Highly Automated Punch and Laser Combination System

ACIES Series ACIES 2512T & ACIES 2515T

Highly Automated Completionof Complex Tasks

High-Quality and High-Speed ProcessingHigh-speed, scratch-free processingMaterial is transported entirely on a brush table surface to ensure scratch-free processing. The lower turret is recessed under the brush table — providing uncompromising down-forming operations by eliminating part obstruction with the lower turret.

Highly efficient slug pull prevention mechanism on all stationsInverter-controlled vacuum system helps prevent slug pull. Amount of vacuum is automatically adjusted according to station size.

Easy programming, no-track dead zones and optimal tool locationA new track structure eliminates the restrictions on tool location. When tools are specified, the optimum tool arrangement is automati-cally created by reference to their ID. This facilitates programming and improves material utilization.

Amada’s new ACIES series of punch and laser combination machines provide unmatched productivity and scratch-free processing of complex sheet metal parts. This innovative series features advanced automation and tool change options to meet virtually any production need. The ACIES series boasts extremely fast hit rates, stable processing, versatile forming and the unlimited shape cutting flexibility of a laser.

When punching and laser cutting are combined in a single machine there is a vast range of pro-duction possibilities. Equipped with an external tool changer and automated options, Amada’s ACIES series takes productivity to an entirely new level. Users will profit from the seamless integration of punch and laser processing enhanced by highly efficient and extremely reliable, automated tool changes and material handling.

Continuous Processing

Energy Savings

Reliable High-Quality Processing

Tools are managed through a digital ID system. The ACIES series is engineered to reduce setup errors and maintenance — automatically adjusts die height based on tool grind amount.

Energy Saving Mode

The power consumption of the oscillator and chiller is reduced during punching. Power consumption can be reduced by a maximum of 40% depending on the job being processed.

Multi-Purpose Turret (MPT) Features Four Tapping Stations

Four tapping stations (supporting inch and metric sizes) can be automatically changed to increase the number of parts that can be tapped on the NCT. When a tapping tool reaches the preset number of hits, it is automatically replaced with a spare. This allows for continuous operation over extended periods of time. Tapping stations have a unique broken-tap detection system which will immediately stop the machine in the event a tap breaks.

Many Material Handling Solutions Available

From simple single-pallet load/unload options to fully automated multiple shelf systems with part separation and sorting solutions, the ACIES series can be configured to suit individual customers’ needs.

Automated Tool Changes Eliminate Setup

The ACIES series is engineered to change tools while processing parts. The automated tool changer prepares tools in the buffer turret while the machine is punching. Then, automatically changes tools during laser processing. As a result, machine utilization is maximized.

40% Maximum Possible Reduction

Laser Cutting Punching Standby

Conventional Power Consumption

Energy Savings Benefit

Buffer turret

Part separation by laser TK system provides single part removal and stacking

The ACIES can be equipped with multiple automation options.

Shown: ASR-M

Automatic Tool Loader

179 or 300 Tool Capacity Rack

Productivity-Enhancing Features

Tool ID System

Large Brush Table

AMNC/PC

Easy Tool Rack Loading

Unique ZR Turret Design

Recessed ZR Turret

High-Capacity Tool Storage Rack

Tool ID System

New Fanuc 4000i-C Resonator

• The lower turret is recessed under the brush table ensuring scratch-free processing of parts.

• Selected dies rise through an adjustable window in the brush table.

• The die height automatically compensates for sharpening. Shimming is eliminated.

• Forming tools can be raised and lowered during material movement to eliminate scratching.

• A new track structure eliminates restrictions on tool location — an issue commonly associ-ated with conventional inner/outer track configurations.

• A uniform pass line allows forming and punching in adjacent stations.

• 4 built-in tapping stations (either standard or metric) — with tap breakage detection.

• The unique track structure provides the smallest dead zone.

• Smallest tool dead zone and no distortion from inner/outer or adjacent station interference.

• Inverter-controlled Slug Suction unit reduces slug pull (available on all stations).

• Available in 179 or 300 tool configurations.

• Tools are stored and automatically loaded into the turret.

• Tools are transferred to a “buffer turret” for rapid insertion into the ZR turret.

• 2 dies are available for each tool (up to 600 dies).

• Fast, reliable and error-free loading of tools.

• Up to 7 additional tapping tools can be automatically rotated into the 4 existing tapping stations.

• Automatic replacement of tools with back-up tool when preset hit-count is reached for continuous operation and minimal down time.

• Laser-etched QR identification of punches and dies.

• Punches and dies are immediately identified and tracked for number of hits, sharpening amount and remaining life.

• Setup errors are eliminated.

• Tool angle and appropriate die selection are confirmed upon installation.

• Web-based server allows access of tooling data from any location.

• Rapid stand-by mode cycling reduces power consumption.

• Power consumption reduced up to 40% depending on processing conditions.

• Reduced chiller demands.

Debris caused by spatter and dust is automatically removed from the nozzle to prevent processing defects.

Slug Removal System

Work Chute

Large Brush Table

Nozzle Cleaner

• Available on all stations.

• Powerful vacuum draws slugs through the die.

• Punch penetration can be reduced to .039" resulting in faster speeds and reduced wear.

A large 15.75" x 60" trap door work chute enables highly-efficient processing without requiring microjoints.

• Table size on ACIES allows for full 5' X 10' sheet processing.

• Brush design allows for scratch-free processing.

• Reduces noise level.

• Designed to support up to ¼" material.

AMNC/PC

Amada’s AMNC/PC control with touch-screen offers many productivity enhancing features and benefits.

Paperless machine setup information is immediately available to operator. Material type, clamp setup, tool information and more can be displayed on the control for operator review.

• Network-ready.

• Job status and alarms.

• Email notification of alerts, jobs in progress, and more.

• Complete cutting library.

• Ready to connect with vFactory® software.

PC Control and Network Capabilities

Intelligent Turret Setup

Another powerful feature is the G-code editor and simulator. Features in the editor make it easy to quickly review, edit, and simulate a program. The simulator graphically plots the G-code tool patterns, provides zoom and pan functions, and highlights the associated G-code when a graphic pattern is selected on the touch-screen display.

G-Code Editor/Simulator

7025 Firestone Boulevard • Buena Park, CA 90621 • (714) 739-2111 • FAX (714) 670-8020 • www.amada.com

Amada America, Inc.

Dimensions

Specifications

A B

C

ACIES Series

Dimensions

Machine Length (A) 309.84"

Machine Width (B) 235.04"

Machine Height (C) 104.96"

Traverse Range 2512T 2515T

Punching Operation (X/Y) 120" x 50" 120" x 60"

Laser Operation (X/Y) 98" x 50" 98" x 60"

Combined Work Area With Repositioning 120" x 50" 120" x 60"

Z-Axis Laser 3.937"

Maximum Material Thickness 0.250"

Table Loading Weight 330 lbs.

Traverse Speed (X/YP) 3,937/3,149 ipm

Laser Axis (YL) 3,149 ipm

Axis Simultaneously 5,039 ipm

Z-Axis Simultaneously 2,362 ipm

Processing Accuracy (Amada’s Punching Pattern)

± 0.0027"

Z-Turret 32 Stations (Max. 4.5")

Included Rotation Stations 4

Buffer Turret 33 Stations

Punching Force 33 Tons

Number of Punching Strokes

0.197" Stroke / 0.039" Feed 630/min.

0.197" Stroke / 1" Feed 400/min.

In Marking Mode 1850/min.

Table Design Brush Table

Parts Chute 15.75" x 60"

Machine Frame Bridge Frame

Press Drive Servo-Electric Drive

Turret /Table Drive AC-Servo Motors

Machine Weight 33 tons

Oscillator

Continuous Laser Output 2/4 kW

Fanuc 4000i-c

Mutimedia CNC Control

Model Fanuc 31i

Storage Capacity 440kB

Number of Controlled Axes 6 (Not including tool changer)