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1 | Energy Efficiency and Renewable Energy eere.energy.gov

Advanced Manufacturing

Office Mark Johnson

Director

Advanced Manufacturing Office

www.manufacturing.energy.gov

[email protected]

[email protected]

February 6, 2015

NASEO

mailto:[email protected]

ADVANCED MANUFACTURING OFFICE

AMO Overview

Technical Assistance:

• Direct touch to industry

• Sets targets and visions

• Provides assistance

Research & Development Projects:

• High impact manufacturing technologies and process challenges

• Next generation production technologies

• Facilitate technology transition to domestic industrial production

Facilities:

• Supports public-private partnership facilities

• Uses multiple models for partnerships

• Conducts technology development and commercialization with workforce development

and education


Better Plants Overview

Better Plants consists of:

• Commitment to reduce energy intensity by

25% over 10 years

• 150 companies and 2,300 facilities

• 13 members of the Fortune 100

• Almost 11% of the U.S. manufacturing energy

footprint

Partners benefit from:

• DOE recognition

• In-Plant Trainings

• Networking opportunities

• Access to Technical Account Manager

• Enhanced access to other DOE energy

efficiency resources and opportunities

State Opportunities:

• Governor/State Recognition (or co-recognition)

• Quantify energy/carbon savings?

• Often leaders in EE for policy


Superior Energy Performance Overview

SEP consists of:

• ISO 50001 energy management standard plus:

• 3rd party validation of improvement

• ~25% energy use improvement over 3 years

• Paybacks often below 1 year!


• DOE Recognition

• Training Opportunities

• Networking opportunities

• Enhanced access to other DOE energy

efficiency resources and opportunities


• Governor/State Recognition (or co-recognition)

• 3rd party verified energy/carbon savings

• Engage with State support

• Useful where industrial EE programs not

mandated

• Potential in State facilities?

* Dots indicate trained, certified or in process


Industrial Assessment Center Overview

IACs consists of:

• Free energy and water assessments to

small and medium sized manufacturers

• Uses local university engineering faculty

and students


• Free energy assessment

• Identification of savings

• Link to rebate programs/incentives

• Educating engineering students

• Link to other DOE resources/programs


• Recognition Opportunity

• State support: incentives, financing, etc

• Assist small manufacturers

• Link to MEPS or utilities

IACs (2012-2016)

IAC Assessments


CHP Technical Assistance Partnerships (TAPs) Overview

TAPs consists of:

• 7 centers to support CHP

• Offer technical assistance to end sites

• Also offer education to end-users &

policymakers


• DOE expertise & resources

• Free technical assistance

• Access to credible education knowledge

• Technical (often state-specific) resources


• Recognition Potential

• Quantify energy/carbon savings?

• Engage with State support

• Potential in State facilities?


CHP Is Everywhere!

82,700 MW – installed

capacity

4,300 CHP Sites (2013)

Saves 1.8 quads of fuel

each year

Avoids 241 M metric tons of

CO2 each year

80% of capacity – industrial

70% of capacity – natural gas

fired

Source: ICF International based on the DOE Installation Database


AMO TA FY15 Key Activities

Better Buildings, Better Plants (energy.gov/betterplants)

• 25% reduction in energy intensity in 10 years

• Over 150 organizations with over 2300 facilities

• Expanding into water and wastewater treatment plants (considering energy utilities as well)

• Add partners to supply chain initiative

• Investigate potential for utility-grade program evaluation/counting of savings

• State recognition (or co-recognition) of successes

Superior Energy Performance (energy.gov/isosep)

• Pilot in wastewater treatment, energy intense industrial

• Expand to commercial/institutional facilities

• Add additional enterprise-wide partners

• Develop EM&V-approved program design for program administrators (utilities or states)

• Promote where Opt Out, Self-Direct or not covered by EEPS

• State recognition (or co-recognition) of successes


AMO TA FY15 Key Activities

Industrial Assessment Centers (energy.gov/iac)

• Free assessments for small and medium sized manufacturers

• Expand Better Plants supply chain support

• Provide assessments of municipal or industrial water/wastewater

• Produce MOUs for collaboration with utilities/implementers

• Find additional partners to take IAC interns

• Co-market to plants and facilities

CHP Technical Assistance Partnerships (energy.gov/chp)

• Sector-specific targeting (Critical Infrastructure, Hospitals, Federal Facilities, Biomass, and

Microgrids)

• Track CHP policy changes and provide education/information to support policy

• Research projected in waste heat to power, non-energy benefits and state CHP ‘potential’

• Expand and update ‘project profiles’ by sector and region

• Offer free technical assistance to potential host sites and also CHP education

• Promote services to new plants or expansions

• Recognition events possible at installation/fire up


Join the Industrial SEP Accelerator!

Accelerator Toolkit – which includes:

– Target Market

– Marketing Strategy

– Incentive Strategy and Delivery

Mechanism

– Goals

– Budget

– Quality Control

– Education & Training

– Evaluation, Measurement &

Verification Planning

– Best Practices in SEP Implementation

– Sample Program Design

– Sample Participation Agreement

SEP Cost Effectiveness Screening

Tool

SEP Cost Effectiveness Guide

“Lift” Document – supports the

transition from offering:

– Traditional custom programs to an

SEM program

– From SEM to ISO 50001

– From ISO 50001 to SEP

11

Key Accelerator resources to support partner utilities/implementers:


AMO R&D Overview





Research & Development:




Facilities:




and education


R&D Projects: Innovative Manufacturing Initiative (IMI)

• Third round of IMI selections announced in September 2014

• Twelve projects are currently in negotiation or recently held kick-off meetings

• Total DOE investment is $23million

Organization (Prime) Project Title Location FundsDoshi & Associates, Inc. A Novel Unit Operation to Remove Hydrophobic Contaminants Appleton, WI $316,000

Siluria Technologies

Low-Energy, Low-Cost Production of Ethylene by Low-Temperature Oxidative

Coupling of Methane San Francisco, CA $2,000,000

Purdue University

Development of method and algorithms to identify easily implementable

energy-efficient low-cost multicomponent distillation column trains with large

energy savings for wide number of separations West Lafayette, IN $750,000

GE Global Research

Novel Membranes and Systems for Industrial and Municipal Water Purification

and Reuse Niskayuna, NY $2,000,000

Tulane University

Development and Implementation of an Automatic Continuous Online

Monitoring and Control Platform for Polymerization Reactions to Sharply Boost

Energy and Resource Efficiency in Polymer Manufacturing New Orleans, LA $1,500,000

PPG Industries

Coatings and Process Development Reduced Energy Automotive OEM

Manufacturing Allison Park, PA $3,000,000

The Boeing Company Energy Efficient Thermoplastic Composite Manufacturing Tukwila, WA $4,500,000

GrafTech International

Holdings, Inc.

Low-Cost Bio-Based Carbon Fiber for High Temperature Processing

Parma, OH $4,500,000

Easel Biotechnologies, LLC Bio-Oxo Technology Los Angeles, CA $2,000,000

United Technologies

Research Center

High Thermal Conductivity Polymer Composites for Low Cost Heat Exchangers

East Hartford, CT $750,000

ZoomEssence, Inc. No Heat Spray Drying Technology Hebron, NY $750,000

Pratt & Whitney Rocketdyne,

Inc.

One Step Hydrogen Generation through Sorption Enhanced Reforming

Canoga Park, CA $750,000


R&D Projects: Innovative Manufacturing Initiative (IMI)

• Additional 16 projects from round 1 and 2 IMI selections

• Projects are located across the nation

• Universities are the prime awardee on 4 of these projects

• Total DOE investment is about $65 Million


Past R&D Projects: Combined Heat and Power (CHP)

Advanced MicroTurbine System (AMTS) R&D Program

Advanced Reciprocating Engine Systems (ARES) R&D Program

Left: The advanced micro-turbine engine

Right: C200 MicroTurbine Engine

Manufactured by Capstone

Left: The advanced QSK60G

engine developed in partnership

with Cummins

Right: The successful

demonstration and completion

of the Cummins reciprocating

engine


R&D Projects: Opportunities for State Support

• Research universities are eligible to compete for AMO

R&D funding for projects that support advances in

American manufacturing

• Encourage universities to partner with industry on R&D

projects

• Encourage small businesses in state to compete for R&D

funding through the Small Business Innovation

Research (SBIR) program.

• To learn more, visit the AMO R&D Projects web site:

http://energy.gov/eere/amo/research-development-

projects

http://energy.gov/eere/amo/research-development-projects


AMO Facilities Overview





Research & Development:




Facilities:




and education


• Critical Materials Institute: a DOE Energy

Innovation Hub at Ames National Laboratory

• Manufacturing Demonstration Facility at

Oak Ridge National Laboratory

• America Makes, an interagency National

Additive Manufacturing Innovation Institute,

led by DOD

• Power America: Next Generation Power

Electronics Manufacturing Innovation

Institute, led by North Carolina State

University

• Institute for Advanced Composites

Manufacturing Innovation, in negotiation

with team led by the University of Tennessee

• Smart Manufacturing: Sensors, Controls,

Platforms, and Models for Manufacturing,

funding opportunity announcement to be

released 2015

AMO Supported R&D Facilities

Official White House Photo

by Pete Souza


$70M - DOE

$189M - Other

122 - Member

Consortium

6 States

Strong Leadership

5 Focus AreasProduction

Capacity

Jobs

- 75%CFRP Embodied Energy Savings

- 50%CFRP

Production Cost

GHG Avoidance

- 25%

- 50%

- 50% - 75%

Federal investment will catalyze a composites

ecosystem in the heart of US manufacturing

*States are significant contributors

*


Clean Energy Manufacturing Innovation Institutes

Potential Participation and Benefits to States

• Opportunities for multiple state organizations: large

industry, small and medium enterprises, community

colleges, universities

• Contribute through existing Institutes

• Contribute through new Institutes

Clean Energy

Manufacturing Innovation Institutes

Technology

development

and

commercialization

Advanced

manufacturing

workforce

development

and education


Mark Johnson

Director

Advanced Manufacturing Office

[email protected]

Technical Assistance: Jay Wrobel [[email protected]]

Research & Development: Isaac Chan [[email protected]]

Facilities: Mark Shuart [[email protected]]

Thanks!

mailto:[email protected]

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