aes gmb h july 2009 azcs

July 2009

�Agenda

� Introduction: AES GmbH

� Services� Services� Electrical Engineering

� Electronic Design

� Quality Management

� Production

� ProductsPower Systems

July 2009 Page 1

� Power Systems

� Light Systems

�Introduction: AES GmbH

� Situated in Bremen, next to the Airport

� Founded in 1997� Founded in 1997

� listed and approved supplier for aircraft

industry

� Certified for DIN EN 9100:2003, valid until 2011

� EASA Part 21 G approved → Production

Organisation

July 2009 Page 2

Organisation

� EASA Part 145 approved → Maintenance

Organisation

�Introduction: AES GmbH

� integral services of electrical and design engineeringengineering

� design and development of power and light systems

� Approx. 90 experienced employees with high diversity of interdisciplinary skills and capabilities

July 2009 Page 3

� 48% of employees → electrical engineering and design engineering department

� 16% of the employees → electronic design and development department

�Services -Electrical Engineering

July 2009 Page 4


� Electrical Design

� Harnesses� Harnesses

� Equipment

� Monuments

� Cabin Systems

� System Analysis and Definition

� Configuration Management

July 2009 Page 5

� Configuration Management

� Production Support


� System Analysis and Definition

� Feasibility Studies and Integration Analyses� Feasibility Studies and Integration Analyses

� Concept Design and Space Allocation Models

� Pre-System Definitions

� Block Diagrams and Principle Diagrams

� Preparations of Technical Repercussion Sheets (TRS) and Specifications

July 2009 Page 6

� System Definitions

� Principle Diagrams and Wiring Diagrams

� Modification Closure


� Configuration Management (customised design)design)

� Design of wire harnesses (ATA 929)

� 2D and 3D drawings

� Installation drawings of wire harnesses, incl. interface drawings (ATA 928)

� 2D and 3D drawings

� VU and VE Design

July 2009 Page 7

� VU and VE Design


� Production Support

� Installation Support (on-site)� Installation Support (on-site)

� Test of AES designed systems, e.g. LD-MCR

� Handling of Query Notes

� In-Service Support

� Service Bulletins (SB)

July 2009 Page 8


� Tools used by the Electrical Engineering

TaksyCatia V4 � Taksy

� Zamiz

� ICC

� SeeXP

� e-BM

� Catia V4

� Catia V5

� CCD

� VPM

� AutoCAD

July 2009 Page 9

�Services -Electronic Design

July 2009 Page 10

�Services -Electronic Design

� Electronic, mechanical, optical and Software design Software design

� Research and development in cooperation with Airbus according to GRESS / GREDS

procedures

� Research and development in cooperation with

IALB, institute of the Bremen University

� In-house research and development

July 2009 Page 11

� In-house research and development

� Main focuses are power and light systems

� Product range concerning LED technology and

systems integration consequently enhanced

�Services -Quality Management

July 2009 Page 12

�Services -Quality Management

� Qualification consultancies

� Qualification services of COTS products� Qualification services of COTS products

� Documentation services (ATP, ATR, QTP,

QTR, GRESS, GREDS)

� Testing of LD-MCRs with LD-MCR Tester designed by AES GmbH

July 2009 Page 13

�Services -In-House Production

July 2009 Page 14

�Services -In-House Production

� Reliable production and final assembly of equipment, components and systemsequipment, components and systems

� LED lights, PWM dimmers, light controllers

� Diverse power supplies and converters

� Customisation of COTS products, e.g. oven, refrigerator etc.

� Wire harnesses for cabin crew rest

compartments

July 2009 Page 15

compartments

� Electrical test equipment for crew rest compartments

� Final testing by the Quality Assurance

�Products -Power Systems

July 2009 Page 16


� Transformer-Rectifiers

� Classic series� Classic series

� In Airbus single aisle (A318, A319, A320, A321) and Airbus long range (A330, A340) aircraft

and in Boeing 777

� 3 variants → 140W 5A, 280W 10A, 420W 15A

� Supply of 28VDC

July 2009 Page 17


� SMPS Switch Mode Power Supplies

� In Airbus A300, A310, A318, A319, A320, A321, � In Airbus A300, A310, A318, A319, A320, A321, A330, A340, A380 aircraft

� for variable and for constant frequency

� 140W 5A variant → 50% lighter than the corresponding Transformer-Rectifier

� Active Power Factor Correction (PFC > 0,95)

July 2009 Page 18

� Shut down in case of overheat, restart after power reset

� Supply of 28VDC


� Current developments

� SMPS with 70W 2,5A Cool & Green� SMPS with 70W 2,5A Cool & Green

� New technology

� Very high efficiency

July 2009 Page 19

�Products -Light Systems

July 2009 Page 20


� LD0100-Series

Spot LightsSpot Lights

� LD0500-Series Work Lights

Classic series

July 2009 Page 21

� Classic series

� 28VDC or 115VAC VF 360-800Hz

� Various light colours and lenses

� Housings in various colours and coatings


� Monochrome & RGB Spotlights

� 28VDC

� Various white light colours respectively RGB colour for creative colour scenarios

July 2009 Page 22

RGB colour for creative colour scenarios

� Lamp Covers in various designs and colours


� FL0240-Series Flexible RGB Decor Light

� 28VDC� 28VDC

� RGB colour control

� PWM dimming is possible

� Various lengths, max. 5 m

� Bending radius: 100 mm

� Accentual lighting for cabinets,

July 2009 Page 23

� Accentual lighting for cabinets, monuments, bar units and others


� LD0340-Series Art Picture Lights

� 28VDC� 28VDC

� Homogeneous illumination of art pictures, logos or of an explicit defined area

� Various picture sizes and light colours

July 2009 Page 24


� Ceiling Lights Series CL-6000� Substitution of normal fluorescent lights (8W to � Substitution of normal fluorescent lights (8W to

32W, T5 and T8)

� Variants → 28VDC or 115VAC

� Easy replacement� Modular mechanic system without screws

� Modular electronic system

� Colour and dimming control through customized CMS or AES controls

July 2009 Page 25

customized CMS or AES controls

� Different standard lengths, customized lengths possible


� DD0290-Series & DD0295-Series PWM DimmersPWM Dimmers

� 28VDC or 115VAC variants, 400 Hz

� Supply of 28VDC

� Control of dimming function via

� 2 push buttons (UP and DOWN)

� Control voltage 0 - 10VDC

Airbus CIDS (Mini LISA)

July 2009 Page 26

� Airbus CIDS (Mini LISA)

� Modular Potentiometer by AES GmbH PNR DP0299-Series


� Light Controller (Colour and DIM)

� Control of (RGBW) LED lights over 4 individual � Control of (RGBW) LED lights over 4 individual channels by 28VPWM

� Mood lighting and scenario

� Software stored on hardware memory units (dongles)

� Control options:

� AES Touch panel

July 2009 Page 27

� AES Touch panel

� CIDS or any other CMS (RS485, CAN, LAN , ...)

� Discrete (potentiometers, push buttons, switches)

� 115VAC and 28VDC versions


� “D-Light”, dynamic RGB-LED Mood Light

(currently under development) (currently under development)

� Animations and scenarios by individual control of each single LED

� Customized lengths

� Interfaces with standard/customized CMS or AES “stand alone” controls

July 2009 Page 28


� All AES-Products can be combined to stand-alone solutions or integrated into stand-alone solutions or integrated into

existing power supply systems or lighting systems.

115 V AC

either...or

July 2009 Page 29

either...or

+28 V DC

Representative:

Andreas ZoellnerAndreas ZoellnerAndreas ZoellnerAndreas Zoellner

Consulting ServicesConsulting ServicesConsulting ServicesConsulting Services

July 2009 Page 30

Eisenbahnstrasse 5

D-79639 Grenzach-Wyhlen

Phone: +49 7624 983 717

Fax: +49 7624 983 718

Mobile: +49 173 964 2319

E-Mail: [email protected]

aes gmb h july 2009 azcs

Documents

products light systems

services electronic

design engineering design

development of power

ve design

hz various light colours

light systems product

employees electronic