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Achieve quality initiatives throughout the manufacturing process Thermo Scientific TruScan RM and microPHAZIR RX • Incoming raw material identification • Material verification at the point of dispensing • Finished product inspection • Packaging material identification

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Page 1: Achieve quality initiatives throughout the manufacturing ... RMID... · Achieve quality initiatives throughout the manufacturing process Thermo Scientific TruScan RM and microPHAZIR

Achieve quality initiatives throughout the manufacturing process

Thermo Scientific TruScan RM and microPHAZIR RX

• Incomingrawmaterialidentification•Materialverificationatthepointofdispensing•Finishedproductinspection•Packagingmaterialidentification

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Page 2: Achieve quality initiatives throughout the manufacturing ... RMID... · Achieve quality initiatives throughout the manufacturing process Thermo Scientific TruScan RM and microPHAZIR

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OverviewRawmaterialinspectionisacriticalstepinthequalitycontrolprocesswithtremendous

impactoncustomersafetyaswellasspeedandcostofproduction.Globalpharmaceutical

manufacturersareseekingtechnologythatwillallowthemtoapproacha100%raw

materialsinspectiongoal,withoutprohibitivefinancialorstaffinginvestments.

Inthiseverexpandingandcompetitivemarket,itisnowmorecriticalthan

evertoimplementefficientwaystoensurethequalityofmaterials

throughoutthemanufacturingprocess.Fromverifyingtheidentityof

rawmaterialsatthepointofreceipt,toadispensingboothinaplant

whereAPIsarebeingmanufactured,totheadditionofexcipientsduring

secondarymanufacturing,andallthewaythroughfinishedproduct

inspection–materialidentificationismissioncriticaltosustaining

productquality,whilepositivelyaffectingthroughputandproductioncosts,

and,ultimately,helpingtoensureconsumerwellbeing.

With portable instrument centers of excellence located around the world and local representatives located in more than 123 countries, we have the experience and global reach to ensure success.

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“With TruScan, we save 600 hours per year. This is a great benefit for us.”

– Uwe Neitzel, Pfizer Manufacturing Deutschland GmbH

Thermo Scientific handheld solutionDeveloped with in-depth pharmaceutical industry experience, Thermo Scientific handheld analyzers provide manufacturers with a portable solution to achieve quality initiatives throughout the manufacturing process.

TheThermoScientificTruScanRM,basedonRamanspectroscopy,andtheThermoScientificmicroPHAZIRRX,basedonNear-Infrared(NIR)spectroscopy,aresimpletouseandenableon-the-spot,actionablePass/Failresultswithinseconds.

WithTruScan®RMandmicroPHAZIR®RX,pharmaceuticalmanufacturerscannowobtainfast,accuratematerialidentityverificationwitheaseandconvenience.Thesecost-effectivesolutionsallowuserstoquicklydevelopmethods,enablingimmediatereleaseofrawmaterialsintoproduction.Additionally,bothanalyzersweredesignedtomeetthestringentrequirementsofcurrentgoodmanufacturingpractices(cGMP)and21CFRPart11-compliantenvironments.Theyalsomeettherequirementsofglobalpharmacopeias–andourunparalleledimplementationsupportensuresaturnkeysolution.

Together,ThermoScientifichandheldRamanandNIRanalyzersletyouidentify90%ofpharmaceuticalcompoundsinseconds.Withbothinstruments,you’llquicklyandeffectivelyidentifyanycombinationofmaterialsinyourmanufacturingfacility,fromreceipttorelease.

Withmorethan650GMPfacilityinstallationsworldwide,we’vesuccessfullyimplementedoursolutionsintothetoppharmaceuticalcompaniesandregulatoryenforcementagenciesaroundtheglobe–helpingthemtoincreaseproductivityandrealizearapidreturnontheirinvestment.

Pharmaceutical Manufacturing Challenges• Increasedregulatoryscrutiny

• Mountingqualityassuranceinitiatives

• Thedrivetowardleanmanufacturing

• Globalsupplychainsincreasingtheriskofsupplychainvariability

Countries with Thermo Scientific handheld installations

Portable Centers of Excellence

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Page 3: Achieve quality initiatives throughout the manufacturing ... RMID... · Achieve quality initiatives throughout the manufacturing process Thermo Scientific TruScan RM and microPHAZIR

Your partner in deploymentWearemorethanaleadingproviderofportableanalyticalinstruments.Weareatruepartner,deliveringexpertiseandsolutionstoimproveprocesses,reduceriskandcosts,andachievecompetitiveadvantage.

OursubjectmatterexpertsoperateaspartnersinthedeploymentofyourThermoScientificanalyzers.Withyearsofindustryexperience,provenimplementationstrategiesandbestpractices,wehelpeliminatecommonimplementationchallengestorealizesuccessinrecordtime.

Preparedtemplatesanddocumentation:• IQ/OQ/PQ• SOPTemplates• StatementsofCompliance• SupplierQualityAssessment

Applicationspecialistsalongwithstaffscientistsareavailablefortechnicalconsultationandsupplierqualityassessmentreview.Weprovidetrainingthatscalesfrommethoddevelopmentandvalidationtogeneraloperatorusage.Onceupandrunning,youcancountonusforcustomersupport–anywhereintheworld.

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“The non-contact part is really key, as it allows containers to move more quickly through test zones.”

–WolfgangHermanns,aThermoFishercustomerfrom A.Nattermann&CieSmbH(SanofiGroup)

Reporting and documentationTheTruScanRMandmicroPHAZIRRXanalyzersarefullynetworkedandofferintuitiveworkflowthatcanbeimplementedquicklyandeasilyintoyouruniqueproductionenvironmentandbotharedesignedforsimpledatasyncusingEthernetorUSBconnections.Thesefeaturespreservetheintegrityofdataandhelptocomplywith21CFRPart11guidelines.

Reportsarealsoautomaticallygeneratedandplacedintoasecurearchive.Duringsecondaryreview,managerscanpullupreportsindividuallyorbybatch.FormalsignoffofthesereportscanbeachievedmanuallyorbypullingdatafromacloudserverandperformingdigitalsignoffusingLIMS.

The technologyUsingrevolutionaryalgorithmsthatprovideaccurate,actionablePass/Failresults,theseruggedanalyzers,engineeredwithattentiontoyourrequirements,performnondestructiveanalysisdirectlythroughsealedpackaging,eliminatingthetimeandmaterialwasteassociatedwithmoretraditionalmethods.

ThespecificityofRamanofferstheabilitytodistinguishbetweensmallmoleculecompounds–whicharetypicallystrongRamanscatterersmakingtheTruScanRMtheanalyzerofchoiceforthiscompoundset.NIRreflectancemeasurementsarewellsuitedforlargermolecules–makingthemicroPHAZIRRXtheidealanalyzerforlargemoleculecompoundssuchascellulosesandotherexcipientsusedforsecondarymanufacturing.

The analyzers perform identification through sealed packaging to minimize the risk of contamination and exposure.

Once a measurement is complete, the analyzers provide a clear Pass/Fail result within seconds.

Our services include:• On-siteexecutionof IQ/OQ/PQ

• On-sitetraining

• Implementationconsultation

• Regulatoryconsultation

• Preandpostinstallationsupport

• Remotecertification

• 24/7/365globalcustomer support

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Executionof IQ/OQ/PQ

SOPDevelopment

ProjectCharter

Resource Allocation

Specification Revision/Creation

QARelease

PharmacopeiaCompliance

QMS/ERESVendorCompletion

FinalTraining

ReleasingtoManufacturing

Additional Applications

Returnon Investment

ComputerSystemsValidationSyncServer, CFR 21.11 Review, and Change Controls Determined

Method Development

MethodValidation

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Unit Development Regulatory Installation and Validation Review Usage

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Page 4: Achieve quality initiatives throughout the manufacturing ... RMID... · Achieve quality initiatives throughout the manufacturing process Thermo Scientific TruScan RM and microPHAZIR

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Customer service: comprehensive supportOurteamofsubjectmatterexpertshavesuccessfullycreatedimplementationstrategiesfortoppharmaceuticalcompaniesandregulatoryagenciesaroundtheworld.Byworkingtogether,youranalyzerswillbeupandrunninginnotime.

Regulatory and market acceptanceThermoScientificportablesolutionsdeliverspecializedidentificationandanalysisofrawmaterialsforthehighlyregulatedglobalpharmaceuticalindustry.

We’vesuccessfullyimplementedoursolutionsintothetoppharmaceuticalcompaniesandregulatoryenforcementagenciesworldwide–enablingthemtoincreaseproductivityandrealizearapidreturnontheirinvestment.

•Implementedby24ofthe top25globalpharmaceutical companies

•Morethan650GMPfacility installationsworldwide

•Usedbymorethan15 regulatoryenforcementagencies forcounterfeitscreening

READINESS

INSTALLATIONCONTINUING SUPPORT

COMMISSIONING

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Readiness• URDEvaluation• DQ/IQ/OQ/PQDocumentation• ProjectTeamOrientation• ProjectTimelines• TechnicalConsultation(IT/EH&S)

Installation• On-siteIQ/OQ/PQExecution• OperationalTraining• ChampionTraining•Chemical Standards

Commissioning• Implementation•MethodDevelopmentand ValidationConsultation• SOPTemplates• StatementsofCompliance• TrainingPresentations• CertificationofCalibration• VendorAssessment(ERESand QualitySystems)• RegulatoryCompliance ConsultationforUSP,EP,andJP

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Continuing Support• 24/7/365SupportLine•User Guides•Maintenance Agreements• RepairServices• CustomerSupportWebsite• ProductEnhancementsand Accessories• ProductNewsletter• NewApplicationSupport• EducationalSeminars• Company-specificGlobalMeetings• PriorityRegulatoryAuditSupport

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Page 5: Achieve quality initiatives throughout the manufacturing ... RMID... · Achieve quality initiatives throughout the manufacturing process Thermo Scientific TruScan RM and microPHAZIR

Thermo Fisher Scientific,San Jose, CA USA is ISO Certified.

©2013ThermoFisherScientificInc.Allrightsreserved.AlltrademarksarethepropertyofThermoFisherScientificInc.anditssubsidiaries.Specifications,termsandpricingaresubjecttochange.Notallproductsareavailableinallcountries.Pleaseconsultyourlocalsalesrepresentativefordetails.

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www.thermoscientific.com/[email protected]

AmericasBoston,USA

Europe, Middle East, Africa, IndiaMunich,Germany

Asia PacificShanghai,ChinaHelios,Singapore

ThermoScientificTruScanRMandmicroPHAZIRRXanalyzersarerevolutionaryinstrumentsthatcanhelpyouachievecomplianceandrealizearapidreturnoninvestmentthroughoutthemanufacturingprocess.

Contactourexpertstodaytolearnmore.

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