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Actuator controls AC(V) 01.2/AC(V)ExC 01.2 HART Device integration Manual

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Page 1: Actuator controls AC(V) 01.2/AC(V)ExC 01.2 HART

Actuator controls

AC(V) 01.2/AC(V)ExC 01.2

HART

Device integrationManual

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Read operation instructions first.● Observe safety instructions.

Purpose of the document:

This document contains information for the commissioning staff of the distributed control system and DCS softwareengineers.This document is intended to support actuator integration into the DCS via the communication interface.

Reference documents:● Operation instructions (Assembly and commissioning) for the actuator● Manual (Operation and setting) AC 01.2 actuator controls HART

Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA(refer to <Addresses>).

Table of contents Page

41. Safety instructions.................................................................................................................41.1. Prerequisites for the safe handling of the product51.2. Range of application51.3. Warnings and notes51.4. References and symbols

72. General information on HART...............................................................................................72.1. General information on HART82.2. Basic characteristics82.3. Communication technology82.4. Data exchange92.5. Topology - HART device network configuration

112.6. HART communication cable122.7. Requirements on power supplies122.8. Control & HART device categories142.9. Protective functions142.10. Device types

153. Commissioning......................................................................................................................153.1. Introduction153.2. Parameter setting163.3. Bus address (slave address)173.4. Communication start173.5. HART commands173.6. HART communication monitoring183.7. Calibration 4 – 20 mA of HART interface183.7.1. Adjustment of loop current or current trim183.7.2. Range adaptation of process variables (Dynamic Variables)

204. Description of the data interface..........................................................................................204.1. Supported HART commands204.1.1. Universal Commands204.1.2. Common Practice Commands204.1.3. Device Specific Commands214.2. Dynamic variables214.3. Device variables214.3.1. Description of input data (signal from actuator)

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264.3.2. Description of the output data (operation commands)284.4. Device specific commands284.4.1. Input data (process representation input) – signals from the actuator334.4.2. Output data (process representation output) - operation commands364.5. Status information364.5.1. Description of status information424.6. Further information on the data interface424.6.1. Table of units424.6.2. Unsupported functions (HART commands)434.6.3. Further device data434.6.3.1. Sampling Rates434.6.3.2. Power Up434.6.3.3. Reset434.6.3.4. Self-test434.6.3.5. Response times (Command Response Times)434.6.3.6. Long Messages434.6.3.7. Non-volatile memory434.6.3.8. Modes434.6.3.9. Write protection444.6.3.10. Attenuation

455. Description of HART board...................................................................................................465.1. Indications (indication and diagnostic LEDs)

476. Corrective action....................................................................................................................476.1. Troubleshooting486.2. Diagnostics

497. Technical data.........................................................................................................................497.1. HART interface

518. Appendix.................................................................................................................................518.1. Performance features518.2. Wiring diagram, example of “Actuator” device category, setpoint via AIN1528.3. Wiring diagram, example of “Current Output ” device category, actual position value via

AOUT1528.4. Parameters

70Index........................................................................................................................................

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1. Safety instructions

1.1. Prerequisites for the safe handling of the product

Standards/directives The end user or the contractor must ensure that all legal requirements, directives,guidelines, national regulations and recommendations with respect to assembly,electrical connection, commissioning and operation are met at the place of installation.

They include among others standards and directives such as IEC 60079 “Explosiveatmospheres".

● Part 14: Electrical installations design, selection and erection.● Part 17: Electrical installations inspection and maintenance.

Safety instructions/warnings All personnel working with this device must be familiar with the safety and warning

instructions in this manual and observe the instructions given. Safety instructionsand warning signs on the device must be observed to avoid personal injury or propertydamage.

Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance mustbe carried out by suitably qualified personnel authorised by the end user or contractorof the plant only.

Prior to working on this product, the staff must have thoroughly read and understoodthese instructions and, furthermore, know and observe officially recognised rulesregarding occupational health and safety.

Work performed in potentially explosive atmospheres is subject to special regulationswhich have to be observed. The end user or contractor of the plant is responsiblefor respect and control of these regulations, standards, and laws.

Electrostatic charging Highly efficient charge generating processes (processes more efficient than manualfriction) on the device surface must be excluded at any time, since they will lead topropagating brush discharges and therefore to ignition of a potentially explosiveatmosphere.

This also applies to fireproof coatings or covers available as an option.

Ignition dangers Gearboxes were subjected to an ignition hazard assessment in compliance with thecurrently applicable standard according to ISO 80079-36/ -37. Hot surfaces,mechanically generated sparks as well as static electricity and stray electric currentswere identified and assessed as major potential ignition sources. Protective measuresto prevent the likelihood that ignition sources arise were applied to the gearboxes.This includes in particular lubrication of the gearbox, the IP protection codes and thewarnings and notes contained in these operation instructions.

Commissioning Prior to commissioning, imperatively check that all settings meet the requirementsof the application. Incorrect settings might present a danger to the application, e.g.cause damage to the valve or the installation. The manufacturer will not be heldliable for any consequential damage. Such risk lies entirely with the user.

Operation Prerequisites for safe and smooth operation:

● Correct transport, proper storage, mounting and installation, as well as carefulcommissioning.

● Only operate the device if it is in perfect condition while observing these instruc-tions.

● Immediately report any faults and damage and allow for corrective measures.● Observe recognised rules for occupational health and safety.● Observe national regulations.● During operation, the housing warms up and surface temperatures > 60 °C may

occur.To prevent possible burns, we recommend checking the surface temper-ature prior to working on the device using an appropriate thermometer andwearing protective gloves.

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Protective measures The end user or the contractor are responsible for implementing required protectivemeasures on site, such as enclosures, barriers, or personal protective equipmentfor the staff.

Maintenance To ensure safe device operation, the maintenance instructions included in this manualmust be observed.

Any device modification requires prior written consent of the manufacturer.

1.2. Range of application

AUMA actuator controls are exclusively designed for the operation of AUMA actuators.

Other applications require explicit (written) confirmation by the manufacturer. Thefollowing applications are not permitted, e.g.:

● motor control● pump controlNo liability can be assumed for inappropriate or unintended use.

Observance of these operation instructions is considered as part of the device'sdesignated use.

1.3. Warnings and notes

The following warnings draw special attention to safety-relevant procedures in theseoperation instructions, each marked by the appropriate signal word (DANGER,WARNING, CAUTION, NOTICE).

Indicates an imminently hazardous situation with a high level of risk. Failureto observe this warning results in death or serious injury.

Indicates a potentially hazardous situation with a medium level of risk. Failureto observe this warning could result in death or serious injury.

Indicates a potentially hazardous situation with a low level of risk. Failure toobserve this warning could result in minor or moderate injury. May also beused with property damage.

Potentially hazardous situation. Failure to observe this warning could resultin property damage. Is not used for personal injury.

Safety alert symbol warns of a potential personal injury hazard.

The signal word (here: DANGER) indicates the level of hazard.

1.4. References and symbols

The following references and symbols are used in these instructions:

Information The term Information preceding the text indicates important notes and information.

Symbol for CLOSED (valve closed)

Symbol for OPEN (valve open)

Via the menu to parameter

Describes the menu path to the parameter. When using the push buttons of localcontrols, the required parameter can be quickly found on the display. Display textsare shaded in grey: Display.

➥ Result of a process step

Describes the result of a preceding process step.

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Warning signs at the device

The following warning signs can be attached to the device.

General warning sign

General warning of a danger zone.

Hot surface

Warning of hot surfaces, e.g. possibly caused by high ambient temperatures or strongdirect sunlight.

Electrical voltage

Hazardous voltage! Warning of electric shock. At some devices, the warning signadditionally includes a time interval, e.g. 30 s. Once power supply is switched off,you will have to wait for the indicated period. Only then may the device be opened.

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2. General information on HART

2.1. General information on HART

HART (Highway Addressable Remote Transducer) is an open communication protocolallowing bidirectional data exchange between DCS and field devices on the basisof analogue 4 – 20 mA signals. It simultaneously provides digital transmission ofdiagnostic, maintenance and process information from field devices to host (master)systems in addition to analogue process value transmission.

HART is not a typical fieldbus but rather a protocol variant of digital fieldcommunication based on analogue signal transmission while comprising manyfunctions of a fieldbus system.

HART has been part of the international fieldbus standards of IEC 61158 and IEC61784 (CPF 9) since 2007. The Wireless HART variant was specified in 2009.

HART characteristics

HART offers a wide range of services and functions, with particular advantages whencombined with smart field devices:

● Point-to-point wiring with cable lengths up to 3,000 m● Multidrop topology (line topology) available as an option (number of participants

typically ≤ 8).● Using known conventional 4 – 20 mA infrastructure for

- Remote access to inaccessible devices.- Device configuration for field device commissioning.- Device and fault diagnostics during active operation.- Asset Management for field devices.- Transmission of additional process values from and to the field device.- Transmission of Primary Variable (PV) as precise digital process value

for adjustment/validation with the 4 – 20 mA signal.

● Device integration within DCS using standardised technologies (e.g. EDD)● Application facilities in explosive atmospheres● Standardised and simple commissioning procedures (loop test and signal cal-

ibration)

Use and benefits for actuators

Figure 1: Operation commands and feedback signals

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Figure 2: Services and diagnostic data

2.2. Basic characteristics

The HART interface superimposes and transmits all actuator parameters adjustableand legible via local controls (e.g. for commissioning, diagnostics, status signals) asdigital instruction (command = write parameter, request = read parameter) to ananalogue input or output.

Furthermore, digital control commands (e.g. OPEN, STOP and EMERGENCY) canbe transmitted for actuator control. Within the device, these HART commands arereconverted into binary control commands. In turn and on instruction, the actuatorsends the status of its own binary signal outputs, the actual value/setpoint at analogueinputs/outputs as well as the acknowledgements on parameter changes as digitaltelegram via the integral HART modem to the DCS or PLC.

2.3. Communication technology

For data exchange, HART always requires an analogue current signal 4 – 20 mAonto which the higher frequency digital HART signals are superimposed via FSKmodem (Frequency Shift Keying). Both frequencies 1,200 Hz and 2,200 Hz of thesuperimposed signal correspond to the logic states 1 and 0.

Figure 3: HART signal

2.4. Data exchange

In HART applications, distinction is made between the DCS/PLC (master) and thefield device (slave). For communication between DCS/PLC and field devices, HARTuses a half-duplex system for request-response communication. Depending on the

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actual process data length, complete date exchange whereby the master sends aninstruction telegram and the slave issues responses takes up to 0.5 seconds assuminga transmission speed/baud rate of 1,200 bit/s. For point-to-point configuration, 2 to3 telegrams can be exchanged. An average transmission time of 13 ms is accountedfor each process byte.

The HART protocol supports two hosts (masters), a primary master is generally adistributed control system, the secondary master is typically a handheld terminal ora laptop with HART modem for field configuration. Both hosts can act simultaneously.

After each transaction, representing the data exchange between host and field device,one of the two masters can take over communication within a fixed and assignedtime window.

Figure 4: HART data transaction with request and response telegram

2.5. Topology - HART device network configuration

HART devices can operate in various network configurations. The most frequentconfiguration is point-to-point connection. For this application, the master is onlyconnected to one HART field device.

Point-to-point connection

The following figure illustrates the point-to-point connection of AC .2 with HART“Actuator” device category. PLC defines a setpoint via the 4 – 20 mA analogue signal.The signal power supply is outside the actuator.

Figure 5: Example of point-to-point connection

HART data is modulated onto the 4 – 20 mA signal via HART modem. Generally,the controllers (masters) send and receive a modulated voltage signal where thefield devices (slaves) send their messages via superimposed currents. HART currentsignals are converted and inverted into the required voltage signals by a resistoravailable within the current loop (internal resistance of power supply, line resistance,

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input resistance of actuator, etc.). The total resistance of the current loop includingthe cable resistance must amount to minimum 230 Ω and maximum 1,100 Ω . Incase the available resistance of the current loop is too low, a so-called communicationresistor must be integrated in series. Generally, communication resistors are ratedat approx. 250 Ω.

Device categories AC .2 actuator controls distinguish two HART variants, the device categories“Actuator” and “Current Output”. When ordering AC .2 actuator controls, the type ofHART communication channel must be specified, either 4 – 20 mA input or 4 – 20mA output.

When using AC . 2 device category “Actuator”, no further communication resistor isrequired within the current loop for communication with the controller, since the HARTcurrent input already offers a resistance of 250 Ω (low impedance).

Figure 6: Example wiring of HART device category “Actuator”

Example wiring of HART device category “Current Output”. The actuator issues theactual value via the 4 – 20 mA analogue signal, the signal power supply is containedwithin the actuator.

Figure 7: Example wiring of HART device category “Current Output”

The actuator current output has a high internal impedance of approx. 40 kΩ (highimpedance). When using this concept and depending on the input impedance of theused current input, an additional communication resistor might be required.

HART multidrop

HART allows for implementation of rarely used line topologies, comparable to theclassical fieldbus applications, called multidrop. For this operation mode, a so-calledpolling address must be assigned to every single of maximum 8 HART devices,arranged in parallel, preferably within the range of 1 – 15.This operation mode doesnot allow for analogue signal transmission. Communication is only digital andsequential to every single end device.

The HART multidrop mode is provided for AC .2 actuator controls in variant “CurrentOutput” (high impedance).

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Figure 8: HART multidrop

Characteristics of HART multidrop:● Very slow request rate – 0.5 seconds per device in sequential order● Purely digital communication● Address assignment required● ≤ 8 devices per line● Use inputs/outputs with high impedance (refer to <Technical data> input imped-

ance/output impedance)● Output current is set to 4 mA

Settings for multidrop

Settings at local controls of actuator controls (menu operation via push buttons):

1. Deactivate HART parameter Loop current mode:Indication on display:Customer settings M0041HART M1238Loop current mode M1254

2. Set HART polling address unequal to 0:Indication on display:Customer settings M0041HART M1238Address M1253

Information

These settings can also be performed via a Bluetooth device (via PC, laptop, ...) andthe AUMA CDT service software or the AUMA Assistant App.

2.6. HART communication cable

The correct selection of HART communication cable can be crucial. It depends onlength, cross section as well as ambient conditions if foreign signals might causeinterferences. The majority of all available field installations meets the HARTcommunication requirements without further adaptation requirement.

Installation criteria:● Total current loop impedance including line impedance min. 230 Ω, max. 1,100

Ω.● For disturbances and long cables, two-wire cables of min. 0.5 mm² or AWG 20

with twisted wire pairs and common shielding are recommended.● Unshielded cables with 0.2 mm or AWG 24 are sufficient when dealing with

short distances < 100 m.For further information, refer to HART installation guidelines.

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2.7. Requirements on power supplies

Power supplies used in 4 – 20 mA HART installations must meet the followingspecifications:

● Maximum residual ripple: (47 – 125 Hz) = 0.2 V p-p● Maximum sweep: (500 Hz – 10 kHz) = 1.2 mV rms● Maximum series impedance: (500 Hz – 10 kHz) = 10 Ω

2.8. Control & HART device categories

AC .2 actuator controls distinguish two HART variants, the device categories“Actuator” and “Current Output”. When ordering actuator controls, the type of HARTcommunication channel must be specified: 4 – 20 mA input or 4 – 20 mA output.

Irrespective of the digital HART communication, all further binary and analogue inputsand outputs remain available. Consequently, it is quite possible to operate the actuatorvia binary control signals (e.g. OPEN, STOP, CLOSE and EMERGENCY) or viaanalogue 4 – 20 mA setpoint and to send binary as well as analogue signals via therespective outputs to the DCS while HART communication is used for commissioningand diagnostics.

Basically, the control commands can be exclusively sent from one defined interface.The operator must specify which interface is to be used to execute this function. Inthis respect, the device variants “Actuator” and “Current Output” differ. A more detaileddescription of both variants is available hereafter.

"Actuator” device category

● HART communication and analogue setpoint definition via 4 – 20 mA input● Input impedance: 250 Ω (HART low impedance)● Control commands via binary control inputs (option)● Feedback signal on position value via separate 4 – 20 mA output (option)

Operational settings for “Actuator”:

In typical applications, the actuator is controlled by means of analogue 4 – 20 mAsetpoint via HART analogue input AIN. If this setpoint is to be controlled via HART,parameter Loop current modeM1254 must be deactivated. Settings can be madeusing all available interfaces, provided the corresponding access rights are available.(parameter Customer settings M0041 > HART M1238 > Loop current mode M1254)

If parameter Loop current mode is deactivated, control commands can be directlyexecuted via HART. Analogue input current does no longer have an impact on thesetpoint.

Digital control inputs OPEN, STOP, CLOSE, EMERGENCY (refer to wiringdiagram) are deactivated, unless as they are activated via I/O INTERFACE input.If these discrete inputs are activated, exclusive control on actuator controls areassumed by these inputs.

Summary of “Actuator” control types:● Parameter Loop current mode M1254 activated:

Analogue 4 – 20 mA control signal for position setpoint● Parameter Loop current mode M1254 deactivated:

Digital HART commands for position setpoint (0 – 100.0 %) or for discrete op-eration in directions OPEN and CLOSE

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Figure 9: Wiring diagram, example of “Actuator” device category

Device category “Current Output”

● HART communication and analogue actual value/position feedback via 4 – 20mA output

● Output impedance: 40 kΩ (HART high impedance)● Control commands via binary control inputs (option)● Setpoint definition via separate 4 – 20 mA analogue input (option)When selecting the “Current Output” variant, it must be considered that the 4 – 20mA HART output is fed by the internal power supply and no external power supplymay be provided.

Operational settings for “Current Output”:

In typical applications, the actuator is controlled by means of discrete signals viadigital control inputs OPEN, STOP, CLOSE, EMERGENCY (refer to wiringdiagram). As an alternative, a setpoint can be defined via a separate 0 – 20 mAinput. For this purpose, this input must be activated via a signal at the MODE input.If the actuator is to be controlled via HART, the digital control inputs must bedeactivated by means of a discrete signal at I/O INTERFACE input.

As long as the parameter Loop current mode is activated, the actuator value or theposition value is signalled as analogue value via the HART 4 – 20 mA output. If theparameter Loop current mode is deactivated, the current output is fixed at 4 mA.Refer to section <HART multidrop>. HART control commands can be usedirrespective of the Loop current mode setting.

Summary of “Current Output” control types:● Parameter Loop current mode activated:

Analogue 4 – 20 mA output signal for position feedback (point-to-point wiring).Digital HART commands for position setpoint (0 – 100.0 %) or for discrete op-eration commands in directions OPEN and CLOSE.

● Parameter Loop current mode deactivated:Analogue output signal for position feedback signal fixed to 4 mA (multidropwiring). Digital HART commands for position setpoint (0 – 100.0 %) or for dis-crete operation commands in directions OPEN and CLOSE.

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Figure 10: Wiring diagram, example of “Current Output” device category

2.9. Protective functions

● All messages are transmitted via hamming distance HD = 4.● Transaction errors are signalled by the slave by means of a Response Status

Byte● Response monitoring:

HART communication will be monitored as soon as the control function hasbeen enabled for this interface. If no HART communication occurs after a definedtime (parameter Monitoring timeM1239), a defined actuator failure behaviouris activated. Refer to <Device manual>For monitoring time setting, refer to chapter <HART communication monitoring>.Menu:Customer settings M0041HART M1238Monitoring time M1239

● Access protection for important parameters:HART interface settings, e.g. via display. Requires at least a “Service” (level 5)user password.

● Adjustable failure behaviour

2.10. Device types

● HART Primary Master - continuously available, e.g. DCS/PLC● HART Secondary Master - temporarily activated, e.g. handheld terminal device

or service laptop● HART Slave - field device, measurement device, actuator, etc.

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3. Commissioning

3.1. Introduction

Commissioning a HART installation is comparatively simple due to the conventional4 – 20 mA wiring. The planning of multidrop applications in turn requires observingfurther steps like e.g. an addressing of participants.

After field device installation, the user can configure or program the field devices(actuators) using a HART capable user software or a handheld terminal. Commandsdefined in HART standard allow open communication between controllers and fielddevices. These universal commands allow basic and homogeneous setting of allcertified HART field devices as well as reading the status or fault signals accordingto HART standard notation. Access to specific services, information and parametersof field devices is not possible via standard HART commands. For interpretation anduse of device specific functions by the controller, a driver software or a suitabledevice description is required for each HART field device. Known and supportedtechnologies are DD or EDD device descriptions, FTD/DTM drivers or FDI packages.

Certification HART is an open internationally standardised communication protocol (IEC 61158and IEC 61784, CPF 9). Conformity with HART specification and interoperability withhost systems of different manufacturers is tested using complex registration tests.Only those devices will receive a HART registration certificate as proof whichsuccessfully pass these tests.

Identification number(device type)

Each HART device type is identified by an unambiguous device type number. Thisnumber is required to allow the HART user program to identify the types of connecteddevices and to load the pertaining device drivers. Device types are centrally managedby the Fieldcomm Group (FCG).

AUMA actuators with AC 01.2 actuator controls are listed with the FCG with thefollowing device type number:

● (Expanded) Device Type Code: 0xE1FD● Model Name: AC 01.2/ACExC 01.2 AUMATIC● Manufacturer Name: AUMA● Manufacturer ID: 0x607C

Settings and displays on device

For diagnostics and configuration settings, the local display on actuator controls isavailable. HART specific diagnostics and/or configuration settings can be performedusing the push buttons of the local controls:

● Customer settings M0041 > HART M1238● Device configuration M0053 > HART M1242● Diagnostics M0022 > HART M1238For HART configuration settings via the local display, user level access rights ofminimum 4 = Specialist are required. Individual settings can only be modified locallyby the service staff.

3.2. Parameter setting

HART device programming is defined by the HART specification and themanufacturer-specific instructions, the so-called HART commands, parameter andstatus information. Settings can be made via HART commands and pertaininginformation can be uploaded using these commands.

Figure 11: Structure of a HART telegram

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Table 1:PurposeNumber of bytesName

Synchronising the data stream5 – 20Preamble

Indicates the master number1Delimiter

Defines slave, master and starts burst mode1 – 5Address

Reserved for protocol extensions (not used)0 – 3Expansion Bytes

Figure value for the command to be executed1Command

Indicates the data field size1Byte Count

Communication and device statusMaster (0)Slave (2)

Status Data

Data to be transmitted0 – 253Data

Checksum of all bytes, from the start byte to the data bytes1Check Byte

Preamble For synchronising all participants, a HART telegram starts with an FF charactersequence counting a typical length of 5 bytes.The preamble is followed by the actualHART message, starting with a delimiter.

Delimiter The delimiter or the start byte defines the type of message (who is the sender), theposition of the command byte counts as well as the addressing type used for themessage (short or long address).

Address HART distinguishes two addressing types, short address (polling address) and longaddress (unique ID). The first byte always contains the master number, primarymaster = 1, secondary master = 0. Besides commands 0 and 11 (identification ofparticipants), all HART telegrams use the long addressing via unique ID of the device.

Command This is a 1 byte figure to indicate which command is to be executed.

Byte Count Indicates the number of data bytes

Data This field is used to send data. All response telegrams contain minimum two statusbytes.

Check sum The check sum is calculated on the basis of XOR of all bytes. Starting with the startbyte and ending with the last data field byte.

3.3. Bus address (slave address)

Each HART device has an own globally unique long address, also called UniqueID. For unique identification/establishment of connection, a short address is assignedto each HART device called Polling address. For devices with polling address 0,the analogue 4 – 20 mA signalisation is active. For devices >0, only digitalcommunication is possible.

At initial contact, the connected HART devices and their short addresses are scannedand identified. For this, the host system subsequently sends the identificationcommand 0 (Read Unique Identifier) to a previously defined address area of e.g. 0– 15. Connected devices respond with their unique ID.

The short address 0 is assigned to HART devices within point-to-point installations.The short address configuration for HART devices in multidrop installation arebetween 1 and 63. Polling address 63 is reserved for WirelessHART adapters andI/O systems. However, WirelessHART adapters are also often preconfigured toaddress 15.

Any communication between master and slave is performed after first identificationon the basis of the long unique ID.

Composition of theunique ID

Unique ID = "Expanded Device Type" + "Device Identifier"

Expanded device type M1261 = HART device type or identification number (refer toFCG tables)

Device ident. no M1262 = Device serial number

Setting the short ad-dress

The short address can be set in the following ways:

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● Directly at local controls of actuator controls (menu operation via push buttons)Indication on display:Customer settings M0041HART M1238Address M1253

● Via Bluetooth (via PC, laptop, ...) and AUMA CDT software or AUMA AssistantApp

● Via HART using the controller or the hand-held terminal

Identification via devicetag

In many cases, HART devices are identified via the descriptive designation, thedevice tag. This device tag consisting of 10 characters can be configured for eachHART device. It is also possible to address a HART device or read the unique ID(command 11) via the device tag.

The device tag can be set in the following ways:

● Directly at local controls of actuator controls (menu operation via push buttons)Indication on display:Diagnostics M0022HART M1255Device identification M1268

Manufacturer ID code M1260● Via Bluetooth (via PC, laptop, ...) and AUMA CDT software or AUMA Assistant

App

3.4. Communication start

HART communication is usually started by a device scan to identify all connecteddevices. After identification, acyclic or cyclic data access to the connected devicescan be started.

3.5. HART commands

HART communication is based on command exchange between master and slave.HART specification makes distinction between three categories:

1. Universal CommandsUniversal commands are understood and used by all field devices working withthe HART protocol (device designation, firmware no., etc.)

2. Common Practice CommandsStandard commands generally supported only be one group of HART fielddevices.

3. Device Specific CommandsDevice specific commands deal with functions limited to individual instructionand device models.

AC 01.2 actuator controls support the instructions of HART protocol of revision 7.4.

3.6. HART communication monitoring

Connection monitoring HART communication will be monitored as soon as the control/operation functionhas been released for this interface. If no HART communication occurs after a definedtime (parameter Monitoring time), a defined actuator failure behaviour is activated.

Monitoring time setting is made via the actuator controls display menu:

Indication on display:Customer settings M0041HART M1238Monitoring time M1239

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3.7. Calibration 4 – 20 mA of HART interface

3.7.1. Adjustment of loop current or current trim

Actuator controls (“Actuator” device category) measures the applied analogue inputcurrent within the range of 0 mA to 24 mA and supplies the value as “Raw_AI” processdata (raw value) for diagnostics. A trimmed (corrected) signal is generated from themeasured raw value within the range of 0 mA and 24 mA and provided as “PVAI”process data for diagnostics.

A current trim is required to match the actuator current input with the controls (e.g.PLC) or I/O module output. If controls issue a setpoint current of 4.0 mA and theactuator indicates 4.2 mA, the current trim is used to adapt this input value to 4.0mA.

Figure 12: Schematic representation of “Actuator” analogue input current adjustment

This principle is inverted for an actuator current output and a controls input (PLC).If the actuator sets a current value of 4.0 mA, controls (PLC) however indicate 4.2mA, the actuator current output is adapted to 4.2 mA by the current trim.

Figure 13: Schematic representation of the analogue output current adjustment

Current trim must be performed in two steps:

1. Adjustment of lower current value close to 4 mA “Zero” (range 2 – 6 mA), viaHART command 45 (Trim Loop Current Zero) possible or via display

2. Adjustment of upper current value close to 20 mA “Gain” (range 18 – 22 mA),via HART command 46 (Trim Loop Current Gain) possible or via display

3.7.2. Range adaptation of process variables (Dynamic Variables)

The analogue loop current (input or output current) is transformed via range adaptationto the dynamic process variable PV and SV specifically the setpoint or actual positionin %.

The following limit values are required for adapting the 4 – 20 mA loop current to thevalue range of the dynamic variable:

● Lower Range Value --> process value in % for loop current of 4 mA● Upper Range Value --> process value in % for loop current of 20 mAThese values can be configured via the HART interface using commands 35 – 37and 135 – 137, refer to HART specification.

The values can be set via the display in the menu for Device configurationM0053 >HARTM1242.

Setting procedure

LRV always represents the setpoint for 4 mA in %. URV represents the setpoint for20 mA. It is possible to represent any input or output current range to any desiredprocess value (setting range/actual position).

The allowed value range is –250 % to 250 %

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Example of inverse oper-ation

Set LRV = 100 % (4 mA value), set URV = 0 % (20 mA value)

Example: Increasing the current resolution (current loupe) for a limited settingrange:

Current range 4 – 20 mA to be represented to setting range 20 % bis 60 %.

Set LRV = 20 % (4 mA value), set URV = 60 % (20 mA value)

Example: Representation of setting range to a limit current range, Split Range

Setting range 0 – 100 % is to be represented to 4 – 12 mA (0 to 50 % of 16 mAcurrent range).

Set LRV = 0 % (4 mA value), set URV = 200 % (20 mA value)

Setting range 0 – 100 % is to be represented to 12 – 20 mA (50 – 100 % of currentrange)

Set LRV = -100 % (4 mA value), set URV = 100 % (20 mA value).

Figure 14: Calculation formula for range adaptation:

The following applies: X = PV in % @ x mA ;Y = PV % @ y mA

Corresponding settings for the output (process value of actual position). Here to limit(to reduce) the measurement setting range (actual position) and/or to configureinverse operation.

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4. Description of the data interface

4.1. Supported HART commands

4.1.1. Universal Commands

The following specifications are to be considered for AC 01.2 actuator controls:

● Command 3 (Read Current and Dynamic Variables): reads two dynamic vari-ables (PV and SV) with 14 bytes within the response telegram.

● Command 14 (Read Primary Variable Sensor Information): units for sensorlimits and minimum span are fixed in percent.

● Command 48: ready 25 bytes within response telegram.

4.1.2. Common Practice Commands

The following commands are supported:

Table 2:Command

Read Device Variables33

Write Primary Variable Range Values35

Enter/Exit Fixed Current Mode40

Perform Master Reset421)

Trim Loop Current Zero45

Trim Loop Current Gain46

Read Dynamic Variable Assignments50

Read Device Variable Information54

Read Analog Channel and Percent of Range60

Read Analog Channels62

Read Analog Channel Information63

Write Analog Channel Range Value65

Read Analog Channel Endpoint Values70

Squawk72

Find Device73

Write Device Variable79

Set Real-Time Clock89

Read Real-Time Clock90

Read Device Communication statistics95

Read Condensed Status Mapping Array523

Command 42 performs a reboot of actuator controls. During start-up, actuator controls are notavailable for HART communication.

1)

4.1.3. Device Specific Commands

The following commands are supported:

Table 3:DescriptionCommand

Write Operation Command128

Read Input Data130

Read Software Version131

Reset to Factory Defaults132

Reset Operational Data133

Reset HART configuration134

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DescriptionCommand

Read Parameter160

Write Parameter161

Read Process Variable162

4.2. Dynamic variables

Four dynamic main process variables are defined in the HART standard. Theseprocess variables can be read via universal command 3.

Two dynamic variables are implemented within actuator controls:

● PV = Primary variable M1355● SV = Secondary variable M1356

Table 4: Assignment of the dynamic variables for “Actuator” device categoryUnitValue (for “Actuator”)

PercentDevice variable 2: Setpoint positionPV

PercentDevice variable 3: Actual positionSV

Table 5: Assignment of the dynamic variables for “Current Output” device categoryUnitValue (for “Current Output”)

PercentDevice variable 3: Actual positionPV

PercentDevice variable 2: Setpoint positionSV

4.3. Device variables

Actuator controls include 12 device variables defining the input and output data ofthe device. These variables are read or written via defined Common PracticeCommands or via Device Specific Commands.

Table 6: Device variablesCommand(Unit)

ClassificationNameDevice variableNo.

39 (mA)84 (current)Current input loop current0

39 (mA)84 (current)Current output loop cur-rent

1

57 (%)0 (not classified)Setpoint2

57 (%)0 (not classified)Actual position3

251 (none)0 (not classified)Commands4

57 (%)0 (not classified)Reserve5

251 (none)0 (not classified)Discrete signals 16

57 (%)0 (not classified)Torque7

251 (none)0 (not classified)Discrete signals 28

57 (%)0 (not classified)Analogue input AIN 19

57 (%)0 (not classified)Analogue input AIN 210

251 (none)0 (not classified)Additional commands11

The device variables may also be read or set directly on local controls of actuatorcontrols (menu operation via push buttons):

Indication on display of local controls:Diagnostics M0022HART M1255Device variables M1275

4.3.1. Description of input data (signal from actuator)

Input data can be read via a HART master as defined device variables.

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Device variable 3: Actual position

Current actuator position. Condition: Position transmitter in actuator

Value range = 0.0 – 100.0 unit = % (0,0 % corresponds to end position CLOSED,100,0 % corresponds to end position OPEN).

Device variable 6: Discrete signals 1

They include information about the actuator movement.

Table 7: Device variable 6: Discrete signals 1

DescriptionValueDesignationBitThe actuator is in off-time (e.g. reversing prevention time).1Operation pause

active0

No signal0

The actuator is in an intermediate position e.g. neither in endposition OPEN nor in end position CLOSED.

1In intermediatepos.

1

No signal0

The actuator is within the set stepping range.1Start steppingmode

2

The actuator is outside the set stepping range.0

No signal (reserved)—3

Actuator is running (output drive is moving)Hard wired collective signal consisting of signals:● Running LOCAL (Bit 7)

● Running REMOTE (Bit 6)

● Handwheel oper. (Bit 5)

1Actuator running4

No signal0

Output drive rotates without electric operation command.1Handwheel oper.5

No signal0

Output drive rotates due to operation command from REMOTE.1Running RE-MOTE

6

No signal0

Output drive rotates due to operation command from LOCAL.1Running LOCAL7

No signal0

Collective signal 04:Contains the result of a disjunction (OR-operation) of all bitscomprised in bytes 13 and 14 (Not ready REMOTE 1 and Notready REMOTE 2).The actuator cannot be operated from REMOTE.The actuator can only be operated via the local controls.

1Not ready RE-MOTE

8

In bytes 13 and 14, no signals are active (all bits are set to 0).0

Collective signal 02:Contains the result of a disjunction (OR-operation) of all bits ofbytes 17 to 20 (Warning 1 to Warning 4).

1Warning9

In bytes 17 and 20, no warnings are active (all bits are set to 0).0

Collective signal 03:Contains the result of a disjunction (OR-operation) of all bits ofbytes 15 and 16 (Fault 1 and Fault 2).The actuator cannot be operated.

1Fault10

In bytes 14 and 15, no faults are active (all bits are set to 0).0

Collective signal 09:Indication according to NAMUR recommendation NE 107Recommendation to perform maintenance.Contains the result of a disjunction (OR-operation) of all bits ofbyte 24 (Maintenance required).

1NAMURmainten.req.

11

In all bits of byte 24, no signals are active (all bits are set to 0).0

Collective signal 07:Indication according to NAMUR recommendation NE 107Actuator is operated outside the normal operation conditions.Contains the result of a disjunction (OR-operation) of all bits ofbytes 25 to 28 (Out of specification 1 to 4).

1NAMUR out ofspec.

12

In bytes 25 and 28, no signals are active (all bits are set to 0).0

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DescriptionValueDesignationBitCollective signal 08:Indication according to NAMUR recommendation NE 107The actuator is being worked on; output signals are temporarilyinvalid.Contains the result of a disjunction (OR-operation) of all bits ofbytes 29 and 30 (Function check 1 and 2).

1NAMUR funct.check

13

In bytes 29 and 30, no signals are active (all bits are set to 0).0

Collective signal 10:Indication according to NAMUR recommendation NE 107Actuator function failure, output signals are invalid.Contains the result of a disjunction (OR-operation) of all bits ofbyte 23 (Failure).

1NAMUR failure14

In all bits of byte 23, no signals are active (all bits are set to 0).0

Collective signal 05:The device is ready for remote control.No AUMA warnings, AUMA faults or signals according to NAMURare present.Bit 7 is set if bits 0 to 6 are deleted.

1Device ok15

Contains the result of a disjunction (OR-operation) of bits 0 to 6(device status).

0

Motor protection tripped.1Thermal fault16

No signal0● When connecting to a 3-phase AC system and with internal

24 V DC supply of the electronics: Phase 2 is missing.

● When connecting to a 3-phase or 1-phase AC system andwith external 24 V DC supply of the electronics: One of thephases L1, L2 or L3 is missing.

1Phase fault17

All phases are available.0

Selector switch is in position REMOTE.1Selector sw. RE-MOTE

18

Selector switch is not in position REMOTE.0

Selector switch is in position LOCAL.1Selector sw.LOCAL

19

Selector switch is not in position LOCAL.0

Limit switch in end position OPEN active.1Limit switchOPEN

20

No signal0

Limit switch in end position CLOSED active.1Limit switchCLOSED

21

No signal0

Torque switch operated in direction OPEN.1Torque sw.OPEN

22

No signal0

Torque switch operated in direction CLOSE.1Torque sw.CLOSED

23

No signal0

For limit seating: Limit switch operated in direction OPEN.For torque seating: Torque switch and limit switch operated indirection OPEN.

1End positionOPEN

24

No signal0

For limit seating: Limit switch operated in direction CLOSE.For torque seating: Torque switch and limit switch operated indirection CLOSE.

1End positionCLOSED

25

No signal0

The position setpoint is within max. error variable (outer deadband). Is only signalled if HART master has set the FieldbusSETPOINT bit.

1Setpointpos.reached

26

No signal0

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DescriptionValueDesignationBitCollective signal 04:Contains the result of a disjunction (OR-operation) of all bitscomprised in bytes 13 and 14 (Not ready REMOTE 1 and Notready REMOTE 2).The actuator cannot be operated from REMOTE.The actuator can only be operated via the local controls.

1Not ready RE-MOTE

27

In bytes 13 and 14, no signals are active (all bits are set to 0).0

An operation command via the local controls push buttons orHART in direction OPEN is performed: Fieldbus OPEN or Field-bus SETPOINT.This bit remains also set during operation pauses(e.g. due to the dead time or the reversing prevention time).

1Running OPEN28

Operation in direction OPEN via HART is not executed.0

An operation command via the local controls push buttons orHART in direction CLOSE is performed: Fieldbus CLOSE orFieldbus SETPOINT. This bit remains also set during operationpauses (e.g. due to the dead time or the reversing preventiontime).

1Running CLOSE29

Operation in direction CLOSE via HART is not executed.0

Collective signal 02:Contains the result of a disjunction (OR-operation) of all bits ofbytes 17 to 20 (Warning 1 to Warning 4).

1Warning30

In bytes 17 and 20, no warnings are active (all bits are set to 0).0

Collective signal 03:Contains the result of a disjunction (OR-operation) of all bits ofbytes 15 and 16 (Fault 1 and Fault 2).The actuator cannot be operated.

1Fault31

In bytes 15 and 16, no faults are active (all bits are set to 0).0

Device variable 7:Torque

Current actuator torque. Condition: Electronic control unit within the actuator.

Value range = 0.0 – 100.0 unit = % (of nominal actuator torque)

● The value 100 corresponds to 127.0 % torque in direction OPEN.● The value 50 is the torque zero point.● The value 0 corresponds to 127.0 % torque in direction CLOSE.

Device variable 8: Discrete signals 2

Includes additional feedback signals.

Table 8: Device variable 8: Discrete signals 2

DescriptionValueDesignationBitSafe ESD (Emergency Shut Down) safety function of the SILmodule is active.

1Safe ESD1)1

No signal0

Safe STOP safety function of the SIL module is active.1Safe Stop1)2

No signal0

Collective signalWarning: A SIL fault of the SIL module has occurred.

1SIL fault1)3

No signal0

A safety function of the SIL module is active.1SIL function act-ive1)

4

No signal0

No signal (reserved)—4

No signal (reserved)—5

No signal (reserved)—6

No signal (reserved)—7

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DescriptionValueDesignationBitChannel 1 is the active operation command channel.1Channel 1 active8

No signal0

Channel 2 is the active operation command channel.1Channel 2 active9

No signal0

Channel 1 is in the data exchange state (DataEx).1Channel 1DataEx

10

No signal0

No signal (reserved)——11

No valid communication via HART (despite available connection).1FailState fieldbus12

Communication via HART is ok.0

No signal (reserved)—Ch.2 FailStateFieldb.

13

HART communication on channel 21—14

No signal0

No signal (reserved)—15

A high signal (+24 V DC) is present at digital input 1.1Input DIN 116

No signal0

A high signal (+24 V DC) is present at digital input 2.1Input DIN 217

No signal0

A high signal (+24 V DC) is present at digital input 3.1Input DIN 318

No signal0

A high signal (+24 V DC) is present at digital input 4.1Input DIN 419

No signal0

A high signal (+24 V DC) is present at digital input 5.1Input DIN 520

No signal0

A high signal (+24 V DC) is present at digital input 6.1Input DIN 621

No signal0

No signal (reserved)—22

No signal (reserved)—23

Intermediate position 1 reached.1Intermediate pos.1

24

No signal0

Intermediate position 2 reached.1Intermediate pos.2

25

No signal0

Intermediate position 3 reached.1Intermediate pos.3

26

No signal0

Intermediate position 4 reached.1Intermediate pos.4

27

No signal0

Intermediate position 5 reached.1Intermediate pos.5

28

No signal0

Intermediate position 6 reached.1Intermediate pos.6

29

No signal0

Intermediate position 7 reached.1Intermediate pos.7

30

No signal0

Intermediate position 8 reached.1Intermediate pos.8

31

No signal0

The safety function indications via HART are for information only and must not be used as part ofa safety function. The I/O signals of the SIL module must be used for this purpose.

1)

Device variable 9: Analogue input AIN1

Value of the first additional analogue current input (option).

Value range = 0.0 – 100.0 unit = %

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The start and end values can be set at the actuator controls via push buttons anddisplay. (For operation, please refer to the respective operation instructions for theactuator.)

If the measuring values are 0.3 mA below the initial value, a signal loss is indicated.

Device variable 10: Analogue input AIN2

Value of the second additional analogue current input (option).

Value range = 0.0 – 100.0 unit = %

The start and end values can be set at the actuator controls via push buttons anddisplay. (For operation, please refer to the respective operation instructions for theactuator.)

If the measuring values are 0.3 mA below the initial value, a signal loss is indicated.

4.3.2. Description of the output data (operation commands)

Output data can be written via a HART master as defined device variables. Thevariables described below define the operation commands.

Information To enable remote operations, the selector switch must be set to Remote control(REMOTE) and the "Loop current mode" setting must be (device category "Actuator”)deactivated.

Device variable 2: Setpoint

Setpoint for actuator. Condition: Position transmitter in actuator

Value range = 0.0 – 100.0 unit = %

● The value 100.0 corresponds to the maximum setpoint, e.g. end position OPEN.● The value 0 corresponds to the minimum setpoint, e.g. end position CLOSED.As an alternative, the process setpoint can be transmitted (value 0... 100), using aprocess controller (option).Value 100 corresponds to the maximum process setpoint,value 0 to the minimum process setpoint.

For configuration Device categoryM1243 = Actuator with setting Loop currentmodeM1254 = Activated, the device variable 2 setpoint is derived via the analoguesetpoint (Loop Current) and is available as read-only via HART.

For configuration Device categoryM1243 = Actuator with setting Loop currentmodeM1254 = Deactivated and for configuration Device categoryM1243 = CurrentOutput, the device variable 2 setpoint can be written using the standard HARTcommand 79 or the device specific HART command 128.

Device variable 4: Commands

Commands include discrete operation commands for the actuator.

Table 9: Device variable 4: Commands

DescriptionValueDesignationBitOperation command in direction CLOSE.1Fieldbus CLOSE0

No command0

Operation command in direction OPEN.1Fieldbus OPEN1

No command0

Run to setpoint.The setpoint is provided via device variable 2.In combination with a process controller, this bit isused to select between process controller operationand OPEN - CLOSE operation.

1Fieldbus SETPOINT2

No commandIn combination with a process controller, this bit isused to select between process controller operationand OPEN - CLOSE operation.

0

No command (reserved)—3

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DescriptionValueDesignationBitNo command (reserved)—4

No command (reserved)—5

No command (reserved)—6

No command (reserved)—7

No command (reserved)—8

No command (reserved)—9

No command (reserved)—10

No command (reserved)—11

No command (reserved)—12

No command (reserved)—13

No command (reserved)—14

No command (reserved)—15

Run to intermediate position 1.1Fieldb. interm. pos. 116

No command0

Run to intermediate position 2.1Reset self-retaining17

No command0

Run to intermediate position 3.1Doub. Cmd CW MPV18

No command0

Run to intermediate position 4.1Doub. Cmd CCW MPV19

No command0

Run to intermediate position 5.1Fieldb. interm. pos. 520

No command0

Run to intermediate position 6.1MWG hall sensor3 fail21

No command0

Run to intermediate position 7.1IE MWG hall sensor22

No command0

Run to intermediate position 8.1Fieldb. interm. pos. 823

No command0

No command (reserved)—24–31

Bits 0, 1, 2 = operationcommands

Bits 0 – 2 are used to transmit operation commands to the actuator. Only one ofthese bits may be set to 1 at any given time. If several bits are set, no operation isperformed and the following signal is given: Wrong oper. cmdFor operation commands via bit 2 (Fieldbus SETPOINT):

● Condition: Position transmitter (potentiometer, RWG, EWG or MWG) installedin the actuator

● If the setpoint is 0 per mil, the actuators runs to end position CLOSED; it runsto end position OPEN for 100 percent.

● If the limit of 100 is exceeded, the actuator completely runs to end positionOPEN.

● To avoid placing too much strain on the mechanics, reversion of direction isdelayed. The default setting in the factory for the reversing prevention time is300 ms.

For configuration Device categoryM1243 = Actuator with setting Loop currentmodeM1254 = Activated, the device variable 4 is fixed with the value for commandFieldbus SETPOINT and is available as read-only via HART.

For configuration Device categoryM1243 = Actuator with setting Loop currentmodeM1254 = Deactivated and configuration Device categoryM1243 = CurrentOutput, the device variable 4 can be set either via the standard HART command 79or the device specific HART command 128.

Bits 3 – 15 Bits 3 through 15 are not used and must be set to 0.

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Bits 16 – 23 Bits 16 – 23 allow the direct selection of 8 intermediate positions via HARTcommands. Hereby, the selected intermediate position is approached directly, withoutstopping in another intermediate position.

In this case, the actuator continues running until the selected intermediate positionhas been reached. Example: Operation from position 5 to 7 without stopping atposition 6.

For further information, please refer to the Manual (operation and setting) AUMATICAC 01.2 HART.

Bits 24 – 31 Bits 24 through 31 are not used and must be set to 0.

Device variable 11: Further commands

Table 10: Device variable 11: Further commands

DescriptionValueDesignationBitDigital output 1 is activated.1Fieldbus DOUT 10

Output is deactivated.0

Digital output 2 is activated.1Fieldbus DOUT 21

Output is deactivated.0

Digital output 3 is activated.1Fieldbus DOUT 32

Output is deactivated.0

Digital output 4 is activated.1Fieldbus DOUT 43

Output is deactivated.0

Digital output 5 is activated.1Fieldbus DOUT 54

Output is deactivated.0

Digital output 6 is activated.1Fieldbus DOUT 65

Output is deactivated.0

No command (reserved)—6

No command (reserved)—7

For configuration Device categoryM1243 = Actuator with setting Loop currentmodeM1254 = Activated, the device variable 11 Further commands is set via thestandard HART command 79.

For configuration Device categoryM1243 = Actuator with setting Loop currentmodeM1254 = Deactivated and configuration Device categoryM1243 = CurrentOutput, the device variable 11 can be set either via the standard HART command79 or the device specific HART command 128.

4.4. Device specific commands

4.4.1. Input data (process representation input) – signals from the actuator

Command 130: Read Input Data

The HART command is used to allow reading up to 32 bytes of input data (signalsfrom the actuator).

Table 11: Request Data Bytes

DescriptionData typeByteNumber of bytes which are to be read via command130.

Byte0

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Table 12: Response Data Bytes

DescriptionData typeByteLogic signalsBit 0 - End position OPENBit 1 - End position CLOSEDBit 2 - Absolute valueBit 3 - Not ready REMOTEBit 4 - Running OPENBit 5 - Running CLOSEBit 6 - WarningBit 7 - Fault

BS80

Actuator signalsBit 0 - Thermal faultBit 1 - Phase faultBit 2 - Selector sw. REMOTEBit 3 - Selector sw. LOCALBit 4 - Limit switch OPENBit 5 - Limit switch CLOSEDBit 6 - Torque sw. OPENBit 7 - Torque sw. CLOSED

BS81

Actual position (0.0 % to 100.0 %)U162-3

Device statusBit 0 - Not ready REMOTEBit 1 - WarningBit 2 - FaultBit 3 - NAMUR mainten. req.Bit 4 - NAMUR out of spec.Bit 5 - NAMUR funct. checkBit 6 - NAMUR failureBit 7 - Device ok

BS84

Operation statusBit 0 - Operation pause activeBit 1 - In intermediate pos.Bit 2 - Start stepping modeBit 3 - ReservedBit 4 - Actuator runningBit 5 - Handwheel oper.Bit 6 - Running REMOTEBit 7 - Running LOCAL

BS85

Intermediate positionsBit 0 - Intermediate pos. 1Bit 1 - Intermediate pos. 2Bit 2 - Intermediate pos. 3Bit 3 - Intermediate pos. 4Bit 4 - Intermediate pos. 5Bit 5 - Intermediate pos. 6Bit 6 - Intermediate pos. 7Bit 7 – Intermediate pos. 8

BS86

Discrete inputsBit 0 - Input DIN 1Bit 1 - Input DIN 2Bit 2 - Input DIN 3Bit 3 - Input DIN 4Bit 4 - Input DIN 5Bit 5 - Input DIN 6Bit 6 - ReservedBit 7 - Reserved

BS87

Input AIN 1U168-9

TorqueU1610-11

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DescriptionData typeByteNot ready REMOTE 1Bit 0 - Wrong oper. cmdBit 1 - Sel. sw. not REMOTEBit 2 - Interlock activeBit 3 - Local STOPBit 4 - EMCY stop activeBit 5 - EMCY behav. activeBit 6 - FailState fieldbusBit 7 - I/O interface

BS812

Not ready REMOTE 2Bit 0 - ReservedBit 1 - ReservedBit 2 - SIL function activeBit 3 - DisabledBit 4 - Interlock by-passBit 5 - PVST activeBit 6 - Service activeBit 7 - Handwheel active

BS813

Fault 1Bit 0 - Configuration errorBit 1 - Mains qualityBit 2 - Thermal faultBit 3 - Phase faultBit 4 - Torque fault OPENBit 5 - Torque fault CLOSEBit 6 - Internal errorBit 7 - Wrn no reaction

BS814

Fault 2Bit 0 - ReservedBit 1 - ReservedBit 2 - ReservedBit 3 - ReservedBit 4 - ReservedBit 5 - ReservedBit 6 - Config. error REMOTEBit 7 - Incorrect phase seq

BS815

Warnings 1Bit 0 - ReservedBit 1 - ReservedBit 2 - ReservedBit 3 - ReservedBit 4 - Torque wrn CLOSEBit 5 - Torque wrn OPENBit 6 - SIL faultBit 7 - Wrn no reaction

BS816

Warnings 2Bit 0 - Wrn controls temp.Bit 1 - ReservedBit 2 - ReservedBit 3 - 24 V DC externalBit 4 - ReservedBit 5 - RTC voltageBit 6 - Time not setBit 7 - Config. warning

BS817

Warnings 3Bit 0 - Wrn FO cable budgetBit 1 - Wrn FOCBit 2 - Wrn input AIN 2Bit 3 - Wrn input AIN 1Bit 4 - Internal warningBit 5 - Wrn op.mode startsBit 6 - Wrn op.mode run timeBit 7 - Op. time warning

BS818

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DescriptionData typeByteWarnings 4Bit 0 - ReservedBit 1 - ReservedBit 2 - Wrn setpoint positionBit 3 - PVST requiredBit 4 - Wrn FOC connectionBit 5 - Failure behav. activeBit 6 - PVST abortBit 7 - PVST fault

BS819

Input AIN 2U1620-21

FailureBit 0 - ReservedBit 1 - ReservedBit 2 - ReservedBit 3 - ReservedBit 4 - ReservedBit 5 - ReservedBit 6 - ReservedBit 7 - Fault

BS822

Maintenance requiredBit 0 - Mainten. mechanicsBit 1 - Mainten. sealsBit 2 - Mainten. lubricantBit 3 - Mainten. contactorsBit 4 - Mainten. intervalBit 5 - ReservedBit 6 - ReservedBit 7 - Reserved

BS823

Out of specification 1Bit 0 - ReservedBit 1 - ReservedBit 2 - ReservedBit 3 - ReservedBit 4 - Torque wrn CLOSEBit 5 - Torque wrn OPENBit 6 - SIL faultBit 7 - Wrn no reaction

BS824

Out of specification 2Bit 0 - Wrn controls temp.Bit 1 - ReservedBit 2 - ReservedBit 3 - 24 V DC externalBit 4 - ReservedBit 5 - RTC voltageBit 6 - Time not setBit 7 - Config. warning

BS825

Out of specification 3Bit 0 - Wrn FO cable budgetBit 1 - Wrn FOCBit 2 - Wrn input AIN 2Bit 3 - Wrn input AIN 1Bit 4 - Internal warningBit 5 - Wrn op.mode startsBit 6 - Wrn op.mode run timeBit 7 - Op. time warning

BS826

Out of specification 4Bit 0 - ReservedBit 1 - ReservedBit 2 - Wrn setpoint positionBit 3 - PVST requiredBit 4 - Wrn FOC connectionBit 5 - Failure behav. activeBit 6 - PVST abortBit 7 - PVST fault

BS827

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DescriptionData typeByteFunction check 1Bit 0 - Local STOPBit 1 - Sel. sw. not REMOTEBit 2 - Service activeBit 3 - Handwheel activeBit 4 - EMCY stop activeBit 5 - PVST activeBit 6 - ReservedBit 7 - Reserved

BS828

Function check 2Bit 0 - ReservedBit 1 - ReservedBit 2 - ReservedBit 3 - ReservedBit 4 - ReservedBit 5 - ReservedBit 6 - ReservedBit 7 - Reserved

BS829

Status fieldbusBit 0 - Channel 1 activeBit 1 - Channel 2 activeBit 2 - Channel 1 DataExBit 3 - Channel 2 DataExBit 4 - Ch.1 FailState Fieldb.Bit 5 - Ch.2 FailState Fieldb.Bit 6 - Channel 1 activityBit 7 - Channel 2 activity

BS830

SIL signalsBit 0 - Safe ESDBit 1 - Safe StopBit 2 - SIL faultBit 3 - SIL function activeBit 4 - ReservedBit 5 - ReservedBit 6 - ReservedBit 7 - Reserved

BS831

Table 13: Command Specific Response Codes

DescriptionClassCodeNo command specific faults.Success0

Command 131: Read Software Version

Provides software version in data type ISO Latin 1.

Table 14: Request Data Bytes

DescriptionData typeByteNone

Table 15: Response Data Bytes

DescriptionData typeByteSoftware version of actuator controls.Latin 10-19

Table 16: Command Specific Response Codes

DescriptionClassCodeNo command specific faults.Success0

Command 160: Read Parameter

Read configuration parameters of actuator controls.

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Table 17: Request Data Bytes

DescriptionData typeByteParameter IDU160-1

Table 18: Response Data Bytes

DescriptionData typeByteParameter IDU160-1

Parameter value (length n, depending on parameter).Octet string2-(n+1)

Table 19: Command Specific Response Codes

DescriptionClassCodeNo command specific faults.Success0

Invalid selectionError2

Access restrictedError2

Command 162: Read Process Variable

Reads the process variables of actuator controls (e.g. diagnostic data)

Table 20: Request Data Bytes

DescriptionData typeByteProcess Variable IDU160-1

Table 21: Response Data Bytes

DescriptionData typeByteProcess Variable IDU160-1

Process Variable value (length n, depending on vari-ables).

Octet string2-(n+1)

Table 22: Command Specific Response Codes

DescriptionClassCodeNo command specific faults.Success0

Invalid selectionError2

Access restrictedError2

4.4.2. Output data (process representation output) - operation commands

Information To enable remote operations, the selector switch must be set to Remote control(REMOTE) and the "Loop current mode" setting must be (device category “Actuator”)deactivated.

Command 128: Write Operation Command

The “Actuator” device category allows actuator control using command 128.

The “Current Output” device category allows actuator control irrespective of “LoopCurrent Mode”.

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Table 23: Request Data Bytes

DescriptionData typeByteCommandsBit 0 - Fieldbus CLOSEBit 1 - Fieldbus OPENBit 2 - Fieldbus SETPOINTBit 3 - Fieldbus RESETBit 4 through 7 not used

BS80

No command (reserved)U81

Setpoint (0.0% to 100.0%)U162-3

Additional commandsBit 0 - Fieldb. enable LOCALBit 1 - Fieldb. enable OPENBit 2 - Fieldb. enable CLOSEBit 3 through 5 not usedBit 6 - Fieldbus EMCYBit 7 - PVST

BS84

Intermediate positionsBit 0 - Fieldb. interm. pos. 1Bit 1 - Reset self-retainingBit 2 - Doub. Cmd CW MPVBit 3 - Doub. Cmd CCW MPVBit 4 - Fieldb. interm. pos. 5Bit 5 - MWG hall sensor3 failBit 6 - IE MWG hall sensorBit 7 - Fieldb. interm. pos. 8

BS85

No command (reserved)U86

Digital outputs 2Bit 0 - Fieldbus DOUT 1Bit 1 - Fieldbus DOUT 2Bit 2 - Fieldbus DOUT 3Bit 3 - Fieldbus DOUT 4Bit 4 - Fieldbus DOUT 5Bit 5 - Fieldbus DOUT 6Bit 6 through 7 not used

BS87

Received request is sent back as Response with same length and content.

Table 24: Response Data Bytes

DescriptionClassCodeNo command specific faults.Success0

Transmitted parameter too highError3

Insufficient quantity of received data bytesError5

Access restricted (not permissible in current operationmode)

Error16

Command 132: Reset to Factory Defaults

Reset actuator controls parameters back to factory setting. Includes HART specificparameters. In addition, actuator controls performs a cold start as described incommand 42.

Table 25: Request Data Bytes

DescriptionData typeByteNone

Table 26: Response Data Bytes

DescriptionData typeByteNone

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Table 27: Command Specific Response Codes

DescriptionClassCodeNo command specific faults.Success0

Command 133: Reset Operational Data

Resets operating data to zero.

Table 28: Request Data Bytes

DescriptionData typeByteNone

Table 29: Response Data Bytes

DescriptionData typeByteNone

Table 30: Command Specific Response Codes

DescriptionClassCodeNo command specific faults.Success0

Command 134: Reset HART configuration

Resets the following HART specific parameters to their default values:

● Calibration of loop current and PV range setting- Sets Current zero inputM1245 or Current zero outputM1247 to 4.00 mA

for loop current calibration- Sets Current span inputM1246 or Current span outputM1248 to 20 mA

for loop current calibration- Sets Primary Variable LRV inputM1249 or LRV outputM1251 to 0.0 %- Sets Primary Variable URV inputM1250 or URV outputM1252 to 100.0 %

● HART plant identification- Sets TagM1270 to: ????????- Sets Long TagM1281 to: Serial number of actuator- Sets MessageM1282 to: ????????????????????????????????- Sets Date codeM1283 to: Hexadecimal value 0x010101 (1 Jan 1901)- Sets DescriptorM1284 to: ????????????????- Resets Final assembly no.M1285 to : 0

● Sets the “Polling Address” short address (AddressM1253) to: 0x00 and activates"Loop Current Mode"

● Sets device variables 5 and 11 to zero.● Sets device variable 4: commands, to Run SETPOINT (actuator is controlled

via analogue setpoint)● Resets the counter Cfg changed counter M1292 as well as bits Cfg changed

PrimM M1293 and Cfg changed SecM M1294 to zero● Resets Loop Current to Fixed Bit● Resets the counter for communication statistics:STX counter M1289 and ACK

counter M1289.- The following counter is not reset: No. res. preambles M1241- Bit Cold start is not set during restart.- Actuator controls are not reset.

Table 31: Request Data Bytes

DescriptionData typeByteNone

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Table 32: Response Data Bytes

DescriptionData typeByteNone

Table 33: Command Specific Response Codes

DescriptionClassCodeNo command specific faults.Success0

Command 161: Write Parameter

Transmits configuration parameters to actuator controls.

Table 34: Request Data Bytes

DescriptionData typeByteParameter IDU160-1

Parameter value (length variable between 1 and n)Octet string2-(n+1)

Table 35: Response Data Bytes

DescriptionData typeByteParameter IDU160-1

Table 36: Command Specific Response Codes

DescriptionClassCodeNo command specific faults.Success0

Invalid selectionError2

Insufficient quantity of received data bytesError5

Value not permissibleError2

Access restrictedError2

4.5. Status information

HART makes a distinction between three status information details for which accessdiffers.

Device status Simple device status, length 1 byte which is returned with each response telegramof the HART slave. The contents of this status byte is standardised for all HARTdevices.

Extended Device Status Extended device status, length 1 byte which is returned with each response telegramof HART slave.

Additional Device Status Detailed and specific device status, length 25 bytes, which should be requested viaHART command 48 whenever bit 4 More status available or bit 7 Device malfunctionof the simple device status is set in order to determine the exact cause for the statussignal.

4.5.1. Description of status information

Device status

The device status may also be read directly on local controls of actuator controls(menu operation via push buttons):

Indication on display:Diagnostics M0022HART M1255Status information M1279Field dev. status PriM M1280Field dev. status SecM M1305

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Table 37: Device status

DescriptionValueDesignationBitPV (Primary Variable) outside the permissible limit valuesBit is set if one of the following events occurs:● Warning

(Identical to command 48, byte 16, bit 2)

● Warning Wrn ref.actual position(Only in combination with "Current Output” device category)

● Warning Wrn range act.pos.(Only in combination with "Current Output” device category)

● Warning Wrn sign.loss act.pos.(Only in combination with "Current Output” device category)

1PV out of limit0

No signal.0

PV (Primary Variable) respecting the limit valuesBit is set if one of the following signals is active:● Warning Wrn ref.actual position

(Only in combination with "Actuator” device category)

● Warning Wrn range act.pos.(Only in combination with "Actuator” device category)

● Warning Wrn sign.loss act.pos.(Only in combination with "Actuator” device category)

● Warning Wrn input AIN 1(Identical to command 48, byte 15, bit 3)

● Warning Wrn input AIN 2(Identical to command 48, byte 15, bit 2)

● Warning Torque wrn OPEN(Identical to command 48, byte 5, bit 5)

● Warning Torque wrn CLOSE(Identical to command 48, byte 5, bit 4)

1Non-PV out of limit1

No signal.0

The loop current is below 3.8 mA or exceeding 20.5 mA. Only set incombination with “Actuator” device category.

1Loop curr. saturated2

No signal.0

The loop current was set via the HART command 40 or 79 or deactiv-ated via command 6.

1Loop current fixed3

No signal.0

One of the following status indications (device status) is active:● Parameter WarningM0541

(Identical to command 48, byte 0, bit 1)

● Parameter Not ready REMOTE M0542(Identical to command 48, byte 0, bit 0)

● Parameter Fault M0543(Identical to command 48, byte 0, bit 2)

● Parameter NAMUR out of spec. M0534(Identical to command 48, byte 0, bit 4)

● Parameter NAMUR funct. check M0535(Identical to command 48, byte 0, bit 5)

● Parameter NAMUR mainten. req. M0536(Identical to command 48, byte 0, bit 3)

● Parameter NAMUR failure M0537(Identical to command 48, byte 0, bit 6)

1More status available4

No signal.0

Actuator controls reboot.1Cold start5

No signal.0

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DescriptionValueDesignationBitThe following values were modified within the device configuration:● Calibration of initial/end value of analogue input

Parameter Current zero input M1245Parameter Current span input M1246

● Calibration of initial/end value of analogue outputParameter Current zero output M1247Parameter Current span output M1248

● Range adaptation of analogue input: Initial/final value (in %)Parameter LRV input M1249Parameter URV input M1250

● Range adaptation of analogue output: Initial/final value (in %)Parameter LRV output M1251Parameter URV output M1252

● Modification of one value of plant identification (parameter M1269)

1Configuration changed6

No signal.0

General device malfunctions.Bit is set if actuator controls signal a fault.

1Device malfunction7

No signal.0

Extended Device Status

The extended device status may also be read directly on local controls of actuatorcontrols (menu operation via push buttons):

Indication on display:Diagnostics M0022HART M1255Status information M1279Ext. dev. status info M1306

Table 38: Extended device status

DescriptionValueDesignationBit(Identical to command 48, byte 0, bit 3)1Maintenance required0

No signal.0

Bit is set if one of the following events occurs:● Warning Wrn ref.actual position● Warning Wrn range act.pos.● Warning Wrn sign.loss act.pos.● Warning IE position transmitter● Warning Torque wrn OPEN

(Identical to command 48, byte 5, bit 5)

● Warning Torque fault OPEN(Identical to command 48, byte 3, bit 4)

● Warning Torque wrn CLOSE(Identical to command 48, byte 5, bit 4)

● Warning Torque fault CLOSE(Identical to command 48, byte 3, bit 5)

● Warning Wrn input AIN 1(Identical to command 48, byte 15, bit 3)

● Warning Wrn input AIN 2(Identical to command 48, byte 15, bit 2)

● Parameter NAMUR mainten. req.(Identical to command 48, byte 0, bit 3)

1Device variable alert1

No signal.0

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DescriptionValueDesignationBitNot used1--2

No signal.0

Parameter NAMUR failure M0537(Identical to command 48, byte 0, bit 6)

1Failure3

No signal.0

Parameter NAMUR out of spec. M0534(Identical to command 48, byte 0, bit 4)

1Out of specification4

No signal.0

Parameter NAMUR funct. check M0535(Identical to command 48, byte 0, bit 5)

1Function check5

No signal.0

Not used1--6

No signal.0

Not used1--7

No signal.0

Additional Device Status

Command 48 returns 25 bytes containing the following status information:

Table 39: Additional device status

SignalBitDesignationByteDevice ok7Spec. device status 0 (AUMA category)

Logic signals0

NAMUR failure6

NAMUR funct. check5

NAMUR out of spec.4

NAMUR mainten. req.3

Fault2

Warning1

Not ready REMOTE0

I/O interface7Spec. device status 1 (AUMA category)Not ready REMOTE 1

1

FailState fieldbus6

EMCY behav. active5

EMCY stop active4

Local STOP3

Interlock2

Sel. sw. not REMOTE1

Wrong oper. cmd0

Handwheel active7Spec. device status 2 (AUMA category)Not ready REMOTE 2

2

Service active6

PVST active5

Interlock by-pass4

Disabled3

SIL function active2

Not used (0)1

Not used (0)0

Fault no reaction7Spec. device status 3 (AUMA category)Fault 1

3

Internal error6

Torque fault CLOSE5

Torque fault OPEN4

Phase fault3

Thermal fault2

Mains quality1

Configuration error0

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SignalBitDesignationByteIncorrect phase seq7Spec. device status 4 (AUMA category)

Fault 24

Config. error REMOTE6

Not used (0)5

Not used (0)4

Not used (0)3

Not used (0)2

Not used (0)1

Not used (0)0

Wrn no reaction7Spec. device status 5 (AUMA category)Warnings 1

5

SIL fault6

Torque wrn OPEN5

Torque wrn CLOSE4

Not used (0)3

Not used (0)2

Not used (0)1

Maintenance required0

Not used (0)7Ext. dev. status info6

Not used (0)6

Function check5

Out of specification4

Failure3

Not used (0)2

Device variable alert1

Maintenance required0

Not used (0)7 – 0Device Operating Modes7

Device config. locked - Not used (0)7Standardised status 08

Electronic defect – Bit is set if the following event occurs: Internalerror (Identical to byte 3.6)

6

Envirom. out of range - Bit is set if one of the following eventsoccurs:- Wrn controls temp. (Identical to bit 14.0)- Wrn motor temp. (Identical to bit 14.2)- Wrn gearbox temp. (Identical to bit 14.1)- MWG temperature

5

Pow.supp. out of range – Bit is set if one of the following eventsoccurs:- 24 V DC external (Identical to bit 14.3)- 24 V DC customer- 24 V DC internal- IE EEPROM

4

Watchdog reset - Not used (0)3

Volatile mem. defect - Not used (0)2

N-volatile mem. defect – Bit is set if one of the following eventsoccurs: IE EEPROM

1

Dev. var. sim. active – Bit is set of one of the following devicevariables 1,3,6,7,8,9,10 was overwritten by command 79.

0

Not used (0)7 – 0Standardised status 19

Not used (0)7 – 1Analog ch. saturated10

Analog channel 0– Bit is set if the loop current is below 3.8 mAor exceeding 20.5 mA.

0

Not used (0)7 – 0Standardised Status 211

Not used (0)7 – 0Standardised Status 312

Not used (0)7 – 1Analog channel fixed13

Analog channel 0 - Bit is set if the loop current was adjustedvia command 40, overwritten via command 79 or deactivatedvia command 6.

0

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SignalBitDesignationByteConfig. warning7Spec. device status 6 (AUMA category)

Warnings 214

Time not set6

Thermal fault5

Not used (0)4

24 V DC external3

Wrn motor temp.2

Wrn gearbox temp.1

Wrn controls temp.0

Op. time warning7Spec. device status 7 (AUMA category)Warnings 3

15

Wrn op.mode run time6

Wrn op.mode starts5

Internal warning4

Wrn input AIN 13

Wrn input AIN 22

Wrn FOC1

Wrn FO cable budget0

PVST fault7Spec. device status 8 (AUMA category)Warnings 4

16

PVST abort6

Failure behav. active5

Wrn FOC connection4

PVST required3

Wrn setpoint position2

Not used (0)1

Not used (0)0

Fault (Identical to byte 0, bit 2)7Spec. device status 9 (NAMUR category)Failure

17

Not used (0)6

Not used (0)5

Not used (0)4

Not used (0)3

Not used (0)2

Not used (0)1

Not used (0)0

Not used (0)7Spec. device status 10 (NAMUR category)Maintenance required

18

Not used (0)6

Not used (0)5

Mainten. interval4

Mainten. contactors3

Mainten. lubricant2

Mainten. seals1

Mainten. mechanics0

Wrn no reaction (Identical to byte 5, bit 7)7Spec. device status 11 (NAMUR category)Out of specification

19

SIL fault (Identical to byte 5, bit 6)6

Torque wrn OPEN (Identical to byte 5, bit 5)5

Torque wrn CLOSE (Identical to byte 5, bit 4)4

Not used (0)3

Not used (0)2

Not used (0)1

Not used (0)0

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SignalBitDesignationByteConfig. warning (Identical to byte 14, bit 7)7Spec. device status 12 (NAMUR category)

Out of specification 220

Time not set (Identical to byte 14, bit 6)6

RTC voltage (Identical to byte 14, bit 5)5

Not used (0)4

24 V DC external (Identical to byte 14, bit 3)3

Wrn motor temp. (Identical to byte 14, bit 2)2

Wrn gearbox temp. (Identical to byte 14, bit 1)1

Wrn controls temp. (Identical to byte 14, bit 0)0

Op. time warning (Identical to byte 15, bit 7)7Spec. device status 13 (NAMUR category)Out of specification 3

21

Wrn op.mode run time (Identical to byte 15, bit 6)6

Wrn op.mode starts (Identical to byte 15, bit 5)5

Internal warning (Identical to byte 15, bit 4)4

Wrn input AIN 1 (Identical to byte 15, bit 3)3

Wrn input AIN 2 (Identical to byte 15, bit 2)2

Wrn FOC (Identical to byte 15, bit 1)1

Wrn FO cable budget (Identical to byte 15, bit 0)0

PVST fault (Identical to byte 16, bit 7)7Spec. device status 14 (NAMUR category)Out of specification 4

22

PVST abort (Identical to byte 16, bit 6)6

Failure behav. active (Identical to byte 16, bit 5)5

Wrn FOC connection (Identical to byte 16, bit 4)4

PVST required (Identical to byte 16, bit 3)3

Wrn setpoint position (Identical to byte 16, bit 2)2

Not used (0)1

Not used (0)0

Not used (0)7Spec. device status 15 (NAMUR category)Function check

23

Not used (0)6

PVST active (Identical to byte 2, bit 5)5

EMCY stop active (Identical to bit 1.4)4

Handwheel active (Identical to byte 2, bit 7)3

Service active (Identical to byte 2, bit 6)2

Sel. sw. not REMOTE1

Local STOP (Identical to byte 1, bit 3)0

Not used (0)7Spec. device status 16 (NAMUR category)Function check 2

24

Not used (0)6

Not used (0)5

Not used (0)4

Not used (0)3

Not used (0)2

Not used (0)1

Not used (0)0

4.6. Further information on the data interface

4.6.1. Table of units

Table 40: Supported unitsUnitCode

mA (Milliampere)39

% (percent)57

4.6.2. Unsupported functions (HART commands)

The following functions are not supported by actuator controls:

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● Burst mode (sending data without request)● Catch Device Variable● Delayed Response & Busy

4.6.3. Further device data

4.6.3.1. Sampling Rates

Modification of device variables are immediately available for HART communication

4.6.3.2. Power Up

Actuator controls require approx. 20 seconds for powering up. During this time, thedevice does not react to HART commands. The loop current is suspended duringpower failure in case “Current Output” is activated. Simulation of device variablesby command 79 is also suspended in the event of power failure.

4.6.3.3. Reset

Command 42 (device reset) causes the device to reset its microprocessor. Procedureis identical to normal power up.

4.6.3.4. Self-test

A self-test is performed during power up.

4.6.3.5. Response times (Command Response Times)

The following table shows the time span between command reception and response.

Table 41:5 msMinimum

40 msTypically

100 msMaximum

4.6.3.6. Long Messages

The largest data field used is contained within the response to command 9 (readingdevice variables with status): 71 bytes including both status bytes.

4.6.3.7. Non-volatile memory

An EEPROM is used to save the configuration parameters of the device. New datais written to this memory immediately on executing a command. This ensures thatdata is safeguarded even if the power is switched off.

4.6.3.8. Modes

Fixed Current Mode is available. Fixed Current Mode is activated, if the loop currentwas fixed using command 40 (input/termination of Fixed Current Mode) or if thedevice variable 0 “input loop current” was overwritten via command 79 (Write DeviceVariable - to a fixed value) or if the Fixed Current Mode was deactivated via command6 (Write Polling Address > 0). If the loop current is activated, the Fixed Current Modeis automatically cleared or reset due to power failure. If the loop current is deactivated,the Fixed Current Mode is maintained or reset after power failure.

For Device category > “Actuator”, the actuator can be controlled via loop current orHART command 128. For “Current Output” connection type/device category, theactuator can only be controlled via HART command 128. In addition, actuatorscontrols support alternative operation modes (e.g. via other interfaces).The alternativeoperation mode is indicated in command 48 (Bytes Not Ready REMOTE 1 and NotREADY REMOTE 2).

4.6.3.9. Write protection

Write protection is available

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4.6.3.10. Attenuation

Attenuation has an impact on the loop current and is set to 40 ms.

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5. Description of HART board

The HART board is directly located below the local controls.

Figure 15: HART board

Hazardous voltage!

Risk of electric shock.

→ When connected to the mains, the local controls may only be removed by suitablyqualified personnel (electricians).

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5.1. Indications (indication and diagnostic LEDs)

Figure 16: Indication and diagnostic LEDs

[RST] Reset (green)[DBG]Debug (green)[CAN] CAN communication (red)[BA] HART bus activity (green)[DX] DATA exchange (green)[IOK] Loop current monitoring (green)[HRS] HART board power supply (green)

Table 42: LED indicationsFunctionState 2FunctionState 1NameColourLED

offNo faultilluminatedRSTGreenV5

Board test runningslowly blinkingApplication runningfast blinkingDBGGreenV6

No CAN communicationeinBoard detected by systemoffCANRedV7

No HART or timeoutoffHART telegram detectedilluminatedBAGreenV8

No communication or timeoutoffHART detected at actuator con-trols

illuminatedDXGreenV9

No currentoffCurrent availableilluminatedIOKGreenV10

FaultoffHART board supply okilluminatedHRSGreenV18

Table 43: Switch positionsFunctionPositionSwitches

HART via “ACTUATOR” - connection (X4)X4 connector directionS1

HART via “Current Out” - connection (X5)Quartz directionS1

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6. Corrective action

6.1. Troubleshooting

In case of problems with HART communication, the actuator controls provideimportant information on troubleshooting via the display (menu DiagnosticsM0022).

The indication and diagnostic LEDs on the HART board can also be used as support.

Table 44: Troubleshooting tableCauses and remedies

No faultYesCan the actuator be controlledvia HART?

1

→ Continue with 2No

→ Continue with 3Select menu:Diagnostics M0022

2

→ Continue with 4Select menu:HART M1255

3

HART communication is ok

→ Continue with 5

Channel 1 DataEx = 1or LED [DX] on HART boardis illuminated in green

Select menu:Communication status M1271

4

No communication between slave and masterPossible causes and remedies:● HART connection wiring might be incorrect → check correct HART

modem connection● Parameters have not yet been sent → Send parameters● Connection/loop impedance of HART connection is too high or too

low (e.g.: due to insufficient impedance of an actuator controls inputor output of a supply system). → Check loop impedance

● Cable connection might be interrupted or connected with incorrectpolarity → Check cable connection

Channel 1 DataEx = 0or LED [DX] on HART boardis not illuminated

Possible causes and remedies:● Master does not send an operation command.● Master sends wrong operation command.

→ Check program of controlsWiring fault → Refer to point 4

YesOperation via push button ofthe local controls possible?

5

Possible causes and remedies:Faults such as torque, thermal or internal fault→ Check logic board, motor control and motor.→ Continue with 6

No

Power supply is okilluminated in greenLED [HRS] on HART board6

Power supply is not available.Possible causes and remedies:→ Check AUMATIC power supply (check fuses).

is not illuminated

Communication status Correct HART communication to actuator can be checked via local controls displayor via the AUMA CDT service software (using a PC or Laptop with Bluetooth)

Indication on display:Diagnostics M0022HART M1238Communication status M1271Channel 1 DataEx M1272Channel 1 activity M1286

0 = communication not active, 1 = communication active during monitoring time.

STX counter M1289 = number of received telegrams

ACK counter M1290 = number of sent telegrams

Current loop monitoring It is possible to check whether the 4 – 20 mA current value of the respective HARTchannel is within specification (3.8 to 20.5 mA according to NAMUR recommendationNE 43).

Indication on display:

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Diagnostics M0022HART M1255Communication status M1271Low imped. current ok M1287High imped. current ok M1288

Low imped. current ok = 1 = ok or High imped. current ok = 1 = ok

6.2. Diagnostics

Various HART interface states can be checked via the menu Diagnostics M0022.

Table 45: Information on HARTValue and descriptionIndication on display

Version details of HART interfaceVersion M1267

Plant identificationDevice identification M1268

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7. Technical data

Information The following tables include standard and optional features. For detailed informationon the customer-specific version, refer to the order-related data sheet.The technicaldata sheet can be downloaded from the Internet in both German and English at ht-tp://www.auma.com (please state the order number).

7.1. HART interface

Setting/programming the HART interface

The HART address is set via HART command 6 or alternatively via the actuator controls (default value:0)

Setting the HART address

General HART interface data

HART according to IEC 61158 and IEC 61784 (CPF 9)Communication protocol

Point-to-point wiringNetwork topology

HART, baud rate 1.2 kbit/sDevice class: "Actuator"● FSK (Frequency Shift Key) modulated to 4 – 20 mA setpoint signal● Input impedance: 250 Ω. The impedances of other HART devices connected (parallel or in series)

must be within the HART specification● Point-to-point wiring● Signal range: 4 – 20 mA● Working range: 2 – 22 mA● Minimum operation voltage: 7 V (at 22 mA)● Integrated reverse polarity protection

Device category: “Current Output”:● FSK (Frequency Shift Key) modulated to 4 – 20 mA position feedback signal● Input impedance: 40 kΩ. The impedances of other HART devices connected (parallel or in series)

must be within the HART specification● Point-to-point or multidrop wiring● Current output active, short-circuit proof. No further external power supply permitted

Communication signal

Refer to HART specificationHART cable specification

Internal power supply of HART interface via actuator controls (apart from HART supply voltage, no othersupply required)

Power supply

Manufacturer name: AUMAManufacturer ID: 0x607CHART protocol revision: 7.4Number of device variables: 12Model name: AUMATIC AC 01.2/ACExC 01.2Device type code: 0xE1FD

Device identification

● Universal Commands● Common Practice Commands:

- Command 33 (Read Device Variables)- Command 40 (Enter/Exit Fixed Current Mode)- Command 42 (Perform Device Reset)- Command 45 (Trim Loop Current Zero)- Command 46 (Trim Loop Current Gain)- Command 50 (Read Dynamic Variable Assignments)- Command 79 (Write Device Variable)- Command 95 (Read Device Communication Statistics)

● Device Specific Commands:- Command 128 (Write Operation Command)- Command 131 (Read Software Version)- Command 132 (Reset to Factory Default)- Command 133 (Reset Operational Data)- Command 134 (Reset HART Configuration)- Command 160 (Read Parameter)- Command 161 (Write Parameter)- Command 162 (Read Process Data)

Supported HART commands

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Commands and signals of the HART interface

Device class: "Actuator"Supported control types:● Loop Current Mode activated:

Analogue 4 – 20 mA control signal for position setpoint● Loop Current Mode deactivated:

Digital HART commands for position setpoint (0 – 100.0 %) or for discrete operation in directionsOPEN and CLOSE

Device category: “Current Output”:● Loop Current Mode activated:

Analogue 4 – 20 mA output signal for position feedback signal (point-to-point wiring)Digital HART commands for position setpoint (0 – 100.0 %) or for discrete operation in directionsOPEN and CLOSE

● Loop Current Mode deactivated: Analogue output signal for position feedback fixed to 4 mA (multidropwiring)Digital HART commands for position setpoint (0 – 100.0 %) or for discrete operation in directionsOPEN and CLOSE

Output data

End positions OPEN, CLOSEDActual position valueActual torque value, requires magnetic limit and torque transmitter (MWG) in actuatorSelector switch in position LOCAL/REMOTERunning indication (directional)Torque switches OPEN, CLOSEDLimit switches OPEN, CLOSEDManual operation by handwheel or via local controlsAnalogue (2) and digital (4) customer inputsDevice Status Informationen● Field Device Status● Device Specific Status● Extended Device Status Information● Standardized Status● Analog Channel Saturated● Analog Channel Fixed

Feedback signals

Motor protection trippedTorque switch tripped in mid-travelOne phase missingFailure of analogue customer inputs

Fehlermeldungen

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8. Appendix

8.1. Performance features

Table 46:AUMA, AUMATIC AC01.2/ACEx 01.2 , rev. 2Manufacturer, model and revision

"Actuator", "Current Output"Device type

7.4HART revision

YesDevice description available

1 (internal, analogue to digital converter)Number and type of sensors

1Number and type of actuators

1: 4 – 20 m A analogueNumber and type of host emitted signals

12Number of device variables

2Number of dynamic variables

NoMapping of dynamic variables

20Number of Common Practice Commands

9Number of Device Specific Commands

200Bits for Additional Device Status (enhance and specific device status)

YesAlternative operation modes

NoBurst mode (sending data without request)

NoWrite protection

8.2. Wiring diagram, example of “Actuator” device category, setpoint via AIN1

Figure 17: Wiring diagram example

For "Actuator" device category, this device has a CN number of 4 (20 nF).

Specification “Actuator” current values

A guaranteed linear over-range is provided for the HART signal. Current values arelisted in the following table:

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Table 47:in mA or VPercentagedirection

1.9 to 2.1 mA–10 % ± 0.5 %lowLinear over-range of HARTsignal

21.9 to 22.1 mA+110 % ± 0.5 %high

24.0 mA+120 %Max. current

2.0 mAMultidrop current consumption (min.)

7 VLift-off voltage (for 22 mA)

8.3. Wiring diagram, example of “Current Output ” device category, actual position value via AOUT1

Figure 18: Wiring diagram example

For "Current Output" device category, this device has a CN number of <1 (<5000pF).

Specification “Current Output” current values

A guaranteed linear over-range is provided for the HART signal. Current values arelisted in the following table:

Table 48:in mA or VPercentagedirection

1.9 to 2.1 mA–10 % ± 0.5 %lowLinear over-range of HARTsignal

21.9 to 22.1 mA+110 % ± 0.5 %high

24.0 mA+120 %Max. current

4.0 mAMultidrop current consumption (min.)

0 V(External power supply isnot required or not permit-ted)

Lift-off voltage

8.4. Parameters

This appendix contains references for parametrisation of actuator controls via HARTas table overview (PRM: parameter IDs or PZD: process variable IDs with data typeand length including the respective write and read access rights).

Parameters can be read or written using the following HART commands:

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● Command 160: Read Parameter (PRM)Read configuration parameters from actuator controls.

● Command 161: Write Parameter (PRM)Write configuration parameters to actuator controls.

Process values or process variables can be read with the following HART command:

● Command 162: Read Process-Variable (PZD)One one parameter is read or written for each HART request. The data lengthsindicated in the tables have to be considered accordingly.

TypeData lengthDescriptionData type

4 bytesLogical valueBOOL

2/4/6/8 bytesBit stringBS8/16/32/64

4 bytesProcess dataDRVCMD4

2 bytesValue from the value listenum

1/2/4 bytesInteger valuesI8/16/32

2 bytesTime informationMMSS01

4/8/16/32/48/64 BytesOctet stringOS4/8/16/32/48/64

10/20/30/40 bytesCharacter stringS10/20/30/40

1/2/4/ bytes (8/16/32 bits)Unsigned valueU8/16/32

Parameters Parameter name. Indicated on the display of actuator controls.

Access Read and write access

R = Read

W = Write

Default Default value

Setting value Permissible, settable value or setting range. Depending on the data type, scale factorand unit are also indicated in square brackets. Example:

Min = 0 [0.1 s]

Max = 50 [0.1 s]

This corresponds to a setting range between 0.1 and 5.0 seconds

Table 49: Customer settings > HARTSetting valueDefaultAccessParametersTypeID

Data length = 6 bytes

0: Deactivated1R/WLoop current modeenum4914PRM

1: Activated

Min = 00R/WAddressU164913PRM

Max = 63

Min = 1 [0.1 s]150R/WMonitoring timeU164916PRM

Max = 36,000 [0.1 s]

Table 50: Device configuration > HARTSetting valueDefaultAccessParametersTypeID

Data length = 26 bytes

2: Current Output7RDevice categoryenum4904PRM

7: Actuator

0: Not activated0RCurrent out impedanceenum5090PRM

1: Activated

0: Not available0RWirelessHART adapterenum5089PRM

1: Available

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Setting valueDefaultAccessParametersTypeID

Min = 55RNo. req. preamblesU164935PRM

Max = 20

Min = 55R/WNo. res. preamblesU164936PRM

Max = 20

Min = 200 [0.01 mA]400R/WCurrent zero inputU164905PRM

Max = 600 [0.01 mA]

Min = 1800 [0.01 mA]2000R/WCurrent span inputU164906PRM

Max = 2200 [0.01 mA]

Min = 200 [0.01 mA]400R/WCurrent zero outputU164907PRM

Max = 600 [0.01 mA]

Min = 1800 [0.01 mA]2000R/WCurrent span outputU164908PRM

Max = 2200 [0.01 mA]

Min = –2500 [0.1 %]0R/WLRV inputI164909PRM

Max = +2500 [0.1 %]

Min = –2500 [0.1 %]1000R/WURV inputI164910PRM

Max = +2500 [0.1 %]

Min = –2500 [0.1 %]0R/WLRV outputI164911PRM

Max = +2500 [0.1 %]

Min = –2500 [0.1 %]1000R/WURV outputI164912PRM

Max = +2500 [0.1 %]

Table 51: Diagnostic > HART > VersionSetting valueDefaultAccessParametersTypeID

Data length = 60 bytes

xx.xxRHART applicationS204917PRM

RHART stackS204918PRM

xx.xxRHART updaterS204919PRM

Table 52: Diagnostic > HART > Device identificationSetting valueDefaultAccessParametersTypeID

Data length = 32 bytes

Min = 024700RManufacturer ID codeU324921PRM

Max = 4294967295

Min = 057853RExpanded device typeU324922PRM

Max = 4294967295

Min = 00RDevice ident. noU324923PRM

Max 16777215

Min = 02R/WDevice revision levelU164924PRM

Max = 255

Min = 01R/WSoftware rev. levelU164925PRM

Max = 253

Min = 02R/WHardware rev. levelU164926PRM

Max = 30

Min = 07R/WProtocol rev. levelU164927PRM

Max = 255

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Table 53: Diagnostic > HART > Plant identificationSetting valueDefaultAccessParametersTypeID

Data length = 118 bytes

??????R/WTagS104928PRM

??????R/WLong TagS404930PRM

??????R/WMessageS404931PRM

Min = 065792R/WDate codeU324932PRM

Max = 16777215

??????R/WDescriptorS204933PRM

Min = 00R/WFinal assembly no.U324934PRM

Max = 16777215

Table 54: Diagnostic > HART > Communication statusSetting valueDefaultAccessParametersTypeID

Data length = 30 bytes

Min = 0RChannel 1 DataExBOOL657PZD

Max = 1

Min = 0RChannel 1 activityBOOL613PZD

Max = 1

Min = 0RLow imped. current okBOOL1446PZD

Max = 1

Min = 0RHigh imped. current okBOOL1447PZD

Max = 1

Min = 0RSTX counterU161458PZD

Max = 65535

Min = 0RACK counterU161459PZD

Max = 65535

Min = 0RCfg changed counterU164937PRM

Max = 65535

Min = 0RCfg changed PrimMU164938PRM

Max = 1

Min = 0RCfg changed SecMU164939PRM

Max = 1

Min = 0RTime stampU321491PZD

Max = 2764799999

Table 55: Diagnostic > HART > Current valuesSetting valueDefaultAccessParametersTypeID

Data length = 26 bytes

Min = 0 [0.01 mA]RAI raw valueU161448PZD

Max = 65535 [0.01 mA]

Min = 0 [0.01 mA]RAI loop currentU161449PZD

Max = 2400 [0.01 mA]

Min = 0RAI fail lowBOOL1450PZD

Max = 1

Min = 0RAI fail highBOOL1451PZD

Max = 1

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Setting valueDefaultAccessParametersTypeID

Min = 0RAI saturatedBOOL1452PZD

Max = 1

Min = 0 [0.01 mA]RAO raw valueU161454PZD

Max = 65535 [0.01 mA]

Min = 0 [0.01 mA]RAO loop currentU161453PZD

Max = 2400 [0.01 mA]

Min = 0RAO fail lowBOOL1456PZD

Max = 1

Min = 0RAO fail HighBOOL1457PZD

Max = 1

Table 56: Device ID > IdentificationSetting valueDefaultAccessParametersTypeID

Data length = 60 bytes

AC 01.2RDevice designationS201164PZD

_GERAETE-TAG_R/WDevice tagS201165PZD

_PROJEKT_R/WProject nameS201166PZD

Table 57: Device ID > Identification > Actuator controlsSetting valueDefaultAccessParametersTypeID

Data length = 80 bytes

_ KOMMNRSTEUERUNG _

ROrder no. controlsS201760PRM

_ WERKNRSTEUERUNG _

RSerial no. controlsS201762PRM

TPCRWiring diagramS201764PRM

_DATE_PRODUC-TION_

RDate of manufactureS202176PRM

Table 58: Device ID > Identification > ActuatorSetting valueDefaultAccessParametersTypeID

Data length = 60 bytes

_ ORDER NO. ACTU-ATOR _

ROrder no. actuatorS201761PRM

_ SERIAL NO. ACTU-ATOR _

RSerial no. actuatorS201763PRM

TPARWiring diag. actuatorS201765PRM

Table 59: Device ID > VersionSetting valueDefaultAccessParametersTypeID

Data length = 40 bytes

Vxx.xx.xxRFirmwareS201759PRM

VxxxRLanguageS202568PRM

Table 60: Customer settings > Type of seatingSetting valueDefaultAccessParametersTypeID

Data length = 4 bytes

0: Limit0R/WEnd position CLOSEDenum578PRM

1: Torque

0: Limit0R/WEnd position OPENenum9PRM

1: Torque

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Table 61: Customer settings > Torque switchingSetting valueDefaultAccessParametersTypeID

Data length = 12 bytes

Min = 0 [Nm]20R/WTrip torque CLO [Nm]U162041PRM

Max = 65535 [Nm]

Min = 0 [Nm]20R/WTrip torque OPEN [Nm]U162036PRM

Max = 65535 [Nm]

0: Function not active1R/WTorque by-passenum1182PRM

1: Function active

Min = 0 [0.1 s]0R/WTorque by-pass [s]U1682PRM

Max = 50 [0.1 s]

0: Function not active1R/WTorque limitationenum5161PRM

1: Function active

Min = 100 [%]0R/WTorque peak [%]I165162PRM

Max = 150 [%]

Min = 20 [%]80R/WWrn torque CLOSEI163667PRM

Max = 100 [%]

Min = 20 [%]80R/WWrn torque OPENI163657PRM

Max = 100 [%]

Table 62: Customer settings > I/O interfaceSetting valueDefaultAccessParametersTypeID

Data length = 4 bytes

0: Off (push-to-run op.)3R/WSelf-retaining Remoteenum519PRM

1: OPEN

2: CLOSE

3: OPEN and CLOSE

4: OPEN & CL w/o STOP

0: Off (push-to-run op.)0R/WSelf-retaining Remote IIenum533PRM

1: OPEN

2: CLOSE

3: OPEN and CLOSE

4: OPEN & CL w/o STOP

Table 63: Customer settings > PositionerSetting valueDefaultAccessParametersTypeID

Data length = 30 bytes

0: Off0R/WAdaptive behaviourenum84PRM

1: Adaptive I

Min = 1 [0.1 %]10R/WOuter dead bandU1687PRM

Max = 100 [0.1 %]

Min = 2 [0.1 s]5R/WDead timeU1686PRM

Max = 600 [0.1 s]

Min = 0 [0.1 %]5R/WDead band OPENU162012PRM

Max = 100 [0.1 %]

Min = 0 [0.1 %]5R/WDead band CLOSEU16213PRM

Max = 100 [0.1 %]

Min = 0 [0.1 %]5R/WPosit. hyst. OPENU162916PRM

Max = 50 [0.1 %]

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Setting valueDefaultAccessParametersTypeID

Min = 0 [0.1 %]5R/WPosit. hyst. CLOSEU162917PRM

Max = 50 [0.1 %]

Min = 2 [0.1 %]2R/WDead band min. (ad.2)U165316PRM

Max = 50 [0.1 %]

Min = 2 [0.1 %]25R/WDead band max. (ad.2)U165317PRM

Max = 50 [0.1 %]

Min = 0 [0.1 %]0R/WTolerance CLOSEI32215PRM

Max = 50 [0.1 %]

Min = 950 [0.1 %]1000R/WTolerance OPENI32214PRM

Max = 1000 [0.1 %]

0: Function not active0R/WLimit setting rangeenum4167PRM

1: Function active

Min = 0 [0.1 %]1000R/WLimit OPENU16222PRM

Max = 1000 [0.1 %]

Min = 0 [0.1 %]0R/WLimit CLOSEU16224PRM

Max = 1000 [0.1 %]

0: Function not active1R/WSpeed red.prior setp.enum4076PRM

1: Function active

Min = 2,0 [%]0R/WSpeed red. rangeU164070PRM

Max = 20,0 [%]

Min = 6 [1/min]10R/WTarget speed at setp.U165116PRM

Max = 240 [1/min]

Min = 4,0 [s]5,6R/WTarget op. time at setp.U165139PRM

Max = 268,0 [s]

Min = 0,0 [mA]0R/WLow limit target valueU164957PRM

Max = 20,0 [mA]

Min = 0 [0.1 mA]200R/WHigh limit target valueU164958PRM

Max = 200 [0.1 mA]

Table 64: Customer settings > Process controllerSetting valueDefaultAccessParametersTypeID

Data length = 26 bytes

0: P controller0R/WModulating behaviourenum4270PRM

1: PI controller

2: PID controller

0: I/O interface0R/WSetpoint sourceenum218PRM

1: Fieldbus interface

2: Internal setpoint

0: Internal setpoint 10R/WBeh. setpoint failureenum223PRM

1: Internal setpoint 2

2: Failure behaviour

0: Function not active0R/WInverse operationenum229PRM

1: Function active

Min = 0 [0.1 %]500R/WInternal setpoint 1U16219PRM

Max = 1000 [0.1 %]

Min = 0 [0.1 %]500R/WInternal setpoint 2U163589PRM

Max = 1000 [0.1 %]

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Setting valueDefaultAccessParametersTypeID

Min = 1 [0.1]10R/WProport. gain KpU16225PRM

Max = 100 [0.1]

Min = 1 [s]1000R/WReset time TiU16226PRM

Max = 1000 [s]

Min = 0 [s]0R/WRate time TdU16227PRM

Max = 100 [s]

0: I/O interface0R/WActual value sourceenum3588PRM

1: Fieldbus interface

Internal 11R/WSpeed source PIDenum5278PRM

Internal 2

Internal 3

Internal 4

2 DigIn: "Internal (1-4)"

Analogue input

Fieldbus

Table 65: Customer settings > Failure behaviourSetting valueDefaultAccessParametersTypeID

Data length = 12 bytes

0: Good signal first1R/WSignal loss beh.enum1869PRM

1: Immediately active

0: STOP0R/WFailure operationenum1870PRM

1: CLOSE

2: OPEN

3: Approach position

4: Execute last CMD

1: Fieldbus interface4R/WSourceenum1871PRM

2: I/O interface

4: Active interface

Min = 0 [0.1 s]30R/WDelay timeMMSS011874PRM

Max = 1800 [0.1 s]

Min = 0 [0.1 %]500R/WFail.pos.OPEN CLOSEU161872PRM

Max = 1000 [0.1 %]

Min = 0 [0.1 %]500R/WFailure position MPVU164809PRM

Max = 1000 [0.1 %]

Min = 6 [1/min.]45R/WFailure speed OPENU165126PRM

Max = 240 [1/min.]

Min = 6 [1/min.]45R/WTime speed red.U165122PRM

Max = 240 [1/min.]

Min = 4,0 [s]11,0R/WOp. time failure OPENU165132PRM

Max = 268,0 [s]

Min = 4,0 [s]11,0R/WOper. time rem. max.U165134PRM

Max = 268,0 [s]

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Table 66: Customer settings > EMCY behaviourSetting valueDefaultAccessParametersTypeID

Data length = 26 bytes

1: Good signal first1R/WEMCY fail.reac.enum68PRM

2: Immediately active

0: Remote only0R/WEMCY operation modeenum67PRM

1: Remote and local

1: I/O interface3R/WEMCY sourceenum2924PRM

2: Fieldbus interface

3: I/O or fieldbus

4: Active interface

0: STOP0R/WEMCY operationenum230PRM

1: CLOSE

2: OPEN

3: Approach EMCY pos.

Min = 0 [0.1 s]10R/WEMCY position MPVU164808PRM

Max = 1800 [0.1 s]

Min = 0 [0.1 %]0R/WEMCY positionU16231PRM

Max = 1000 [0.1 %]

0: Off0R/WBy-pass torqueenum70PRM

1: On

0: Off0R/WThermal by-passenum69PRM

1: On

0: Off0R/WBy-pass timerenum71PRM

1: On

0: Off0R/WBy-pass operat.profileenum2950PRM

1: On

0: Off0R/WBy-pass Interlockenum3255PRM

1: On

0: Off0R/WBy-pass Local STOPenum3295PRM

1: On

Min = 0 [0.1 s]10RDelay timeMMSS014015PRM

Max = 1800 [0.1 s]

Min = 6 [1/min.]45R/WSpeed EMCY OPENU165125PRM

Max = 240 [1/min.]

Min = 4,0 [s]11R/WSpeed EMCY CLOSEU165321PRM

Max = 268,0 [s]

Min = 4,0 [s]11R/WOp. time EMCY OPENU1651321PRM

Max = 268,0 [s]

Min = 4,0 [s]11R/WOp. time EMCY CLOSEU165323PRM

Max = 268,0 [s]

Table 67: Customer settings > TimerSetting valueDefaultAccessParametersTypeID

Data length = 20 bytes

0: Off0R/WStep mode CLOSEenum590PRM

1: Remote

2: Local

3: Remote and local

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Setting valueDefaultAccessParametersTypeID

Min = 10 [0.1 s]50R/WOn time CLOSEMMSS01592PRM

Max = 1800 [0.1 s]

Min = 10 [0.1 s]50R/WOff time CLOSEMMSS01591PRM

Max = 1800 [0.1 s]

Min = 1 [0.1 %]1000R/WStart stepping CLOSEU16594PRM

Max = 1000 [0.1 %]

Min = 0 [0.1 %]0R/WEnd stepping CLOSEU16593PRM

Max = 999 [0,1 %]

0: Off0R/WStep mode OPENenum13PRM

1: Remote

2: Local

3: Remote and local

Min = 10 [0.1 s]50R/WOn time OPENMMSS017PRM

Max = 1000 [0.1 s]

Min = 10 [0.1 s]50R/WOff time OPENMMSS018PRM

Max = 1000 [0.1 s]

Min = 0 [0.1 %]0R/WStart stepping OPENU165PRM

Max = 999 [0.1 %]

Min = 1 [0.1 %]1000R/WEnd stepping OPENU166PRM

Max = 1000 [0.1 %]

Table 68: Customer settings > Duty type monitoringSetting valueDefaultAccessParametersTypeID

Data length = 6 bytes

0: Function not active0R/WDuty type monitoringenum2121PRM

1: Function active

Min = 10 [min]15R/WPerm. run timeU162122PRM

Max = 60 [min]

Min = 11200R/WPermissible startsU162123PRM

Max = 1800

Table 69: Customer settings > Motion detectorSetting valueDefaultAccessParametersTypeID

Data length = 12 bytes

0: Function not active1R/WMotion detectorenum2554PRM

1: Function active

Min = 10 [0.1 s]50R/WDetect. time dtMMSS012555PRM

Max = 1800 [0.1 s]

Min = 10 [0.1 %]10R/WTravel diff. dxU162556PRM

Max = 100 [0.1 %]

Min = 1 [0.001 s]6000R/WDelay timeU163629PRM

Max = 65535 [0.001 s]

Table 70: Customer settings > Oper. Time monitoringSetting valueDefaultAccessParametersTypeID

Data length = 4 bytes

0: Off0R/WOperation modeenum2546PRM

1: Manual

Min = 0 [0.1 s]9000R/WPerm.op. time, manualMMSS012547PRM

Max = 36000 [0.1 s]

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Table 71: Customer settings > Reaction monitoringSetting valueDefaultAccessParametersTypeID

Data length = 4 bytes

0: No cut-off0R/WActuator behaviourenum3157PRM

1: Cut-off

Min = 50 [0.1 s]150R/WReaction timeU163158PRM

Max = 3000 [0.1 s]

Table 72: Customer settings > InterlockSetting valueDefaultAccessParametersTypeID

Data length = 8 bytes

1: Remote3R/WOper. mode Interlockenum3218PRM

2: Local

3: Remote and Local

1: OPEN3R/WRunning dir. Interlockenum3219PRM

2: CLOSE

3: OPEN and CLOSE

1 : Interface3R/WInterlock sourceenum4407PRM

2 : Fieldbus

3 : Active comm. source

Table 73: Customer settings > PVSTSetting valueDefaultAccessParametersTypeID

Data length = 18 bytes

0: Stroke0R/WPVST operation modeenum4288PRM

1: End position test

0: OPEN1R/WPVST behaviourenum4195PRM

1: CLOSE

Min = 0 [0.1 %]100R/WPVST strokeU164193PRM

Max = 1000 [0.1 %]

Min = 10 [0.1 s]600R/WPVST monitoringMMSS014194PRM

Max = 3000 [0.1 s]

Min = 1 [0.1 s]20R/WPVST operating timeMMSS014287PRM

Max = 600 [0.1 s]

Min = 1 [0.1 s]20R/WPVST reversing timeMMSS014286PRM

Max = 600 [0.1 s]

0: Function not active0R/WPVST reminderenum4292PRM

1: Function active

Min = 00R/WPVST reminder periodU164289PRM

Max = 65535

0: Active interface0R/WPVST sourceenum4944PRM

1: I/O interface

2: Fieldbus interface

Table 74: Device configuration > ActuatorSetting valueDefaultAccessParametersTypeID

Data length = 12 bytes

0: Auto0R/WMotor prot. modeenum208PRM

1: Reset

0: Clockwise rotation0RClosing rotationenum79PRM

1: Counterclockwise rot.

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Setting valueDefaultAccessParametersTypeID

0: Without0RHandwheel switchenum2992PRM

1: NC

2: NO

0: Function not active0RHeater monitorenum3172PRM

1: Function active

Min = 600 [0.1 s]3000RHeating sys. mon. timeU323991PRM

Max = 36000 [0.1 s]

Table 75: Device configuration > Actuator > MWGSetting valueDefaultAccessParametersTypeID

Data length = 44 bytes

Min = 0 [Nm]100RNom. torque CLOSEU162088PRM

Max = 65535 [Nm]

Min = 0 [Nm]100RNom. torque OPENU161969PRM

Max = 65535 [Nm]

Min = 65120RCLOSE min. angleU161707PRM

Max = 125

Min = 20 [%]50RCLOSE min. torqueU161711PRM

Max = 80 [%]

Min = 8105RCLOSE max. angleU161705PRM

Max = 122

Min = 80 [%]100RCLOSE max. torqueU161709PRM

Max = 125 [%]

Min = 129134ROPEN min. angleU161708PRM

Max = 189

Min = 20 [%]50ROPEN min. torqueU161712PRM

Max = 80 [%]

Min = 132149ROPEN max. angleU161706PRM

Max = 247

Min = 80 [%]100ROPEN max. torqueU161710PRM

Max = 125 [%]

Min = 80100RCorrection CLOSEU161705PRM

Max = 120

Min = 80100RCorrection OPENU161716PRM

Max = 120

Min = 05RHysteresis torqueU161741PRM

Max = 20

Min = 22RDead band torqueU161713PRM

Max = 20

Min = 03RHysteresis limitI321725PRM

Max = 100

Min = 200RTorque adjust 0 pointI321714PRM

Max = 20

Min = 0 [Nm]20RLow limit T CLOSEU162180PRM

Max = 65535 [Nm]

Min = 0 [Nm]100RHigh limit T CLOSEU162181PRM

Max = 65535 [Nm]

Min = 0 [Nm]20RLow limit T OPENU162178PRM

Max = 65535 [Nm]

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Setting valueDefaultAccessParametersTypeID

Min = 0 [Nm]100RHigh limit T OPENU162179PRM

Max = 65535 [Nm]

Min = 100 [%]150R/WSpeed EMCY OPENU165057PRM

Max = 200 [%]

Table 76: Diagnostic > Position transm. MWGSetting valueDefaultAccessParametersTypeID

Date length =

Min = 00RMinimum strokeU162858PRM

Max = 0

Min = 6400064000RMinimum strokeU162859PRM

Max = 64000

Min = 00RAbs. end pos. OPENU161559PRM

Max = 65535

Min = 00RAbs. end pos. CLOSEDU161560PRM

Max = 65535

Min = 00RU16410PZD

Max = 65535

Table 77: Device configuration > Actuator > PotentiometerSetting valueDefaultAccessParametersTypeID

Data length = 8 bytes

Min = 0450RLow limit UrefU162400PRM

Max = 1023

Min = 077RLow limit UpotiU162401PRM

Max = 1023

Min = 0610R/WLow limit UspanU162402PRM

Max = 1023

Min = 02RHysteresisU163053PRM

Max = 10

Table 78: Device configuration > Phase monitoringSetting valueDefaultAccessParametersTypeID

Data length = 4 bytes

0: Function not active1RAdapt rotary dir.enum1168PRM

1: Function active

Min = 20 [0.1 s]100R/WTripping timeU16209PRM

Max = 3000 [0.1 s]

Table 79: Device configuration > SwitchgearSetting valueDefaultAccessParametersTypeID

Data length = 2 bytes

Min = 1 [0.1 s]3RRevers. prevent. timeU1611PRM

Max = 300 [0.1 s]

Min = 31 [Hz50RFrequency limitU161329PRM

Max = 70 [Hz]

Min = 5 [Hz]20RFrequency limitU161343PRM

Max = 30 [Hz]

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Table 80: Device configuration > Monitoring functionsSetting valueDefaultAccessParametersTypeID

Data length = 22 bytes

0: Function not active0RMonitor heat. systemenum3180PRM

1: Function active

Min = 600 [0.1 s]3000RHeating sys. mon. timeU323991PRM

Max = 36000 [0.1 s]

0: Function not active0RHeater monitorU163172PRM

1: Function active

0: Function not active0RMonitor 24 V DC ext.enum2798PRM

1: Function active

0: Function not active1R/WMonitor 24 V DC cust.enum2865PRM

1: Function active

Min = 20 [0.1 s]100RTripping timeU16209PRM

Max = 3000 [0.1 s]

0: Function not active1RMonitor 24 V ACenum2872PRM

1: Function active

0: Function not active1RMonitor 24 V DC internenum2878PRM

1: Function active

0: Function not active0RPTC trip. monit.enum3232PRM

1: Function active

0: Function not active1RRTC battery testenum4135PRM

1: Function active

Min = 500 [0,001 g]1000RVibration alarm levelU163517PRM

Max = 4000 [0,001 g]

Table 81: Device configuration > Service interfaceSetting valueDefaultAccessParametersTypeID

Data length = 22 bytes

_GER-AETE-TAG_

R/WDevice tagS201165PRM

0: Control: LOCAL0R/WService op. modeenum2175PRM

1: Control: LOC+REM

Table 82: Diagnostic > PositionerSetting valueDefaultAccessParametersTypeID

Data length = 26 bytes

0: Off0R/WAdaptive behaviourenum84PRM

1: Adaptive I

Min = 0 [0.1 %]RSetpointU161117PZD

Max = 1000 [0.1 %]

Min = 0 [0.1 %]R/WActual positionU16709PZD

Max = 1000 [0.1 %]

Min = 0 [0.1 %]ROuter dead bandU32659PZD

Max = 1000 [0.1 %]

Min = 0 [0.1 %]ROuter dead b. OPENU321030PZD

Max = 1000 [0.1 %]

Min = 0 [0.1 %]ROuter dead b. CLOSEU3210316PZD

Max = 1000 [0.1 %]

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Setting valueDefaultAccessParametersTypeID

Min = 0 [0.1 %]RInner dead b. OPENU321032PZD

Max = 1000 [0.1 %]

Min = 0 [0.1 %]RInner dead b. CLOSEU321033PZD

Max = 1000 [0.1 %]

Table 83: Diagnostic > Operation modeSetting valueDefaultAccessParametersTypeID

Data length = 8 bytes

Min = 0ROn timeU32488PZD

Max = 3600

Min = 0RNo. mot. starts/hU32489PZD

Max = 3600

Min = 0RIncorrect dir. rotationBOOL5241PRM

Max = 1

Table 84: Diagnostic > Process controllerSetting valueDefaultAccessParametersTypeID

Data length = 8 bytes

0 [0.1 %]RProcess setpointU16963PZD

1000 [0.1 %]

0 [0.1 %]RActual process valueU16964PZD

1000 [0.1 %]

0ROp. com. PID contr.U32824PZD

0

Table 85: Diagnostic > BluetoothSetting valueDefaultAccessParametersTypeID

Data length = 62 bytes

_DEVICE-TAG_

R/WDevice tagS201165PRM

XX:XX:XX:XX:XX:XXRBluetooth addressS202188PRM

0: Function not active1R/WBluetoothenum2591PRM

1: Function active

Table 86: Diagnostic > Position transm. potent.Setting valueDefaultAccessParametersTypeID

Data length = 10 bytes

Min = 0610R/WLow limit UspanU162402PRM

Max = 1023

Min = 0RVolt.level diff. potent.U16928PZD

Max = 1023

0RRaw val. pos. OPENU16828PRM

65535

0RRaw val. pos. CLOSEDU16829PRM

65535

0RPotent. raw value /mVU16345PZD

5000 [mV]

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Table 87: Asset Management > Operational info > Operation info totalSetting valueDefaultAccessParametersTypeID

Data length = 80 bytes

Min = 0 [s]RMotor running timeMMSS01495PRM

Max = 4294967295 [s]

Min = 0 [s]RMax. running time /hMMSS015227PRM

Max = 4294967295 [s]

Min = 0 [s]ROperating hoursMMSS015068PRM

Max = 4294967295 [s]

Min = 0 [s]RMotor startsU32496PRM

Max = 4294967295 [s]

Min = 0RMax. starts/hU325226PRM

Max = 4294967295

Min = 0 [%]RMean torque valueU325213PRM

Max = 4294967295 [%]

Min = 0RNo. thermal faultsU32503PRM

Max = 4294967295

Min = 0RTorque fault CLOSEU32501PRM

Max = 4294967295

Min = 0 [s]RTorque fault OPENU32502PRM

Max = 4294967295 [s]

Min = 0RLimit trip CLOSEU32498PRM

Max = 4294967295

Min = 0RLimit trip OPENU32500PRM

Max = 4294967295

Min = 0RTorque trip CLOSEU32497PRM

Max = 4294967295

Min = 0RTorque trip OPENU32499PRM

Max = 4294967295

Min = 0 [s]ROn time warning 1U32505PRM

Max = 4294967295 [s]

Min = 0 [s]ROn time warning 2U32506PRM

Max = 4294967295 [s]

Min = 0RNo. system startsU32507PRM

Max = 4294967295

Min = –100 [°C]RMax. temp. controlsI324765PRM

Max = +150 [°C]

Min = –100 [°C]RMin. temp. controlsI324766PRM

Max = +150 [°C]

Min = –100 [°C]RMax. temp. MWGI324771PRM

Max = +150 [°C]

Min = –100 [°C]RMin. temp. MWGI324772PRM

Max = +150 [°C]

Min = 0 [g]RMax. vibrationU325062PRM

Max = 4294967295 [g]

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Table 88: Device configuration > Operational infoSetting valueDefaultAccessParametersTypeID

Data length = 82 bytes

Min = 0 [s]RMotor running timeU32163PRM

Max = 4294967295 [s]

Min = 0 [s]RMax. running time /hU325225PRM

Max = 4294967295 [s]

Min = 0 [s]ROperating hoursU325067PRM

Max = 4294967295 [s]

Min = 0RMotor startsU32164PRM

Max = 4294967295

Min = 0RMax. starts/hU325224PRM

Max = 4294967295

Min = 0 [%]RMean torque valueU325212PRM

Max = 4294967295 [%]

Min = 0 [s]RNo. thermal faultsU32170PRM

Max = 4294967295 [s]

Min = 0 [s]RTorque fault CLOSEU32175PRM

Max = 4294967295 [s]

Min = 0 [s]RTorque fault OPENU32171PRM

Max = 4294967295 [s]

Min = 0 [s]RLimit trip CLOSEDU32172PRM

Max = 4294967295 [s]

Min = 0 [s]RLimit trip OPENU32174PRM

Max = 4294967295 [s]

Min = 0 [s]RTorque trip CLOSEU32166PRM

Max = 4294967295 [s]

Min = 0 [s]RTorque trip OPENU32173PRM

Max = 4294967295 [s]

Min = 0 [s]ROn time warning 1U32168PRM

Max = 4294967295 [s]

Min = 0 [s]ROn time warning 2U32167PRM

Max = 4294967295 [s]

Min = 0 [s]RNo. system startsU32165PRM

Max = 4294967295 [s]

Min = –100 [°C]RMax. temp. controlsI324757PRM

Max = +150 [°C]

Min = –100 [°C]RMin. temp. controlsI324761PRM

Max = +150 [°C]

Min = –100 [°C]RMax. temp. MWGI324760PRM

Max = +150 [°C]

Min = –100 [°C]RMin. temp. MWGI324764PRM

Max = +150 [°C]

Min = –100 [°C]RMax. vibrationI325061PRM

Max = +150 [°C]

R/WReset operating dataI163484PRM

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Table 89: Asset Management > Device temperaturesSetting valueDefaultAccessParametersTypeID

Data length = 8 bytes

Min = -60 [C°]RTemp. controlsI164PZD

Max = 150 [C°]

Min = -100 C°]RTemp mean value logicI165171PRM

Max = 150 [C°]

Min = -60 [C°]RTemp. control unitI16109PZD

Max = 150 [C°]

Min = -100 [C°]RTemp mean value MWGI165174PRM

Max = 150 [C°]

Table 90: Asset Management > Controls versionSetting valueDefaultAccessParameterTypeID

Data length = 6 bytes

0: Off0REx versionenum3156PRM

1: On

0: Schuck0RHydraulic versionenum5055PRM

1: Ledeen

0: Off0RSIL versionenum4437PRM

1: On

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Index

AAppendix 51

BBus address 16

CCommissioning 4, 15Communication cables 11Communication status 47Connection monitoring 17Control 12Corrective action 47

DData exchange 8Data interface description 20Device categories 10, 12Device types 14Device variables 21Diagnostics 48Directives 4

HHART communication monit-oring

17

MMaintenance 5Multidrop 10Multiport valve function 28

OOperation 4

PParameters (tables) 52Point-to-point connection 9Polling address 10, 16Power supplies 12Protective functions 14Protective measures 4

QQualification of staff 4

SSafety instructions 4Safety instructions/warnings 4Slave address 16Standards 4Status information 36

TTechnical data 49Troubleshooting 47

UUnique ID 16

VView Objects 52

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AUMA Riester GmbH & Co. KG

P.O. Box 1362DE 79373 MuellheimTel +49 7631 809 - 0Fax +49 7631 809 - [email protected]

Y007.978/003/en/1.20

For detailed information on AUMA products, refer to the Internet: www.auma.com