Advances in Materials

Manufacturing

Science and Technology II

Selected Papers from the

12th International Manufacturing Conference in China

September 21-23, 2006, Xi'an, China

Edited by

Chengyu Jiang, Geng Liu, Dinghua Zhang and Xipeng Xu

TRANS TECH PUBLICATIONS LTDSwitzerland • UK • USA

Table of ContentsPreface vii

A Study on Driving Interference-Fit Fastener Using Stress WaveZ.Q. Cao and Q.H. Qin 1

Manufacturing of a NbC Particulate Reinforced P/M Iron-Base Valve-Guide CupZ.Y. Xiao, T.L. Ngai, M. Shao and Y.Y. Li 5

Study of Interfacial Bonding Strength of Coat Based on XRDD.J. Kong, Y.K. Zhang, A.X. Feng, J.Z. Lu and T. Ge 9

Precision Forging of Casting AZ31 Magnesium Inner Spur-GearH.B. Li, M. Huang, J.T. Luo and J. Zhao 13

Study on Residual Stress of 3A21 Metal Sheet by Laser Shock in Oblique AngleY.K. Zhang, L.H. Zhang, D.J. Kong, T. Ge and X.D. Ren 17

Experimental Study of Micro Holes Machining by USMB.X. Jia, W.S. Zhao, F. Sun and Z.L. Wang 21

Hot Press Sintering and Superplastic Forming of Finc-GrainedSi3N4-Si2N2O Composites

Q. Zhang, J.T. Luo and K.F. Zhang 25

Experimental Study of Micro-Flowing Characteristics of LiquidTransport in Round Micro-Channels

Z.Y. Ling, J.C. Yang, J.N. Ding, Y. Liu, Z.W. Zhuang, Z. Fan and P. Yang 29

Development of a Fast Tool Servo for Ultraprecision TurningY.L. Tian, D.W. Zhang and H.H. Ruan 33

Microstructure and Mechanical Properties of Nano-Scale AI2O3 ToughenedTi (C,N) Matrix Cermet Tool Materials

C.Z. Huang, J. Wang, L.Q. Xu, S.L. Wang and H.L. Liu 37

Effects of Additives and CBN Grit Size on the Machinability of PCBN ToolsZ. Lv, J.F. Feng, F. Lin and X.P. Xu 41

Influence of Cutter's Helix Angle, Workpiece Hardness, Milling Orientation,and MQL in High-Speed Side Milling of AISI D2 •

A. Iqbal, N. He, L. Li and Y. Xia 45

Synthesis Error Modeling and Thermal Error Compensation ofFive-Axis Machining Center

X.S. Wang, J.G. Yang and Q.J. Guo 49

Research on the Inverse Dynamics of the Flexible Multi-Body Systems for theHybrid Polishing Kinematics Machine Tool

M. Yu and J. Zhao '.-. 53

Diamond Turning of Special Stainless Steel by Applying Ultrasonic Vibrationwith Gas Shield

Y.L. Zhang, Z.M. Zhou and Z.H. Xia 57

Study on Surface Topography and Tribological Characteristics Finished by Abrasive Jet withGrinding Wheel as Restraint

C.H. Li, G.Q. Cai and S.C. Xiu 61

Research on the Microfluidics Control Method Based on the EOF TechnologyH.Y. Jiang, H.K. Yang, Y. Wang and T. Jiang 65

A Research on Manufacture Technology of Superhard Material Precision Reamers Based onInside-Holding Technique

M. Chen, W. Huang and C.H. Wang 69

Study of the Effect of Coatings on Mechanical Properties of TC4 Titanium Alloyduring Laser Shock Processing

X.D. Ren, Y.K. Zhang, J.Z. Zhou, A.X. Feng and D.J. Kong 73

x Advances in Materials Manufacturing Science and Technology II

Dynamic Monitoring and Intelligent Dressing of Diamond Wheel forPrecision Curve Grinding

D.P. Wan, D.J. Hu, H.F. Wang and Y.H. Zhang 77

Experimental Investigation on Friction Performance of Mechanical Seals with aLaser-Textured Seal Face

X.Q. Yu, M.H. Liu, Z.H. Wang, P.Y. Peng and R.L. Cai 81

Analysis on Mechanics Property of PCD Tool While Machining CeramicsOverlay of HPL Flooring

Q.S. Bai, Y.C. Liang, Y.X. Yao and P. Bex 85

Study on the Dynamic Active Confocal Probe Based on Time Differencefor Surface Measurement

H.W. Zhang, G.X. Zhang, Y.M. Fan, J. Qin, Z. Li and X. Gao 89

Investigation on the Mechanisms of Flexible Sheet Metal Forming Using Plasma ArcM.L. Wang, L.J. Yang and Y. Wang 93

A Precision Tension Control System Based on PICS.L. Ren, Y.Z. Wang, H. Lu and G.S. Su 97

Study on Characteristics and Principium of Rare Earth Carbide ToolsT. Fu, Q.X. Yu and S.Q. Pang 101

An Intelligent Cutting Database for Die and Mold Making OperationsZ.Q. Liu, K.J. Xiang and X.G. Peng 105

Study on Ultra-Precision Ball Surface Floating Polishing Kinematics MechanismX. Lv, J.L. Yuan, D.H. Wen, Q.F. Deng and F.Y. Lou 109

A Novel Edge Detector for the Pressed Characters Based on the Facet Modeland the Topographic Structures

X.Y. Li, C.H. Lu and J.M. Li 113

Effect of Filler Shape and Volume Fraction on Strain Damage of Particulate-Reinforced DentalComposites

Y.P. Chan, C.Y. Tang, B.W. Darvell and C.P. Tsui .: 117

Study on the Synthesis Mechanism of Nanocrystalline Diamond Thick FilmsF. Xu, D.W. Zuo, W.Z. Lu, S.L. Song and M. Wang 121

Constitutive Equation for 7050 Aluminum Alloy at High TemperaturesX.L. Fu, X. Ai, S. Zhang and Y. Wan 125

The Validation of the Feasibility of Abnormal Form Patch WindingX.F. Wang, H.Y. Fu and Z.Y. Han 129

Research on Material Removal Mechanism of Magnetorheological FinishingG.W. Kang and F.H. Zhang 133

The Fracture Microphology of the Ceramics by Strong Laser Shock ProcessingL.F. Zhang, Y.K. Zhang and A.X. Feng 137

Determining and Optimizing of Guide Rolls Motion Track in ColdRing Rolling Process

Z.C. Sun, H. Yang and L.Y. Li 141

A Novel Superfine Machining Technology Based on the MagnetorheologicalEffect of Abrasive Slurry

J.B. Lu, J. Yu, Q.S. Yan, W.Q. Gao and L.C. Zhang 145

Research on Variation of Stress and Strain Field and Wall Thicknessduring Cone Spinning

M. Zhan, H. Yang, J.H. Zhang, Y.L. Xu and F. Ma 149

Research of Mechanism of Chipping in Step Tapping of Superalloy Basedon Wavelet Analysis

F.Q. Han, G.J. Li, X.S. Pang, Z.Z. Li and D.Y. Zhang 153

Wear Characteristics of ID Saw Blade in Silicon Ingot Slicing ProcessX. Wei, H. Yuan, R.W. Huang and S.H. Lai 157

Materials Science Forum Vols. 532-533 xi

An Analytical Model for Electrically Actuated Scanning Probe inElectrostatic Force Microscopy

H.X. Wang, J. Zhao and J.Y. Jia 161

Study Morphology Transitions in Self-Assembled Triblock CopolymerThin Films with Nanostructures by AFM

Y.Z. Cao, S. Dong, Y.C. Liang and T. Sun 165

Ultra-Precision Cutting of Brittle Materials with Ultrasonic VibratedDiamond Tool

C.X. Ma, E. Shamoto, L.M. Xu, N. Liu and T. Moriwaki 169

Experimental Research on Machining Performance of ElectrodeMaterials in Dry EDM

L.Q. Li, Z.L. Wang, Y.F. Guo and J.C. Bai 173

Analysis of Disassembled Module with Damage Model for RecyclingY. Ji, H. Narita, L.Y. Chen and H. Fujimoto 177

MEMS R&D TrendsC.Y. Jiang, Y. He and W.Z. Yuan 181

Research on Mechanism of Electrochemical Mechanical FinishingX. Adayi, J.J. Zhou, G.B. Pang and W.J. Xu 185

Arc Envelope Grinding of Non-Axisymmetric Aspheric Surface UsingEqual-Envelope Height

J. Xieand W.W. Xu 189

Research on the Plunge Milling Techniques for Open BlisksC.W. Shan, D.H. Zhang, J.X. Ren and C.G. Hu 193

The Study of Tool Wear and Breakage Based on the CharacteristicAnalysis of Acoustic Spectrum

Q.C. Dong, C.S. Ai and N. Wang 197

Fabrication and Characterization of HA/CNT BioceramicsY.H. Meng, C.Y. Tang and C.P. Tsui \. 201

Research on Stress and Strain Distribution during Multi-Pass ConventionalSpinning under Different Roller Motion Modes

J.H. Liu and H. Yang 205

Research on Influence of the Material Anisotropy to the Surface Qualityduring SPDT Machining of Crystal KDP

M.J. Chen, Y.C. Liang, J.H. Wang and X.Z. Zhang 209

Analysis of Chip Breaking Prediction in Cutting Aluminum AlloysE.L. Liu, R.D. Han, G.Y. Tan and Z.J. Li 213

Research on Thermal Spray AI-Al2O3/TiO2 Coating and DiffusionTreatment on Magnesium Alloy

H. Ye, Z.L. Yan, Z.F. Sun and Y. Wang 217

Fabrication of Microelectrode by Current Density Control in Electrochemical MicromachiningB.G. Zhu and Z.L. Wang : 221

Study on Technology of Micro-EDM with Lower Working VoltageW.L. Zeng, Z.L. Wang, Q. Gao, W.Z. Li and W.S. Zhao 225

Research on a Novel Testing Way for Collective Short Cracks by Industrial CTX.G. Xu, D.H. Zhang, X.B. Zhao and B. Ao 229

Modeling of Back Pressure Distribution on the Wafer Loaded in aMulti-Zone Carrier in Chemical Mechanical Polishing

Y.H. Sun, R.K. Kang and D.M. Guo 233

Study on Process of Planing Forming of Plate Fin Heat SinksZ.P. Wan, Y. Tang, W.J. Deng and Y.J. Liu 237

Study on Surface Integrity of an Ultra-High Strength Alloy in HSC ProcessZ.H. Long, X.B. Wang and W.X. Zhao 241

xii Advances in Materials Manufacturing Science and Technology II

Study on the Multi-Phase and Multi-Scale Nanocomposite Ceramic Tool MaterialH.L. Liu, C.Z. Huang, J. Wang and X.Y. Teng 245

Deposition and Characterization of Ultra-Smooth NanocrystallineDiamond Films Using a Graphite-Grid Assisted Hot Filament CVD Method

F.H. Sun, Z.M. Zhang, H.S. Shen and M. Chen 249

Research on EDC Special Pulse Generator and Its ExperimentsZ.L. Wang, Y. Fang and W.S. Zhao 253

Study on Effects of the Feed on AFM-Based Nanomachining ProcessY.D. Yan, T. Sun and S. Dong 257

A Reappraisal of Various Compacting Processes for Wasted ExpandablePolystyrene (EPS) Foam

J.M. Seo and B.B. Hwang '. 261

Study on Scanner for Large-Diameter Tubular Joint Welds Based onUltrasonic Phased Array

Z.Q. Deng, G.P. Hao, D.W. Tang and B.H. Shan 265

Performances of HSK Spindle/Toolholder Interface for HSMS. Zhang, X. Ai, J.F. Li and X.L.Fu 269

Study on Finishing Cut with Dry WEDMT. Wang, X.F. Zhang and X.F. Zhao 273

Research on the Curvature Radius of Roller-Trace in the FormingProcess of Conventional Spinning

F. Ma, H. Yang and M. Zhan 277

Effect of TiN and A12O3 on the Low Temperature Degradation of 3Y-TZPJ. Sun, C.Z. Huang, J. Wang, H.L. Liu and B.Q. Liu 281

Comparison of Bending Strength for Metal-Diamond Composites ofTwo Bond Matrices

Y.Q. Yu, X.R. Tie and X.P. Xu 285

Research on Grinding Temperature of WC-Co Coating by Cup WheelQ. Wu, Y.M. Luo, D.J. Hu and H.J. Xu 289

Research on the Cutting Track of Cutter and Fuzzy Comprehensive Evaluationfor High Speed Ball-End Milling

B. Jiang, M.L. Zheng, L.Q. Gu and S.C. Yang ':. 293

Prediction of Surface Quality for Silicon Carbide Wheel Grinding of Silicon NitrideL.M. Xu, A.J. Shih, B. Shen, C.X. Ma and D.J. Hu 297

The Influence of Acoustic Cavitation to Microscopic Material Removal in Polishing ProcessBased on Vibration of Liquid: A Numerical Study

Z.N. Guo, Z.G. Huang and X. Chen 301

Fabrication of Micro Structure Using EDM DepositionB.D. Jin, W.S. Zhao, G.H. Cao, Z.L. Wang and K. Xiao 305

Research on the Modeling Algorithm for the Camber of Large-Sized Revolving PartsZ. Ruan, D.J. Hu, L. Shi, H.L. Wang and M.S. Liu 309

Kinematic Modeling and Error Analysis for a 3DOF Parallel-Link Coordinate MeasuringMachine

D.J. Liu, H.Q. Liang, H.D. Yin and B.R. Qian 313

A Study on Machining Quality of a Kind of Functional Hollow Lightweight Metallic Micro-Helixes by Bio-Limited Forming

B. Chen, J. Cai, Z.Y. Lian and D.Y. Zhang 317

Dry-Cutting Concrete Study of Diamond Saw Blade with Different Segment WidthS.S. Hu, C.Y. Wang, B.D. Chen and Y.N. Hu..." 321

Study on the Method for the Optimization of Cutting ParametersJ.Y. Zhang, S.Q. Pang and Q.X. Yu 325

Materials Science Forum Vols. 532-533 xiii

Study on the Thermal Properties of Phenolic Resin Mix-Modified by Nano-AluminaL. He, L.H. Yu, J.W. Yan, C.Y. chen and X.F. Bian 329

An Air Texturing Process for Hybridization of Different Reinforcement FilamentYarns by Commingling Process

B.C. Kang, C.N. Herath, J.K. Park and Y.H. Roh 333

Breaking Elongation Properties of Hybrid Yarns by Commingling ProcessC.N. Herath, B.C. Kang, J.K. Park, Y.H. Roh and B.B. Hwang 337

Research on High Speed Face Milling Cutter Based on the Model of Stress FieldM.L. Zheng, B. Jiang, B.H. Chen and Y.J. Sun 341

Laser Fabrication of Low Resistivity Electrode on GlassD.J. Wu, J. Zhuang, X.Y. Wang, R.K. Kang and F.L. Zhao 345

Study on Machinability of 35CrMnSiA Steel in Hard Turning ProcessW.X. Zhao, S.Q. Pang, Z.H. Long and X.B. Wang 349

Study on Fabrication of a Large Al-Cu-Mn Wheel with IndirectSqueeze Casting Process

Y.Y. Li, M. Zhang, H.D. Zhao, W.W. Zhang and W.P. Cheng 353

Research on Nano-Cutting Processes Based on Parallel Molecular DynamicsY.C. Liang, D.G. Li, Q.S. Bai and Y.L. Tang 357

Rotary Ultrasonic Machining of Advanced CeramicsW.M. Zeng, X.P. Xu and Z.J. Pei 361

Research on the Boring Chatter Suppression Based on MR FluidT.R. Kong, D.Q. Mei and Z.C. Chen 365

Effect of Air Cooling on the Process of High Speed Hard Cutting GCrl5J.S. Hu, H.M. Pen, Y. Wang, T. Chen, Z. Chang and X.L. Liu 369

Microstructure and Performance of Porous Ni-Cr Alloy BondedDiamond Grinding Wheel

H.H. Su, H.J. Xu, B. Xiao, Y.C. Fu and J.H. Xu 373

Induction Brazing Diamond Grinding Wheel with Ni-Cr Filler AlloyZ.Y. Xu, H.J. Xu, Y.C. Fu, B. Xiao and J.H. Xu 377

Performance of Brazed Diamond Wheel in Grinding Cemented CarbideS.S. Li, J.H. Xu, B. Xiao, M.H. Yan, Y.C. Fu and H.J. Xu ^ 381

Comparison of Different Diamond Coatings in Co-Based Bond Matrix for Wire SawsH. Guo, G.Q. Huang, H. Huang and X.P. Xu : 385

Research on Adhesion Failure of Milling Insert and Mechanical-Thermal CoupledField in Milling of Difficult-to-Cut Materials

G.Y. Tan, G.J. Liu, G.H. Li, Y.J. Sun, B.J. Sun and Y.M. Rong 389

An Approach to the Influence of Flotative Abrasive Balls on Polishing ProcessY. Dai, Q.F. Deng, X. Lv, J.L. Yuan and X.J. Yu 393

Study on the Fabrication of Blazed Grating with Sub-Micrometer Space onAluminum Film

S. Lun, D.F. Hao and X.D. Qi 397

Research on the Relationship between the Clearance and ProductPrecision of Micro Punching Dies

J.C. Lin, K.S. Lee, CM. Yen, W.J. Lee and Y.H. Lin 401

Mechanism of Organic Grinding Fluid of Ceramics Based on Long CarbonChain Alcohol and Halogenated Hydrocarbons

X.L. Tian, Z.Y. Wu, J.F. Yang and Z.X. Hu 404

Research on Properties of Ternary Boride Hard Alloy Materials AddedNickel and Chromium

W.L. Huang, F.T. Liu, W.H. Li, C.Z. Huang, Z.Q. Li and Z.R. Yang 408

Effect of Different Edge Preparation on High Speed Turning Hardened Steel ProcessX.L. Liu, H.M. Pen, T. Chen, F.G. Yan, Y. Wang and J.S. Hu 412

xiv Advances in Materials Manufacturing Science and Technology II

Surface Roughness Characteristics of Finely Ground CeramicsJ.Y. Shen, W. Lin, H. Ohmori and X.P. Xu 416

Nano Ferrofluidic Scale the String Axle of Big Length to RadiusY.N. Rui and M.D. Wang 420

Optimizing TiN Coating Surface Roughness with RSMS.L. Yim, K.M. Yu, L.C. Chan, D. Kwok and T.C. Lee 424

Experimental Researches on Rapid Forming Full Compacted Metal Partsby Selective Laser Melting

Q.L. Deng, A.N. Xie, Z.J. Ge and J.L. Song 428

FEM Analysis of Grinding Damage Mechanisms for Ceramics MaterialsW.N. Hao, Y.M. Bao and G.Z. Chai 432

Study on the Wear of Diamond Beads in Wire SawingH. Huang and X.P. Xu 436

Prediction and Design of the Optimal Punch Shape for Recess ForgingC.Y. Wu, Y.C. Hsu and T.S. Yang 440

Experiment Study on Machinability of Six Kinds of Wrought Nickel-Based SuperalloysG. Liu and M. Chen r>. 444

Analyze and Correct Model for Machining Involute SplineF.K. Cui, Y. Li, Y.W. Zhou and F.S. Zhang 448

Study of the Removing Depth of the Polishing Surface Based on a Novel Spinning-Inflated-Ballonet Polishing Tool

S.M. Ji, Q.L. Yuan, L. Zhang, M.S. Jin, X. Zhang, H.P. He, Y.H. Wan,Z.J. Pang and J.L. Yuan.. 452

Application of an Intelligent Force Controller for Robotic Deburring ProcessX.L. Wang, Y. Wang and Y.N. Xue 456

Study on Fixed Abrasive Lapping Technology for Ceramic BallsB.H. Lv, J.L. Yuan, Y.X. Yao and Z.W. Wang 460

Investigation of Technology and Analysis of Residual Stress in LargeArea Diamond Films

R.F. Chen, D.W. Zuo, B.K. Xiang and M. Wang 464

Fabrication of Ultra-Fine Abrasive Polishing Pads by Gel Technique <J. Liu, Y.Q. Yu and X.P. Xu .'' 468

A Study of Double Sided Polishing Process for Ultra-Smooth Surfaceof Silicon Wafer

W. Li, X.D. Hu, Y.F. Jin, G.X. Hu and X.Z. Hu 472

Finite Element Analysis of the Electromagnetic Field of Untouched Permanent InductionMagnetic Coupling

C.J. Yang, Y.N. Wang and S.F. Jiang 476

Effects of CH4 Concentration on CVD Diamond Coatings Depositedon Cemented Carbide Cutting Cools

W.H. Lu, D.W. Zuo, M. Wang and F. Xu 480

On Study of Cutting Forces Generated by Minor Cutting EdgesW.H. Zhao, S.C. Xiong, D.H. Wen, X. Lv and J.L. Yuan 484

Parameters Optimization on the Lapping Process for Advanced Ceramicsby Applying Taguchi Method

J.L. Yuan, B.H. Lv, Z.Z. Zhou and B.C. Tao 488

Manufacturing Technique of High Precision Intricate Diamond Dressing RollerZ.M. Cui, Z.R. Liu and H.Y. Zhang 492

Study of Fuzzy Integral and Support Vector Machine Algorithm inMachinery Diagnosis

W.S. Hao, X.S. Zhu, J.C. Zhao and B.J. Tian 496

Materials Science Forum Vols. 532-533 xv

A Practical Approach to Generating Accurate NURBS Tool Paths for CNCMachining of Sculptured Surface Parts

Z.Z.C. Chen and X.J. Yang 500

Application of Atmospheric Pressure Plasma in the Ultrasmooth Polishingof SiC Optics

B. Wang, Q.L. Zhao, L.P. Wang and S. Dong 504

Technology and Study on Circular Arc Flexible Forming of Sheet MetalUsing Plasma Arc

W.B. Wu, W.J. Xu, Z.Y. Wang and J.J. Zhou 508

Evolution Trends of Material Usage and Processing in Spectacle FrameM.L. Fung, K.M. Yu and M.W. Yuen 512

An XML-Based Middleware for Information Integration of EnterpriseHeterogeneous Systems

S. Li, D.H. Zhang, J.T. Zhou, G.H. Ma and H. Yang 516

Variable Radius Conformal Cooling Channel for Rapid ToolK.M. Au and K.M. Yu 520

Fabrication of Patterned Metal Films on Organic Substrates by Transfer PrintingS. Dong, X.L. Zhao, J.H. Wang, Z.Q. Li, T. Sun and Y.C. Liang 524

Study on Pre-Stress Cutting of Bearing Race and Its Machined Surface StateB.Y. Ye, B. Wu, J.P. Liu, X.C. Liu and X.Z. Zhao 528

Study on Material Removal Mechanism of Fine-Crystalline ZrO2 Ceramicsunder Two Dimensional Ultrasonic Grinding

Y.Y. Yan, B. Zhao, Y. Wu, C.S. Liu and X.S. Zhu 532

Effect of Rounded Cutting Edge Radius on Residual Stress within Machined SublayerW.J. Deng, Y. Tang, W. Xia and Z.P. Wan 536

Study on Surface Integrity in Hard Milling of Hardened Die SteelL.L. Jing, G. Liu and M. Chen 540

Defect Free Machining of Glass with Improved Surface CharacteristicsS. Takahiro and W. Ryo 544

Metal Machinability Evaluation with DEA MethodY. Chen, A.B. Yu, D.W. Jia and N. Zhao 548

Development of a Control System on 5-Axes Automatic Scanning forNondestructive Ultrasonic Test

J. Wei, J. Xiao and H.W. Ma 552

Subvoxel Level Short Crack Simulation and VisualizationB. Ao, D.H. Zhang, X.B. Zhao and X.G. Xu 556

The Study of Collateral Damages in the Process of Femtosecond LaserMicromachining Single-Crystalline Silicon

Y.S. Wang, S. Dong, Y.Q. Yang, Y.C. Liang, B. Wang, W.W. An and Z.R. Zheng 560

Microstructure and Mechanical Property of Electron Beam Brazing andVacuum Brazing Joints of Stainless Steel

J.M. Li, F.R. Chen, J. Liu, R.J. Xie and G. Hu 564

Fabrication of Three-Dimensional Micro-Structures with Two-PhotonAbsorption by Femtosecond Laser

M. Zhou, H.F. Yang, L.P. Liu and L. Cai 568

Ultrafast Relaxation Character of Nonequilibrium Carriers in GaAsExcited by Femtosecond Laser

M. Zhou, D.Q. Yuan, L.P. Liu, H.X. Liu and N.F. Ren 572

Study on Connotation and Architecture of the Ecological Economic BoosterExplosive Green Manufacturing Process

G.C. Ma, S.S. Zhang and J.L. Zhang 576

xvi Advances in Materials Manufacturing Science and Technology II

Formation and Control of Feed Direction Burrs in MachiningG.C. Wang, C.Y. Zhang, H.J. Pei, Y.M. Zhu and L.J. Ma 580

Research of Surface Hardening Based on Transverse Feed GrindingJ.D. Liu, G.C. Wang, Q.F. Li, H.J. Pei, Z.H. Jia and Z. Wang 584

Experimental Study on the Growth Behaviors of Oxide Layers in ELIDPre-Dressing Process

B.J. Ma, Y.Q. Zhu and D.J. Stephenson 588

The Centerline Position Measuring and Online Machining Compensation ofthe Rail Base for High-Speed MAGLEV

L. Zhang, B. Zhang, L. Ba and H. Gao 592

A Study on Ti3SiC2 Reinforced Copper Matrix Composite by WarmCompaction Powder Metallurgy

T.L. Ngai, Y.Y. Li and Z.Y. Zhou 596

Laser Marking System of 3D Nondestructive Anti-Counterfeiting IdentifiersBased on Liquid Crystal Mask

J.Z. Lu, Y.K. Zhang, D.J. Kong, S.M. Yin, J.Z. Zhou and A.X. Feng 600

Study on the Intelligent Control of Springback in Stretch Bending ProcessBased on Neural Networks

Y.J. Wang, J.B. Wang, S.M. Wei and J.J. Jiang 604

A CAI System for GNC Precision Complex ProductL. Teng and Q.H. Le 608

Research on the S-axis Machining of BliskC.G. Hu, D.H. Zhang, J.X. Ren and L. Yang 612

Research on the Chatter Suppression During Machining Thin-Walled Complex BladesJ.X. Ren, D.H. Zhang, Y.Y. Shi and Z.Q. Wang 616

Studies on the Solid Conveying Process in Micro Injection Molding MachineY. Xu, K.L. Yung and H.P. Ng 620

Effects of Surface Conditions on Rheological Properties and Phase Orientation of Sheared LCPMelts in Nanochannels by MD Studies

L. He, K.L. Yung, Y.W. Shen and Y. Xu 624

Reconfiguration Methods for Exception Handling in ReconfigurableManufacturing Systems

X.P. Jiang, R.X. Wang, T. Li, Z.Q. Luo and D.B. Wang 628

Study on the Approach of Deformation Path Control Using NumericalSimulation and Neural Network

J.J. Wu 632

Study of the Classification of Cutting Forces and the Build of AccurateMilling Force Model in End Milling

Y.G. Kang, Z.Q. Wang, W.M. Lou and C.Y. Jiang 636

Study on Formalizable Aircraft Assembly Process Planning KnowledgeH.J. Qiu, H. Tao, B.T. Yang and X.B. Gao 640

Tool Wear and Surface Integrity in High Speed Milling of a Near Alpha Titanium AlloyY.P. Zhang, J.H. Xu and G.S. Geng 644

Damage Analysis of Particulate Polymer Composites Based Structure by UsingMicro-Meso-Macro Finite Element Approach

C.Y. Tang, C.P. Tsui, D.Z. Chen, P.S. Uskokovic, J.P. Fan, X.L. Xie and E.W.M. Lee 648

Design and Production of Wind Tunnel Testing Models with Selective LaserSintering Technology Using Glass-Reinforced Nylon

S. Daneshmand, R. Adelnia and S. Aghanajafi 653

Diode Laser Modification of Surface Gradient Layer Properties ofa Hot-Work Tool Steel

L.A. Dobrzanski, M. Bonek, M. Piec and E. Jonda 657

Materials Science Forum Vols. 532-533 xvii

High-Quality NC-Data Generation in Mold and Die ManufacturingD.W. Kim, E.Y. Heo, B.H. Kim and I.H. Yang 661

A Novel Fabrication Method for Mold Insert of Injection Molded Microlens ArrayY.K. Shen 665

The Solving Methods of Dwell Time or Pressure in CCOS for Optical Complex SurfacesH. Cheng, S. To and Y. Wang 669

Study on the Tool Path Generation of an Automotive Headlamp Reflector inUltra-Precision Raster Milling

S. To, H. Wang, B. Li, C.F. Cheung and S.J. Wang 673

Synthesis and Analysis of 4-DOF Parallel Manipulator with Passive SubchainY. Hu, B. Li, H. Hu and Y. Wang 677

Temperature and Humidity Effects on Micro/Nano HandlingQ. Zhou, B. Chang and H.N. Koivo 681

Convenient Method to Fabricating Complicated Microstructures on ThermoplasticsB.K. Jin, K.L. Yung, Y. Xu and C.Y. Chan 685

An Investigation of Form Compensation in Fabricating Microlens Arraysby Ultra-Precision Fast-Tool-Servo Technology

T.C. Kwok, S.' To, C.F. Cheung, S.J. Wang and W.B. Lee 689

A Study of a Digital Manufacturing Procedure for Freeform OpticsS. To, E.Q. Wang, W.B. Lee and C.F. Cheung 693

The Effect of Up-Cutting and Down-Cutting Directions on Materials Swellingin Ultra-Precision Raster Milling

M.C. Kong, W.B. Lee, C.F. Cheung and S. To 697

Numerical Simulation on Thixoforming of Wrought Magnesium AlloyH. Yan, C. Xu and G.X. Chen 701

Topological Design of Three-Dimensional Microstructure Based onHomogenization Effective Method

K.P. Qiu, W.H. Zhang, S.P. Sun and J.H. Zhu '.'. 705

Determination of the Interface Heat Transfer for the Investment Castings of Aerofoil-ShapedTurbine Blades Using Optimization and FE Method

D. Zhang and W.H. Zhang 709

Efficient Algorithms for Calibration of Cutting Force Coefficients in Flat End MillingM. Wan, W.H. Zhang, G. Tan and G.H. Qin 713

The Calculation of Two-Phase Gas/Liquid Homogenous Flow in Bearing ChambersH.T. Wu and G.D. Chen 717

Thermal Elasto-Plastic Asperity Contacts of Layered MediaR.T. Tong, G. Liu, Q.R. Zeng and T.X. Liu 721

Using Gray Forecasting Estimates Cost of Aviation ProjectM. Yang, Y. Li and Y.C. Wang 725

Cutter Optimal Selection of CAPP System Facing to the Modern ManufactureL. Li, E.F. Liu and Q.S. Jin 729

3D Rigid-Viscoplastic FEM Simulation of Forging Process of a GasTurbine Rotor Blade

C. Lv, L.W. Zhang, Z.K. Wang, Q.Y. Zheng and D. Wang 733

Development of 3D Parameterized Design System for Turbine Compressor ImpellersH. Gao, J.P. Yu and X.S. Liu 737

Maximum Shear Stress Analyses of the Cermet Cladding Part under Wear ConditionJ.R. Yang, Y.K. Zhang, Z.Q. Li and C.Z. Huang 741

Fabrication of Fiber-Reinforced CPC Composite Artificial Bone by RP/RTQ. Lian, D.C. Li and B.H. Lu 745

xviii Advances in Materials Manufacturing Science and Technology II

Finite Element Simulation of High-Speed Cutting Alloy Cast IronJ.K. Ruan, Y.L. Ke, H.Y. Dong and Y. Yang 749

Finite Element Analysis of Cutting Forces in High Speed MachiningJ. Zhao, X. Ai and Z.L. Li 753

Optimization of the Clamping Scheme of the Aero Monolithic Component Based on Even-Bedded Residual Stress Distribution

D. Lu, J.F. Li, J. Sun and B. Xin 757

Research on Product Systematic Innovative Design Based on TRIZF.Y. Zhang, Y.S. Xu and Q.P. He 761

Application of Numerical Simulation in Analysis and Optimization of Constant Flux BlankingPlug

C.Y. Liu, X.Z. Zhao and F. Chen 765

On Auto-Programming for NC Machining of Aspheric CurveZ.Q. Zhang, Y.C. Ge, Z.D. Zheng and S.B. Chen 769

Study on Ultrasonic Vibration Assisted Grinding in TheoryH.L. Zhang, J.H. Zhang and M.Y. Huo 773

Research on Modeling Turbine Blade in Reverse EngineeringL.N. Zhang, D.H. Zhang and Y.P. Liu 777

Study on Side Contact Layer Model and Parameters in Quick-Point GrindingS.C. Xiu, G.Q. Cai and C.H. Li 781

Cutter Location Generation Via Development of UG/OPEN API for Turbine Blades MachiningT. Li, W.Y. Chen and R.Q. Wang 785

General Subdivision Inferred from Catmull-Clark Subdivision AlgorithmY. Wang, S.J. Ji and L.J. Yang 789

Modeling of Virtual Machining System for Contour Milling of Gear Indexing CamP.Q. Guo, C.Z. Huang, J.P. Shi and X.X. Li 793

The Kinematic Analysis of a Novel Parallel Machine Tool with 3-HSS StructureT.H. Gao, CJ. Yu, J.B. Qi and J.Y. Cao 797

Thermal Effects on Elasto-Plastic Contacts between Rough SurfacesG. Liu, T.X. Liu and Q. Xie 801

Research on Machinability and Evaluation Methods of Feature-Based Part under ConcurrentEngineering Environment

H.J. Liu, R. Mo, Q.M. Fan, Z.Y. Chang and X.P. Li 805

A Study on the Process Sequence Design of a Tub for Washing Machine Container by FiniteElement Analysis

J.Y. Lim and D.H. Jang 809

Representation of Developable Surfaces and Achievement of the AlgorithmM. Zhou, Z.L. Ye, G.H. Peng, Y.Q. Yang and H.C. Zheng 813

Mechanical Models and Numerical Simulation of Rolling Compaction for Metal PowdersM.J. Liu, W. Xia, Z.Y. Zhou, P.Q. Chen, J.J. Wang and Y.Y. Li 817

Module and Product Family Formation Based on Improved Interpretive Structure ModelJ.H. Che, J.R. Tan, Y. Wang and Y.X. Feng 821

Optimization Design of Heterogeneous Mold Based on Genetic AlgorithmL. Ren, D.M. Guo, R. Yang and Z.Y. Jia 825

Research on Application Technology of Customer-Oriented Product Cooperative DesignL.G. Qu, Y.D. Gong and W.S. Wang 829

Simulation of Gas-Solid-Liquid Three-Phase Flow Inside and Outside the Abrasive Water JetNozzle

R.G. Hou, C.Z. Huang, J. Wang, H.T. Zhu and Y.X. Feng 833

Technology of Redevelop and Intelligent Reconfiguration Oriented to Open CNC SystemT.Y. Wang, S.G. Hu, J. Zhao, L. Zhao and Z.Q. Zhang 837

Materials Science Forum Vols. 532-533 xix

Modeling of Mold Filling Process of Al Casting and Validation with X-Ray In-Situ ObservationH.D.Zhao and I. Ohnaka 841

Cutting Force Experiment and Simulation by Hard Turning GCrl5 Bearing Steel with HighSpeed Considering Cutting Edge Preparation

Y. Wang, F.G. Yan, J.S. Hu, T. Chen, Z. Chang and X.L. Liu 845

The Research on the Orientation Error of Three-Axis Turntable in Theory and MeasuringMethod Based on Assembling

Y. LiandD.P. Fan 849

Study on the New Tooth Profile of Silent ChainY.N. Xue, Y. Wang and X.L. Wang 853

Study on the Technology of Bridge Crane Design and Explore with Green Quality FunctionDeployment

H. Zhang, X.Z. Wu and Z.G. Jiang 857

Application of Abductive Network and FEM to Predict the Maximum Forging Force and theFinal Face Width of Spur Gear

T.S. Yang and Y.C. Hsu 861

The Prediction of Earing and the Design of Initial Shape of Blank in Cylindrical Cup DrawingT.S. Yang and Y.C. Hsu 865

The Study of Five-Axis NC Simulation by Stencil Buffer AlgorithmY.H. Wang, L.Q. Zhangand M. Chen 869

An Optimal Feed Interpolation Algorithm for High-Speed Five-Axis MachiningY.H. Wang, J.C. Feng, Y:H. Li and M. Chen 873

A Virtual Cutting Based Method for Aero Engine Turbine Blade Reverse Modeling from ItsCone Beam CT Images

Y.Y. Cheng, K. Pu, Y.P. Liu and X.B. Zhao 877

Elastic-Plastic Contact Analysis of Materials with Gradient Yield StrengthQ. Xie, G. Liu, T.X. Liu and J.Q. Wang 881

Study on Non-interference Normal Tracking Algorithm for NC Quick-Point Grinding of theCurve Parts

Y.M. Luo, Q. Wu and D.J. Hu 885

A New Method for Solving the Direct Kinematics of 6-DOF SPSQ. Li and H.B. Yan \ 889

Contact Analysis and Optimization of Elastic Orientating Component by Finite ElementMethod

D.L. Liu, F.L. Ma and G.P. Wang 893

Research on GA-ANN Integration and Its Applications to Cold Extrusion Process DesignT.W. Ji, J. Gao, G.Q. Zhao and C.R. Zhang 897

TRIZ-Aided Innovation in Conceptual Design of Control StrategiesG.Q. Liu and W.G. Liu 901

Real-Time Model Building and Experiment Researching of Grinding Force for External PlungeGrinding Process

G.F. Li, L.S. Wang and S.X. Yang 905

Research on Integration Technology of Numerical Engineering Collaborative Design andSimulation Platform

H.W. Wang, G. Liu and L.Y. Wu 909

Case-Based Assembly Coordination Process Planning for AircraftK.F. Zhang, Y. Li, X. Qiu and H.C. Yang 913

Research on an Information Integration Framework on the Large Complex ProductDevelopment PMIS with ERP

S.Z. Zhao and M. Yin 917

Experiment Study on Shape Defect of Cylinder Shallow ShellY.Y. Yang, L.H. Zhao and Z.Z. Sun 921

xx Advances in Materials Manufacturing Science and Technology II

Numerical Simulation of Orthogonal Cutting Process of a Kind of Difficult-to-Cut MaterialJ. Sheng and W.Z. Yuan 925

Research on XML-Based Database Integration for Collaborative Design and Manufacture ofSpace Antenna

Y. Xiao, S.M. Wang and G.D. Chen 929

Manufacturing-Oriented Multi-State Model for Aircraft Sheet Metal PartsJ.B. Wang, C. Liu, X.N. Han and B. Feng 933

Prediction of Shot Peen Forming Parameters of Integral Aircraft Wing PanelsX.J. Zhang, J.B. Wang, Y.J. Wang and M.J. Qiao 937

Firm Discrimination Pricing Strategies with Network EffectX.J. Pan, H.M. Chen and L. Xu 941

A Study on Titanium Alloys Deep-Hole Drilling TechniqueL. Zhu and J.P. Wang 945

Applying Hierarchical Clustering to Discover the Typical Process RouteS.N. Liu, X.T. Tian, Z.M. Zhang and L.J. Huang 949

Numerical Simulation of Heat and Mass Transfer of the Infiltration in Liquid InfiltrationExtrusion Process

L.Z. Su, L.H. Qi, J.M. Zhou, Y.S. Wang and F. Yang 953

Numerical Simulation of Temperature Field and Grain Structure in the Solidification of K4169Superalloy Shell Casting '

J.L. Chen, Z.L. Zhao, G.M. Yan and L. Liu 957

A New Adaptive-Surface Elastic-Plastic Contact Model of Rough Surfaces: ParameterCorrelations

M. Song 961

Design of Forming Sheet Electrodes in Electrochemical Finishing of ZDC2 Castings SurfaceP.S. Pa 965

Investigations on Edge Chipping in Rotary Ultrasonic Machining Using Finite Element AnalysisY. Chen, Z.J. Pei and C. Treadwell 969

Study of the Strain Rate Effect on Cold-Reduced Carbon Steel and Aluminium Alloy withNumerical Simulations

L. Wang , T.C. Lee and L.C. Chan 973

Effects of Stress Relieving on Limit Dome Height of Titanium Tailor-Welded Blanks at ElevatedTemperatures

C.P. Lai, L.C. Chan and C.L. Chow 977

Forming Simulation of Ti-TWBs at Different Elevated TemperaturesC.H. Cheng and L.C. Chan 981

Decision Model in Selecting Engineering Materials for Pump ManufactureJ.W.K.Chan 985

Surface Characterization in Diamond Turning of Highly Anisotropy Brittle Crystals: A Multi-Spectrum Analysis Approach

C.F. Cheung, W.B. Lee and S. To 989

Mechanical Event Simulation of Drop Testing for Toy ProductA.Y.K. Yam, K.L. Yung and C.W. Lam 993

A Web-Based Cost Estimation System for Collaborative Development of Injection MouldH.B. Lan, Y.C. Ding, C.R. Zhang and Z.D. Jiang 997

A New Algorithm to Refresh File Aggregates in Distributed EnterprisesB.Q. Yu, T.Y. Wang, J. Zhang and G.Q. Li 1001

Real-Time Dispatch Strategy for Products Manufacture Based on Singular and Lattice OrderRough Set Theory

H.S. Su, J.W. Dang and Q.Z. Li 1005

The Applications of RFID Technology in Logistics Management and ConstraintsC. Zou and C.Y. Jiang 1009

Materials Science Forum Vols. 532-533 xxi

Green Manufacturing of Suspended Bio-CarriersF. Jiang, W.P. Chen, M.R. Mai and T. Zhang 1012

A New Method on Judgment and Choice of Supplier in Core Enterprise under Supply ChainZ.L. Sheng, S.Z. Zhao and X.Z. Qi 1016

A Model for Comparative Analysis of Inventory Costs of JIT and EOQ Purchasing in the ReadyMixed Concrete Industry

M. Wu and M.Z. Xu 1020

Research and Application in Supply Chain Management Based on Correlation Analyze ofAssociation Rules Algorithm

S.N. Qu, Q. Wang, K. Liu and D.J. Xu 1024

Green, Flexible, Intelligent: Clamping System Based on Thermal Sensitive Material withVolume Effect

M.D. Wang, K.M. Zhong, D.W. Zuo and M. Wang 1028

An Integrated Method for Product Material Selection Considering Environmental Factors and aCase Study

H.J. Cao, F. Liu, C.B. Li and C. Liu 1032

A New Approach to Achieve Lean Production in Workshop-Production Preparation PackageT. Li, R.X. Wang, L.J. Song and Z.Q. Luo 1036

A CAS Approach for the Coordination and Optimization Problem in Supply ChainsH. Hu, G.Y. Zhu and J.S. Shen 1040

Prediction of Spring Back of the Two-Axle Rotary Shaping Based on Neural NetworkS.H. Lu and J. Wang.. 1044

Research on Man-Machine Cooperation Manipulator and Information Integrated Technologyin Advanced Manufacturing

Q.J. Guo, J.G. Yang, X.N. Qi and X.S. Wang 1048

An Exploratory Study of Logistics Service Quality ModelB. Zheng, Y.X. Feng, J.R. Tan and J.H. Che 1052

A Study on Multi-Colony Diploid Immune Algorithm and Its Application in ManufactureS.B. Si, S.D. Sun, P.Y. Hou and J.J. Yu 1056

A Study on the Aviation Manufacture Cell Scheduling Based on Adaptive Ant ColonyAlgorithm

J.J. Yu, S.D. Sun, S.B. Si, H.A. Yang and X.L. Wu :, 1060

Framework of Virtual Private Supply Chain ManagementX.Y. Wu, Y.H. Ni, Y.K. Sun and H. He 1064

Study on Approach to Fuzzy Product Configuration Based on Vague Customer RequirementsB. Zhu, Z. Wang, H.C. Yang and H. Li 1068

Reconfigurable Manufacturing Execution Systems Based on Model-Driven Architecture v

Y.S. Chai, Q.B. Wang, Y.L. Zhou and B. Zhu 1072

Research on the Problem of MC Assembly Line Balancing Based on Genetic AlgorithmS.L. Yang and W.P. Huang 1076

Research on Analyzing and Coding Technology of Manufacturing Information Resource Basedon Granularity-Structure

J.J. Jiang, J.B. Wang and C.Y. Jiang 1080

A Job Shop Scheduling Heuristic Algorithm Based on Probabilistic Model of the Search SpaceH.A. Yang, Y.P. Xu, S.D. Sun and J.J. Yu 1084

A New Software Design Method Based on Configuration ConceptionY.L. Yang, R.X. Wang, X.C. Ku and W. Huang 1088

Improving Supply Chain Traceability with the Integration of Logistics Information System andRFID Technology

K.L. Choy and S.W.K. Ng 1092

xxii Advances in Materials Manufacturing Science and Technology II

A Manufacturing Supply Chain Business Model and Its Implementation in a PlasticsManufacturing Company

K.F. Chu and C.F. Cheung 1096

STEP-NC Based Integrated CAD/CAPP/CAM/CNC SystemZ.Y. Li, X.T. Tian and G.D. Chen 1100

Application of Ant Colony Algorithm and Grey Relation Theory in Selecting CooperativeManufacturing Partner

Y.D. Fang, W.P. He, L.H. Du, J.L. Chen, F. Zhao and G.F. Zhang 1104

A STEP-NC Programming System for Prismatic PartsR.L. Liu, C.R. Zhang, A. Nassehi and S.T. Newman 1108

Research on Web Based Remote Monitor and Control System for Grinding ProcessG.J. Liu, N. Mei and J.Z. Tan 1112

Knowledge Based Process Scheduling and Management for Multi-Agent DistributedCollaborative Manufacturing

Y.L. He, W.P. He, H.C. Yang, Y. Zhang and K. Zhao 1116

Studying on the Life Cycle Information Share and Discovery for Complicated Products Basedon Data Mining and Data Grid Technology

X.F. Fang, L.C. Zhao and S.J. Su 1120

One Kind of Integrated Scheme of Regional Networked Manufacturing SystemsJ. You, F. Liu, J. Wang, Y.C. Song and C. Yin 1124

Implementation of Decision-Making Model System for Autonomous Vehicles in VirtualEnvironment

Y.F. Liang, H.W. He, D.T. Zheng and X. Chen 1128

Measurement Technique of Grinding Wheel Topography Based on Binocular Stereo VisionX.F. Zhang, H.J. Xu and Y.C. Fu 1132

The Key Technology Research of Synchronous Collaborative Assembly Based on B/SFramework

N. Wan, R. Mo and Z.Y. Chang V. 1136

Expert System of the Parameter Optimization in the Heavy-Duty Cutting ProcessingY.Q. Chen, Z.J. Li, D.H. Zhu, Z.B. Wang and J.X. Guo 1140

Research on Innovative Product Design System Based on QFD and TRIZCD. Lu, Z.P. Liao, S.F. Jiang and G.J. Liu 1144

A New Approach to the Communication of the Distributed Collaborative System Based onCOM+

C.B. Huang, K.Y. Jiang and X.P. Xu 1148

Research on Sawing and Milling Features and NC Programming of Plastic Door and WindowF. Zhao, W. Wang, C.S. Ai and H. Zhang 1152

Semantic Integration of Manufacturing Data SourcesM.W. Wang, S.S. Zhang, J.T. Zhou and H. Zhao 1156

Real Time Monitoring of Cutting Chatter Based on Fuzzy Hidden Markov ModelsC.L. Zhang and L.P. Chen 1160

Monitoring Surface Roughness of Turning by Using Image Processing TechnologyW.S. Lin, B.Y. Lee and H.H. Chen 1164

MMAP: An Intelligent Object Paradigm for the Monitoring and Control of Mobile-EnterpriseX.N. Jiang and K.L. Yung 1168

Author Index 1173

Keyword Index 1181