ad engineering capabilities rev 260907...parts, components, equipment, sub-systems — aircraft...
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Aerodata AGEngineering Support and Services
Introduction EngineeringSkills
EngineeringTools
AircraftModifications
Capabilities
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INTRODUCTIONAerodata has unique technological capabilities in the field of Positioning and Real-Time Data Processing
Through these core competencies Aerodata is:
Worldwide leader in Flight Inspection Systems for calibration of navigation and landing aids for civil and military aviationOne of the leading Integrated Solution Providers of Turnkey SpecialMission Systems for surveillance and research aircraft as well as police helicoptersKey supplier of customer specific and sophisticated supplementary avionic systems such as navigation and communication systems
Within its core competences Aerodata covers the entire value chain from research & development to production, system integration and operation and maintenance
Introduction EngineeringSkills
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AircraftModifications
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Facilities:
2500 m² office space
100 m² workshops (mechanical, electrical)
500 m² laboratory space
3600 m² hangar space
Test facilities for temperature and electromagnetic compatibility
AERODATA FACILITIES AT BRAUNSCHWEIG AIRPORT
Aircraft hangars
WorkshopsOffices, laboratories & test facilities
Aerodata Headquarter
Introduction EngineeringSkills
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EMPLOYEES
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Braunschweig(GERMANY)USAAustralia
Total
Staff members from 15 nations; average age: 39 years; approx. 50 % engineering graduates
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LICENSES AND CERTIFICATES
EASA.21J.040 Design Organization
EASA 21/G Production Organization
EASA 145 Maintenance
Airline Operator Certificate
Flight Inspection Organization
DIN EN ISO 9001
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Organization
1. Aerodata Production and Maintenance Organization will be used for Prototype Manufacturing under the responsibility of the Design Organization
2. Aerodata Production and Maintenance Organization will be provided with type design data and Modification Orders for production
EASA 21G Production Organization
EASA 145 Maintenance Organization
EASA 21J Design Organization
Introduction EngineeringSkills
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AircraftModifications
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Skills
— Mechanical DesignAircraft structural modifications (ATA 51,52,53,56)Furnishing (ATA 25)Racks & Special Mission Components (ATA 95)Stress Analysis
— Electrical DesignPower Supply (ATA 24)Lights (ATA 33)WiringEquipment & Components
— Avionic DesignCommunication (ATA 23)Indication and Recording (ATA 31)Navigation (ATA 34)
Introduction EngineeringSkills
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Skills
— Component DesignAircraft EquipmentCustomized Control Units
— Sub System and System DesignAircraft Systems (ATA 21, 22, 27)
Mission equipmentScientific Measurement Systems
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Skills— Technical Documentation
Flight Manual supplementsMaintenance Manual / Parts CataloguesService Information
— CertificationSupplemental Type CertificationJAR 23, 25, 27, 29TSO (ETSO) Equipment Qualification
— ProductionParts, Components, Equipment, Sub-Systems
— Aircraft Integration Mechanical, Electrical, Systems
— Project Management
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Tools
— Mechanical DesignPro-Engineer Wildfire
— Design / LayoutAutoCAD
— Electrical DesignWSCAD
— Stress AnalysisANSYS
— DocumentationMS-Office2000
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Capabilities
Aircraft— Hawker Beechcraft: B200 King Air, B300 Super King, E55 Baron— Cessna: Citation 550 and 650, Caravan 208— Canadair: Challenger CL600— Dornier: DO128, DO228, DO328— Falcon DA20-5, 900EX, 2000— Gulfstream I— Piper: PA34 Seneca— Transall C160
Helicopter— Aerospatiale: SA 330J Puma, 365C2— Bell: UH 1D, 212— Eurocopter: EC 135, Bo105, BK 117— McDonnell-Douglas: MD902
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System Design and Integration
• Design of Radar and FLIR Installation for CL604
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Special Mission Systems Design and Integration
• Design, Manufacturing and integration of operator work station• Adaptation of power system• Design and integration of FLIR and search light• Design and modification of cockpit for NVG operations• Design of various mechanical components• Integration of tactical communication system
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Flight Inspection Aircraft
• Design of Antenna layout • Design, manufacturing and integration of operator work stations• Design of racks for special mission equipment• Modification of Cockpit layout to integrate special mission equipment• Design and integration of a Intercom system• Design and Integration of TACAN for primary navigation• Design and Integration of UHF and additional VHF Communication
systems
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Example for Aircraft Modifications
Engineering on system level for modification of Do328 aircraft for MPA Missions
A/C Structure modification and system integration
Avionic Modification
Radar Installation
FLIR
Operator console
Processing equipment
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Issues Performed by Aerodata
— Layouts & Detailed Design— Loads & Static FEM— Electrical Load Analysis— Safety Assessment— W&B— Drawings, Wiring Diagrams— Performance and Flight
Characteristics Investigation— Flight Test Program
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Operator Console and Equipment Rack
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Introduction EngineeringSkills
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Aerodata AG