting.

Joining different materialsWhen joining different materials (for example, steel bolts in an aluminium housing) with oper-ating temperatures of over 50 °C/122 °F, the various thermal expansion coefficients must be taken into consideration. For instance, alu-minium expands twice as much as steel does.

Compatibility with other materialsThe materials used most (metals, sintered materials, ceramics and glass) are chemically unaltered by the liquid adhesives for plastics.

The hardened coating remains chemically neutral.

The following plastics can be affected after a longer period of time: vinyl, ABS products, polysulfone, PVC, polycarbonate, polystyrene, SAN products and lacquered surfaces.

SolubilityThe liquid anaerobic LOCTITE products are soluble in trichloroethylene and many other chlorinated hydrocarbons.

Chemical constancyThe fully hardened LOCTITE products show a very good stability with regard to oil, benzine, organic solvents and coolants.

The greater the mechanical strength of a special type of adhesive, the greater the chemical constancy.

Storing timeAt room temperature, the LOCTITE products are storable for at least 1 year. The content of air in the bottles is necessary in order to prevent hardening before use. Screws, metal parts or brushes must not be dipped into the bottle. Soiled LOCTITE must not be poured back into the bottle. In order to prevent hard-ening, the activator must not be mixed with LOCTITE products.

Activator 7649A hardening accelerator for the anaerobic products LOCTITE 542, 603 and 270. Reduces time required for hardening. Easy to use: Spray on, allow to dry, and then apply the LOCTITE product.

Product colour: Light yellowContains: AcetoneHighly flammableSuitability for storage: 1 year

500 ml pump spray bottle Order number SZ 9740

Adhesives

6.26

10.2015

Gluing of flat surfaces LOCTITE 496An adhesive for the gluing of difficult components such as steel plates, bushes and ceramics with and among each other

Adhesive gap Max.: 0.1 mmPreferably: 0.05 mm

Time required for hardeningHard to the touch with activator 7649: 20–40 secFinal strength: ≈12 h

Product colour: Colourless100 ml in plastic bottleSuitability for storage: 1 year

Order number SZ 9741

Shaft/hub connectionBearing support LOCTITE 603For tension-free durable fastening of parts with radial and axial force loads with loose fit, e.g. bearings, bushes, axles, bolts, rotors, gear wheels, rings, tyres and sinter bearings.The extrusion force of the press fits increases by approximately 100 % and more.Fitting rust and leakage are avoided. Thin liq-uid, connections that are difficult to break.

Adhesive gap Max.: 0.15 mmPreferably: 0.05 mm

Time required for hardeningHard to the touch: 10–30 minFunctional strength: 30–60 minFinal strength: ≈ 6 h

Product colour: Green50 ml in plastic bottle


Screw lockingDifficult to break connection, LOCTITE 270A highly viscous adhesive for the fixing of bushes, bearings and spacer bolts, as well as for the securing and simultaneous sealing of stud bolts and screws. Highly resistant to vibrations and pressure. Crucially higher fric-tion coefficient between fitting surfaces.Reliable sealing of hydraulic and pneumatic lines as well as other highly stressed pipe con-nections.High resistance to pressure and solvents, difficult to break connections.

Adhesive gap Max.: 0.15 mmPreferably: 0.05 mmThread up to M 20

Time required for hardeningHard to the touch: 10–30 min.Functional strength: 1–3 hek.Final strength: 3 – 6 h

Product colour: Green50 ml in plastic bottle


Joint connection medium tight LOCTITE 542Medium tight seal for hydraulic and pneu-matic cables for the securing of parts that will need to be able to be loosened with normal tools. LOCTITE 542 seals threaded connec-tions against all standard hydraulic fluids. It is thixotropic, and does not run. To be used for hydraulic and pneumatic fittings as well as pipe coils up to R 1/2".

Easily broken connectionMax. gap: 0.12 mm

Time required for hardeningHard to the touch: 10–30 min.Final strength: ≈ 3 h

Product colour: Brown50 ml in plastic bottle


Instant adhesive gel LOCTITE 454A drip and run-free adhesive for gluing metal, plastic, wood, paper, rubber, leather etc. It can be used to glue substances with rough surfaces.

Adhesive gapMax.: 0.20 mmPreferably: 0.05 mm

Time required for hardeningHard to the touch: 5–20 secFinal strength: 12 h

Product colour: colourless20 g in the tubeOrder number SZ 9744

Adhesives

6.27

10.2015

Oil trough Cutting punch

Holding screw

SpacerPlasticine

Casting resin compound Ball guide

SpacerPlasticine

Casting resin compound Guide bush

Cutting punch

Casting resin compound

Punch holding plate

Casting resin compoundCutting punch

Punch holding plate


Hole punch Guide plate


Punchguide plate

Casting resin

IntroductionThe usage of casting resin compound in the cutting and punching tool engineering has essentially facilitated the creation of break-throughs for profiled punches, as well as the fixing of cutting punches and punch guides. By the use of casting resin, a great reduc-tion of the manufacture and repairs costs has been achieved. In addition, the working hours of qualified persons have been reduced and in some cases, even quality and lifetime improvements have been attained. The cast-ing of certain parts of cutting and punching tools is applied with good success to:

� Punches with sliding clearance in guide plates

� Interchangeable punches with punch hold-ing plates

� Fixed punches in punch holding plates � Fixed guide bushes in pillar guide dies � Punches in ejectors � Die plate inserts

The epoxy resin system with the ACTIVATOR (reactive) developed for this intended use has an enormous adhesive strength, excellent sliding characteristics, high pressure resist-ance, is relatively fluid and admits small cast-ing gaps.It can be cast and hardened at room tem-perature. Dwindling is very little and can be ignored.

The resin enriched with filler in the factory can be cast in coatings of 1–10 mm. It is very reactive and hardens very well, even in thin coatings.

Preparation of tool partsThe casting resin system adheres very well to all materials, especially metals. Therefore all tool parts which are to stay moveable after the casting (e.g. punches) should be pretreated with the separating agent (SZ 9704). The sepa-rating effect and surface quality of the casting resin moulding material can be improved by light polishing of the pretreated surfaces with a woollen cloth. Multiple applications of the separating agent SZ 9704 result in a greater sliding clearance.

For an impeccable sliding guide, interchangea-ble tool parts and punches must be plane-par-allel aligned and the surface roughness must be “fine”.

The breakthrough in the guide and punch hold-ing plates must be free of grease and should be roughened, just like the cast fixed punches, guide bushes and die plate inserts.The connection of the casting resin mate-rial and metal can be further improved with grooves, boreholes or pins.

Examples for the casting1. Cutting punches with sliding clearance in guide plates.The breakthrough in the guide plate is delin-eated from the ready die plate and is bored about 1–3 mm bigger or sawed out. The sawed out or bored breakthrough surfaces are

The upper part is moved over the guide bushes placed on the pillars of the lower part, aligned on parallel bars and loaded. The cast gap must be sealed from the bottom with plasticine, the guide bush must be supported by additional spacers (5). A cast ball guide bush is displayed in (6). Steel-filled, black, free-flowing epoxy resin casting system for coating thicknesses up to 10 mm; specially devel-oped for tool manufacture needs.

to be degreased. The contact surfaces of both plates must be sprayed with the separating agent SZ 9704 or provided with a waxed paper intermediate coating in order to prevent them being glued to one another. After this, the contact surfaces are to be clamped together. The punch coated with the separating agent is put into the breakthrough, centered in the cutting plate and held in the vertical position by magnetic angles. Then, the casting is done and after the casting resin compound has hardened, the final cutting clearance between the punch and die plate cut-through is to be arranged.

In the case of profiled punches, the mould rup-ture in the guide plate can be replaced by a borehole through casting with casting resin. (1).

In the case of thin cutting punches which must be long for reasons of stability, the guide plate must be cast out (2).

2. Cutting punches secured in punch holding plates.The casting is done in principally the same way as for the guide plates. The position of the cutting punch is determined by the cut-ting, guide, scraper or ejector plate in accord-ance with the tool type. As the punch must be firmly secured in the punch holding plate, the punch head must be roughened and degreased. Picture (3) shows a cast cutting punch with conical head.

With mould punches, it is useful to provide the holding portion with grooves and to create a conical breakthrough in the punch hold-ing plate. In certain cases, it is necessary to lessen the stripping forces with additional holding screws (4). The casting resin com-pound will then only serve for fixing the posi-tion of the punch.

3. Interchangeable cutting punches in punch holding plates.If cast cutting punches for upkeep or repair are interchangeable in the punch holding plate, it must be noted during casting that punch head has to be provided with a separating agent, while the breakthrough must be roughened and degreased.

4. Guide bushes secured in die sets.As opposed to the pressed-in bushes, cast-in guide bushes firmly secured in the upper part of a die set have the advantage that there hap-pens to be no narrowing due to the pressfit and the guide diameter must therefore not be honed for a second time.

Furthermore, costly fineboring, lapping works and high precision turning are not required, and the quality is not reduced.The mounting bore for the guide bush in the upper part should be 3–6 mm larger than the outer diameter of the guide bush. The bush borehole and outer surface are to be rough-ened and degreased.

1

2

3

4

5

6

6.28

10.2015

3 cans of resin CW 2418-1 at 1.860 kg 5.58 kg3 cans of activator HY 5162 at 0.280 kg 0.84 kgOrder number SZ 9603

1 can of resin CW 2418-1 13.5 kg1 can of activator HY 5162 2 kgOrder number SZ 9603.04

1 can of resin CW 2418-1 1.86 kg1 can of activator HY 5162 0.28 kgOrder number SZ 9606

1 tube of resin CW 2418-1 150 g1 tube of activator HY 5162 22.5 gOrder number SZ 9601

Application:Before use, shake product well.Protect against cold and heat.Use at room temperature.Tank is under pressure. Protect against direct sunlight and temperatures over 50 °C/122 °F.

Attention:Please read and follow the instructions on the spray can.

Separating spray 82-2405 400 mlOrder number SZ 9704.2

Application fields:Cast-in of punches and cast-out of guides with cutting and punching tools, foundries and con-tour milling models, general mould making, tools for sheet metal conversion.

Manufacturing methods:Solid castingFront casting (conditionally suited)

Characteristics:Black, low viscosity casting resinHardening at room temperatureLow sedimentationExcellent castabilityCoating thicknesses up to approximately 10 mm can be cast in one processHard, relatively wear-resistant surface with good sliding characteristicsGood machining properties

Product description CW 2418-1:Modified filler-containing epoxy resinDelivery method: black, thixotropic pasteViscosity at 25 °C/77 °F: 160.000–360.000 mPa.sDensity: 2.8 g/cm3

Suitability for storage at 6–28 °C/42.8–82.4 °F: 1 year

Activator HY 5162 (reactive):Formulated polyamine activator for coating thicknesses up to 80 mm max, especially for cutting punch guidesDelivery method: light yellow liquidViscosity at 25 °C/77 °F: 30–70 mPa.s Density: 1.0 g/cm3

Suitability for storage at 6–28 °C/42.8–82.4 °F: 1 year

Proportion of mixture:100 parts by weight of resin CW 2418-115 parts by weight of activator HY 5162

Manufacturing:The resin must be stirred well before use, despite its low sedimentation tendency.Then, the relevant activator is to be added and thoroughly mixed. If fine contours are formed, either a special surface resin coating or a thin coating of the casting resin/activator mixture is to be applied to the mould surface with a short-bristled brush before casting.The resin/activator mixture must be contin-uously cast along the mould wall or along a spattle into the deepest part of the mould. Air inclusions can be largely avoided via a slow, even casting.

Storage:CW 2418-1 and activator HY 5162 are to always be stored at 6–28 °C/ 42.8–82.4 °F, and kept closed and dry (in the original pack-ages). Under these conditions, the suitability for storage corresponds to the times desig-nated in the product description.

Casting resin

PropertiesResin/hardener mixture at 25 °C/77 °F

Test CW 2418-1 Unitprescription HY 5162

Proportion of mixture 100: 15 Part by weightViscosity at 25 °C/77 °F: 5000 mPa.sIntended use at 25 °C/77 °F (1000g) 30 minRemovable after 10 h from mould with coating thickness 10 mm

After complete hardening 7 days/20–25 °C (68–77 °F)or 14 h/40 °C (104 °F)

Density 2.3 g/cm3

Shore D hardness ISO 868 85–90 Pressureresistance ISO R 604 80–90 N/mm2

Flectional resistance ISO 178 80–85 N/mm2

E-module from flection test ISO 178 4500–5500 N/mm2

Shape retention in warmth (Martens) ISO 75 60–65 (140–149) °C (°F)Linear shrinkage 1 ‰Abrasion TABER 40–50 mm3/100 U

Industrial hygiene:As with many chemicals, it is necessary to act in accordance with the recommendations for industrial hygiene (also for the handling of epoxy resins and activators).

6.29

10.2015

Model resin

Introduction:The construction of foundry models,templates, fixtures, moulding and tolerance gauges as well as foundry devices with model resin has the following advantages:

� Quick manufacture with simple means � Excellent form and dimensional stability of the end product

� Excellent tensile strength, little wear � Little weight � Easy to change, quick to repair, practical to manufacture

In tool and model manufacture, four sim-ple basic working or assembly methods are applied depending on the type of the part and its use.

� Creating the surface coating � Casting � Backfilling � Laminating

Starting models and their pretreatmentsHigh precision master or gauge models are required for the manufacture of model devices out of model resin. Their surface quality has a decisive influence upon the surface smooth-ness of the negatives and model devices.

The extraordinary grip of the model resin on almost all materials must be compensated by an appropriate pretreatment of the starting models with sealing and the separating agent SZ 9704. The hardened models can therefore be perfectly removed from the mould. In the case of porous surfaces (e.g. wood), several coatings should be applied for reasons of prac-ticality. Each individual coating must dry for a short time and the last coating should be pol-ished with a soft cloth or cotton wad in order to obtain a blank surface on the part to be cast. Starting models can be made out of all usual model materials such as wood, gypsum, metal, concrete and epoxy araldite resin.

Assembly methods

Surface coatings:A surface coating is applied to the pretreated starting model with a short cut brush or is cast between the negative and the under- dimensioned core. This makes a surface with high edge strength that is flexible until hard, and allows precision shaping of the finest contours.

The surface coatings are back up with model resin or backfilled with a high-fill model resin mass, depending on the usage of the relevant production equipment.

Solid casting:Pretreated moulds can be directly cast out with model resin. This solid casting method is suitable for the manufacture of screw-on mod-els and negatives with coating thicknesses of up to 20 mm max.

Front casting:An under-dimensioned core made from metal or epoxy resin is required for this method. This core is cast with casting resin and fixed according to the desired front coating thick-ness in the negative form with an all-round distance of 12–18 mm.

Backfilling:Large filler quantities are mixed into the model resin. This resin/activator/filler mixture is cast or stamped into the moulds provided with surface and coupling coatings or laminate. Various types of filling material can be used, such as silica sand or aluminium grit. Quartz sand-filled backfilling compounds achieve the highest pressure resistance, aluminium grit mixtures provide workable, heat-dissipating back fillers. To facilitate the rear side machin-ing of model devices, an additional workable casting resin coating is to be cast on at a thick-ness of approximately 5–10 mm.

Laminating:When laminating, glass fabric is perfused thoroughly with laminating resin by means of a stiff-bristled brush, ductor blade or special laminating hook, and is built up in layers until the required shell thickness is reached.

Instead of the time-consuming setup of a laminate shell made from several fibreglass coatings, a shell can be made in one process by using araldite laminating pastes.

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3 cans of resin CW 2215 at 0.75 kg 4.5 kg6 cans of activator HY 5161 at 0.15 kg 0.9 kgOrder number SZ 9620

1 can of resin CW 2215 10 kg1 can of activator HY 5161 2 kgOrder number SZ 9620.2

3 cans of resin CW 2215 at 0.75 kg 2.25 kg3 cans of activator HY 5161 at 0.15 kg 0.45 kgOrder number SZ 9622

1 can of resin CW 2215 0.75 kg1 can of activator HY 5161 0.15 kgOrder number SZ 9621

Separating spray 82-2405 400 mlOrder number SZ 9704.2

Application:Before use, shake product well.Protect against cold and heat.Use at room temperature.Tank is under pressure. Protect against direct sunlight and temperatures over 50 °C/122 °F.

Attention:Please read and follow the instructions on the spray can.

Model resin CW 2215

A light-beige, fluid epoxy resin system filled with minerals for coating thicknesses up to 20 mm, designated for the manufacture of models, gauges and fixtures.

Application fields:Manufacture of foundry and copy-milling models, screw thread models, core bushes, dimension gauges, moulding plates

Manufacturing methods:Solid castingFront casting

Characteristics:Light-beige, low viscosity casting resin Hardening at room temperatureLow sedimentationExcellent castabilityCoating thicknesses up to approximately 20 mm can be cast in one process.

Product description CW 2215:Modified, mineral-filled epoxy resinDelivery method: light-beige pasteViscosity at 25 °C/77 °F: 80.000–140.000 mPa.sDensity: 1.7 g/cm3

Flash point (Pensky-Martens): 135 °C/275 °FSuitability for storage at 18–25 °C/64.4–77 °F: 1 year

Activator HY 5161 (reactive):Formulated polyaminoamide activator for coating thicknesses of 20 mm max.Delivery method: light yellow liquidViscosity at 25 °C/77 °F: 30–70 mPa.s.Density: 1.0 g/cm3

Flash point (Pensky-Martens): 162 °C/323.6 °FSuitability for storage at 18–25 °C/64.4–77 °F: 1 year

Proportion of mixture:100 parts by weight of resin20 parts by weight of activator

Manufacturing:The resin must be stirred well before use, despite its low sedimentation tendency.Then, the relevant activator is to be added and thoroughly mixed.If fine contours are formed, either a special surface resin coating or a thin coating of the casting resin/activator mixture is to be applied to the mould surface with a short-bristled brush before casting.

Storage:CW 2215 and activator HY 5161 are to always be stored at 18–25 °C/64.4–77 °F, and kept closed and dry (in the original packages). Under these conditions, the suitability for stor-age corresponds to the times designated in the product description.

CW 2215 can be combined with other acti-vators for other coating thicknesses. Please inquire.

Model resin

PropertiesResin/hardener mixture at 25 °C/77 °F

Test CW 2215 Unitprescription HY 5161

Proportion of mixture 100: 20 Part by weightViscosity at 25 °C/77 °F: 4000–6000 mPa.sIntended use at 25 °C/77 °F (1000 g) 30–40 minRemovable after 12–16 hfrom mould with coating thickness 20 mm

After complete hardening 7 days/20–25 °C (68–77 °F)or 14 h/40 °C (104 °F)

Density ISO 1183 1.6 g/cm3

Shore D hardness ISO 868 85–90 PressureResistance ISO R 604 85–90 N/mm2

Flectional resistance ISO 178 60–70 N/mm2

E-module from flection test ISO 178 5800–6200 N/mm2

Impact strength ISO R 179 4–5 kJ/m2

Shape retentionin warmth (Martens) ISO R 75 55–60 (131–140) °C (°F)Linear shrinkage 0.7–0.9 ‰Test specimen: 900 x 75 x 20 mmCold water absorption10 days ISO R 62 0.25–0.30 %Boiling water absorption30 min ISO R 117 0.10–0.30 %60 min ISO R 117 0.20–0.55 %Abrasion (S-33 sandpaperstrips, load: 500 P) NEMA 140–150 mg/100 U

Industrial hygiene:As with many chemicals, it is necessary to act in accordance with the recommendations for industrial hygiene.

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Hand-lever grease press with tube for conical lubricating nipple

Characteristics: � Made of steel � Lubrication of every opening possible � No wearing parts in high-pressure area � Secure piston rod fastening � Universal filling possibilities � Suitable for grease cartridges

Suitable grease cartridges: SZ 9005 and SZ 9006


High pressure lubrication gunHand-lever grease press

Similar DIN 1282

High pressure lubrication gunwith pointed mouth piece for funnel-type lubri-cating nipple incorporated in the sliding guides.

Contents 60 cm3

Conveyed quantity per stroke: approximately 0.7 cm3

Order example: High pressure lubrication gun SZ 9800Order number SZ 9800

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accessories - steinel · 2016. 4. 22. · din iso 10 242 clamping sockets material: 1.0503 (c 45)...

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