acs800 plug-in and filter options - abb group · plug-in and filter options abb industrial drives,...

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Plug-in and filter Options

ABB industrial drives,

ACS800

Welcome to the ABB industrial drives, ACS800 plug-in and filter options training module.

If you need help navigating this module, please click the Help button in the top right corner. To view the presenter notes as text, please click the Notes button in the bottom right corner.

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Objectives

After completing this module, you will be able to

� Recognize the plug-in options

� List the functions of plug-in options

� List the filter options

After completing this module, you will be able to

• recognize the plug-in options,

• list the functions of plug-in options, and

• list the filter options.

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Plug-in options

� Used to provide additional connections between the drive and other devices

– Fieldbus

– Pulse encoder

– Extended I/O

� Software-dependent

Plug-in options are used when additional connections like fieldbus, pulse encoder or extended I/O are needed between the drive and other devices.

The number of the available plug-in options in the ACS800 series is software-dependent.

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Slot 1 (Upper)– Digital I/O extension (RDIO)

– Analogue I/O extension (RAIO)

– Pulse encoder interface (RTAC)

– Fieldbus interface

Slot 2 (Middle)– Digital I/O extension (RDIO)

– Analogue I/O extension (RAIO)

– Pulse encoder interface (RTAC)

Slot 3 (Lower)– DDCS link (RDCO)

Option Slot Allocation

There are three option slots in the RMIO (motor control and I/O) board. It has two slots for the bigger option modules and one for the RDCO (DDCS channel) module.

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Mounting

� Two I/O options can be mounted onto a drive

� Snap on to the skeleton covering the RMIO-01 or to the AIMA extension board

Node numbering 0…15 via switch

Board grounding to chassis with locking screws

Terminals for the outside connections

Indication LEDs in the option module

Connection via parallel bus connector to the RMIO or to the AIMA extension board

Two I/O option modules can be mounted onto a drive.

The mounting procedure is the same for all ACS800 drives. The modules are snapped on to the skeleton covering the RMIO-01 or AIMA board.

Each module type has different LED and terminal structures.

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~=

1 2X11

~=

1 2X12

~=

3 4 X21 1 2 3 X22 1 2 3

DI1 DI2 DI3 RO1 RO2

X10 Address Data RXD/TXD +5V +24V

IOCC-2B ASIC

DI1ON

DI2ON

DI3ON

WD/INIT

NODEADDRESS

0..15

RDIO-01 Block Diagram

Three isolated digital input channels· Divided into two groups: DI1 and DI2 & DI3· 2.5 kV isolation voltage between groups· Each input suitable for AC and DC signals· HW filter time selection via DIP switch for each channel

Two change-over type output relays

Node address selection via rotary switch· Address range: 0..15

Four diagnostic LEDs· 'ON' indication for each input channel· Module status indication

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1 2X1 3 4 X2

AI1 AI2 AO1


IOCC-2B ASIC

WD/INIT

NODEADDRESS

AD

��

��

1 25 6

SHLD

RC

5 6

SHLD

RC

AO2

AD

3 4

==

==

� ��

� ��

+24V

AD

0..15

RAIO-01 Block Diagram

Two isolated analogue input channels· 3-pole DIP switch per input channel for selection of:

-Input signal polarity: Unipolar (12 bit), Bipolar (11 bit)-Input signal range: 0..20mA, 0..10V or 0..2V

· 1.5 kV isolation voltage towards supply and analogue outputs

Two isolated analogue output channels· Output signal range: 0..20mA (12 bit)· 1.5 kV isolation voltage towards supply and analogue inputs


One diagnostic LED for module status indication

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1 2X2 3 4

CH A CH B


IOCC-2B ASIC

CHAON

CHBON

WD/INIT

NODEADDRESS

16..31

5 6

CH Z

==

1 2 3 4 5 6X1

RC

+24V

+15V

+VO

UT

-VO

UT

SH

LD

EX

T

RTAC-01 Block Diagram

Three isolated differential input channels· Two input channels with 90°phase shift · One zero pulse input channel

Encoder interface· Supporting differential and single-ended connection-push-pull, open collector, open emitter· Supply for 24VDC and 15VDC encoders


Three diagnostic LEDs· 'ON' indication for input channel A and B· Module status indication

Maximum Encoder Cable Lenghts· Differential push-pull: 300m· Single-ended push-pull: 200m· Open collector/emitter: 100m

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X10 Address Data RXD/TXD +5V

DPRAM

==

1 2 nX1

RC+5V

CONFIG.

IND.

MCU

FBUS CTRL

RAM

FLASH

FIELDBUS CONNECTOR

Fieldbus Block Diagram

A different type of fieldbus module is used for different fieldbus systems.

The connection principle and data transfer protocol between the drive and fieldbus module is the same for each fieldbus system.

Fieldbus types:- DeviceNet- Lonworks- Interbus-S- Profibus DB- CanOpen- Modbus- ModbusPlus- Ethernet- ControlNet

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Channel 0 for Fieldbus adapters

RDCO channels

Channel 1 for NDIO, NAIO, NTAC

Channel 2 for NTAC/ Master Follower

Channel 3 for PC Tools

Four fiber optic channels

Four fiber optic DDCS link channels are available in the optional RDCO module providing interfaces for PC tools, pulse encoders, master/followers, and I/O and Fieldbus adapters.

The N-type options which in ACS600 used, require in the ACS 800 the option board RDCO which is connected to the Slot 3.The RDCO option boards is fully compatible with the previous generation option modules: NDIO, NAIO, NTAC, NPBA, NMBA....

Three module versions are available RDCO-01, RDCO-02, RDCO-03.

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AIMA-01 I/O module adapter� For connecting I/O extension modules

– 3 slots for RDIO, RAIO and RTAC

– Connected to I/O channel CH1 of RMIO

When more than the two standard option slots are needed for an application, the AIMA-01 I/O module adapter can be used as an extension unit.

It includes three I/O slots for digital and analogue I/O extension modules (RDIO, RAIO) and pulse encoders (RTAC). The AIMA is connected to channel 1 (CH1) of the RMIO board.

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I/O Extension with AIMA

AIMA

RD

IOR

DIO

RAIO

CH1

Here is an example of connecting an AIMA module to the ACS800.

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NDIO-02

TXD

DI GITAL I /O

X2R2CMR2NO R1NC R1CMR1NOR2NC

RXD

X1DI1BDI1A DI2A DI 2B +24V 0V

EXTENSION

12345678

1 2 3 4 5 6 7 8

X2

X1

NDIO-02

TXD

DI GITAL I /O

X2R2CMR2NO R1NC R1CMR1NOR2NC

RXD

X1DI1BDI1A DI2 A DI 2B +24V 0V

EXTENSIO N

12345678

1 2 3 4 5 6 7 8

X2

X1

I/O Extension with N-type modules

Here is an example of I/O extension connections with ACS600 option modules. This solution can be used when an ACS600 is replaced with an ACS800.

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EMC

du/dt

SineACS800

ACS800InternalRFI-Boards

Linefilter

ACS800-01ACS800-02/ACS800-07

Commonmode

InternalRFI-Boards

Cabinet

du/dt filters are not needed if a sine filter is used

ACS800-02/ACS800-07

Filters

EMC

Four different filter types are used with the ACS800: EMC, du/dt, Common mode and Sine filters.

� �

Thank you for your attention. You may now go ahead and move on to the next unit.

acs800 plug-in and filter options - abb group · plug-in and filter options abb industrial drives,...

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