acs800_catalogue_rev_e_171003.pdf

8/9/2019 ACS800_Catalogue_REV_E_171003.pdf

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Drive IT Low Voltage AC Drive

ACS800 CatalogueRelated tools and accessories


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Contents

General ABB 5Industrial IT for drives 5

AC drives 5

Products ACS800 for AC motors, compact and complete 6 - 7

ACS800 Wall-mounted single drive 8 - 10

ACS800 Free standing single drive 8 - 10

ACS800 Single drive modules 11 - 12

ACS800 Cabinet built single drive 13 - 15

ACS800 4-Quadrant drive 16 - 17

Standard application software 18Start-up Assistant 19

Adaptive Programming 20

Control Solutions ABB’s ready-made Control Solutions for specific drive applications 21

Centrifuge Control 22

Extruder Control 22

Pump and Fan Control 23

Spinning Control & Traverse Control 24

Crane Drive Control 25

Others ACS800 I/O 26Control Panel 27

Fieldbus Control 28

Dynamic Braking 29 - 30

pages


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Drive IT Low Voltage AC Drive ACS800


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ABB ABB is one of the largest technology companies in the world with broadindustry knowledge and geographicscope. It has about 133,000 employ-ees in around 100 countries andoccupies a leading position (1, 2 or3) in each industry and productareas it serves.

ABB offers complete industry andprocess specific solutions, fromproducts to turnkey projects inutilities, oil, gas and petrochemicals,manufacturing and consumerindustries, and process industries.

ABB offers world-class collaborativebusiness platforms and solutionsbased on Industrial IT open architec-ture software.

Industrial IT for drives As a key element of its businessstrategy, ABB has committed to abroad program of product develop-ment and positioning under theIndustrial IT umbrella. This initiativeis geared towards increasing stan-dardization of ABB products as the“building blocks” of larger solutions,

while building in functionality that will allow multiple products tointeract seamlessly as componentsof real-time automation and informa-tion systems.

Atth d t l lABB' I d t i l IT

Drive IT Low Voltage AC Drive ACS800

Standardization and an architecturebased on open standards increaseengineering efficiency, speed of implementation and quality. Thefinal result is higher productivity and more output from your plant.Through versatile connectivity thedrives made by ABB can be easily integrated with different processautomation systems fulfilling therequirements of Industrial IT.

Our Drive IT drive products providethe performance, energy savingsand life extension that the custom-ers have come to expect from ABB.

AC drives AC drives are used to control thespeed and torque of a standardinduction motor, the workhorse of the industry. ABB is a market leaderin both motors and drives world-

wide.

AC drive technology extends themotor speed range from zero tohigh above the rated speed, increas-ing the productivity of the drivenprocess. When a low capacity isenough, the drive reduces themachine speed and saves energy.

Accurate speed control of themanufacturing process optimizesthe quality of the end product. TheDi t T C t l (DTC)


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ACS800up to 2800 kW AC motors,compact and complete.

Common technology fordifferent applicationsOne of the main benefits of the

ACS800 series is a wide range of drive products with commontechnologies. This includes Start-up

Assistant, Adaptive Programmingand DTC, common user and pro-cess interfaces, software tools forsizing, commissioning and mainte-nance and common spare parts.

Premium Technology - DTCThe heart of the ACS800 is DTC -Direct Torque Control, its first classmotor control system. The consis-tently excellent performance of the

ACS800 guarantees that the driveis not the limiting factor in yourprocess.

DTC technology is well proven in various applications and demandingenvironments guaranteeing the highreliability of the drive.

Start-up AssistantThe ABB AC drives have alwaysbeen top of their class in user-friendliness. The new product seriesbrings a whole new meaning to“user-friendliness”. Thanks to theStart-up Assistant, the commission-ing and tuning of a highperformance drive could not beeasier.

Adaptive ProgrammingThe ACS800 goes one step furthercompared to normal parameterprogramming with the addition of

Adaptive Programming. It is likehaving a small PLC inside yourdrive. Adaptive Programming needsno additional hardware or softwarebut is always there when needed.

Integration and CompactDesign

ACS800 voltage power rangeMotor

[kW]2800

1900

1450

800


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Environmentally soundproducts

ABB is a signatory to the ICC(International Chamber of Com-merce) Business Charter forSustainable Development and is

working towards fulfilling its re-quirements. ABB AC drives follow

all 16 ICC principles and the basicfunction of variable speed drivesis to minimize the environmentalimpact by matching the speed of the driven machine to the actualneed in the process. This oftenmeans that the environmental loadreduction in the process is ten times

more than the environmental loadcaused by the manufacture, trans-port and disposal of the drives.

The manufacturing of AC drivescomplies with ISO 14001 standards.

Technical specifications for the ACS800-01/-02/-04/-07/-17

Mains connection3-Phase supply voltage: U2IN = 208…240 V ± 10%

U3IN = 380…415 V ± 10%U5IN = 380…500 V ± 10%U7IN = 525…690 V ± 10%

Frequency: 48...63 Hz

Power factor: cosϕ 1 = 0.98 (fundamental)cosϕ = 0.93...0.95 (total)Power factor (ACS800-17): cos ϕ 1 = 1 (fundamental)

cosϕ = 0.99 (total)

Efficiency At nominal power:

ACS800-0x 98% ACS800-17 97%

Motor connection3-Phase output voltage: 0...U2IN /U3IN /U5IN/ /U7INFrequency control: 0...±300 Hz

0...±120 Hz with du/dt filtersField weakening point: 8...300 Hz

Motor control software: ABB’s Direct Torque Control (DTC)Torque control: Torque step rise time:Open loop


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Degree of Protection:Degree of Protection:Degree of Protection:Degree of Protection:Degree of Protection:IP 21 (Standard)IP 55 (Optional) for ACS800-01Paint color:Paint color:Paint color:Paint color:Paint color:

Enclosure

Type Nominal No-overload Light-overload Heavy-duty Noise Heat Air flowratings use use use level dissipation

Icont.max I max P cont.max I N P N I hd P hd Frame A A kW A kW A kW size dBA W m3 /h

Three phase supply voltage 208, 220, 230 or 240 V. The power ratings are valid at nominal voltage (230 V). ACS800-01-0001-2 5.1 6.5 1.1 4.7 0.75 3.4 0.55 R2 62 100 35 ACS800-01-0002-2 6.5 8.2 1.5 6.0 1.1 4.3 0.75 R2 62 100 35 ACS800-01-0003-2 8.5 10.8 1.5 7.7 1.5 5.7 1.1 R2 62 100 35 ACS800-01-0004-2 10.9 13.8 2.2 10.2 2.2 7.5 1.5 R2 62 120 35 ACS800-01-0005-2 13.9 17.6 3 12.7 3 9.3 2.2 R2 62 140 35 ACS800-01-0006-2 19 24 4 18 4 14 3 R3 62 160 69 ACS800-01-0009-2 25 32 5.5 24 5.5 19 4 R3 62 200 69 ACS800-01-0011-2 34 46 7.5 31 7.5 23 5.5 R3 62 250 69 ACS800-01-0016-2 44 62 11 42 11 32 7.5 R4 62 340 103 ACS800-01-0020-2 55 72 15 50 11 37 7.5 R4 62 440 103 ACS800-01-0025-2 72 86 18.5 69 18.5 49 11 R5 65 530 168 ACS800-01-0030-2 86 112 22 80 22 60 15 R5 65 610 168 ACS800-01-0040-2 103 138 30 94 22 69 18.5 R5 65 810 168 ACS800-01-0050-2 141 164 37 132 37 97 30 R6 65 1190 405 ACS800-01-0060-2 166 202 45 155 45 115 30 R6 65 1190 405 ACS800-01-0070-2 202 282 55 184 55 141 37 R6 65 1440 405 ACS800-02-0080-2 214 326 55 211 55 170 45 R7 71 2750 540 ACS800-02-0100-2 253 404 75 248 75 202 55 R7 71 3350 540 ACS800-02-0120-2 295 432 90 290 90 2401) 55 R7 71 3950 540 ACS800-02-0140-2 405 588 110 396 110 316 90 R8 72 5300 1220 ACS800-02-0170-2 447 588 132 440 132 340 90 R8 72 6050 1220 ACS800-02-0210-2 528 588 160 516 160 370 110 R8 72 6550 1220 ACS800-02-0230-2 613 840 160 598 160 480 132 R8 72 7450 1220

ACS800-02-0260-2 693 1017 200 679 200 5902)

160 R8 72 7850 1220 ACS800-02-0300-2 720 1017 200 704 200 6353) 200 R8 72 8300 1220Three phase supply voltage 380, 400 or 415 V. The power ratings are valid at nominal voltage (400 V). ACS800-01-0003-3 5.1 6.5 1.5 4.7 1.5 3.4 1.1 R2 62 100 35 ACS800-01-0004-3 6.5 8.2 2.2 5.9 2.2 4.3 1.5 R2 62 120 35 ACS800-01-0005-3 8.5 10.8 3 7.7 3.0 5.7 2.2 R2 62 140 35 ACS800-01-0006-3 10.9 13.8 4 10.2 4.0 7.5 3.0 R2 62 160 35 ACS800-01-0009-3 13.9 17.6 5.5 12.7 5.5 9.3 4.0 R2 62 200 35 ACS800-01-0011-3 19 24 7.5 18 7.5 14 5.5 R3 62 250 69 ACS800-01-0016-3 25 32 11 24 11 19 7.5 R3 62 340 69 ACS800-01-0020-3 34 46 15 31 15 23 11 R3 62 440 69 ACS800-01-0025-3 44 62 22 41 18.5 32 15 R4 62 530 103 ACS800-01-0030-3 55 72 30 50 22 37 18.5 R4 62 610 103 ACS800-01-0040-3 72 86 37 69 30 49 22 R5 65 810 168 ACS800-01-0050-3 86 112 45 80 37 60 30 R5 65 990 168 ACS800-01-0060-3 103 138 55 94 45 69 37 R5 65 1190 168 ACS800-01-0070-3 141 164 75 132 55 97 45 R6 65 1440 405 ACS800-01-0100-3 166 202 90 155 75 115 55 R6 65 1940 405 ACS800-01-0120-3 202 282 110 184 90 141 75 R6 65 2310 405 ACS800-02-0140-3 206 326 110 202 110 163 90 R7 71 3050 540 ACS800-02-0170-3 248 404 132 243 132 202 110 R7 71 3700 540 ACS800-02-0210-3 289 432 160 284 160 2401) 132 R7 71 4300 540 ACS800-02-0260-3 445 588 200 440 200 340 160 R8 72 6600 1220 ACS800-02-0320-3 521 588 250 516 250 370 200 R8 72 7200 1220 ACS800-02-0400-3 602 840 315 590 315 477 250 R8 72 8100 1220 ACS800-02-0440-3 693 1017 355 679 355 5902) 315 R8 72 8650 1220 ACS800-02-0490-3 720 1017 400 704 400 6353) 355 R8 72 9100 1220

Cooling air flowrequirements


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Three phase supply voltage 380, 400, 415, 440, 460, 480 or 500 V. The power ratings are valid at nominal voltage (500 V). ACS800-01-0004-5 4.9 6.5 2.2 4.5 2.2 3.4 1.5 R2 62 120 35 ACS800-01-0005-5 6.2 8.2 3 5.6 3.0 4.2 2.2 R2 62 140 35 ACS800-01-0006-5 8.1 10.8 4 7.7 4.0 5.6 3.0 R2 62 160 35 ACS800-01-0009-5 10.5 13.8 5.5 10 5.5 7.5 4.0 R2 62 200 35 ACS800-01-0011-5 13.2 17.6 7.5 12 7.5 9.2 5.5 R2 62 250 35 ACS800-01-0016-5 19 24 11 18 11 13 7.5 R3 62 340 69 ACS800-01-0020-5 25 32 15 23 15 18 11 R3 62 440 69 ACS800-01-0025-5 34 46 18.5 31 18.5 23 15 R3 62 530 69 ACS800-01-0030-5 42 62 22 39 22 32 18.5 R4 62 610 103 ACS800-01-0040-5 48 72 30 44 30 36 22 R4 62 810 103 ACS800-01-0050-5 65 86 37 61 37 50 30 R5 65 990 168 ACS800-01-0060-5 79 112 45 75 45 60 37 R5 65 1190 168 ACS800-01-0070-5 96 138 55 88 55 69 45 R5 65 1440 168 ACS800-01-0100-5 124 164 75 115 75 88 55 R6 65 1940 405 ACS800-01-0120-5 157 202 90 145 90 113 75 R6 65 2310 405 ACS800-01-0140-5 180 282 110 163 110 141 90 R6 65 2810 405 ACS800-02-0170-5 196 326 132 192 132 162 110 R7 71 3050 540 ACS800-02-0210-5 245 384 160 240 160 192 132 R7 71 3850 540 ACS800-02-0260-5 289 432 200 284 200 224 160 R7 71 4550 540 ACS800-02-0320-5 440 588 250 435 250 340 200 R8 72 6850 1220 ACS800-02-0400-5 515 588 315 510 315 370 250 R8 72 7850 1220 ACS800-02-0440-5 550 840 355 545 355 490 315 R8 72 7600 1220 ACS800-02-0490-5 602 840 400 590 400 5152) 355 R8 72 8100 1220

ACS800-02-0550-5 684 1017 450 670 450 5902)

400 R8 72 9100 1220 ACS800-02-0610-5 718 1017 500 704 500 6323) 450 R8 72 9700 1220Three phase supply voltage 525, 575, 600, 660 or 690 V. The power ratings are valid at nominal voltage (690 V). ACS800-01-0011-7 13 14 11 11.5 7.5 8.5 5.5 R4 62 300 103 ACS800-01-0016-7 17 19 15 15 11 11 7.5 R4 62 340 103 ACS800-01-0020-7 22 28 18.5 20 15 15 11 R4 62 440 103 ACS800-01-0025-7 25 38 22 23 18.5 19 15 R4 62 530 103 ACS800-01-0030-7 33 44 30 30 22 22 18.5 R4 62 610 103 ACS800-01-0040-7 36 54 30 34 30 27 22 R4 62 690 103 ACS800-01-0050-7 51 68 45 46 37 34 30 R5 65 840 168 ACS800-01-0060-7 57 84 55 52 45 42 37 R5 65 1010 168 ACS800-01-0070-7 79 104 75 73 55 54 45 R6 65 1220 405 ACS800-01-0100-7 93 124 90 86 75 62 55 R6 65 1650 405 ACS800-01-0120-7 113 172 110 108 90 86 75 R6 65 1960 405


Nominal Ratings:Icont.max: rated current available continuously withoutoverloadability at 40°C.

Imax: maximum output current. Available for 10 s atstart, otherwise as long as allowed by drivetemperature. Note: max. motor shaft power is150% P hd .

Typical Ratings:No-overload usePcont.max: typical motor power in no-overload use.

Light-overload useIN: continuous current allowing 110% I N for1min/ 5 min at 40°C.PN: typical motor power in light-overload use.

H d t

The current ratings are the same regardless of thesupply voltage within one voltage range.

The ratings apply at 40°C ambient temperature. At higher temperatures (up to 50°C) the derating is1%/1°C.

Notes:1) 50% overload available if T amb < 25°C.

If T amb = 40°C, max overload for 1 min is 37%.2) 50% overload available if T amb < 30°C.

If T amb = 40°C, max overload for 1 min is 40%.

3) 50% overload available if T amb < 20°C.If T amb = 40°C, max overload for 1 min is 30%.

4) Higher value available if output frequency is above


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ACS800 Single drive modules ACS800-04, up to 560 kW

Main standard hardwarefeatures:• Optimised design for cabinet

assembly • EMC compliant module• Modular design allowing wide

variety of variants• Easy access to power terminals• Easy access and free location of

I/O terminals• Compact design

H i filt i g h k i id

Optimized constructionThe ACS800-04 has several benefitsthat make it the optimal choice forpanel builders.

No special EMC proof cabinets areneeded. In ACS800-04 drives within-built EMC filtering, both radiatedand conducted emissions arerestricted to EN 61800-3 limits

without the need for any extrahardware.

Innovative fixing mechanics whichminimize the number of bolts facil-itate the attachment of the drivemodule. Fixing of the control unitand control panel is easy thanks tothe DIN rail mounting and new typeof mounting platform.

The compact size with plenty of built-in options minimizes bothspace requirements and the amountof assembly work needed.

Eas cabling

The need for busbars and cables inthe cabinet has been minimized by having the incoming power termi-nals on the top of the module. Thisenables use of the optimal cablingroute.

Maximised flexibility Thanks to modular design ACS800-04 offers wide variety of installationpossibilities. Both bookshelf mounting for optimised width andflat type mounting for optimiseddepth are available.

Accessories for the ACS800-04In-built options:• Brake chopper• EMC filter:

• EN 61800-3, 2 nd environment,unrestricted distribution

• Common mode filters formotor protection

• Analogue and digital I/Oextension modules

• Fieldbus modulesP l d i t f d l

There are several other possibilitiesto adapt the drive module tocustomer needs as well. As examplesare possibility of wall or floormounting and possibility of chang-ing the outputs from left to right.

Naturally also the adaptive softwareand other standard and optionalfeatures of the ACS800 series areavailable.


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*) coming with every unit

Type Height Width Depthmm mm mm

RDCU control unit *) 282 126 41

Degree of Protection:Degree of Protection:Degree of Protection:Degree of Protection:Degree of Protection:IP 00Paint color:Paint color:Paint color:Paint color:Paint color:NCS 1502-Y (RAL 90021/PMS 420C)

EnclosureNominal Ratings:Icont.max: rated current available continuously withoutoverloadability at 40°C.

IMAX: maximum output current. Available for 10 s atstart, otherwise as long as allowed by drive tempe-rature. Note: max. motor shaft power is 150% P hd .

Typical Ratings:No-overload usePcont.max: typical motor power in no-overload use.




Three phase supply voltage 208, 220, 230 or 240 V. The power ratings are valid at nominal voltage (230 V). ACS800-04/04M-0080-2 214 326 55 211 55 170 45 R7 71 2750 540 ACS800-04/04M-0100-2 253 404 75 248 75 202 55 R7 71 3350 540 ACS800-04/04M-0120-2 295 432 90 290 90 2401) 55 R7 71 3950 540 ACS800-04/04M-0140-2 405 588 110 396 110 316 90 R8 72 5300 1220 ACS800-04/04M-0170-2 447 588 132 440 132 340 90 R8 72 6050 1220 ACS800-04/04M-0210-2 528 588 160 516 160 370 110 R8 72 6550 1220 ACS800-04/04M-0230-2 613 840 160 598 160 480 132 R8 72 7450 1220 ACS800-04/04M-0260-2 693 1017 200 679 200 5902) 160 R8 72 7850 1220 ACS800-04/04M-0300-2 720 1017 200 704 200 6353) 200 R8 72 8300 1220Three phase supply voltage 380, 400 or 415 V. The power ratings are valid at nominal voltage (400 V). ACS800-04/04M-0140-3 206 326 110 202 110 163 90 R7 71 3050 540 ACS800-04/04M-0170-3 248 404 132 243 132 202 110 R7 71 3700 540 ACS800-04/04M-0210-3 289 432 160 284 160 2401) 132 R7 71 4300 540 ACS800-04/04M-0260-3 445 588 200 440 200 340 160 R8 72 6600 1220 ACS800-04/04M-0320-3 521 588 250 516 250 370 200 R8 72 7200 1220 ACS800-04/04M-0400-3 602 840 315 590 315 477 250 R8 72 8100 1220 ACS800-04/04M-0440-3 693 1017 355 679 355 5902) 315 R8 72 8650 1220 ACS800-04/04M-0490-3 720 1017 400 704 400 6353) 355 R8 72 9250 1220Three phase supply voltage 380, 400, 415, 440, 460, 480 or 500 V. The power ratings are valid at nominal voltage (500 V). ACS800-04/04M-0170-5 196 326 132 192 132 162 110 R7 71 3050 540 ACS800-04/04M-0210-5 245 384 160 240 160 192 132 R7 71 3850 540 ACS800-04/04M-0260-5 289 432 200 284 200 224 160 R7 71 4550 540 ACS800-04/04M-0320-5 440 588 250 435 250 340 200 R8 72 6850 1220

ACS800-04/04M-0400-5 515 588 315 510 315 370 250 R8 72 7850 1220 ACS800-04/04M-0440-5 550 840 355 545 355 490 315 R8 72 7600 1220 ACS800-04/04M-0490-5 602 840 400 590 400 5152) 355 R8 72 8100 1220 ACS800-04/04M-0550-5 684 1017 450 670 450 5902) 400 R8 72 9100 1220 ACS800-04/04M-0610-5 718 1017 500 704 500 6323) 450 R8 72 9700 1220Three phase supply voltage 525, 575, 600, 660 or 690 V. The power ratings are valid at nominal voltage (690 V). ACS800-04/04M-0140-7 134 190 132 125 110 95 90 R7 71 2800 540 ACS800-04/04M-0170-7 166 263 160 155 132 131 110 R7 71 3750 540 ACS800-04/04M-0210-7 166/2034) 294 160 165/195 4) 160 147 132 R7 71 4250 540 ACS800-04/04M-0260-7 175/2304) 326 160/200 4) 175/212 4) 200 4) 163 160 R7 71 4800 540 ACS800-04/04M-0320-7 315 433 315 290 250 216 200 R8 72 6150 1220 ACS800-04/04M-0400-7 353 548 355 344 315 274 250 R8 72 6650 1220 ACS800-04/04M-0440-7 396 656 400 387 355 328 315 R8 72 7400 1220 ACS800-04/04M-0490-7 445 775 450 426 400 387 355 R8 72 8450 1220 ACS800-04/04M-0550-7 488 853 500 482 450 426 400 R8 72 8300 1220 ACS800-04/04M-0610-7 560 964 560 537 500 482 450 R8 72 9750 1220





3)

50% overload available if T amb < 20°C.If T amb = 40°C, max overload for 1 min is 30%.

4) Higher value available if output frequency isabove 41Hz.

B k h lfd i


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ACS800 Cabinet built single drive ACS800-07, up to 2800 kW

Customised solutions

ACS800-07 is a cabinet built singledrive designed for industrial appli-cations. It covers a wide power rangeand is very compact, the 2800 kW drive is only 3.2 meters wide. It isavailable with IP 21, IP 22, IP 42,IP 54 and IP 54R protection classes.

The ACS800-07 offers a wide variety of standardized configurations toadapt to different applicationrequirements, from line contactor tothe prevention of unexpected motorstart, or ATEX approved motorprotection.

If your application requires more, ABB’s application engineeringservices can add special featuresto the standard product such as anadditional cabinet for customerspecific devices to ensure exact

redundancy with parallel con-

nected units. The rectifier moduleprovides 6- or 12-pulse operationas standard.

Extensive range of featuresThe ACS800-07 has an extensiverange of inbuilt features and acces-sories. Typical accessory choicesinclude extended I/O and fieldbusoptions, line contactor, EMC filter-ing, common mode filtering anddu/dt (voltage rise) filtering, allmountable within the singlecabinet.

Accessories for the ACS800-07:• Analogue and digital I/O exten-

sion modules• ATEX approved motor protection• Braking chopper and resistor• Cabinet heater• Common mode filters for motor

protection• Customer terminal block• Du/dt filters• Earth fault monitoring for un-

earthed network• EMC filter• Fieldbus modules• IP 22, 42, 54 or 54R enclosure

classes• Line contactor with emergency

stop push button• Line fuse switch (frames nxR8i)

Main standard hardware features• Compact design• IP 21 protection class• Inbuilt harmonic filtering choke• Fuse switch (frames R6-R8)• Main switch (frames nxR8i)• Extensive programmable I/O


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Nominal Ratings:Icont.max: rated current available continuouslywithout overloadability at 40°C.

Imax: maximum output current. Available for10 s at start, otherwise as long as allowed bydrive temperature. Note: max. motor shaftpower is 150% P hd .

Typical Ratings:No-overload usePcont.max: typical motor power in no-overloaduse.


Heavy-duty useIhd: continuous current allowing 150% I hd for1min/ 5 min at 40°C.

Phd: typical motor power in heavy-duty use.

The current ratings are the same regardlessof the supply voltage within one voltagerange.

The ratings apply at 40°C ambient temperature. At higher temperatures (up to 50°C) thederating is 1%/1°C.

DegrDegrDegrDegrDegr ee of Pree of Pree of Pree of Pree of Pr otection:otection:otection:otection:otection:IP 21 (Standard)IP 22, IP 42, IP 54, IP54R (Optional)Paint color:Paint color:Paint color:Paint color:Paint color:Light beige RAL 7035 semi-gloss

Enclosure





4) Higher value available if output frequency isabove 41Hz.

5) 630 mm for types ACS800-07-0120-3 and0140-5 if equipped with du/dt filter.

Frame Width *) Width with line Height *) Height *) Depth *) Depth top Weight Weight (kg) withsize fuse switch *) IP 21/22/42 IP 54 entry/exit *) kg line fuse switch

R6 - 430 5) 2130 2315 646 646 - 300R7 - 830 2130 2315 646 646 - 400R8 - 830 2130 2315 646 646 - 5001xD4 + 2xR8i 1330 1730 2130 2315 646 730 890 11002xD4 + 2xR8i 1630 2030 2130 2315 646 730 1200 14102xD4 + 3xR8i 1830 2230 2130 2315 646 730 1350 1560


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ACS800 4-Quadrant drive Air cooled regenerative drive. ACS800-17, up to 1120 kW

Complete 4-Quadrant drive

The high performance ACS800-174-Quadrant drive allows full powerflow in motoring and generating.Transition between modes is fastdue to the ultrafast DTC controlmethod. Stepping from Pn to -Pn or

vice versa takes only few millisec-onds. No dead time in transition is

needed. The drive gives full output voltage and even more. Output voltage can be boosted, whichmeans that 100% output voltage isavailable even when the input

voltage is 90%.

Friendly but robust power

linePower companies set limits for thepermissible harmonic content of current and voltage in order toprevent damage to equipment in thesame environment The ACS800 17

Energy savings

Most of the motor drive costs areenergy costs. Often the investmentis only a small fraction of totalcosts. Compared with the otherbraking methods like mechanicaland resistor braking, the energy savings can be significant. Brakingresistors also take up installation

space and the handling of wasteheat can be a problem.

Easy and flexibleThe standard software contains the

Adaptive Programming feature thatenables the user to make smallmodifications to the software. Othersoftware alternatives are alsoavailable for special applications.There are two features that facilitatecommissioning: the line converter isa plug and play product, so nosettings are needed The motor

Excellent supply sidefeaturesThe unique DTC/LCL filter features:• Fundamental power factor unity • Extremely low current and

voltage harmonics• Very small commutating notches

DTC type control has several advantages:• Ultra-fast response to changes• No fixed switching frequency,

resonating risk avoided• Switching only when needed,

less switching stress

Other features resulting from the DTC’s high stability:• Needs no tuning according to

grid inductance• Plug and play line inverter


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Excellent motor sidefeaturesThe active line rectifier together

with DTC ensures robust behavioureven in demanding conditions.

• Torque is always stable even with unstable net voltage• Excellent line voltage dip proof

operation• Extremely fast and smooth

operation in motoring-regenerating-motoring transitions

The motor converter uses thestandard ACS800 DTC motor con-trol. This ultrafast control loopenables fast responses to load andline voltage changes. The adjustable

DC voltage boost function makes itpossible to shift the field weakeningpoint to higher frequencies. In many cases this feature enables a one sizesmaller motor to be selected.

Notes:1) Cabinet height is 2130 mm, 2072 mm for IP 54R2) An additional 400 mm is required in frame size R11 with top exits

An additional 600 mm is required in frame size R12 with top exitsCabinet depth is 731 mm

Type I cont max P cont max I_4/5 min I_1/5 min I_50/60 s I_10/60 s Frame Height 1) Width 2) Weight Noise Ploss Air flowI max size level

A kW A (AC) A (AC) A (AC) A (AC) mm mm kg dB kW m3 /h

Three phase supply voltage 380, 400 or 415 V. The power ratings are valid at nominal voltage (400 V). ACS800-17-0120-3 178 90 147 221 147 294 R7i 2130 730 305 63 4.1 1920 ACS800-17-0185-3 259 132 194 291 178 356 R8i 2130 1230 625 63 6.0 3650 ACS800-17-0225-3 312 160 234 351 216 432 R8i 2130 1230 625 63 7.3 3650 ACS800-17-0265-3 379 200 284 426 260 520 R8i 2130 1230 625 63 8.9 3650 ACS800-17-0335-3 474 250 356 533 316 632 R9i 2130 1230 655 63 11.2 3650 ACS800-17-0405-3 576 315 432 648 395 790 R9i 2130 1230 655 63 13.9 3650 ACS800-17-0630-3 907 500 680 1020 600 1200 R11i 2130 3630 1490 68 22.0 7280 ACS800-17-0765-3 1094 630 821 1231 751 1502 R11i 2130 3630 1490 68 27.2 7280 ACS800-17-0935-3 1336 710 1002 1503 901 1802 R12i 2130 4630 2530 71 31.7 10330 ACS800-17-1125-3 1624 900 1218 1827 1126 2252 R12i 2130 4630 2530 71 39.3 10330Three phase supply voltage 380, 400, 415, 440, 460, 480 or 500 V. The power ratings are valid at nominal voltage (500 V). ACS800-17-0100-5 112 75 84 126 84 168 R6i 2130 730 305 63 3.4 1920

ACS800-17-0140-5 164 110 135 203 135 270 R7i 2130 730 305 63 4.9 1920 ACS800-17-0215-5 246 160 185 277 164 328 R8i 2130 1230 625 63 7.2 3650 ACS800-17-0255-5 295 200 221 332 200 400 R8i 2130 1230 625 63 8.8 3650 ACS800-17-0325-5 368 250 276 414 240 480 R8i 2130 1230 625 63 11.1 3650 ACS800-17-0395-5 448 315 336 504 300 600 R9i 2130 1230 655 63 13.7 3650 ACS800-17-0495-5 565 400 424 636 365 730 R9i 2130 1230 655 63 17.4 3650 ACS800-17-0770-5 887 630 665 998 570 1140 R11i 2130 3630 1490 68 27.3 7280

ACS800-17-0935-5 1073 710 805 1208 694 1388 R11i 2130 3630 1490 68 31.7 7280 ACS800-17-1090-5 1263 900 947 1421 855 1710 R12i 2130 4630 2530 71 38.9 10330 ACS800-17-1385-5 1593 1120 1195 1793 1040 2080 R12i 2130 4630 2530 71 48.7 10330Three phase supply voltage 525, 575, 600, 660 or 690 V. The power ratings are valid at nominal voltage (690 V). ACS800-17-0205-7 176 160 132 198 127 254 R8i 2130 1230 625 63 7.2 3650

ACS800-17-0255-7 210 200 158 236 150 300 R8i 2130 1230 625 63 8.8 3650 ACS800-17-0315-7 264 250 198 297 179 358 R8i 2130 1230 625 63 10.9 3650 ACS800-17-0375-7 310 315 233 349 225 450 R9i 2130 1230 655 63 13.4 3650 ACS800-17-0485-7 410 400 308 461 265 530 R9i 2130 1230 655 63 17.2 3650 ACS800-17-0750-7 630 630 473 709 428 856 R11i 2130 3630 1730 68 27.0 7280 ACS800-17-0900-7 755 710 566 849 504 1008 R11i 2130 3630 1730 68 31.3 7280 ACS800-17-1045-7 874 900 656 983 641 1282 R12i 2130 4630 2530 71 38.1 10330 ACS800-17-1385-7 1156 1120 867 1301 755 1510 R12i 2130 4630 2530 71 48.7 10330

Nominal ratings 150% duty cycle 200% duty cycle Information for units and cabinets

In moderate voltage drops thecontrol can maintain full DC volt-age and the motors get full power.In heavy voltage drops powercannot be obtained from the line,

but the drive can be kept ready toproduce power immediately when voltage returns. The time betweenmaximum motoring and regenerat-ing power is in the range of milliseconds.

Dimensions limit the number of options in frames R6 / R7 / R8 / R9.

Degree of Protection:Degree of Protection:Degree of Protection:Degree of Protection:Degree of Protection:IP 21 (Standard)IP 22, IP 42, IP 54R (Optional)Paint color:Paint color:Paint color:Paint color:Paint color:Light beige RAL 7035 semi-gloss

Enclosure


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Standard application software

Based on the Direct Torque Controltechnology, the ACS800 offers highly advanced features as standard.

ACS800 standard application software provides solution virtually toall AC drives applications.

The standard applicationmacrosThe ACS800 features built-in, pre-programmed application macros forconfiguration of such parameters asinputs, outputs and signal process-ing.• FACTORY SETTINGS for basic

industrilal applications• HAND/AUTO CONTROL forlocal and remote operation

• PID CONTROL for closed loopprocesses

• SEQUENTIAL CONTROL for

Software features A complete set of standard softwarefeatures offers premium functional-ity and flexibility.• Accurate speed control• Accurate torque control without

speed feedback

• Adaptive Programming• Automatic reset• Automatic start• Constant speeds• Controlled torque at zero speed• DC hold• DC Magnetizing• Diagnostics

• Flux braking• Flux optimization• IR compensation• Master/follower control• Mechanical brake control• Motor identification

Pre-programmed protectionfunctions

A wide feature range providesprotection for the drive, motor andthe process.• Ambient temperature• DC overvoltage

• DC undervoltage• Drive temperature• Input phase loss• Overcurrent• Power limits• Short circuit

Programmable protection

functions• Adjustable power limits• Control signal supervision• Critical frequencies lock-out• Current and torque limits• Earth fault protection


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READY TO STARTREADY TO START

L


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Adaptive ProgrammingNo extra hardware or software needed.

The freely programmable I/O andthe extensive parameter selectionsmake the ACS800 highly suitable assuch for most applications. The

ACS800, however, goes one stepfurther with the addition of AdaptiveProgramming as a standard feature.

It is like having a small PLC inside your drive. Adaptive Programmingneeds no additional hardware orsoftware but is always there whenneeded.

Programming done in a fewminutes

Adaptive Programming consists of aset of blocks, which can be pro-grammed to perform any of thepredefined set of functions. All thecommon functions for making a realblock program are available to you.

Programming the new ACS800 couldnot be any easier. All you need isthe control panel and the program-ming is as simple as settingparameters. With Adaptive Program-ming the user is really able to modify the new ACS800 to suit the process

perfectly.

Because no extra hardware orsoftware is needed, the program-ming can be done in a few minuteseven on-site.

Optimal adaptability

• Small PLC inside• Program your drive on-site duringcommissioning

• Create your own I/O signals,modify speed or torque referencechain or set a timer

Features• 15 programmable function blocks• Available functions:

• Logical: AND, OR and XOR • Mathematical: add, mul, div,

abs, max and min

• Other: timer, switch, comparator, filter, SR, PI and user defined warnings or faults

• Freely definable execution order• Easy documentation

The ACS800 offers you all this as astandard feature!


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Control Solutions ABB’s ready-made Control Solutions for specific drive applications.

Centrifuge ControlPractical programmable sequencesfor conventional centrifuges. De-canter Control for accurate speeddifference control of two shafts.

Extruder Control

High starting torque, accuratespeed/torque control and overloadprotection for demanding extruderapplications.

Pump and Fan ControlPump and Fan Control providesbetter flow control and cost sav-

ings up to 5 parallel motors in various industrial pump and fanapplications.

Spinning Control & TraverseControlSpinning Control and TraverseControl make a perfect pair forprecise control of spinning andtraverse drives in textile machines.

Crane Drive ControlThe cost effective crane drive withoptimal operational safety andoutstanding performance already built in.

Master/Follower ControlReliable control via fibre optic link

of several drives when motor shaftsare coupled together.

The main advantages of ABB’s control solutions:• Application-dedicated features• Improved production• No external PLC• User-friendly • Easy to use

• Energy savings• Smooth power loss ridethrough• Reduced costs• Adaptive protections


22/40

Control SolutionsCentrifuge Control.

Centrifuge &

Decanter Centrifuge as oneThe Centrifuge application consistsof programmable sequences forcentrifuges e.g. in the food andbeverage industries. The DecanterControl is integrated with theCentrifuge Control. This feature canbe applied in all applications

needing co-ordinated speed differ-ence control.

AC drives designed forextruder applications

An extruder is an application wherematerial typically in granulate orpulverized form is driven through a

h

Control SolutionsExtruder Control.

Extruder applicationfeatures• High starting torque, excellent

d h d

Centrifuge Control features• Centrifugation patterns

• Common DC-link possibility

Additional Decanter Controlfeatures• Direct communication between

bowl and scroll drive throughoptical fibres

• Automatic scaling of process

speed based on the given gearbox and belt ratio• Speed difference control• Load compensation of scroll

drive

A decanter (separator, centrifuge) is

used to separate solid particles fromfluid. In a typical decanter tworotating shafts called bowl andscroll are used. Direct TorqueControl enables smooth operation

with different kinds of fluid viscosity and automatically adapts to loadchanges.


23/40

Control SolutionsPump and Fan Control.

Introduction

There are many pump and faninstallations with quite extensiveflow variations. Such are water andsewage systems, air conditioning,district heating and different indus-trial applications. A commonsolution for these is to run severalfixed speed pumps or fans in

parallel and flow control is made by switching them on and off. This

Mains 400 V/50 Hz Alternationswitchgear cabinet

Pressuretransducer

0...10 bar 4...20 mA

Features• The maximum number of units(pumps or fans) in parallel is 5(1 with speed control and 4 withfixed speed)

• PI controller with• setpoint adjustment internal or

external

• actual value with five selectableunits

• Setpoint steps for 4 motors• Sleep and wake up level and

delay settings• Start and low frequency settings

for 4 motors• Start and stop delays

• Autochange delay and levelsettings

• Automatic interlocking betweenmotors

kind of control causes discontinu-

ous flow and there is a risk of damage caused by pressure strokes.Better flow control can be achieved

with variable speed drives. The costcan be reduced by putting a vari-able speed drive to one unit only and controlling the fixed speedunits with the Pump and Fan

Control application, PFC.


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25/40

Control SolutionsCrane Drive Control.

Standard ready-to-use crane drive

solution with optimal operationalsafety and outstanding crane driveperformance.

Crane Drive ControlThe cost-effective crane drive withsafety and performance already built in.

• Easy installation and start-upreduces the total project costs

• Ready to use with provenmodular crane functionality

• Accurate and fast torque responseincreases the operationalproductivity

• Smooth crane operation reducesmaintenance and damage costs

• Available as single drive andmulti drive with dynamic andregenerative braking

Flexible user interface

• Joystick interface, with step orcontinuous speed reference• Pendant control, with built in

motor potentiometer• Radio control, with step or

continuous speed reference• Fieldbus communication, for

connection to PLC

• Limit switches, to ensure thecrane works within a safeoperation area

Operational safety • Mechanical brake functions for

controlling and supervising thebrake

• Adjustable fast stop procedure incase of overload or slack ropeetc.

• Torque proving ensures that themotor has produced sufficienttorque when opening the brakes

Outstanding performance

• Start and stop logic ensures thattorque is available before thebrake is released

• 4 different ramp times. Individualsettings for acceleration anddeceleration ramp times in bothdirections

• Torque memory presets torque

when starting the hoist withsuspended load, used foravoiding load drops whenmechanical brake is released

• Power optimization ensuresmaximum hoist speed relative tothe load. This optimizes thecrane’s capacity

• Optical master-follower link,used for load sharing betweentwo mechanically connectedmotors. This can also be used forredundancy applications

• Electrical shaft function for


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ACS800 I/O

Standard I/O on RMIO-01 Board• 3 analog inputs: differential, common mode voltage,

galvanically isolated as a group.- One ±0(2)...10 V, resolution 12 bit- Two 0(4)...20 mA, resolution 12 bit

• 2 analog outputs:- 0(4)...20 mA, resolution 10 bit

• 7 digital inputs: galvanically isolated as a group(can be split in two groups)- Input voltage 24 V - Filtering (HW) time 1 ms

• 3 relay (digital) outputs:- Switchover contact- 24 V or 115/230 V AC- Max. 2 A

• Reference voltage output:- ±10 V ± 0.5%, max. 10 mA

• Auxiliary power output:- +24 V ± 10%, max. 250 mA

Optional I/O Analog I/O Extension Module RAIO-01• 2 analog inputs: galvanically isolated from 24 V supply

and ground- ±0(2)...10 V, 0(4)... 20 mA or ±0...2 V, resolution 12 bits

• 2 analog outputs: galvanically isolated from 24 V supply and ground

Analog and digital I/O channels areused for different functions such ascontrol, monitoring and measurementpurposes (e.g. motor temperature).

Below are the standard control con-nections of the ACS800 single drive

with Factory Macro. For other ACS800application macros the functionsmay be different.

Reference voltage -10 VDC, 1 kohm < RL 200 kohm

By default, not in use. 0(4) ... 20 mA,Rin = 100 ohmBy default, not in use. 0(4) ... 20 mA,Rin = 100 ohm

Motor speed 0(4)...20 mA= 0...motor nom. speed, R L < 700 ohm

Output current 0(4)...20 mA= 0...motor nom. current, RL < 700 ohm

Stop/StartForward/ReverseBy default, not in use. Acceleration & deceleration select

Constant speed selectConstant speed select+24 V DC max. 100 mA

Digital groundDigital groundStart interlock (0 = stop)

^

^

VREF- AGND

VREF+ AGND AI1+ AI1- AI2+ AI2- AI3+ AI3- AO1+ AO1- AO2+ AO2-

DI1DI2DI3DI4

DI5DI6+24VD+24VDDGND1DGND2DIIL

X2012 X21123456789101112 X221234

567891011

A

rpm

In addition, optional I/O extensionmodules are available providingadditional analog or digital connec-tions.

C l P l


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Control Panel ACS800 with user-friendly functionality.

Start-up Assistant

Parameter copying

Parameter copy featureallows all drive parametersto be copied from onefrequency converter toanother to simplify commissioning.

CentralisedcontrolOne panel cancontrol up to 31drives.

SimplearrangementParameters areorganised intogroups for easy programming.

The ACS800 control panel providesa great deal of information in plain,easy-to-understand language.

Actual valueThe ACS800 control panel candisplay three separate actual valuessimultaneously.Examples of these are:

• Motor speed• Frequency • Current• Torque• Power• References• DC bus voltage• Output voltage• Heatsink temperature• Operating hours• Kilowatt hours

Control PanelMultilingual alphanumeric display (4 lines x 20 characters) – plain text

Fault memory A built-in fault memory stores information relatingto the latest 64 faults, each

with a time stamp.

Fi ldb C t l


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Fieldbus ControlGateway to your process.

ABB AC drives have the connectiv-

ity to major automation systems.This is achieved with a dedicatedgateway concept between thefieldbus systems and ABB drives.

The fieldbus gateway is a snap-onmodule that can be easily mountedinside the drive. As a result of the

wide range of fieldbus gateways, your choice for an automationsystem becomes independent of

your decision to use first-class ABB AC drives.

Manufacturing Flexibility Drive control

The drive Control Word (16 bit)provides a wide variety of functionsfrom Start, Stop and Reset to RampGenerator control. Typical setpoint

values like Speed, Torque andPosition can be transmitted to the

Reduced Installation and

Engineering EffortCabling Substituting the large amount of conventional Drive Control cabling

with a single twisted pair reducescosts and increases system reliability.

Design

The use of Fieldbus Control reducesengineering time at installation dueto the modular structure of thehardware and software.

Commissioning and assembly The modular machine configurationallows pre-commissioning of single

machine sections and provides easy and fast assembly of the completeinstallation.

Drive diagnostics

Accurate and reliable diagnosticinformation can be obtained via thedrive Alarm, Limit and Fault Wordsreducing the down time of the driveand therefore also the down time of the manufacturing process.

Drive parameter handling

Total integration of the drives in theproduction process is achieved by single parameter read/write up tocomplete parameter set-up ordownload.

Easy to expand Serial communication simplifies the

latest trend of modular machinedesign enabling expansion of theinstallation at a later stage with low effort.

Dynamic Braking


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Dynamic BrakingBrake Choppers and Resistors.

Brake Chopper

The ACS800 series has in-builtbrake choppers for all types.Therefore, no additional space orinstallation time is needed. Thebrake chopper is part of the stan-dard delivery for the R2 and R3frames. For the other frames abrake chopper is a selectableoption.

Braking control is integrated intothe ACS800 series. It controls thebraking, supervises the system status

and detects failures such as brakeresistor and resistor cable shortcircuits, chopper short circuit, andcalculated resistor overtemperature.

Brake ResistorThe SACE/SAFUR brake resistorsare separately available for all

ACS800 types. Resistors other than

the standard resistors may be usedproviding the specified resistance

value is not decreased, and the heatdissipation capacity of the resistor issufficient for the drive application.

For ACS800 units, no separate fusesin the brake circuit are required if the following conditions are met:• The ACS800 mains cable is

protected with fuses• No mains cable/fuse overrating

takes place

ACS800 type Brake Chopper Brake Resistor(s)Power

Continuous Type R E r PrcontPbrcont [kW] [Ohm] [kJ] [kW]

ACS800-01-0001-2 0.6 SACE08RE44 44 248 1 ACS800-01-0002-2 0.8 SACE08RE44 44 248 1 ACS800-01-0003-2 1.1 SACE08RE44 44 248 1 ACS800-01-0004-2 1.5 SACE08RE44 44 248 1 ACS800-01-0005-2 2.2 SACE15RE22 22 496 2 ACS800-01-0006-2 3 SACE15RE22 22 496 2 ACS800-01-0009-2 4 SACE15RE22 22 496 2 ACS800-01-0011-2 5.5 SACE15RE13 13 496 2 ACS800-01-0016-2 11 SAFUR90F575 8 1800 4.5 ACS800-01-0020-2 17 SAFUR90F575 8 1800 4.5 ACS800-01-0025-2 23 SAFUR80F500 6 2400 6 ACS800-01-0030-2 28 SAFUR125F500 4 3600 9 ACS800-01-0040-2 33 SAFUR125F500 4 3600 9 ACS800-01-0050-2 45 2 x SAFUR125F500 2 7200 18 ACS800-01-0060-2 56 2 x SAFUR125F500 2 7200 18 ACS800-01-0070-2 68 2 x SAFUR125F500 2 7200 18

UN = 230 V (208, 220, 230, 240 V) ACS800 type Brake Chopper Power Brake Resistor(s)

5 / 60 s 10 / 60 s 30/60 s C ontinuous Type R E r PrcontPbr5 [kW] Pbr10 [kW] Pbr30 [kW] Pbrcont [kW] [Ohm] [kJ] [kW]

ACS800-02/04-0080-2 68 68 68 54 SAFUR 160F380 1.78 3600 9 ACS800-02/04-0100-2 83 83 83 54 SAFUR 160F380 1.78 3600 9 ACS800-02/04-0120-2 105 67 60 40 2xSAFUR200F500 1.35 10800 27 ACS800-02/04-0140-2 135 135 135 84 2xSAFUR160F380 0.89 7200 18 ACS800-02/04-0170-2 135 135 135 84 2xSAFUR160F380 0.89 7200 18 ACS800-02/04-0210-2 165 165 165 98 2xSAFUR160F380 0.89 7200 18 ACS800-02/04-0230-2 165 165 165 113 2xSAFUR160F380 0.89 7200 18

ACS800-02/04-0260-2 223 170 125 64 4xSAFUR160F380 0.45 14400 36 ACS800-02/04-0300-2 223 170 125 64 4xSAFUR160F380 0.45 14400 36



ACS800-01-0003-3 1.1 SACE08RE44 44 248 1 ACS800-01-0004-3 1.5 SACE08RE44 44 248 1 ACS800-01-0005-3 2.2 SACE08RE44 44 248 1 ACS800-01-0006-3 3 SACE08RE44 44 248 1

ACS800 type Brake Chopper Power Brake Resistor(s)5 / 60 s 10 / 60 s 30/60 s C ontinuous Type R E r Prcont

Pbr5 [kW] Pbr10 [kW] Pbr30 [kW] Pbrcont [kW] [Ohm] [kJ] [kW]

ACS800-02/04/07-0140-3 135 135 100 80 SAFUR200F500 2.70 5400 13.5 ACS800-02/04/07-0170-3 165 150 100 80 SAFUR200F500 2.70 5400 13.5 ACS800-02/04/07-0210-3 165 150 100 80 SAFUR200F500 2.70 5400 13.5 ACS800-02/04/07-0260-3 240 240 240 173 2XSAFUR210F575 1.70 8400 21 ACS800-02/04/07-0320-3 300 300 300 143 2xSAFUR200F500 1.35 10800 27

UN = 400 V (380, 400, 415 V)


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UN = 500 V (380, 400, 415, 440, 460, 480 and 500 V)

UN = 690 V (525, 575, 600, 660 and 690 V)

Maximum braking power of the ACS800 equippedwith the standard chopper and the standard resistor.P br5 = 5 s/ 1 min.P br10 = 10 s/ 1 min.P br30 = 30 s/ 1 min.

The drive and the chopper will withstand thisbraking power for 5/10/30 seconds every oneminute. Note: The braking energy transmittedto the resistor during any period shorter than400 seconds may not exceed E r . (Er variesdepending on the resistor).

Pbrcont = Continuous brake chopper power. The valueapplies to the minimum resistance value. With ahigher resistance value the P brcont may increasein some ACS800-02/04/07 units.



ACS800-01-0004-5 1.5 SACE08RE44 44 248 1 ACS800-01-0005-5 2.2 SACE08RE44 44 248 1 ACS800-01-0006-5 3 SACE08RE44 44 248 1 ACS800-01-0009-5 4 SACE08RE44 44 248 1 ACS800-01-0011-5 5.5 SACE08RE44 44 248 1 ACS800-01-0016-5 7.5 SACE15RE22 22 496 2 ACS800-01-0020-5 11 SACE15RE22 22 496 2 ACS800-01-0025-5 15 SACE15RE22 22 496 2 ACS800-01-0030-5 28 SACE15RE13 13 496 2 ACS800-01-0040-5 33 SACE15RE13 13 496 2 ACS800-01-0050-5 45 SAFUR90F575 8 1800 4.5 ACS800-01-0060-5 56 SAFUR90F575 8 1800 4.5 ACS800-01-0070-5 68 SAFUR90F575 8 1800 4.5 ACS800-01/07-0100-5 83 SAFUR125F500 4 3600 9 ACS800-01/07-0120-5 113 SAFUR125F500 4 3600 9 ACS800-01/07-0140-5 135 SAFUR125F500 4 3600 9

ACS800 type Brake Chopper Power Brake Resistor(s)

5 / 60 s 10 / 60 s 30/60 s Continuous Type R E r PrcontPbr5 [kW] Pbr10 [kW] Pbr30 [kW] Pbrcont [kW] [Ohm] [kJ] [kW]

ACS800-02/04/07-0170-5 165 1322) 120 80 SAFUR200F500 2.70 5400 1 3.5 ACS800-02/04/07-0210-5 198 1322) 120 80 SAFUR200F500 2.70 5400 1 3.5 ACS800-02/04/07-0260-5 1981) 132 2) 120 80 SAFUR200F500 2.70 5400 1 3.5 ACS800-02/04/07-0320-5 300 300 300 300 2xSAFUR125F500 2.00 7200 18 ACS800-02/04/07-0400-5 375 375 375 234 2XSAFUR210F575 1.70 8400 21 ACS800-02/04/07-0440-5 473 473 450 195 2xSAFUR200F500 1.35 10800 27 ACS800-02/04/07-0490-5 480 480 470 210 2xSAFUR200F500 1.35 10800 27 ACS800-02/04/07-0550-5 600 4004) 300 170 4xSAFUR125F500 1.00 14400 36 ACS800-02/04/07-0610-5 600 3) 400 4) 300 170 4xSAFUR125F500 1.00 14400 36



ACS800-01-0011-7 5.5 SACE08RE44 44 248 1 ACS800-01-0016-7 7.5 SACE08RE44 44 248 1 ACS800-01-0020-7 11 SACE08RE44 44 248 1 ACS800-01-0025-7 15 SACE15RE22 22 496 2 ACS800-01-0030-7 18.5 SACE15RE13 13 496 2 ACS800-01-0040-7 22 SACE15RE13 13 496 2

ACS800-01-0050-7 30 SACE15RE13 13 496 2 ACS800-01-0060-7 37 SACE15RE13 13 496 2 ACS800-01/07-0070-7 45 SAFUR90F575 8 1800 4.5 ACS800-01/07-0100-7 55 SAFUR90F575 8 1800 4.5 ACS800-01/07-0120-7 75 SAFUR90F575 8 1800 4.5

ACS800 type Brake Chopper Power Brake Resistor(s)

5 / 60 s 10 / 60 s 30/60 s Continuous Type R E r PrcontPbr5 [kW] Pbr10 [kW] Pbr30 [kW] Pbrcont [kW] [Ohm] [kJ] [kW]

ACS800-04/07-0140-7 1255) 110 90 75 SAFUR80F500 6.00 2400 6 ACS800-04/07-0170-7 1256) 110 90 75 SAFUR80F500 6.00 2400 6 ACS800-04/07-0210-7 1256) 110 90 75 SAFUR80F500 6.00 2400 6 ACS800-04/07-0260-7 1357) 120 100 80 SAFUR80F500 6.00 2400 6 ACS800-04/07-0320-7 300 300 300 260 SAFUR200F500 2.70 5400 13.5 ACS800-04/07-0400-7 375 375 375 375 SAFUR200F500 2.70 5400 13.5 ACS800-04/07-0440-7 430 430 430 385 SAFUR200F500 2.70 5400 13.5

ACS800-04/07-0490-7 550 400 315 225 2xSAFUR125F500 2.00 7200 18 ACS800-04/07-0550-7 550 400 315 225 2xSAFUR125F500 2.00 7200 18 ACS800-04/07-0610-7 550 400 315 225 2xSAFUR125F500 2.00 7200 18

1) 240 kW possible if Ambient below 33°C







All brake resistors are to be installed outside the

Brake Resistor Height Width Depth Weightmm mm mm kg

SACE08RE44 365 290 131 6.1SACE15RE22 365 290 131 6.1SACE15RE13 365 290 131 6.8SAFUR80F500 600 300 345 14

SAFUR90F575 600 300 345 12SAFUR180F460 1320 300 345 32SAFUR125F500 1320 300 345 25SAFUR200F500 1320 300 345 30SAFUR210F575 1320 300 345 27

Output filters


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Output filtersFactory installed and external filters.

As with all frequency convertersemploying the most modern IGBTinverter technology, the ACS800output comprises - regardless of output frequency - pulses of ap-proximately 1.35 times the mainsnetwork voltage with a very shortrise time. The voltage can be almostdouble at the motor terminals,depending on motor cable proper-ties.

Du/dt filtering suppresses inverteroutput voltage spikes and rapid

voltage changes that stress motorinsulation. Additionally, du/dtfiltering reduces capacitive leakagecurrents and high frequency emis-sion of the motor cable as well ashigh frequency losses and bearingcurrents in the motor.

When to Use? The need of du/dtfiltering depends on the motorinsulation. For information on the

Motor type Nominal mains Motor insulation requirementvoltage (UN )

ABB M2 and UN ≤ 500 V Standard insulation system.M3 motors 500 V < UN ≤ 600 V Standard insulation system in conjunction with du/dt filtering or reinforced insulation.

600 V < UN ≤ 690 V Reinforced insulation system in conjunction with du/dt filtering. ABB form-wound 380 V < UN ≤ 690 V Standard insulation system.HXR and AM motors ABB random-wound 380 V < UN ≤ 690 V Check motor insulation system with the motor manufacturer.HXR and AM motors du/dt filtering with voltages over 500 V.Non-ABB UN ≤ 420 V Insulation system must withstand ÛLL=1300 V.Random-wound 420 V < UN ≤ 500 V If the insulation system withstands ÛLL=1600 V and ∆ t=0.2 µs, du/dt filtering is

not required. With du/dt filtering, the insulation system must withstand Û LL=1300 V.500 V < UN ≤ 600 V If the insulation system withstands ÛLL=1800 V, du/dt filtering is not required.

With du/dt filtering, the insulation system must withstand Û LL=1600 V.

construction of the motor insula-tion, consult its manufacturer. If themotor does not fulfil the followingrequirements, the lifetime of themotor might shorten.

Additionally insulated N-end (non-driven end) bearings and / orcommon mode filters are requiredto motor bearing currents withmotors bigger than 100 kW. Formore information see ACS800hardware manuals.

Filter selection table for ACS800


32/40

Dimensions and Weights of thedu/dt filters

Applicability Factory-installed du/dt filters areavailable for ACS800-07/-17. They are installed inside the convertercubicle. The filters are also sepa-rately available for other ACS800

types.

Then they need to be mountedexternally. Unprotected (IP 00)filters must be encased.

du/dt filter type (3 filters included in kits marked*)

ACS800

Heightmm

Widthmm

Depthmm

Weightkg

du/dt filter

Protectedto IP 22

Protectedto IP 54Unprotected (IP 00)

External du/dt filters for ACS800-01 and ACS800-04

400 V 500 V 690 V-0003-3-0004-3 -0004-5-0005-3 -0005-5-0006-3 -0006-5 1 1 1-0009-3 -0009-5-0011-3 -0011-5 -0011-7

-0016-5-0016-3 -0020-5 -0016-7-0020-3 -0020-7 1 1 1-0025-7-0025-3 -0025-5 -0030-7-0030-3 -0030-5 -0040-7-0040-3 -0040-5 -0050-7 1 1 1-0050-3 -0050-5 -0060-7

-0060-5-0060-3 -0070-5 -0070-7-0070-3 -0100-5 -0100-7 1 1 1

-0120-7-0100-3 -0120-5 1-0120-3 -0140-5 1-0140-3 -0170-5 -0140-7 1-0170-3 -0210-5 -0170-7-0210-3 -0260-5 -0210-7 1-0260-3 -0320-5 -0260-7-0320-3 -0400-5 -0320-7 2

-0400-7-0400-3 -0440-5 -0440-7-0440-3 -0490-5 -0490-7 2-0490-3 -0550-5 -0550-7

-0610-5 -0610-7

N O C H

0 0 1 6 - 6

0

N O C H 0 0 3 0 - 6

0

N O C H 0 0 7 0 - 6

0

* N O C H 0 1 2 0 - 6

0

* N O C H 0 2 6 0 - 6

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* A O C H 0 2 6 0 - 7

0

* A O C H

0 4 0 0 - 7

0

N O C H 0 0 1 6 - 6

2

N O C H 0 0 3 0 - 6

2

N O C H 0 0 7 0 - 6

2

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2

N O C H 0 0 1 6 - 6

5

N O C H 0 0 3 0 - 6

5

N O C H 0 0 7 0 - 6

5

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Programming Tool


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Programming ToolDriveAP for Adaptive Programming.

Easy to use PC tool

DriveAP is a PC tool to create,document, edit and download Adaptive Programs. AdaptiveProgramming can be done with thestandard control panel or withDriveAP. DriveAP offers a clear andeasy way to develop, test anddocument Adaptive Programs with

a PC.

DriveAP is a user-friendly tool tomodify function blocks and theirconnections. No special program-ming skills are required. Basicknowledge about block program-ming is enough.

Adaptive Programming results areeasy to document as hard copies orstore as PC files with DriveAP.

Upload or download

Adaptive Programs can be uploadedfrom connected drives and displayedgraphically on a PC screen e.g. forservice or documentation purposes.

Ready made Adaptive Programs canbe downloaded to any of theconnected drives.

Three operating modes• Stand Alone Mode - DriveAP

is not connected to a drive. Adaptive Programming can becarried out e.g. in the office anddownloaded later on

• Off-Line Mode - DriveAP is

connected to a drive. AdaptiveProgramming is carried out inbatch mode

• On-Line Mode - DriveAP isconnected to a drive. Changesto the program are written

Features• Easy to use tool, no special skillsrequired

• Create and download new programs

• Document your programs• Upload existing programs from

the drive

• Operating modes• Stand Alone• Off-Line• On-Line

Integration Tool


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teg at o ooDriveOPC for Windows™ based monitoring.

DriveOPC

DriveOPC is a software package which allows OLE for ProcessControl (OPC) communicationbetween Windows applications and

ABB drives. It is an ideal tool forintegrating commercial PC monitor-ing software and ABB drives.

DriveOPC can access all drivesconnected to the fast optical linkof the drives. The number of measuring points is unlimited.

OPC based softwareOPC stands for Ole for ProcessControl, an open architecture

interface design defined by theinternational OPC Task Force. It isan open interface for Factory

Automation.

Remote monitoring

Read access to:

• Drive status: local, running,direction, fault, warning, homing,reference

• Signals and parameters• Fault logger contents• Event logger contents• General drive information• Data logger settings, status and

contents

Write access to:• Drive Control: local, start, stop,

forward, reverse, coast stop, resetfault, home, teach-in, contactor-on/off, reference

• Parameters

• Fault logger clear• Data logger init, start, trig, clear

DriveOPC is part of the Drive IT

folder of the Industrial IT.

Features:• To control and monitor with PC-

based process control software• Standard interface• Remote connection over LAN

(local area networks)• Access to

• Drive control

• Signals and parameters• Data and Fault loggers

Engineering Tool


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Quality dimensioning

DriveSize is a PC program forhelping the user to select an opti-mal motor, frequency converter andtransformer, especially in thosecases where a straightforwardselection from a catalogue is notpossible. Additionally it can be usedto compute currents, network

harmonics and to create documentsabout the dimensioning based onactual load. DriveSize contains acurrent version of ABB motor andfrequency converter catalogues.The default values make DriveSizesimple to use, but the user is pro-

vided with ample options for drive

selection. The shortcut keys makedrive selection easy while stillhonouring the relatively compli-cated rules. A manual selectionmode is also supported.DriveSize is currently used by more

g gDriveSize for dimensioning motors and drives.

DriveSize is for drive systemcomponents• 3-phase standard, customized,

Ex and user defined motors• ABB low voltage AC drives

ACS400 ACS600 ACS800

• Transformers

DriveSize functionsThe software performs dimension-ing based on the following input:• Speed range and mechanical load

with overloads• Ambient temperature and

altitude

• Required IP-class and allowedtemperature rise• Supply network characteristics• Load type and duty cycle• Optionally current requirements

for inverters

Additional functions

The software also enables you to:• Calculate the network harmonicsof individual drive or set of drives

• Obtain efficiency values• See your selections in graphical

or numeric form• Select manually unit from the

database• Print out reports• Save the dimensioning results

into files

Benefits• Select an optimal motor,

frequency converter and

transformer• Dimensioning based on actualshaft load

• Documents dimensioningresults, graphical and numericalpresentation

Start-up and Maintenance Tool


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pDriveWindow 2

Powerful and versatile• DriveWindow can access all

drives connected to the highspeed fiber optic network

• Signal values can be viewed asgraphs from the drive/drives

• A screenful of signals andparameters from the drive can bemonitored and edited at one time

(off-line or on-line)• View data collected and stored inthe drive

• Fault diagnosis; DriveWindow indicates the status of drives, andalso reads fault history data fromthe drive

• Remote monitoring, plant wide

monitoring with two PCs• Back-up of drive parameters; infault situations the file can beeasily reloaded, resulting in timesavings

• Back up parameters or software

Windows TM -based, user-friendly

ABB's DriveWindow is an advanced, easy-to-use tool for thecommissioning and maintenance of drive systems in different industries.Its host of features and clear,graphical presentation of the opera-tion make it a valuable addition to

your system providing informationnecessary for troubleshooting,maintenance and service, as wellas training.

DriveWindow is fully 32 bit andruns in the newer Microsoft ® Windowsenvironments. DriveWindow has

connection kits for both laptop anddesktop PCs.

With DriveWindow the user is ableto follow the co-operation of twoor more drives simultaneously by

Features• Easy-to-use tool for

commissioning and maintenance• Several drives connected and

monitored at the same time• Monitor, edit or save signals and

parameters, clear graphicalpresentation

• High speed communicationbetween PC and drive• Versatile back-up functions

Start-up and Maintenance Tool


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Simple to useThe DriveWindow Light 2.1 is acomprehensive commissioning andmaintenance tool for ABB drives.This easy-to-use software is forediting, uploading and download-ing drive parameters and, forexample, monitoring the actual

values and status information of

the drive system.DriveWindow Light 2.1 enables mostdrive parameters to be set offline inthe office when uploaded from thedrive, and then saved in the drive-specific files. The files can be furthermodified and downloaded to the

respective drives at the installationsite.

DriveWindow Light 2.1

The configuration can then be testedand fine-tuned using the software'smonitoring feature. The final param-eter settings can be saved forback-up purposes and also printedout easily for customer documenta-tion.

The DriveWindow Light 2.1 package

consists of the software tool, basedon 32-bit architecture of Microsoft ® Windows environment, and the RS-232/RS-485 PC connection unit kithardware. DriveWindow Light canalso be used for the ACS140 and

ACS400 with RS-485/232 adapter.

DriveWindow Light is part of theDriveIT folder of the Industrial IT.

Practical functions• Parameter browser for editing

(online/offline) and viewingparameter values online

• Parameter compare function forparameters in a drive and aparameter file

• Parameter back-up and restore

• Easy adjustment of pointer typeparameters, e.g. AdaptiveProgramming

• Graphical and numericalmonitoring of signals

• Control panel with step function

Remote Monitoring Tool


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The intelligent Ethernet module NETA-01.

Browser-based, user-friendly The intelligent Ethernet modulegives simple access to the drive via

the Internet communicating via astandard web browser. The usercan set up a virtual monitoringroom wherever there is a PC withan Internet connection or via asimple dial-up modem connection.This enables remote monitoring,configuration, diagnostics and,

when needed, control. The drivecan also provide process relatedinformation, such as load level, runtime, energy consumption and I/Odata, the bearing temperature of the driven machine, for instance.

No PC needed at local end

The intelligent Ethernet module hasan embedded server with thenecessary software for the userinterface, communication and datastorage. This gives ease of access,

l f d h

email addresses. This opens new possibilities for the monitoring andmaintenance of unmanned applica-

tions across a range of industries, forinstance water, wind power, buildingservices and oil & gas, as well asany decentralised application wherethe user needs access to the drivesfrom more than one location. It alsoprovides an opportunity for OEMsand system integrators to support

their installed base globally.

Powerful and versatileUp to nine drives can be connectedto the intelligent Ethernet module viafibre optic links. It is available as anoption for new drives, as well as anupgrade for existing systems.

Ethernet allows the integration of office and process environmentsinto a global network. The modulesupports the usual HTTP, IP, TCP,SMTP, BOOTP, UDP, Telnet and FTP

l ll db

The module is mounted onto astandard mounting rail inside oroutside the drive unit, depending

on drive type and configuration. Itconnects to the drive with fibreoptic cables. The size of the moduleis 93 (h) x 35 (w) x 76.5 (d) mm.

The IP address of the Ethernetmodule can be freely allocated. Theuser interface with the drive is

created using embedded Javaapplets. The web page of themodule is opened like any other

web address. The home pageshows a general overview of thesystem with traffic lights and actionbuttons to guide the user throughthe different sections.

Features• Virtual monitoring room for

• Monitoring• Configuration of parameters

Energy saving with ACS800


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Environmental Product Declarations.

How much air pollution is causedby an electric motor or drive? How

does the manufacture and use of electric motors and drives affect water quality? Or influence global warming? These were some of thequestions ABB asked itself when itdecided to assess and improve theenvironmental impact of its electricmotors and drives.

The solution was to provide Envi-ronmental Product Declarations(EPDs) for all core ABB products.EPDs describe the environmentalaspects and impacts of a productline over its entire life cycle.

The EPD program aims• To enable ABB designers to assess

and improve the environmentalperformance of a product over itsfull life cycle

• To facilitate a sound comparisonof the environmental performanceof alternative products, using

available environmental criteria• To provide ABB’s customers with

LCA data of ABB products tofacilitate environmentalassessments of their processes

• To promote the environmentalperformance of ABB products andservices among its stakeholdersand to enhance ABB’s business

The declarations are based on LifeCycle Assessment (LCA) studies andconform to ISO 14025.

flow control applications such aspumps, fans and compressors.Companies having installed ACdrives have already reaped hugesavings when mechanical control

devices such as throttling valves,dampers or hydraulic clutches havebeen replaced with electronic speedcontrol.

Even more energy savings areobtainable when older AC drivesare replaced by ABB AC drives. Theadditional energy saving can be 10%or even more. This is a result of

ABB's uninterrupted product devel-opment focus on reducing losses indrive components and motors.

ABB’s unparalleled Direct TorqueControl (DTC) technology hasbecome a landmark in the drivesindustry thanks to its superior

control accuracy and frugality inpower usage.

The new industrial drive, the ACS800, is equipped with DTC

motor control and exhibits top-class energy efficiency found in themarketplace today. It is a safeinvestment for a company which

values high performance, reliability and low operating costs.

Energy saving tools

The software tools, PumpSave andFanSave, have been developed by

ABB for predicting the energy savings. They are available fordownload on the web at

www.abb.com/motors&drives - > AC drives - > Energy savingor email [email protected]

AC drive efficiency vs. time (75 kW)

AC drive efficiency

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3AFE 64572504 REV E EN 17.10.2003 Specifications subject to change without notice. The Industrial IT wordmark and all above-mentioned product names in the form Drive IT are registered or pending trademarks of ABB.

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