advanced water cooling systems for power electronics€¦ · 4 advanced water cooling systems for...

Water Cooling Stations Compact Cooling Stations Cabinet Cooling Stations SVC Cooling Stations High Performance Cold Plates Leak Detectors

Advanced Water Cooling Systems for Power ElectronicsHigh performance at heat source – High reliability in cooling solutions

THERMAL MANAGEMENT

Rev. 31-16-03 Advanced Water Cooling Systems

2 Advanced Water Cooling Systems for Power Electronics

Advanced Water Cooling Systems for Power Electronics 3

Design & Components of Water Cooling Loops

Water cooling stations for MV and HV up to 2 MW

Our cooling stations for medium and high voltage applications – such as static var

compensators – feature high reliability and long maintenance intervals. One of the

high-lights is the integrated system check during commissioning or maintenance, that

includes preforming and leakage test of heat exchanger and converter. Other features are

continuous catastrophic and very sensitive leakage detection systems and fully redundant

sensor and control systems among others. The pressurized systems are designed for

0 kg/a coolant loss and clean water for years. Corrosion is virtually non-existent. This is

achieved by careful selection of wetted materials. Corrosion free, clean water and minimal

loads on the purifi cation loop have been observed over many years.

Compact water cooling stations up to 300 kW

Space and footprint are valuable in the nacelle of a wind turbine or a marine application.

Our compact water cooling stations make use of multi functional manifolds that save space

and still allow for easy maintenance. Features include automatic internal de-aeration, short

commissioning time, leakage detection and PLC controls. Optional available are compact

redundant pump systems, touchscreen HMI and others.

Simulation tool for cooler plates and heat exchangers

Maximum junction temperature and ambient air temperature are key parameters for a

cooling system for power electronics. Where the maximum junction temperature is a

given, heat load and sometimes allowable ambient temperature are to be pushed to the

limits for a given size or budget. Our design tool for cooler plates and heat exchangers

gives quick answers to thermo and fl uid dynamic behavior of a cooling system.

Air Blast Coolers

A variety of tubes pattern, fi n spacing, turbulence promotors and circuit arrangements allow

custom designs that meet of virtually any thermal and hydraulic performance requirements.

Our customized stainless steel tube coils are made to weather any condition. Their quality

is proven since decades and manufacturing complies with international standards.


Water Cooling Module CCDM

Main dimensions Width / Height / Depth

Single pump CCDM

Double pump CCDM

With pump 1-4 187 / 306 / 459 (mm) 385/ 356 / 473 (mm)

With pump 3-4 187 / 346 / 459 (mm) 385/ 396 / 473 (mm)

With pump 5-4 187 / 446 / 474 (mm) 385 / 496 / 473 (mm)

Typical installations

Compact Cooling Module CCDM-series

Compact Cooling Module for closed loop water cooling systems are designed for industrial and marine applica-tions. The station is designed to be powerful compact cooler for applications where easy installation is needed. The use of space is most efficient and the width of the single pump Cooling Module is only 226 mm, height 446 mm and depth 472 mm. The maintenance is easy which is a big advantage especially in marine applications. Both single and double pump versions are available.

Operation The cooling station circulates coolant between cooled power electronics and heat exchanger. The water to water heat exchanger can be integrated to the station or external water to air heat exchanger can be mounted. The station includes integrated 3-way valve ensuring the constant temperature. The size and power combined with economical investment makes CCDM-series superi-or in the market.

Benefits

Minimum dimensions Stainless steel industrial pumps and copper free materials ensure long and reliable function Manifold technique minimizes the risk of leak Fast and easy commissioning

Picture 1: CCDM5S-3-E

Technical details: Cooling capacity up to 125 kW Coolant flow up to 250 l/min Coolant Water-glycol mixture Materials Stainless steel and aluminum All materials are copper free and carbon steels are not used Instrumentation Temperature sensor Pressure sensor Coolant connections G 1½" female

Options: Heat Exchanger Water to water heat exchanger mounted on the module Water connections Pipe 48,3 mm (DN40)

Dimensions without sensors and heat exchanger. There are several instrumentation positions in the manifold.


Water Cooling Module CCDM

Picture 2: CCDM53R-3-E Table 1

Pump selection curves

The pump selection curves are for single pump cooling station and are only advisory. The pressure loss caused by heat ex-changer is not taken into account.

Table 1

Table 1 Pump size

50 Hz 60 Hz

El. power Voltage El. power Voltage 1-4 0,46 kW 380-415 V 0,74 kW 380-440V

3-4 0,46 kW 380-415 V 0,74 kW 380-440 V

5-4 0,85 kW 380-415 V 1,7 kW 440-480 V

CCDM x4 S - 3 - E - D5 CODE KEY FOR CCDMx4S

Pump size Look Table 1 Number of pumps Single S Douple D Bypass valve 3-way valve included Heat exchanger External E Water to water included W Voltage and frequency

3x380-415V, 50Hz D5

Look at Table1, 60Hz E6


•

•

•

• • •

•

•

Main dimensions CCE

Width (mm) 592

Depth (mm) 583

Height (mm) 1677


102 0,75 kW 1,5 kW

103 1,1 kW 2,2 kW

104 1,5 kW 3,0 kW

Table 1

The pump selection curves are for single pump cooling station VCB10xS and are only advisory. The pressure loss caused by heat exchanger is not taken into account.

CODE KEY FOR CCE CCE 10x R - 3 - E - P0 - H - D5 - 3 - xx - 00Pump sizeNumber of pumpsBypass valveHeat exchangerControlData communicationVoltage and frequencyHeaterDirections of coolant connectionsOptions and SpecialitiesPump size

Look Table 1Number of pumps

Redundant RBypass valve

3-way valve included 3Heat exchanger

External EWater to water included W

Control / WiringConnection box (internal wiring made) C0Connection box + Converter CIPLC P0PLC + Frequency converter PI

Data communicationNothing 0Hard wired I/O HHard wired I/O + Profibus B

Voltage and frequency3x380-415V, 50Hz D53x380-480V,60Hz E6

HeaterNo 03 kW 3

Directions of coolant connectionsContact dealer

Options and specialtiesNothing 00Options included L0Specialties included 0SOptions and specialties LS


• •

•

•

Width (mm) 400 600

Height (mm) 2000 2000

Depth (mm) 600 600


The pump selection curves are for single pump cooling station VCB10xS and are only advisory. The pressure loss caused by heat exchanger is not taken into account.

Pump sizes /

Electrical power 50 Hz 60 Hz

102 0,75 kW 1,5 kW

103 1,1 kW 2,2 kW

104 1,5 kW 3,0 kW

CODE KEY FOR VCB10x VCB 10x S - 3 - E - PS - H - D5 - 3 - xx - 00Pump sizeNumber of pumpsBypass valveHeat exchangerControlData communicationVoltage and frequencyHeaterDirections of coolant connectionsOptions and SpecialitiesPump size


Single SRedundant R

Bypass valveNo 02-way valve included 23-way valve included 3

Heat exchangerExternal EWater to water included W

Control / WiringConnection box (internal wiring made) C0Connection box + Converter CIPLC P0PLC + Soft starter PSPLC + Converter PI



HeaterNo 03 kW 3


Options and specialtiesNothing 00Options included L0Specialities included 0SOptions and specialties LS


Water Cooling Station VCD10x Cabinet Cooling Station

Cabinet Cooling Station VCD10x Cabinet Cooling Station VCD for closed loop water cooling systems is built in Rittal TS-8 cubicle (or equal). The station is designed to be situated next to the electrical cabinets and for applications where easy installation is needed. The use of space is most efficient and the width of the station is only 60 or 80 cm.

Operation The cooling station circulates coolant between cooled power electronics and heat exchanger. The water to air heat ex-changer and two fans are installed into the cabinet. The electrical heater is used during start-up to ensure constant temperature also in cold conditions. The cooling station is operated locally on touch panel and PLC with sophisticated program controls all functions. Profibus connection to upper control system is also available.

Benefits Minimum foot print need Fast and easy commissioning (automatic de-aeration and visual coolant level indication) Stainless steel industrial pumps and copper free materials ensure long and reliable function

VCD10x

Technical details Cooling capacity up to 35 kW at 55 ⁰C T (ambient) Coolant flow 80-150 l/min Expansion tank 11 liters, GRP with PE coating inside Water connections DN40 or R1½” Instrumentation Temperature sensors Pressure sensors Coolant level indicator Coolant level alarm Materials Stainless steel Aluminum 6000

Main dimensions Single pump VCD10xS Width (mm) 600 or 800 Height (mm) 2000 Depth (mm) 600

00,51

1,52

2,53

3,54

4,5

0 5 10 15 20 25 30 35

Total power consum

ption, kW

Cooling power, kW

Cooling power vs. power consumptionAdwatec VCD 103 S with fan speed control AdwatecAdwatec

Width (mm) 400 800

Height (mm) 2000 2000

Depth (mm) 600 600

• •

• • •


Pump sizes / Electrical power 50 Hz 60 Hz

102 0,75 kW 1,5 kW

103 1,1 kW 2,2 kW

104 1,5 kW 3,0 kW

The pump selection curves are for single pump cooling station VCA10xS and are only advisory. The pressure loss caused by heat exchanger is not taken into account.

CODE KEY FOR VCA10x VCA 10x S - 3 - E - PS - H - D5 - 3 - xx - 00Pump sizeNumber of pumpsBypass valveHeat exchangerControlData communicationVoltage and frequencyHeaterDirections of coolant connectionsOptions and SpecialitiesPump size


Single SRedundant R

Bypass valveNo 02-way valve included 23-way valve included 3


Control / WiringConnection box (internal wiring made) C0Connection box + Converter CIPLC P0PLC + Soft starter PSPLC + Converter PI



HeaterNo 03 kW 3


Options and specialitiesNothing 00Options included L0Specialities included 0SOptions and specialities LS


VCE

Water Cooling Station VCE10x Cabinet Cooling Station Data sheet 1(2)

Operation

Benefits

• •

•

•

Typical installations

Main dimensions Single pump VCE10xS

Redundant pump VCE10xR

Width (mm) 400 600

Height (mm) 2000 2000

Depth (mm) 600 600

Cabinet Cooling Station VCE10x

Technical details

Advanced Water Cooling


Water Cooling Station VCE10x Cabinet Cooling Station Data sheet 2(2)

Pump selection curves

The pump selection curves are for single pump cooling station VCE10xS and are only advisory. The pressure loss caused by heat exchanger is not taken into account.

Table 1 Pump sizes / Electrical power 50 Hz 60 Hz

102 0,75 kW 1,5 kW

103 1,1 kW 2,2 kW

104 1,5 kW 3,0 kW

Flow diagram (VCE10xR-3-W)

www.adwatec.com

CODE KEY FOR VCE VCE 10x R - 3 - W - PS - H - D5 - 3 - xx - 00Pump sizeNumber of pumpsBypass valveHeat exchangerControlData communicationVoltage and frequencyHeaterDirections of coolant connectionsOptions and SpecialitiesPump size


Single SRedundant R

Bypass valve3-way valve included 3


Control / WiringNothing 00Connection box (internal wiring made) C0Connection box + Converter CIPLC P0PLC + Soft starter PSPLC + Converter PI



HeaterNo 03 kW 3


Options and specialtiesNothing 00Options included L0Specialities included 0SOptions and specialties LS


•

•

•

•

www.adwatec.com


•

•

•

•

www.adwatec.com

15-3 200 3,8 400 4,1 15-4 300 4,2 460 4,6 20-3 450 3,0 500 4,2 20-4 400 4,2 32-3-2 460 4,0 The flow is reached with above mentioned pressure difference across the pump.

15-3 3 6,3 58 4 7,85 94 15-4 4 8 98 5,5 10,8 134 20-3 4 8 98 5,5 10,8 134 20-4 5,5 11,2 131 32-3-2 5,5 11,2 131

The pump selection curves are for single pump cooling station NCU and are only advisory. The pressure loss caused by heat exchanger is not taken into account.



15-3 3 6,3 58 4 7,85 94 15-4 4 8 98 5,5 10,8 134 20-3 4 8 98 5,5 10,8 134 20-4 5,5 11,2 131 32-3-2 5,5 11,2 131



•

•

•

•

www.adwatec.com


15-3 3 6,3 58 4 7,85 94 15-4 4 8 98 5,5 10,8 134 20-3 4 8 98 5,5 10,8 134 20-4 5,5 11,2 131 32-3-2 5,5 11,2 131



Leak Detectors

Technical Details KPK010 KPK020

Max pressure 12 bar 15 bar

Max flow Max. 50 l/min at 10 bar pressure Max. 140 l/min at 6 bar pressure

Max. 20 l/min

Tank volume 270 litre 60 litre

Filtration ratio 50-100 µm abs 50 µm abs in return line 10 µm abs in high pressure pump inlet

Control system Siemens S7-300 PLC HP Probook laptop

Siemens S7-300 PLC Siemens 15” touch panel PC Keyboard, mouse and barcode scanner

Electrical connection in 3 x 400 VAC, 50 Hz, 32 A 3 x 400 VAC, 50 Hz, 16 A

Electrical connection out 2 x 230 VAC, 50 Hz, 10 A 1 x 230 VAC, 50 Hz, 10 A

Other connections in Compressed air 6 bar (adjustable) Water filling Ethernet (optional)

Compressed air 6 bar (adjustable) Water filling Ethernet (optional)

Width x depth x height , mm 1357 x 823 x 1334 600 x 800 x 1900

Weight (empty tank) 330 kg 275 kg

KPK010 and KPK020 Adwatec Leak Detectors are specifically designed for finding leakage in a tested object, e.g. cooling circuit. They are easy and fast way to measure the pressure and ensure tightness and right flow in a tested object. There are two models available: KPK010 for cooling systems of power electronics and KPK020 for cooling circuits of power electric components.

Operation

Leak Detectors rinse, pre-form and pressure test the piping of the tested object. They automatically detect leakage and measure flow restriction and finally empty and dry the object. Test fluid is mixture of clean tap water, glycol and corrosion inhibitors. User can create individual procedures of testing steps for each object and save procedures for further use. Leak Detectors are operated by panel PC or laptop. Test reports are saved to panel PC or laptop and optionally ethernet connection can be used to download test results database to upper level database.

Benefits

Precise leak detection Fast and easy testing Unit is easy to move Test parameters are

adjustable User-friendly program

interface Individual test procedures

Germany AMS Technologies AGFraunhoferstr. 22 82152 Martinsried, GermanyPhone +49 (0)89 895 77 0

FranceAMS Technologies S.A.R.L. Silic 717 – Bâtiment Magnolia16, avenue du Québec 91961 Courtaboeuf CedexPhone +33 (0)1 64 86 46 00

ItalyAMS Technologies S.r.l. Corso Sempione, 215/B20025 Legnano (MI), ItalyPhone +39 0331 596 693

PolandAMS Technologies Sp. z o.o.Mogilska 69 St, Floor 231-545 Krakow, PolandPhone +48 (0)12 346 24 16

SPaInAMS Technologies S.L. C/Muntaner, 200 Atico, 4a 08036 Barcelona, SpainPhone +34 (0) 93 380 84 20

SwedenAMS Technologies NordicAzpect Photonics ABAminogatan 3443153 Mölndal, SwedenPhone +46 (0)8 55 44 24 80

UnIted KInGdomAMS Technologies Ltd. Unit 11, St Johns Business Park Lutterworth Leicestershire LE17 4HB, UKPhone +44 (0)1455 556360

[email protected]

Copy

right

by

2016

AM

S Te

chno

logi

es R

ev. 3

1-16

-03

Adva

nced

Wat

er C

oolin

g Sy

stem

s

ISO9001DIN EN ISO 9001TAW CertZert.Nr.: 29050313

enabling your ideas. Optical, Power and Thermal Management Technologies

advanced water cooling systems for power electronics€¦ · 4 advanced water cooling systems for...

Documents