action plan in the company procal 2000

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Universidad Tecnolgica Tula - Tepeji

PROJECT NAME: ACTION PLAN IN THE

COMPANY PROCAL 2000

STUDENT NAME

GEYSY JORIN BENTEZ MONTOYA.

TEACHER NAME

MARA GENOVEVA MRQUEZ LANDETA

SUBJET

ENGLISH

15/11/2012


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ACKNOWLEDGEMENTS

My most sincere acknowledgements to my

Mother and the Universidad Tecnolgica de

Tula- Tepeji for my excellent education and

contributions

To Yoce and Richardo because they give

me their friendship, thanks for guiding and

supporting me.

To my uncle who helped me with my

practical work.

To Teacher Genoveva for helping me in

understanding, writing and learning

investigation.

To all my teachers for sharing ideas.


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ACTION PLAN IN THE COMPANY PROCAL 2000

T.S.U. Geysy Jorin Bentez Montoya,Teach. Mara Genoveva Mrquez Landeta.

INDEX

ABSTRACT ....................................................................................................................................... 3

INTRODUCTION ................................................................................................................................... 3

BACKGROUND ..................................................................................................................................... 4

THEORETICAL FRAMEWORK ..................................................................................................... 5

GENERAL OBJECTIVE .................................................................................................................. 6

Specific Objectives ....................................................................................................................... 6

THE PROBLEM ................................................................................................................................ 6

JUSTIFICATION ............................................................................................................................... 7

DEVELOPMENT OF PROJECT .................................................................................................... 7

Responsibility matrix. ....................................................................................................................... 7

RISK INFORMATION SYSTEM WORK................................................................................................ 8

1. Beats: ..................................................................................................................................... 8

2. cuts ......................................................................................................................................... 9

2.1. For machine cutting elements......................................................................................... 9

2.2. By use of hand tools ....................................................................................................... 10

3. noise..................................................................................................................................... 10

4. burns .................................................................................................................................... 10

5. Projecting particles............................................................................................................. 11

6. Non-ionizing radiation ............................................................................................................... 11

7. Contact with hazardous substances ............................................................................... 11

RISK MAP ...........................................................................................Error! Bookmark not defined.

VERIFICATION SYSTEM RISK ........................................................................................... 12

CORRECTION SYSTEMS AND SYSTEMS CONTROL OF RISK ................................ 16

TRAINING SYSTEM .............................................................................................................. 17

TRAINING................................................................................................................................ 17

Cargo handling:....................................................................................................................... 18


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Manipulation Manual Tools ................................................................................................... 18

Handling of chemicals............................................................................................................ 19

Emergency Management ...................................................................................................... 20

Tracking ................................................................................................................................... 20

CONCLUSIONS ............................................................................................................................. 21

REFERENCES ............................................................................................................................... 21

ABSTRACT

In this work shows the different points to follow to carry out the action plan for

company PROCAL 2000 this located in Progreso of Atotonilco of Tula Hidalgo and

this company does not have health and safety measures thus implementing a

action plan to benefit workers and so increase the production same quality product

in this case is lime. The information obtained is poor because there is no previous

information to the company. It takes into account different activities as well as the

training system was implemented. And mention of the risks generally associated

with activities in PROCAL 2000.

INTRODUCTION

The nature of industrial processes and operations performed, imply risks of

accidents, they should be identified and evaluated to implement measures to

prevent occurrence of events or minimize the consequences associated with these

risks. All human activities involve a certain level of risk. It is also important that the

development of risk studies is performed uniformly among similar facilities under

benefit representing to compare the results and recommendations, which can

maximize the security and optimize human and material resources its

implementation, the study of risk can be cobo with different methodologies as:


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Checklist, What if? , Mode Analysis, Fault and Effect (FMEA), HAZOP, fault tree

among others.

Explosions, fires and a leak or spill of toxic substances are serious risks in

industrial, commercial and service as well as the different modes of transport of

hazardous materials involved, usually the escape of such materials a container,

accompanied in the case of volatile substances of evaporation and dispersion in

the environment.

BACKGROUND

Procal 2000 started operation in 1996. They hydrated lime preparation and

materials as gravel, sand, stone and seal. The company is owned by Ejidatarios.

History of lime production in northern Mexico Basin

Since the prehispanic era, lime was used as material for home construction and

likewise to prepare Nixtamal, the most important sites found in Mexico are in

Cuernavaca, Tula and Apaxco. According to research these were exploited

between 2500 BC - 200 AD.

At this time was where lime deposits were less exploited than nowadays, and it is

mentioned that at that time the imperial type societies were highly stratified and

made a sustainable exploitation. These deposits are composed mainly of limestone

and tezontle. On the map 1 below we can see the distribution of sites for hydrated

lime for places in Mexico Basin.


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.

In Mexico, the first attempts to implement risk studies emerge in 1984, to protect

the environment. In 1996 and 2001 the General Law of Ecological Equilbrio and

Environmental Protection (GLEEEP) extend the concept of environmental risk in

order to include the requirement for handling hazardous activities in order to

prevent accidents and emergency response program

THEORETICAL FRAMEWORK

The action plan is due to the United Nations Conference on Human Environment,

held in Stockholm in June 1972.

It seeks to comply with current national standards, ensure the basic necessary

conditions to develop infrastructure to allow workers access to primary care and

essential medical services. In addition, this Plan aims to improve the working

conditions of its employees, clutching this work safer and more efficient, reducing

accidents, and providing them with the necessary personal protective equipment

PICTURE 1. MAP 1


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and training in safety procedures and habits. A study of the risks taken and

conducted.

The environmental risk is a requirement that SEMARNAT requested in this plan,

through the General Directorate of Environmental Impact and Risk (GDEI)

applications for federal works and activities are in the planning stage, under the

General Law of Ecological Balance and Environmental Protection (GLEBEP)

regulations in this area. These achievements have been transformed, both in

management and in-deep studies carried out to integrate a multidisciplinary

environmental impact statement, essentially regional.

GENERAL OBJECTIVE

To implement in this company, an action plan for health and safety measures, this

will be of great benefit to workers and encourage better production process.

Specific Objectives

To reduce accidents and improve the quality of work as sales presentation

of the company

Give safety talk workshops to workers to apply safety rules related to safety

equipment.

THE PROBLEM

The company does not only lack a quality production plan and but it products lime

and sales construction materials, which as consequence may cause wokers to

suffer accidents. This project is important because it helps detect the potential risks

that the workers may suffer risks to near populations by therefore this plan applies

to all personnel working in this company.


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COMMUNICATION

Verbal training will be given to the pattern, providing leaflets and if a manual for the

dialogue with its workers and so reduce the risks of the workplace and the worker,

for safety and hygiene.

RISK INFORMATION SYSTEM WORK.

Risk of accidents "PROCAL 2000":

1. Beats.

2. Cortes.

3. Noise.

4. Burns.

5. Projecting particles.

6. Non-ionizing radiation.

7. Contact with hazardous substances.

1. Beats:Banging by, with or against material objects or structures:

LACK OK FIRE

EXTINGUISHERS

A A, B, D A,B, D

WERWHOUSE B D B

HEALTH B D B

INDEFINITESPACE

D C

LOCATION OF

WASTES

A, B, C, D A, B, C, D A, B, C, D

ACOTACIONES

A = CAUTION

B = OBLIGATION

C = Increased attention

D= VERY IMPORTANT


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Risks

Neglect.

Lack of concentration.

Lack of lighting.

Lack of order and planning.

overload shelves.

Prevention

Fasten or anchor the shelves to solid elements, such as walls or floors and

put the heaviest items on the bottom of them.

Point out where protruding objects, machines or stationary structures.

Keep the lighting needed for the job requirements.

Remove unnecessary things.

Order in the appropriate places.

Keep clear roadways.

2. cuts

2.1. For machine cutting elements

risks

Machines without protection from moving parts.

Faulty machines.


Do not use accessories.

Prevention

Periodic review interlocks and interlock.

Job aids.

Use personal protection.


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Generate working procedure.

2.2. By use of hand tools

risks

Tools defective.


Lack of knowledge.

Do not use personal protective equipment.

Prevention

Careful selection and hand tools. Training.



3. noise

risks

Generated by machinery and equipment.

Prevention

Perform preventive maintenance on machinery and work equipment.

Request evaluating noise level in the work environment.

4. burns

risks

Contact with hot surfaces (cutting and welding). Contact with hot parts and vehicles.

Prevention


Generate procedures.


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5. Projecting particles

Risks

Projection of fragments and particles from work such as grinding, flame

cutting, etc..

Prevention

Generate procedures.

Use personal protective equipment and appropriate work clothing (helmet,

mask, goggles, glasses or goggles, leather suit, etc.).

Use protective screens.

6. Non-ionizing radiation

Risks

Produced by the welding work.

Prevention

Use personal protective equipment (gloves, masks, goggles, etc.).

Wear appropriate work clothes.

Use protective screens to enclose the work area and not exposed to other

workers.

7. Contact with hazardous substances

risks

Contact with substances and products used for cleaning, lubricating and

other purposes (detergents, caustics, corrosives, solvents, paints, etc..).

prevention

Replace other hazardous substances with the same properties, but to

generate less danger to people.

Have the Safety Data Sheets for hazardous substances.


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Keep containers closed, stored, labeled and ventilated.

Use personal protective equipment appropriate to the type of product to be

handled.


VERIFICATION SYSTEM RISK

VERIFICATION

Frequency Programmed Inspection

Monthly Electrical Installations

Internal and External Lighting Monthly

Equipment and Fire Fighting Systems Quarterly Monthly sampling Unsafe Acts

Bi-Weekly Housekeeping

Personal Protective Equipment Monthly

Chemical storage Monthly

Inspections of workplaces, equipment, machinery and tools. Through proper can

be inspected to determine the knowledge possessed by the employees of the

running activities, observing safety standards, the need for new methods in the

work process, the quality of equipment and tools used.

These inspections shall be performed by the Heads of areas, at least once a month

to assess the full compliance with the safety rules and regulations. Also conduct

inspections of systems and firefighting equipment, in order to ensure their

effectiveness in time of an outbreak of fire.

Considerations in inspections

Ensure that workers are aware of the importance of using personal protective

equipment

Testing for informative methods


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Check work clothes is the most appropriate

Observe unsafe practices

Ensure that personal protective equipment are adequate

Inspections Jobs

Check the housekeeping.

Check the detection system and fire fighting.

Check the lighting according to the parameters set under Standard NOM-

025-STPS.

Inspections Working Media

Regularly supervisors, health and safety advisors and committee members of

occupational health and safety inspections by random jobs that are incurred by the

company employees and contractors.

These inspections reports generate unsafe acts or unsafe conditions are sent to

the respective areas being these determinants:

Proper operation of machinery, equipment and tools.

The correct functionality and equipment maintenance

Performing routine inspections to detect and correct unsafe acts or

conditions.

Inspections Personal Protection Equipment

It must provide the workforce of attachment and personal protective equipment are

required for the safe performance of work, and will be trained in the use thereof,

area supervisors in conjunction with the Health and Safety Authority Laborconstantly revise the functioning and good protective equipment. Delivery of the

equipment shall be placed on Body Health and Safety, which must be filed, the

same way you create schedule to allow review of personal protective equipment


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Not allowed to enter any use of personal protective equipment, without the prior

approval of the Authority Health and Safety

Facility inspections

Should be made at least quarterly to exhaustive review the entire system

regardless of the risk to be present in order to detect unsafe conditions that could

cause accidents to any worker.

Similarly, the Health and Safety Authority has the power to work performing any

inspections it believes appropriate, always being aware of it, everything always

framed in ensuring the safety of workers and the care of the facilities and assets of

the organization

WALKING THE HEALTH AND SAFETY COMMISSION:

Obligations of the employer:

Show to the labor authority, when it so requests, documents this standard

requires you to develop or possess.

Participate in the establishment, organization and functioning of the

commission.

Monitor the operation of the commission.

Provide committee members training and training in health and safety

matters necessary for the proper performance of their duties, in accordance

with a program established for this purpose and which includes at least: topic

name, name participant's name and signature of the person authorized date

will be, and if applicable, signature of instructor. This training and instruction

should be given at least once a year. Address the recommendations on preventive measures, safety and working

environment that will bring the committee, according to minutes of checking it

and lift resulting from the investigation of the causes of workplace hazards.

Provide facilities and permits the members of the commission to carry out its

functions.


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Provide to the commission, the information requested on the working

processes, raw materials and substances used in them, incidents, accidents

and illnesses, and the results of the investigations carried out on the

occasion of the risks of job.

If there is no union, requiring workers to nominate their representatives to the

committee.

Publish, post and keep in place (s) visible (s) of the work center updated the

members of the commission, stating the position, shift and work area each,

and the results of the investigations into the causes of occupational hazards

and preventive measures occurred given to prevent recurrence.

Obligations of workers

Designate representatives to serve on the commission, through the union,

formally selecting them through consultation between workers in the

workplace. A lack of union, most workers will perform the respective

designation.

Participate as a member of the commission of appointment and support the

operation of the same by providing information about unsafe conditions and

unsafe acts that exist in the workplace and that required for research into the

causes of accidents and illnesses.

Address the recommendations on preventive health and safety at work that

they point to the commission, according to the minutes of this lift check under

the regulations and technical experience in the field.

Attend courses, workshops, courses or any other training or training in

health, safety and hygiene is given in accordance with the program for that

purpose set jointly by those who make up the committee.

Constitution

Fees must be integrated into the workplace no later than thirty working days

from the date of commencement of activities, and these must have its charter


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in those workplaces that are already in work and show it to the labor

authority when you need them.

The employer must formalize the creation of the commission in session with

members that have been selected and union representation, if any. This

session will prepare the minutes of regional integration that must contain at

least the information.

This certificate should be displayed when the labor authority so requires.

Integration.

Integrate a health and safety committee at each workplace.

The health and safety committee should be integrated as follows:

I. In the event that the workplace has less than 15 employees, the healthand safety committee should be composed of a worker and the

employer or his representative, to assume the duties and responsibilities

set forth in this rule.

II. For the case that the workplace count with 15 or more workers, the

health and safety committee must consist invariably of a coordinator and

a secretary, and the members agreed by the employer or his

representatives, and the union or workers' representative in the absence

of union figure, assuming the duties and responsibilities set out in this

Statement. Figure absence of association to comply with this standard.

The representation of workers should be formed by those who perform their

work directly in the workplace and that preferably have knowledge or

experience in health, safety and working environment.

CORRECTION SYSTEMS AND SYSTEMS CONTROL OF RISK

RIESGOCORRECTION OF RISK

ADMINISTRATIVE TECHNICAL


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Insufficient space to carry out their workactivities. START:

JUANUARY,15th,2013

END: FEBRUARY, 15th

,2013

Development of localtools.

Identify risks throughFault Tree

Lack of containers for storing flammablesubstances (gasoline, have, paint, enamel, andothers.)

START: FEBRUARY, 15th

, 2013END: MACHR, 11

th, 2013

Identify risks throughtechnical of What itif?

Lack of a management plan for wastegeneration.

START: MACHR, 11t,

2013END: APRIL, 01

nd, 2013

Elaborar una hoja deverificacin.

Electrical installations are inadequate. START: APRIL, 01n

2013

END: APRIL, 15th

2011

identify risks throughtechnical of What itif?

Workers do not have the personal protectiveequipment. START: APRIL, 15

th

2013END: APRIL 21

th,2013

Develop a checksheet.

They do not have fire equipment START: APRIL 21t ,

2013

END: MAY,12th

2013

Develop a checksheet.

identify risks throughtechnical of What itif?

TRAINING SYSTEM

According to the activities carried out as give first aid courses as training will be

implemented in the event that a fire is present, and how to use a fire extinguisher,

courses will also be able to identify how different types of fire that can be

generated. So we take a control check to verify that they really were implemented

and are being carried out properly security measures. This control is carried out

every two months and that sometimes work varies. Monitoring will schedule to

bring you better control and can reinforce the courses taught by me.

TRAINING

In PROCAL 2000 machines and tools we can find, for example:

gas cutting and welding equipment.


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Angle Grinders.

Compressors.

Drills.

Tools minor (screwdrivers, hammers, pliers, wrenches, files, etc..).

So workers should know the risk, have the necessary personal protective

equipment and adopt appropriate measures to do the job safely.

Cargo handling:

Lifting techniques are used which have the basic principle to keep your back

straight and make the effort with his legs, namely:

Supporting your feet firmly.

Spread feet at an approximate distance of 50 cm from each other.

Keep your back straight and use your leg strength

Manipulation Manual Tools

Manipulation of tools such as hammers, screwdrivers, pliers, wrenches diverse,

etc., Is common in the workshops considered, because many of the operations that

are performed on the premises can only be done manually.

Although the causes of these accidents are very different, more significant may be

cited as follows:

Bend your your hips and the knees to support the load closeto the body well


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Poor quality of the tools.

Improper use for work done with them.

Lack of experience in handling by the worker.

Inadequate maintenance and incorrect transport and location.

According to these considerations, the general recommendations for the correct

use of the manual tools, for the purpose of prevent accidents that can result are:

Conservation of the tools in good condition for use.

Using the appropriate tools to each type of work to be performed.

Proper training of workers in handling these work items.

Transporting safely, protecting the edges and ends and keep them neat,

clean and in good repair, in place for that purpose.

Handling of chemicals

When transfer needed a chemical, whatever its nature, from one container to

another smaller container, will be conducted with due precautions:

If the original container has tap, opening it slowly effected by gravity.

If the original container has no tap, use a vacuum pump specially designed

for this purpose, is strictly prohibited, with mouth sucking vacuum tank

through a tube.

After decanting the product to the target vessel, it shall be labeled in the

same way as the original.

In the event of a spillage or accidental release, will proceed, in general, as follows:

If it is a solid, is collected by aspiration, preventing the sweep, as it may

cause the product dispersion in the atmosphere of the premises.

If a liquid drains will be protected, will be treated with absorbent materials

(such as diatomaceous earth) and deposited in suitable containers for

disposal as waste. When necessary, before treating with absorbent, they

shall be inerting, for which they shall consult the relevant safety data sheet

and in case of doubt, it will be with the supplier.


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Emergency Management

In 2000 PROCAL perform various tasks, either, cleaning, servicing of motors.,

Which are generated in accident risks for workers. It is therefore important to

understand the basic actions of immediate attention if they work during thedevelopment of some accident happens.

Because the rapid action before an accident can save a person's life or prevent

deterioration of the possible injuries you have.

Tracking

So we take a control is performed to verify what is being proposed as

implementation and test are being carried out properly security measures. This

control will be held every Wednesday of the second week and this will be done

every two months as there are times that the work is varied and easier to verify

compliance.

HIGHLY RISKY ACTIVITIES

PHOTO ACTIVITYEXPLOSION FOR STONE TO BE OR GRINDINGAND THEREAFTER LIMESTONE ELABORATEGRAVEL, CLAY.

TRANSPORT THE STONE TO THE PROCESS OFTRITURATION


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CONCLUSIONS

The nature of industrial processes and operations performed in industry imply risks

of accidents, they should be identified and evaluated to implement measures to

prevent their occurrence or minimize the consequences associated with thoserisks. All human activities involve a degree of risk. In its facilities, transmission

lines, storage areas including the process safety is of great importance for the

responsible development of its activities.

Is important to know this type of methodology to prevent and control the safety and

hygiene so same in every area of the company.

REFERENCES

Linares, V. P. (26 de JULIO de 2008). Centro Universitario Tenancingo Universidad.

Recuperado el 20 de SEPTIEMBRE de 2012, de Historia de la produccin de cal:

http://ergosum.uaemex.mx/PDF%2016-3/03%20Vladimira%20Palma.pdf

S.A.SV, C. (01 de 01 de 2009). Recuperado el 01 de 11 de 2012, de

http://conagre.com/index.php?option=com_content&view=article&id=68&Itemid=74

UNIN, C. D. (Ed.). (09 de 04 de 2012). (I. y. Direccin General de Servicios de

Documentacin, Productor) Recuperado el 01 de 11 de 2012, de

www.diputados.gob.mx/LeyesBiblio/pdf/125.pdf

www.semarnat.gob.mx

action plan in the company procal 2000

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