activecockpit - dc-dk.resource.bosch.com

DCEN/STI-DK | 02/10/2019© Bosch Rexroth AG 2019. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.DCEN/STI-DK | 02/10/2019© Bosch Rexroth AG 2019. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

ActiveCockpit

19

DCEN/STI-DK | 02/10/2019© Bosch Rexroth AG 2019. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Shopfloor Management Challenges

20

Production Management

Staff problem!Charlie Smith is ill

today.

Logisticsproblem!

Not reached.

Complexity of production control

is increasing !!!

Machine failure!Quality is critical

Production Information Board

Limited Visualisation & Connectivity

Multiple Info Boards

Takes up space for production


ActiveCockpitOur Approach

21

ActiveCockpit - The Interactive Communication Platform Processing and Visualisation of manufacturing data in real-time


Industrie 4.0 – Connected assembly line from Bosch Rexroth

5

ActiveCocpit Digital connection between operator, product and work station Integration in virtual world of order planning and production control

Order planning

Production control

ActiveCockpitWork station

Product Operator


ActiveCockpitScope of Use

23

Final Production Corporations world wide (e.g Bosch Group)

Consulting Corporations in Lean Manufacturing

Management Hub Plant / Area• Common Plant Information• Plant Reporting (escalation)• Training Associates

Daily Management Production• KPI’s (automatic, manual)• Structured Meetings• Connection to various MES

Plant Processes• Lean Production• PDCA• Sustainable Deviation Tracking

Daily Management Logistic• KPI’s (automatic, manual)• Structured Meetings• Connection to various ERP


ActiveCockpit

23

Manage Complex Data in one IT Tool


25


ActiveCockpit

24

Digital Shopfloor Management in Three StepsStep 1 - DigitalisationSimply transfer your existing documents via digital interface to ActiveCockpit

Step 2 - NetworkingConnect your database, MES or SAP directly to ActiveCockpit!

Step 3 – Individual extensionUse the ActiveCockpit APPs for individual shopfloor tasks

SAP

Step 2

IPNDatenMES

Step 1 Step 3


ActiveCockpit – Digitisation

25

Integration of Office Docs via Desklink & Web Apps VisualisedCustomer documents ActiveCockpit

…

…

Quickly and easily print existing documents directly in ActiveCockpit

ActiveCockpitDesklink

Web reports

Web site

…ActiveCockpit

Webframe

…

Existing Web applications can be directly used and visualised in ActiveCockpit


ActiveCockpit – Networking

26

Integration of data from the customer backend system‘sCustomer backend system‘s

… … …

ActiveCockpitAPP Diagramm

Real-time networked with ERP and MES back-end systems through standardised connection

ERP (Enterprise resource planning systems)SAP

MES (Manufacturing execution systemsBosch OpCon

ProMaster

Keb. Mali

ActiveCockpit


ActiveCockpit – Individual Extension

27

Integration of Rexroth APPs in ActiveCockpit platformAPP‘s

… … …Customer Apps.

Bosch Rexroth Apps, e.g.

Deviation Manager

Staff Manager …

ActiveCockpitAPP Connector

Quickly extend the functionality when using Bosch Rexroth APPsIndividual extension of the functionality for generating customer APPs

ActiveCockpit


ActiveCockpit

36

320

160

48

0

50

100

150

200

250

300

350

Initialsituation

Step 1 Step 2

Hour

s/ M

onth

50% Saving

Source: Bosch FeP

Significant reduction of daily maintenance effort with further potential Space Saving Consistant action agreement with tracking

Past Present

Data cleansing

manual connected

CP4-Production Line - Bosch Diesel Systems


Motivation to choose ActiveCockpit

32

Efficient moderation and discussion of the process conditions, Key data and quality data

Previous solutions

High manual effort for boards No interactive solutions No consistent action High surface requirements

Present ActiveCockpit solutions

Connected with MES(NG pro), ERP, DB Paperless communication Moderation-, escalation-, whiteboard- functions Open system via app-platform


ActiveCockpit – Overview

© Bosch Rexroth AG 2019. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.15

Quality

Safety

StaffManager

AreaManagement

Diagram DeviationManagerCard-

IdentificationWebFrame

CheckInWebFrame

AppConnector

VSM

LeanIndicator


ActiveCockpitApplications for ActiveCockpit

34

WebFrame Displaying any content from the internet Integration of third party web applications into an

ActiveCockpit-Widget via URL

WebFrame Checkin One-Time Login to the ActiveCockpit User rights will be automatically handed over to integrated

third-party web applications Preview of content without opening third-party web

application Support of „Deep Links“: Directly evoking sites of web

applications, i.e. reports



35

AppQuality-Q• Quality report according to Bosch BPS• Recording of quality problems • Clear presentation over months and years• Configurabletrafficlight function

AppSafety-S• Safety reports according to Bosch BPS • Recording of safety problems / accidents• Clear presentation over months and years• Illustration ofall dayswithouta workaccident


ActiveCockpit - Applications

18

Applications for ActiveCockpitApp LeanIndicator Intuitive digital capture of quality and safety incidents Recording of type of events, time stamp, description

as free text Automatic takeover of the author

High transparency through clear visualization daily basis monthly basis annual statistics Last Event counter

Flexible configuration Representation of any letters within daily / monthly

evaluation Free configurable by end customer color / category

set Up to 3 occurrences Up to 10 languages



37

AppDiagram Live visualisation of KPIs directly from customers´ back-end systems

Quick and easy creation of tables and charts

Different data sources can be selected

Update frequency is configurable

Pull: Periodic update

Push: Immediately after signaling from the source system

Different Chart types can be selected



38

AppDeviationManager Establishing and managing of deviation meetings Analysing and assigning of deviations to participants Easy to use and visual tracking of tickets Adaptable to different deviation systems via web service interface

(for example MES ProMaster)



39

AppStaffManager

• Capacity comparison: Exchanging of staff between

factory areas

• Clear calendar-based representation of capacity situation

• Views: Factory, areas and activities

• Visual capacities-management for internal requests and

coordination

• Escalation of capacities by data export



40

CardIdentification• Login directly into ActiveCockpit via Card

AreaManager• Subdividing in subparts (Area) with associated

administration• Each Area has it own public view• Enhances clarity, shows and clearly displays

responsibles• Possibility to exchange widgets between areas


ActiveCockpit - Applications

23

Perspective – App ValueStreamManager


ActiveCockpitFunctions

43

Advertising Pillar e-Board Connected to Office Fast update Exposable

Setup views Intuitive navigation Easy and fast Filter by subjects Share views

Notes, whiteboard functionality Teamwork Annotation function Minutes Emailing Escalation

Morning round Moderation widget Live data Connected with Office, MES,

ERP Compliance of the lean

standards Interactivity


ActiveCockpit

26

Customer Benefits & Advantages

Simple and flexible Implementationo Immediate Conversion to Paperless Environmento Simple integration of custom Web applications

Cost Reductionso Reduced area, free for productiono Time saving due to connection to back end system

Improved man-machine communicationo Efficient Decisions made on current key datao Communication tool for all level of employee’s

Secure Datao SSL Encryption over the entire data traffico Defined Roles and Authorisations regulates access


ActiveCockpit – The Shopfloor Management Solution

27

Production Management

Staff problem!Charlie Smith is ill

today.

Logisticsproblem!

Not reached.

ActiveCockpitInformation

Interaction on Board

ActiveCockpitInformation

Interaction on Tablet

Complexity of production control

is increasing !!!

Machine failure!Quality is critical

ActiveCockpit-Solution

StaffManager


DeviationManager


DiagramApp

DCEN/STI-DK | 02/10/2019© Bosch Rexroth AG 2019. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.DCEN/STI-DK | 02/10/2019© Bosch Rexroth AG 2019. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

ActiveCockpit

48

activecockpit - dc-dk.resource.bosch.com

Documents