IMPORTANT!

The Emission Control System for this generator is warranted for standards set by the Environment Protection Agency.

It is extremely important to read and understand the entire contents of thisOwner’s Manual for the Titan Model TG 7500M before attempting tooperate the generator. This is a gas engine powered, industrial strengthgenerating unit of electrical power. The gas engine and the generatorare both potentially extremely hazardous and could cause physical in-jury or even death if improperly used.

WARNING!Do Not Operate Equipment until reading & understanding Owner’s Manual!

Disconnect all loads before starting or stopping generator.Allow to run for a few minutes with no load before stopping.

OWNER’S MANUALTitan 7500M Industrial Generator

P.O.Box 791, Travelers Rest, S.C. 29690Phone 864-834-7212

Service/Replacement Parts 800-845-4141

Revision # 030321ATG7500M Manual Copy

®

Titan shall not be responsible for any consequences resulting from improper use of this equipment.The operator is required to read the entire contents of this manual before attempting to operate theunit. If the operator does not completely understand the instructions and all of the hazards of operat-ing this unit after reading this manual, he/she must call the factory at 1-800-845-4141 to answer thesequestions to his\her complete satisfaction before proceeding.

READ AND COMPLETELY UNDERSTAND entire contents of this Owner’s Manual and become familiar withthe unit before attempting to start using this equipment! It is your responsibility to know its applications,limitations, and hazards! Call the factory at 1-800-845-4141 with any questions.

FOR OUTDOOR USE ONLY! Never use this unit inside any enclosure including the generator compartment ofa recreation vehicle (RV) or inside any building. No modifications will eliminate the danger of possible carbonmonoxide poisoning, fire, or explosion.

TWO (2) FEET OF CLEARANCE on all sides is required even while using outdoors.

THIS UNIT IS SOLD SOLELY FOR THE PURPOSE OF PORTABLE POWER. OTHER APPLICATIONSCOULD VOID WARRANTY. USER ACCEPTS RESPONSIBILITY FOR INJURIES AND/OR DAMAGERESULTING FROM OTHER APPLICATIONS.

IMPORTANT !

READ FIRST

It is extremely important to read and understand the entire contents of this Owner’sManual for the Titan Model 7500M before attempting to operate the generator. This isa gas engine powered, industrial strength generating unit of electrical power. Thegas engine and the generator are both potentially extremely hazardous and couldcause physical injury or even death if improperly used.

This Manual contains information to ensure your safety and to prevent any equip-ment problems. Various terms such as ‘WARNING’, ‘CAUTION’, ‘DANGER’, ‘IMPOR-TANT’, and the SYMBOL are all used to signify information that is essential for theoperator of this equipment to understand and to practice!

OWNER’S MANUALMODEL TG 7500MIndustrial Generator

2

CONNECTING LOADS

TITAN MODEL TG7500M is a gas engine driven, revolv-ing field, alternating current (AC) generator designed tosupply electrical power for compatible electrical tools, mo-tors, appliances, and lighting (see wattage reference guideon page 8 ).

The Model TG 7500M operates at 120 volt and/or 240volt, single phase, 60 Hz and will operate devices thatrequire up to 6000watts continuous, 7500 surge watts.

GROUNDING THE GENERATORIt is required by The National Electrical Code to havethe frame and all external conductive parts of the gen-erator connected to an earth ground. Proper groundingalso satisfies most local electrical codes.

Connect a No. 12 AWG standard copper wire to theGrounding Lug Block (See Figure 1). The groundinglug can be found on the front of the contorl panel. Con-nect the other end of the wire to an earth driven copper orbrass grounding rod (electrode).CAUTION! Do not connect ground to a preexistingground rod, water pipe, or building frame.

Consult with a licensed electrician in your area becauselocal codes vary. Properly grounding the generator helpsprevent electrical shock if a ground fault condition existsin the generator or in connected electrical devices. Thiswill also help to dissipate static electricity resulting fromungrounded devices.

MODEL TG 7500MGAS POWERED

ELECTRIC GENERATOR

The rated Watts of most electrical devices can be foundon its nameplate. The rated Watts of lights can be takenfrom the light bulbs. In cases where only Volts andAmpsare shown on the nameplate, simply multiply Volts bythe Amps to get Watts (Volts X Amps = Watts).

Some electric motors require about three times the ratedWatts of power for start-up. This surge of power is re-quired for only a few seconds. Be sure to allow for thishigh starting wattage when selecting electrical devicesto connect to the generator.

First, figure the watts needed to start the largest motor.Add to that figure the running watts of all other con-nected loads.

Please see the Wattage Reference Guide.It provides an estimated approximation of running watts,to help determine which devices to select to connect tothe generator.

CAUTION! Do not tamper with engine governed speed.The TITAN Generator supplies correct rated frequencyand voltage when running at the proper governed speed.Incorrect frequency and/or voltage could damage con-nected electrical devices.

Figure #1 - Grounding Lug Block

DESCRIPTION

3

SAFETYThis generator was designed for specific applications. DO NOT attempt to modify the unit in any way or useit for any application that it was not designed to do. Ask the dealer or contact the factory if you have anyquestions concerning the generator’s application.

Warnings and cautions in this manual and on decals and tags on the unit are not all inclusive. It would beimpossible to anticipate every circumstance that might involve a hazard. Handling, operating, or servic-ing this unit by any procedure not recommended by the manufacturer may render this equipment unsafeand may pose a threat to you or to others.

CAUTION! The engine exhaust contains chemi-cals known to the State of California to cause can-cer, birth defects, or other reproductive harm.

The generator produces a very powerful volt-age that can cause extremely dangerous elec-trical shock. Avoid contact with bare wires, ter-minals, etc. never permit an unqualified per-son to operate or service the generator.

Never handle any kind of electrical cord or de-vice while standing in water, while barefoot orwith wet hands or when feet are wet. Danger-ous electrical shock could result.

The National Electric Code requires that theframe and external conductive parts be prop-erly connected to an approved earth ground.Local electrical codes may vary. Check with anelectrician for local grounding requirements.

Use a ground fault circuit interrupter in anydamp or highly conductive area such as metaldecking or steel work.

Do not use worn, bare, frayed or otherwise dam-aged electrical cords or wiring with the genera-tor. A defective cord may result in electricalshock or may cause damage to equipment.

Do not expose unit to excessive moisture, dirtor corrosive vapors. Unit must be operated ona level surface.

Do not overfill the fuel tank. Always allow roomfor fuel expansion. Fuel could overflow and causefire or explosion if tank is overfilled. Allow for a20 minute cool down before refueling. Neverrefuel tank while engine is running.

Only operate this unit outside with adequate venti-lation. This generator’s exhaust produces carbonmonoxide gas that can cause unconsciousness oreven death.

Never store a generator with fuel in the tank wherefuel vapors could be ignited by a flame, spark, orpilot light from an appliance such as a furnace, waterheater, or clothes dryer.

Always allow a minimum of 2 feet of clearance onall sides for ventilation while unit is operating. Al-low 2 feet of clearance from all combustibles.

Generator must always be stopped or started withall loads unconnected. Start the engine and let itstabilize before connecting any loads. Disconnectall loads before shutting down the generator.

Never insert any object through the cooling slotsof the engine. You could damage the unit or causeinjury.

NEVER OPERATE THE GENERATOR:In rainIn an enclosed compartmentIf connected devices overheatIf electrical output is lostIf engine or generator sparksIf flame or smoke is observedIf unit vibrates excessively

CAUTION! If it is your first time starting the gen-erator, allow it to run for 30 minutes before con-necting electrical loads. This is for wet seatingpurposes

Caution: Customer takes full responsibility for useof this unit as a home generation system.

4

OPERATION OF THE GENERATOR

Connecting electrical loads

Let engine stabilize and warm up for at least 3minutes.

Make sure devices to be connected are in goodworking order and in the “OFF” position beforeconnecting to the generator.

Make sure to plug in desired devices into thecorrect receptacle.

DO NOT connect 240 Volt loads to the 120 Voltduplex receptacles.

DO NOT connect 3 phase loads to the genera-tor.

DO NOT connect 50 Hz loads to the generator.This is a 60Hz System.

DO NOT overload the generator. Add up the ratedWatts of all loads to be connected. This totalshould not exceed the total watts of the genera-tor.

Stopping the engine

Turn off all electrical devices connected to thegenerator.

WARNING:DO NOT start or stop generator with electri-cal devices plugged in.

Allow the generator engine to run at a ‘No Load’condition for several minutes to stabilize inter-nal engine temperature before stopping

Turn the On\Off switch to the “OFF” position. onthe control panel.

Turn fuel valve to the “OFF” position

Generator maintenance(see maintenance table for list page 8).

Keep the generator clean and dry. Use a dampcloth to clean exterior surfaces. Remove cakedon dirt with a soft brush.

Never spray with water. Water can contaminatethe engine fuel system and cause serious prob-lems in the generator.

Damage may occur if engine or carburetor clean-ing products are used.

Storage

IMPORTANT:

(See Page 11)

Starting the engine

5

1. Check oil and fuel levels

2. Turn fuel valve to the “ON” position

3. Put choke lever in the “ON” position

4. Turn the On\Off Switch on the controlpanel to the On Position

5. Pull the Recoil Starter Briskly untilengine is running.

5. Return choke lever to the “OFF” posi-tion

6

On\Off Switch240 Volt. L14-30

Receptacle120 Volt. Recep-

tacleBreaker

P.O.Box 791, Travelers Rest, S.C. 29690Phone 864-834-7212

Service/Replacement Parts 800-845-4141

7

Wattage Reference Guide

*Air Conditioner (12,000 BTU) 1700Battery Charger (20 Amp) 500Belt Sander (3”) 1000Chain Saw 1200Circular Saw (6-1/2”) 800 to 1000Coffee Maker 1000Compressor (1 HP) 2000Compressor (3/4 HP) 1800Compressor (1/2 HP) 1400Curling Iron 700*Freezer 500Disc Sander (9”) 1200Edge Trimmer 500Electric Nail Gun 1200Electric Range (one element) 1500Electric Skillet 1250*Furnace Fan (1/3 HP) 1200Hair Dryer 1200Hand Drill (1”) 1100Hand Drill (1/2”) 750 to 1000Hand Drill (3/8”) 500Hand Drill (1/4”) 250

Device Running Watts Device Running Watts

Impact Wrench 500*Jet Pump 800Lawn Mower 1200Light Bulb 100Microwave Oven 700*Milk Cooler 1100Oil Burner on Furnace 300Oil Fired Space Heater (140,000 BTU) 400Oil Fired Space Heater (85,000 BTU) 225Oil Fired Space Heater (30,000 BTU) 150*Airless Paint Sprayer (1/3 HP) 600Handheld Airless Paint Sprayer 150Radio 50 to 200Refrigerator 600Slow Cooker 200*Submersible Pump (1-1/2 HP) 2800*Submersible Pump (1 HP) 2000*Submersible Pump (1/2 HP) 1500Sump Pump 600*Table Saw (10”) 1750 to 2000Television 200 to 500Weed Trimmer 500

*Allow 3 times the listed Watts for starting these devicesThese wattages shown are approximate and may vary with each specific device

Check/Refill Fuel XDrain fuel from tank XCheck/Refill Oil XCheck for oil leakage XChange oil * XReplace air filter X*Clean/Replace fuel filter X

Maintenance GuideDAILY EVERY MONTH/ 30 HRS EVERY 3 MONTHS/ 100 HRS EVERY 6 MONTHS/ 500 HRS

*First oil change should be after the first (5) hours of use.After initial break-in period change oil every 30 hours.

X*Air filter may need to be replaced frequently, due to adverse conditions. Check filter frequently.

8

9

32oz.

10

11

Storage

12

13

Service1-800-845-4141

Replacement Parts1-800-845-4141

Engine is running but nopower output is available.

Engine runs good until loadsare connected, then bogsdown.

Engine will not start or enginestarts but runs rough.

Engine shuts down duringoperation.

Engine lacks power

1. Circuit breaker is open.2. Poor connection or defective

cord set.3. Connected device is bad.4. Fault in generator.

1. Short circuit in a connectedload.

2. Overloaded generator.3. Engine speed is too slow.4. Short in generator circuit.

1. On/Off Switch is turned ‘OFF’.2. Battery is dead3. Dirty air cleaner.4. Not enough speed or force is

used for recoil start.5. Water in fuel.6. Low oil level.7. Engine has lost compression.

1. Out of fuel.2. Fault in engine.

1. Load is too high.2. Dirty air filter.3. Engine needs to be serviced.

TROUBLESHOOTINGProblem Cause Solution

1. Reset the circuit breaker.2. Check & repair.3. Connect another device

that is in good condition.4. Contact service center.

1. Disconnect shorted load.2. See ‘Connecting Electrical

Loads’ section of manual.3. Contact service center.4. Contact service center.

1. Turn On/Off Switch to ‘ON’.2. Charge or replace it.3. Clean air filter4. Read and follow directions.5. Drain and refill tank.6. Add oil to proper level.7. Contact service center.

1. Fill fuel tank.2. Contact service center

1. See ‘Connecting ElectricalLoads’ section of manual.

2. Replace the air filter.3. Contact service center.

Fax864-834-5127

Toll Free 1-800-845-4141

14

Parts CatalogP.O. Box 791 • Travelers Rest, SC 29690 • Phone: (864) 834-7212 • Fax: (864) 834-5127

Service/Replacement Parts: (800) 845-4141

15

16

Part Name

125- Rings126- Piston Pin Clip127- Piston128- Piston Pin129- Connection Rod153-Crankshaft155-Crankshat bearing156- Bolt157- Oil Sensor158- Washer159- Nut162- Oil Drain Plug

TI 12-14TI 12-14TI 12-14TI 12-14TI 12-14TI 12-06TI 12-06N/ATI 12-22N/AN/ATI 12-24

163-Oil Drain Plug Washer165-Main Seal166-Governor Arm167-Governor Arm Clip168-Governor Arm Clip Washer176- Heat Sheild W/Governor stop201- Engine Block202- PTO Seal203- Blancer Shaft214- Key Weigh

TI 12-24TI 12-27TI 12-10TI 12-10TI 12-10TI 12-30TI 12-29TI 12-28TI 12-15ATI 12-06

Titan Part # Titan Part #Part Name

Some Parts sold as Assemblies

1. Engine Block Assembly

17

2. GovernorAssembly

147- Main Bearing149- Governor Gear Assembly150- Balancer Shaft Bearing151- Crank Case Gasket152- Guide Pins

Part Name

TI 12-32TI 12-09TI 12-33TI 12-08

N/A

Titan Part #

Some Parts Sold As Assemblies

18

3. Starter Assembly

170- Ground Wire171- Bolt172- Ignition Coil183- Fly Wheel184- Fly Wheel Fan185- Recoil Cup186- Nut187- Blower Housing188- Bolt189- Plug215- Spark Plug Cap

TI 12-21N\ATI 12-21TI 12-34aTI 12-34TI 12-03aTI 12-34ATI 12-04N\AN\ATI 12-21

Part Name Titan Part #

Some Parts Sold As Assemblies

19

4. Carburator

131- Gasket132- Vaccum Spacer133- Gasket134- Vaccum Line Clamp135- Vaccum Line140- Gasket209- Carburator Assembly

TI 12-02BTI 12-35TI 12-02BN\AN\ATI 12-02BTI 12-02

Part Name Titan Part #

Some Parts Sold As Assembly

Some Carburetors styles may vary

20

5. Choke Assembly

Part Name Titan Part #

134- Vaccum Line Clamp137- Vaccum Line138- Vaccum Line Holder139- Check Valve140- Gasket210- Choke Assembly

N\AN\AN\ATI 12-02ATI 12-02BTI 12-02A

Some Parts Sold As Assemblies

Some Carburetors styles may vary

21

97- Valve Cover Bolt98- Washer99- Valve Cover100- Valve Cover Gasket101- Head Bolt102- Intake Valve Guide Seal103- Exhaust Valve Guide Seal104- Valve Guide Clip105- Exhaust Stud106- Spark Plug108- Intake Stud109- Cylinder Head Gasket110- Dowel Pin111- Lock nut

112- Rocker Adjustment113- Rocker Arm114-Rocker Arm Stud115- Push Rod Guide Plate116- Valve Stem Cap117- Valve Keeper118- Valve Spring119- Exhaust Valve120- Intake Valve121- Valve Keeper122- Push Rod123- Valve Lifter124- Cam Shaft Assembly

TI 12-12ATI 12-12ATI 12-12ATI 12-12BN\ATI 12-11TI 12-11TI 12-11TI 12-11TI 12-36TI 12-11TI 12-12N\ATI 12-13

TI 12-13TI 12-13ATI 12-13ATI 12-16ATI 12-11TI 12-11TI 12-11TI 12-11TI 12-11TI 12-11TI 12-16TI 12-16TI 12-15

Part Name Part Name Titan Part #Titan Part #

Some Parts Sold As Assemblies

6. Head Assembly

22

Part Name Titan Part #

Some Parts Sold As Assemblies

177- Governor Spring178- Governor Rod179- Throttle Return Spring180- Nut181- Bolt182- Governor Arm

TI 12-10TI 12-10TI 12-10N\AN\ATI 12-10

7. Governor Arm Assembly

Specifications:_______________________________________

Max Output 7500watts2- L5-20 Receptacles1- L14-30 ReceptacleCircuit Breaker Protection74 Decibel’s @ 10’Manual Start11hp Titan Gasoline EngineSteel Sleeve Cylinder5 Gallon Fuel TankApprox. Run Time 10hrs@50% Load

TITAN INDUSTRIALP.O. Box 791

Travelers Rest, S.C. 29690(800) 845-4141

www.titanindustrial.net

Rpm 3720Brush type Generator HeadAVR Voltage RegulaterCopper WindingsSingle Phase 60Hz.Low Oil Shut DownOil Capacity 32oz.Size: L-31” W-21” H-27”Net. Weight 210LBS.One Year Warranty

Model 7500

P.O. Box 791 • Travelers Rest, SC 29690 • Phone: (864) 834-7212 • Fax: (864) 834-5127Service/Replacement Parts: (800) 845-4141

MODEL TG 7500

MODEL TG 7500 Generator