advanced material kiln chain...

KILN CHAINS &ACCESSORIES

Industries Served Pulp and PaperCo-GenerationMining/Oil and GasCementPotash

ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.

Industries Served Pulp and PaperCo-GenerationMining/OCementPotash

Rotary Kiln

Custom Castings

1

How the Chain System Works:

•Kiln rotation carries chain from hot gas into mud•Moist chain captures dust•Chain transfers heat from gas to mud• Dries and preheats mud

• Efficient evaporation of moisture• Increase/optimize heat transfer from gas to material.• Dust suppression• Reduce kiln exit gas temperature• Continued spiral pattern moves material through kiln• Dry and initial material preheat

Objectives

• Tombstone Hangers• Kiln Liners• Burner Nozzles

• Trunnion Rollers• Grizzly Grates• Grate Plate and Bars

SPIRALS

DENSE CURTAIN

REDUCED DENSITY CURTAIN

SINGLE HUNGCURTAIN SECTION

FREE SPACE

DOUBLE HUNGCURTAIN SECTION MATERIAL

DISCHARGE400°F (200°C)

SINGLE CHAIN

DOUBLE CHAIN

EXIT GAS350°F

(180°C)

GASES1300°F - 1400°F(700°C - 760°C)

WETFEED100°F(40°C)


2

Kiln Chain Sizes - Round

Diameter(inch)

5/85/83/43/43/43/43/43/43/43/43/47/87/87/87/87/87/81111

1-1/81-3/161-1/4

2-3/44

2-9/162-3/4

32-9/162-3/4

33-5/643-1/8

43

3-1/843

3-1/843

3-1/83-1/2

4444

Pitch(inch)

0.951.631.431.391.481.481.541.651.701.722.052.052.142.512.252.362.512.712.853.093.354.305.035.84

Weight/Ring(Lbs.)

4134976726055926936726656636556258228157669028997651088108310571021131015321781

Weight/100 Feet(Lbs.)

NUMBER OF LINKS X PITCH = TOTAL INNER LENGTHPITCH

DIAMETER

Advanced Material Handling offers a wide range of products for rotary kilns for both the pulp and paper and cement industries. We specialize in the manufacture and sale of kiln chains, shackles, and hangers. We manufacture these in various sizes and material grades based on your specific kiln operation conditions.

Kiln Chain Sizes - Oval

Shackles

3

Diameter

3/47/81

1-1/8

3-3/444

3-3/4

A

22-5/322-5/162-3/4

B

1-11/321-7/161-1/21-3/4

C

7/81

1-5/321-7/32

D

9/165/8

23/321-1/16

E

1-3/42-1/162-15/162-49/64

F

0.751.051.52

KG

Diameter(inch)

5/85/83/43/47/87/811

1-1/81-3/16

2-13/642-15/322-3/43-1/8

3-25/643-1/8

3-19/323-19/643-7/8

4-5/32

2-1/82-3/82-5/83-1/8

2-59/643-1/323-1/23-1/2

44-5/32

0.6440.9141.2631.6001.8501.9052.5802.8063.5654.400

35044054961365972886694111091277

Pitch(inch)

OutsideWidth

Weight/Ring(Lbs.)

Weight/100 Feet (Lbs.)

NUMBER OF LINKS X PITCH = TOTAL INNER LENGTHPITCH

WID

TH

DIAMETER

AMH shackles are cast using a lost wax investment casting process. This process allows us to maintain tighter tolerances and superior surface finishes. Our shackles accept either a weld on pin or a standard nut and bolt. Customs shackles can be also designed and made to order. ABH

E D

FC

G

G

AMH shackles are cast using a AMH shackles are cast using a lost wax investment casting lost wax investment casting process. This process allows us process. This process allows us

AMH kiln chains are supplied in materials ranging from carbon steel to high temperature stainless steel. The welding process in done robotically and supplied in cut-to-size lengths.


4

Material Grades

The right selection of material components will provide the best service life, and prove to be most cost effective over time. Kiln operation temperature, gases and method of firing are the primary elements in the selection of material.

DIN StandardMaterial Number

Carbon Steels

Alloy Steels

Ferritic Steels

Austenitic Steels

Austenitic Manganese Steels

Scale Resisting Up To(Gas Temperature) StructureRecommended Temperature Range

(Max. Gas Temperature)

1.04021.04701.0501

1.72251.6523

1.47131.47241.4742

1.43011.48211.48281.48411.4541

1.4892-85 MA1.4892-105 MA1.4892-100 MA1.4892-115 MA

DIN Standard

C 2221Mn4Al

C 35

42CrMo421NiCrMo2

X10CrAl7 (8F)X10CrAl13 (9F)

X10CrAl18 (10F)

X5CrNi1810X15CrNiSi254

X15CrNiSi2012X15CrNiSi2520X6CrNiTi1810

14872-9214872-93

1487214872-91

AISIStandard

C1020C1022C1035

SAE 4140SAE 8620

8F9F

10F

304329309310321

N/AN/AN/AN/A

°C

500500500

550550

8509501100

850115010501200850

850100010501200

°F

932932932

10221022

156217422012

15622102192221921562

1562183719222192

°C

500500500

550550

500-800500-900

800-1050

500-850900-1100800-1050850-1200500-850

500-850750-950

800-1000850-1200

°F

932932932

10221022

932-1472932-1652

1472-1922

932-15621652-20121472-19221562-2192932-1562

932-15621380-17481472-18321562-2192

Ferite/PerliteFerite/PerliteFerite/Perlite

Ferite/PerliteFerite/Perlite

FeriteFeriteFerite

AusteniteAusteniteAusteniteAusteniteAustenite

Austinite ManganeseAustinite ManganeseAustinite ManganeseAustinite Manganese

Carbon SteelsIn the first section or “cold section” where the normal gas temperature is below 500 degrees Celsius, carbon steel chains can be installed. If this section is a high wear area we would suggest using a heat treated through hardened chain and hanger system.

Alloy SteelsWhen compared to carbon steels, alloy steels have higher core hardness and will provide better service in temperatures ranging from 300 to 500 degrees Celsius.

Ferritic SteelsThese material grades are the most resistant to sulphurous gases, but less suitable for nitrating and carburizing environments. These steels are best suited for kilns that are fired with gas or oil.

Austenitic Cr-Ni SteelsThis material is the most resistant to carburizing conditions, but not suited for atmospheres with sulphurous gases present. Austenitic Manganese Steel is suited for kilns with sulphur containing gases with carburizing conditions. These chains offer superior toughness and work hardening properties.

S-Type Drag Chains

HD-Type Drag Chains

5

ChainSize

19241932193419521953195519581960196219641965196719721976

BarrelLength

7.625.255.315.126.888.508.509.25

12.4412.6912.4412.6917.8817.88

B

Side BarHeight

C1.622.001.562.502.502.502.502.502.502.502.502.502.752.75

PinDiameter

D0.751.000.751.121.121.121.251.251.251.251.251.251.381.38

Max. SprocketWidthE

6.003.754.123.004.755.755.756.50

10.2510.0010.2510.0014.3814.38

Pin Head toCenter Line

G4.694.003.694.254.815.785.786.757.848.827.848.8211.3811.38

Pin End toCenter Line

H5.064.003.814.625.005.975.977.128.349.038.349.0311.8811.88

Lbs./Ft.

19.424.215.227.530.836.139.545.946.852.250.155.563.270.2

Style

11211111112212

Pitch

5.0006.0006.0009.0009.0009.0009.0009.0009.0009.0009.0009.000

12.00012.000

ChainSize

S5157S5121S6121S6067

BarrelLength

4.636.316.315.56

B

Side BarThickness

C0.631.121.120.75

PinDiameter

D1.131.251.251.25

Max. SprocketWidthE

2.753.623.623.62

SidebarHeight

G F2.502.502.502.50

6.949.759.758.12

WingOverall Width

A8-14

10-3010-3010-26

WorkingLoad

18,20027,60027,60024,320

25-3140-5740-57

29.7-43.3

Lbs./Ft.Width/ LinkPitch

6.0609.0009.0009.000

Our Heavy Duty series Drag Chains allow for maximum wear resistence and can be supplied with hard surface overlay to increase chain life.

S-Type Drag Chains offer a unique scraper design on the barrel and wings to improve material handling efficiency.

A

F

D

CCE

B

C H

G

C

A

STYLE 1

B ED

G

H

F

STYLE 2

B ED

G

H

F


SD-Type Drag Chains

Rivetless Chains

6

ChainSize

SD21SD23SD27SD28SD29

BarrelLength

12.448.446.8812.818.81

B

Side BarHeight

C2.502.502.502.122.12

PinDiameter

D1.251.25

1.1250.8750.875

Max. SprocketWidthE

9.505.754.25

10.126.25

Pin Head toCenter Line

G8.196.004.818.006.00

Pin End toCenter Line

H8.316.005.068.126.12

WorkingLoad

23,40023,40020,10017,60017,600

Lbs./Ft.

46.841.830.726

20.8

Min. UltimateStrength

182,300172,800160,500139,400139,400

Pitch

9.009.009.009.009.00

PIT

CH

C

H G

D

E

B

AMH

AMH rivetless chains are manufactured in accordance to AISI standards. These chains are either forged or cast in many types of materials ranging from 8642 alloy to high temperature stainless steel. Several different style attachments are avalible.

AMH chain links are cast in several different material grades ranging from ASTM 297 Grade HN to ASTM 128 Manganese Steel depending on requirements for each clients conveyor application. In the design and casting process we have engineered our links with thicker cross sections in critical areas. SD-Type Drag Chains are commonly manufactured and supplied for hot lime, and slaker drag conveyors.

CHAIN PITCH

X-STYLE STANDARDCHAIN PITCH CHAIN PITCH CHAIN PITCH

C (M

AX

)

A

G

E

D B BF D

E

G

A

F

C (M

AX

)

Advanced Material Handling Ltd.2629-B Progressive Way

Abbotsford, British ColumbiaV2T 6H8 Canada

Phone 1-604-556-0881Fax 1-888-725-4304

Email: [email protected]


Advanced Material Handling Ltd.2629-B

ord, V2T

oneFa

Email: [email protected]

ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.ADVANCED MATERIAL HANDLING LTD.

advanced material kiln chain...

Documents