aecom discuss industry 4.0

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Predictive Simulation Conference 2016 Industry 4.0 Richard Evans

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Page 1: AECOM discuss Industry 4.0

Predictive Simulation Conference 2016Industry 4.0Richard Evans

Page 2: AECOM discuss Industry 4.0

AECOMRichard Evans BEng (Hons) CEng

Electrical & Electronic EngineeringElectrical Steels RefinementAutomotiveConsultancy

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Contents: Trends & FundingIndustry 4.0- Vision- Cyber-Physical- Embedded systems

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Manufacturing Trends

Net shift of mass manufacturing to low cost centres

High Value Manufacturing focus in Western Europe

ONS attributes the sustained growth to: Better quality, more skilled workforce; a shift in production from low to high productivity goods; improvements in automation and ICT;

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Industry 4.0The 4th Industrial Revolution“the increasing digital connectivity of customer, product, process and factory through the use of emerging and disruptive technologies”It’s Opportunity, which can realise Value

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Revolution!

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Why invest time and resources in Industry 4.0?Stimulation of manufacturing sector in Europe & deliver Value using technology

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Industry 4.0 Structure

Vision: an interconnected digital society Cyber-Physical: bridge between data and the realisation of a product / serviceEmbedded systems: a progressive networking of intelligent components

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Industry 4.0Vision

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VisionProgression to an integrated society with “where it’s sold” manufacturingStep by Step…Embracing technology in the right way to respond quickly tomarket demands

Industry 4.0

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VisionIndustry 4.0

Value driver

s

Mass customisation

Customer focus

Greater efficiencies

Cyber-Physical Layer

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Mass customisationVision

The ability to manufacture what the customer wants directly, with no loss of productivity.It combines the process benefits (low cost / unit) with the flexibility of individual choice (value creation)

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Customer FocusVision

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EfficiencyVision

e.g. Automation of knowledge work

Customer requiremen

ts

Designer / specialist

Technician / CAD

Checking & approval

Finished product

and release

Customer requiremen

ts

AI Engine / simulation /

designer

Finished product

and release

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Industry 4.0Cyber - Physical

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VisionIndustry 4.0

Value driver

s

Mass customisation

Customer focus

Greater efficiencies

Cyber-Physical Layer

Cyber – e.g. Cloud technology Use of computer hardware and software resources delivered over a network

Physical – e.g. the industrialisation of a product

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Industry 4.0Cyber

Page 18: AECOM discuss Industry 4.0

Fusing of Data and ManufacturingLarge volumes of data need to be transformed into knowledge in order for it to be useful.InternetKnowledge

Cyber-Physical

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Cyber Level - DataCyber-Physical

Data Analytics & Simulation

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Fusing of Data and Manufacturing

Cyber-Physical

Customer feedbackPerformance dataExternal conditionsPolicies…

Simulation &

Analytics

Business DecisionsWhere should my products be made?Production methodology?

Cloud Data Outputs / Vision

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Fusing of Data and Manufacturing

Cyber-Physical

Performance dataDesign parametersBusiness objectivesMarket demands / interest…

Market trends tell me to increase production in X?Supply chain needs to support me in Y…

Factory capabilities – supply to delivery

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Cyber futureCyber-Physical

Product request or Market trend

Selected through best fit simulation

Sub-assemblies

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Industry 4.0Physical

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Today’s TechnologiesCyber-Physical

Linked supply chains – automation of PULL concepts LEAN 4.0

In-process dynamic change – Quality / Efficiency

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Disruptive Technologies

Cyber-Physical

Technologies that are able to shake the industry and create new business

Advanced Robotics (Collaborative robotics)

3D Printing Additive manufacturing

Factories of the Future

Machine to Machine

?

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Factories of the FutureCyber-Physical

3D printing of new handling jigs / toolingAutomatically transferred into the production line

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Industry 4.0Embedded Systems

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Data gatheringEmbedded Systems

Autonomous Vehicle

Driver Override Systems

Biometric Vehicle Access

Comprehensive Vehicle Tracking

Active Window Displays

Remote Vehicle Shutdown

Smart/Personalised In-Car Marketing Image - johndaysutomotiveelectronics

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Industry 4.0Summary

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Industry 4.0Drivers: Why?Vision: an interconnected digital society Cyber-Physical: bridge between data and the realisation of a product / serviceEmbedded systems: a progressive networking of intelligent components

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Thank You

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