advanced materials · the advanced materials market, allow for a strong local customer base for...
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A D V A N C E DM A T E R I A L S
I N U T A H
E D C U TA H I N D U S T R Y P R O F I L E | F Y 1 8 - 1 9
Industry
• Utah is proud to be home to companies like Boeing, Orbital ATK, Hexcel, Black Diamond, Kihomac, and many others. Beginning with the strategic missile programs of the 1950’s, Utah has grown to one of the highest concentrations of advanced materials companies in the nation and is home to more than 14,000 workers employed by advanced materials-related firms.
• The Utah Aerospace Composites Industry Working Group (ACWG) meets quarterly to advocate for aerospace composites industry issues in Utah. The Utah Advanced Materials and Manufacturing Initiative (UAMMI) supports the advanced materials industry by bringing together public, private, community, industry, and education partners to assure growth in the sector.
• Utah has a thriving Advanced Materials industry that serves the Aerospace, Outdoor Products, and Renewable Energy industries. These three complementary industries, with their strong ties to the advanced materials market, allow for a strong local
customer base for relocating and expanding companies.
Business Climate
• Forbes Magazine has recognized Utah as “The Best State for Business” six of the past eight years, ranking 3rd in 2018.
• In 2015, Utah’s post-performance tax incentives facilitated nearly 25,000 new jobs and more than $65M in new state revenues.
• In 2018, the Tax Foundation ranked Utah’s Total Tax Climate as the 8th best in the nation. Since 2011, Utah has eliminated or modified nearly 400 business regulations to ease the burdens placed on businesses.
Workforce
• Utah has high employee concentrations of materials engineers, materials scientists, engineering technicians, and many other advanced materials related occupations. Utah also has the 9th lowest unionization rate in the country at 3.9% (2017).
• Six colleges and universities from around the state offer training and specialized programs in the composites field and annually graduate hundreds of qualified workers at all levels of education and experience. Additionally, the state’s science, technology, and research initiative (USTAR), and University Tech Transfer programs spin out more next-generation technology than any others in the nation.
• Utah has an abundance of advanced materials companies working in the aerospace and outdoor products industries that have industry recognized expertise in advanced materials applications.
From Aerospace to Outdoor Products, Utah Knows Composites
OGDEN
PROVO
SALT LAKE CITY
LOGAN
ST. GEORGE
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MOAB
M A J O R U N I V E R S I T I E S A N D CO L L EG E S
ENVE Composites
TCR Composites
KIHOMAC
Janicki Industries
OxEon
Composites One
Advanced Composites
AlbanyEngineeredComposites
Amedica
Black Diamond
Boeing
DPS Skis
EastonTechnicalProducts
Entec
Hoyt
HuntsmanChemical
NammoCompositeSolutions
QualifiedRapid Products
RadiusEngineering
Hexcel
ConductiveComposites
Otto Bock
Rock West Composites
Orbital ATK
ReynoldsCycling
Allegheny Technologies
Gold Tip
General Atomics AeronauticalSystems
Klune
ACT Aerospace
FreedomInnovations
M A J O R E M P LOY E R S
A
Utah State University
Weber State University
University of Utah
Westminster College
Salt LakeCommunity College
Utah Valley University6
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Brigham Young University
Snow College
Southern Utah University
Dixie State University
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M I L I TA RY A N D D E F E N S E
1 Ogden Air Logistics Complex
2 Hill Air Force Base
3 Tooele Army Depot
4 Camp Williams
5 Dugway Proving Ground
6 Utah Test and Training Range
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A P P L I E D T EC H N O LO GY CO L L EG E S
Bridgerland ATC
Ogden-Weber ATC
Davis ATC
Tooele ATC
Mountainland ATC
Uintah Basin ATC6
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Southwest ATC
Dixie ATC
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E D C U TA H A D VA N C E D M AT E R I A L S P R O F I L EU p d a t e d J u l . 2 0 1 8
E D C U TA H . O R G
O N T H E C OV E R
Nammo Composites Drive Shaft
Carbon composite attached to bright orange aluminum alloy.
Made to handle the extreme movement and temperature found
within the transmission of a high-end sportscar.
Major Advanced Materials EmployersC O M PA N Y E M P LOY E E S * D E S C R I P T I O N
ACT Aerospace
100-249 map #30
ACT Aerospace fabricates advanced composite structures including hand layed-up laminate
construction, filament winding, composite compression molding and large oven curing.
Advanced Composites
50-99 map #7
Advanced Composites is a filament winding company that specializes in aerospace, defense,
and commercial applications.
Albany Aerostructures Composites
500-999 map #8
Albany Aerostructures Composites designs, develops, and manufactures advanced
composite components for commercial and military structures for Boeing, Lockheed,
Sikorsky, USAF, Airbus, and others.
Allegheny Technologies
100-249 map #26
Allegheny Technologies is a specialty materials and component supplier, specializing in
titanium and titanium alloys.
Amedica 20-49 map #9
Amedica is a manufacturer of silicon nitride based medical implants that are fully FDA
approved for spinal surgery with a wide variety of devices and systems.
Black Diamond 250-499 map #10
Black Diamond designs and manufactures outdoor gear including carbon composite skis
and climbing equipment.
Boeing 1000-1999 map #11
Boeing’s Utah composites manufacturing site focuses on fabrication of composite vertical fin
and horizontal stabilizer components for the 787-9 Dreamliner.
Composites One
20-49 map #6
Composites One is a distributor of composite materials of all types. They have strong technical
product support and local services including: product data, process audits, compliance, and
regulatory consulting.
Conductive Composites
20-49 map #21
Conductive Composites is a manufacturer of conductivity-based polymer and composites
used in aerospace, defense, and specialty construction.
DPS Skis 20-49 map #12
DPS Skis designs and manufactures snow skis for ultra high performance skiing using a fusion
of space-age carbon fiber technology and groundbreaking shaping strategies.
Easton Technical Products
250-499 map #13
Easton Technical Products manufactures arrow shafts and archery accessories, as well as
backpacking tents, snowshoes, trekking poles, and precision OEM tubing.
Entec / Toray 20-49 map #14
Entec is a filament winding machine manufacturer that has developed and supported
machinery for pultrusion, fiber placement, spool winding, towpreg and prepreg production,
fiberglass pipe, and tank production.
ENVE Composites
100-249 map #1
ENVE Composites manufactures carbon fiber bicycle products including frames, wheels,
components, and accessories.
Freedom Innovations
50-99 map #31
Freedom Innovations develops lower limb prosthetic solutions in close collaboration with
prosthetists and amputees.
General Atomics Aeronautical Systems
100-249 map #28
General Atomics Aeronautical Systems manufactures Remotely Piloted Aircraft (RPA) systems,
radars, and electro-optic and related mission systems solutions.
Gold Tip 50-99 map #27
Gold Tip manufactures carbon graphite equipment for archers and bow hunters, specializing
in high quality carbon arrows.
Hexcel 500-999 map #20
Hexcel manufactures lightweight, high performance composites including carbon fibers,
reinforcements, prepregs, honeycomb, matrix systems and adhesives.
E D C U TA H . O R G
*SOURCE: Utah Department of Workforce Services
E D C U TA H A D VA N C E D M AT E R I A L S P R O F I L E
Completed fuselage components for Airbus A350 XWB await shipment in the Orbital ATK Aircraft Commercial Center of Excellence (ACCE) facility in Clearfield, Utah.
Freedom InnovationsDynaAdapt and Kinterra Foot/Ankle System combining hydraulics and carbon fiber technologies to create exceptionally normal walking gaits on a variety of surfaces.
E D C U TA H A D VA N C E D M AT E R I A L S P R O F I L E E D C U TA H . O R G
C O M PA N Y E M P LOY E E S * D E S C R I P T I O N
Hoyt USA 100-249 map #15
Hoyt USA is a sporting goods manufacturer that utilizes composite technology to manufacture
archery equipment.
HuntsmanChemical
20-49 map #16
Huntsman Chemical is a global chemical company with a broad range of resins and other
products for the advanced materials industry. Their corporate headquarters is in Salt Lake City.
Janicki Industries
50-99 map #4
Janicki Industries is an Engineering and Manufacturing company, specializing in advanced
composite materials and exotic metals.
KIHOMAC 250-499 map #3
KIHOMAC specializes in prototype development and manufacturing for US government
customers requiring high engineering content and specialty machining.
Klune 100-249 map #29
Klune manufactures metal and composite machine parts and assemblies for the aerospace
and defense industries.
Nammo Composite Solutions
50-99 map #17
Nammo Composite Solutions designs and builds advanced integrated composite structures
using the processes of filament winding, resin transfer molding (RTM), autoclave cure, and
bladder molding for a broad range of products.
Orbital ATK 2000-2999 map #24
Orbital ATK designs, manufactures, and tests commercial, military, and launch vehicle
composite aerospace structures for Boeing, Lockheed, Airbus, and Rolls-Royce.
Otto Bock 100-249 map #22
Otto Bock uses composite materials to manufacture prosthetics such as a modular lower limb
prosthesis, myoelectric arm prosthesis, C-Leg, Genium leg prosthesis system, Michelangelo
Hand, and the mechatronic C-Brace orthotronic mobility system.
OxEon 10-19 map #5
OxEon is an advanced materials company that develops solid oxide ceramics for fuel cell and
hydrogen / syngas generation applications.
QualifiedRapid Products
10-19 map #18
Qualified Rapid Products is a turn-key 3D metal printed parts supplier for performance
critical parts.
Radius Engineering
20-49 map #19
Radius Engineering provides mold tooling and injection systems for automobile seat frames,
sailboat masts, prosthetic hands, ski poles and grips, archery bows, tennis racquets, bicycle
frames, fishing poles, violin bows, airplane wings, and many more.
Reynolds Cycling
20-49 map #25
Reynolds Cycling uses composites to produce bicycle wheels and accessories, including the
use of unidirectional carbon fiber technology in bicycle rims.
Rock West Composites
20-49 map #23
Rock West Composites designs, engineers, and manufactures composite products for nearly
any application, specializing in rods, tubes, and plates.
TCR Composites
50-99 map #2
TCR Composites develops prepregs with long out-life to solve the challenges with building
large rocket motor cases, as well as new resin systems that are being used in a wide variety
of applications across the commercial and aerospace industries.
Nasa’s Composite Cryotank Develop-ment Project (CCTD) approached Janicki Industries to design a series of low-cost prototype tooling.
Two of Nammo’s many products:Left: The PA179-IM munitions canister for 70mm aerial rockets. Right: Carbon fiber control arm for a custom, high-end automobile restoration.
*SOURCE: Utah Department of Workforce Services
UAMMI Awarded $1M Grant to Produce Legacy Airplane Parts using 3D Carbon Fiber Printing (2018)
The Utah Advanced Materials & Manufacturing Initiative (UAMMI) will use a state-of-the-art 3D carbon fiber based printing process to produce parts for out-of-production military aircraft. The grant comes from the National Center for Defense Manufacturing & Machining and the system will be located in the USTAR Innovation Center adjacent to Hill Air Force Base.
Orbital ATK Celebrates Delivery of 5,000th Part for Lockheed Martin F-35 Aircraft (2018)
In February 2018, Orbital ATK marked completion of high performance composite wing skins, engine nacelles, access covers and other parts representing 490 ship sets for the F-35 Lightning II. These parts are then finished by Janicki Industries in their Utah precision machining facility before delivery to prime contractor Lockheed Martin. Orbital ATK’s advanced automated fiber placement machines have played a critical role in reaching and maintaining the high production rates required on the F-35 program.
Boeing Completes 200th All-Composite 787 Vertical Fin in Salt Lake City (2017)
Boeing’s three commercial airplane manufacturing facilities in Utah employ 700 people. Production lines for 787-9 and 787-10 horizontal stabilizers, and a third for the 787 vertical fin, operate side by side in the Airport factory. Components are added to the tail structures, which are tested for quality, assembled for fit checks, and then disassembled. The site ships out up to 14 sets of horizontal stabilizers each month to factories around the nation.
ENVE Composites Launches Revolutionary New Carbon Bike Wheels (2017)
World leader in ultra-high performance, handmade carbon fiber bicycle rims and components , ENVE announced the all-new M Series, featuring game changing technology that promises to all but eliminate pinch flats forever. Designed for the toughest mountain biking and road cycling environments, ENVE wheels are used by professional and amateur cyclists worldwide.
Orbital ATK delivers 100,000th part for Airbus A350 (2016)
Orbital ATK’s Aerospace Structures Division (ASD) and Airbus Americas celebrated the completion of the 100,000th composite part for the A350 XWB program. These composite stringers and frames, the equivalent of more than 140 ship sets, use Orbital ATK’s proprietary and patented automated stiffener forming machines (ASFM) which have been instrumental in the development and manufacture of high-rate production of precision composite parts.
E D C U TA H A D VA N C E D M AT E R I A L S P R O F I L E E D C U TA H . O R G
Recent Announcements
ENVE Composites, located in Ogden, UT designs and hand builds carbon wheels and component systems for mountain and road bikes.
E D C U TA H A D VA N C E D M AT E R I A L S P R O F I L E E D C U TA H . O R G
Advanced Materials IndustryAverage Wage
SOURCE: Bureau of Labor Statistics, May 2017
Occupational Wages in Advanced Materials
20
40
60
80
100
$120KU
TA
H
$6
3,6
80
AL
AB
AM
A
$6
5,8
86
KA
NS
AS
$
66
,80
9
SO
UT
H C
AR
OL
INA
$
62
,010
WA
SH
ING
TO
N
$10
3,2
22
NA
TIO
NA
L
$6
9,7
54
Industrial Engineers
UT
AH
$8
3,5
10
AL
AB
AM
A $
82
,09
0
KA
NS
AS
$79
,110
SO
UT
H C
AR
OL
INA
$8
2,2
60
WA
SH
ING
TO
N $
104
,23
0
NA
TIO
NA
L $
85
,88
0
Mechanical Engineering Technicians
UT
AH
$5
3,4
30
AL
AB
AM
A $
54
,75
0
KA
NS
AS
$5
1,73
0
SO
UT
H C
AR
OL
INA
$5
4,5
50
WA
SH
ING
TO
N $
62
,40
0
NA
TIO
NA
L $
55
,36
0
Assemblers & Fabricators,Including Team Assemblers
UT
AH
$
28
,870
AL
AB
AM
A
$3
1,5
20
KA
NS
AS
$
33
,310
SO
. C
AR
OL
INA
$
33
,28
0
WA
SH
ING
TO
N
$3
4,3
00
NA
TIO
NA
L
$3
0,6
90
Extruding & Drawing MachineSetters, Operators, & Tenders,Metal & Plastic
UT
AH
$
34
,29
0
AL
AB
AM
A
$24
,710
KA
NS
AS
$
35
,79
0
SO
UT
H C
AR
OL
INA
$
45
,52
0
WA
SH
ING
TO
N
$3
5,7
50
NA
TIO
NA
L
$3
4,6
00
Cutting & Slicing Machine SettersOperators & Tenders
UT
AH
$
30
,02
0
AL
AB
AM
A
$3
2,7
90
KA
NS
AS
$
29
,88
0
SO
UT
H C
AR
OL
INA
$
34
,83
0
WA
SH
ING
TO
N
$3
5,9
90
NA
TIO
NA
L
$3
3,6
10
Cost Profile
Other Comparative Wages in Advanced Materials
O C C U PAT I O N U TA H A L A B A M A K A N S A SS O U T H
C A R O L I N A WA S H I N G T O N N AT I O N A L
Industrial Production Managers $87,270 $96,300 $89,330 $111,530 $117,370 $100,580
Mechanical Engineers $84,430 $85,750 $75,340 $82,940 $89,100 $85,880
Industrial Engineering Technicians $59,660 $57,920 $52,230 $49,270 $57,000 $54,280
First-Line Supervisors of Production and Operating Workers $56,090 $57,290 $57,190 $61,960 $68,390 $58,870
Cutting Punching and Press Machine Setters Operators and Ten-ders Metal and Plastic $33,840 $30,160 $31,420 $34,800 $39,660 $33,060
Machinists $47,850 $42,340 $40,180 $36,940 $49,070 $42,600
Molding Coremaking and Casting Machine Setters Operators and Tenders Metal and Plastic $31,650 $29,550 $29,360 $34,200 $35,260 $31,090
Inspectors, Testers, Sorters, Samplers, & Weighers $35,360 $29,330 $42,250 $35,970 $52,520 $37,340
Electricity / Industrial (¢/kWh) Natural Gas / Industrial ($/1000 Feet3)
Industrial Construction ($/sq.ft.) Industrial Lease ($/sq.ft.)
Corporate Income TaxProperty Tax (Collections per capita)
25
50
75
100
125
$150
2
4
6
8
10
12¢
400
800
1200
1600
$2000
SOURCE: LoopnetSOURCE: RSMeans
SOURCE: taxfoundation.org
Real Estate
Utilities
Taxes
2
4
6
8
10
$12
UT
AH
$10
6.1
6
AL
A.
$10
5.2
7
KA
NS
AS
$10
8.9
4
SO
. C
AR
. $
102
.88
WA
SH
. $
121.
32
NA
TIO
NA
L$
122
.32
UT
AH
5.2
6¢
AL
AB
AM
A 5
.80
¢
SO
. C
AR
. 6
.00
¢
WA
SH
. 4
.60
¢
NA
TIO
NA
L 6
.64
¢N
AT
ION
AL
UT
AH
$9
76
AL
A.
$5
40
WA
SH
ING
TO
N $
1,4
09
UT
AH
$6
.14
AL
A.
$3
.97
KA
NS
AS
$4
.74
SO
. C
AR
. $
4.7
0
WA
SH
ING
TO
N $
7.6
0
NA
T.
$4
.03
NA
TIO
NA
L
UT
AH
$6
.95
AL
AB
AM
A $
5.6
2
KA
NS
AS
$5
.94
SO
. C
AR
. $
5.1
8
N/
A
WA
SH
ING
TO
N $
8.2
9
2
4
6
8
10
$12
UT
AH
5%
Fla
t R
ate
7%
To
p R
ate
KA
NS
AS
5%
Fla
t R
ate
SO
. C
AR
.
GR
T*
6.3
3%
N/
A
AL
AB
AM
A
6.5
% F
lat
Rat
e
2%
4%
6%
8%
10%
SOURCE: Energy Information Administration,April 2018
KA
NS
AS
6.8
4¢
KA
NS
AS
$1,
44
0
SO
. C
AR
. $
1,13
0 $1,
518
Sales Tax Exemptionon Manufacturing?
* GRT = Gross Receipts Tax. Businesses are taxed on ALL business sales transactions instead of corporate income.
LINE KEY
Companies Accelerators Infrastructure EducationalInstitutions
Hill AirForce Base
Salt Lake CommunityCollege MaterialsEngineering
Aerospace ofNorthern Utah(CANU)
Brigham Young UniversityManufacturing EngineeringTechnology
Society for theAdvancement ofMaterials & ProcessEngineering,Utah Chapter (SAMPE)
Utah AdvancedMaterials &ManufacturingInitiative (UAMMI)
Utah CompositesLaboratory
Weber State UniversityManufacturing EngineeringTenchnology:Plastics & Composites
University of UtahMaterials Science &Engineering
Bridgerland Tech
Ogden-Weber Tech
Mountaland Tech
ACTAerospace
AdvancedCompositesWorkingGroup
Aerospace Engineer& Supporting
Albany Engineered Composites (FormerlyHarris Corporation)
BlackDiamond
Boeing
DiamondMold
Easton TechnicalProducts
ENVEComposites
General AtomicsAeronautical Systems
Gold Tip
Hexcel
Hoyt
JanickiIndustries
KIHOMAC Klune
Nammo CompositeSolutions
Orbital ATK
RadiusEngineering
ReynoldsCycling
Rock WestComposites
TCR Composites TCB CompositesDavis Tech
OutdoorProducts
Aerospace
DPS Skis
ConductiveComposites
Hypercomp
E D C U TA H A D VA N C E D M AT E R I A L S P R O F I L E E D C U TA H . O R G
Areas of Excellence“Areas of Excellence” are industry sub-sectors in which Utah has a competitive advantage due to our infrastructure, trained workforce, historical expertise, and community support. The diagram below shows the collaboration and interrelationship of Utah’s business accelerators, educational institutions, government initiatives, and companies within the advanced materials industry.
1 The HAFB Composites Engineering and Repair Facility has system-wide responsibility for major airframe programs and upgrades.
2 The Advanced Composites Working Group meets often to address industry concerns and determine initiatives that keep the industry thriving.
3 The Society for the Advancement of Material and Process Engineering (SAMPE) is a professional member society that provides a unique and valuable forum for scientists, engineers, and academic leaders.
4 The University of Utah based Utah Advanced Materials and Manufacturing Initiative (UAMMI) supports the advanced materials industry by bringing together public, private, community, industry, and education partners to assure growth in the advanced materials sector.
5 The Utah Composites Laboratory at the University of Utah conducts research and development for the computational mechanics of composite materials and structures.
6 Composites and Aerospace of Northern Utah (CANU) provides a regional approach to strengthening Northern Utah’s already robust aerospace and composites industries.
Brigham Young UniversityDEGREE: Mechanical Engineering
Brigham Young University is
deeply involved in research in
the composites industry. The
engineering materials group develops
novel processing techniques to prepare
advanced materials using cutting edge
microscopy to determine material
structure at the nano-scale.
University of UtahDEGREE: Materials Science
& Engineering
The Materials Science and
Engineering degree prepares
students with the ability to
use the techniques, skills, and modern
engineering tools necessary in materials
engineering practices.
Weber State UniversityDEGREE: Manufacturing
Engineering Technology: Plastics & Composites
The Manufacturing Engineering
Technology: Plastics and
Composites degree teaches
students firsthand about the complex
interdependence between the plastic/
composite process, materials, tooling and
part design.
TO P T H R E E I N ST I T U T I O N S W I T H A DVA N C E D M AT E R I A L S - R E L AT E D D EG R E E S
NationalAverage
100 200 300 400 500 600 700
500
Carbon & Graphite Product Manufacturing Industry 1346
Mechanical Engineers120
Molding, Coremaking and Casting Machine Operators, Metal and Plastic116
Inspectors, Testors, Sorters, Samplers, and Weighers112
Industrial Production Managers112
Industrial Engineering Technicians108
First-Line Supervisors of Production and Operating Workers101
A DVA N C E D M AT E R I A L S E M P LOY M E N T I N D E X
103
3 6 9 12 15
F I V E -Y E A R E M P LOY M E N T C H A N G E
14.15%
7.73%
UTAH
NATION
Assemblers and Fabricators, Including Team Assemblers
SOURCE: Bureau of Labor Statistics
E D C U TA H A D VA N C E D M AT E R I A L S P R O F I L E E D C U TA H . O R G
Education & LaborA State of Education
Utah is home to 12 major colleges and universities and has an excellent talent pipeline of over 307,000 students. Bachelor’s and graduate awards grew by 30.8% over the last five years. Utah has an educated workforce, with over 91% of the population 25 or over with a high school diploma and over 32% with a bachelor’s degree.
The Labor Picture
Utah’s labor force is well educated, growing, and affordable. Utah created nearly 40,000 jobs in 2017 and maintained one of the highest job growth rates in the nation throughout the year. Utah is the youngest state in the nation with a median age of 30.7 and has an average wage of $46,068, which is 15% lower than the national average.
70,000 140,000 210,000 280,000 350,000
307,211
47,385
2 01 6 -1 7 TOTA L STAT E W I D E E N R O L L M E N T & D EG R E E S
Enrollment Degree
This graph represents an index
based on location quotients showing
the large concentration of advanced
materials-related occupations in Utah.
Any occupation above the national
average of 100 demonstrates a
competitive advantage in Utah.
Easton Technical Products brings its burgeoning knowl-edge of advanced materials to the worlds of archery, backpacking, and showshoeing.
Easton’s TrailSnowshoe
Utah knows allabout advanced materials.
201 South Main Street, Suite 2150, Salt Lake City, UT 84111 | 1-800-574-UTAH (8824) | edcutah.org
EDCUtah questions?Call Theresa Foxley President & CEO:
801-328-8857
Project questions?Call Colby Cooley,
Business Development Manager:
801-323-4250
Research questions?Call Michael Stachitus,
Research Manager: 801-323-4253
Have questions about the Advanced Materials industry in Utah? Call us at 1-800-574-8824