afx portfolio4
TRANSCRIPT
AFXEngineeringwasestablishedineffortstosupportclientswithintheindustrialautomationindustry.Wehaveanexperiencedgroupofengineers,programmers,drafters,andinstallationteamdedicatedtoprovidingsuperiorserviceandprojectexcellence.AFXprovidesservicesforadiversegroupofindustriesincludingOilandGas,Manufacturing,WaterTreatmentFacilities,andFoodServiceIndustries.
Itisourteamsfocustodesignormodifyexistingsystemsineffortstosimplifyoroptimizetothecustomersneeds.Ourstandardprogrammingmethodswerecreatedwiththeenduserinmind.
[email protected] 430-235-1514 www.afxengineering.com
SERVICES
• PROJECTMANAGEMENT
• Ourprojectteamisdedicatedtothe
successfulexecutionofprojectsinsupportofclientobjectives.Weprovideasuperiormanagementof
engineeringservices.Industrialdesign,andconstructionservices.
• TECHNICALSUPPORT
• Partofourprocessistoprovidea24/7remoteoronsitetechnicalsupport.
Ourideaistoletushandletheproblemssoyoucanfocusonmore
importantissues.
• INDUSTRIALDESIGN
• Weofferelectricalindustrialdesignsthatencompassturnkeysystems,reworkor
optimizationprojectstosimplifysystemsthatresultinoverallcost
savings.
INDUSTRIALIRMAsanaddedvalueofourdesign,wedevelopoursystemsaroundinformationriskmanagementtopreventtheunauthorizedaccessofcustomersSCADAsystems.
ENGINEERINGSERVICESSpecializinginindustrialcontrolsystemsforvariousindustries,Oil&Gas,FoodService,WaterandWasteWaterFacilities.Allofourservicesoffera24/7technicalsupportwitheveryproject
TRAININGAFXoffersinhouseoronsitetrainingtocustomersandcontractors.Contactustoscheduleanyspecializedtrainingsessionsforyourengineersandtechnicians.
UPSTREAMCAPABILITIES
CentraltankbatteriesCTBconstructionforvarioussizesoftankbatteries.Fromsimplemonitoringsystemstohighflowsystemsthatincludedtankmonitoring,vesselmonitoringwithdumpvalvecontrol,fluidtransferwithpumpandvalvecontrol,LACTunits,liquidandgasflowmeteringforallocationandsalesmeters.Mostofthesesystemshavethecapabilityofhandlingapproximately20KBBLSperdayofOiland8KBBLSofwater.
UnconventionalwaterinjectionfacilitiesThesefacilitiesweredevelopedtoinjectexcesswaterbackintothereservoir.Weoptimizedthesystemusingautomatedcontrolvalves,injectionpumpsthatwerecontrolledusingaPIDloopbasedoffinletpressureandwatertankleveltomaintainaconsistentinjectionflowrate.Someofthesefacilitieshandleintherangeof70KBBLSofwateraday.
ConventionalwaterfloodfacilitiesThesefacilitiesweredesignedtoincorporatedesignatedinjectionwellsnottoexceedspecificdailyflowratesperBLMrestrictions.AlongwithspecificwatersupplywellsthecommunicatedviaWiMaxCommunicationstovariousPLC’stodeterminethesupplyofwaterneededforinjection.
TransferstationsConsistedoflocalandremotetankmonitoringfromvariousPLClocationstodeterminelocalpumpandvalvecontrol.Asasafetymeasure,awell-shutdownsystemwasutilizedintheeventofananomalyinthesystem.
GasPlantThiswasanewbuildfacilitywitha500HPcompressor,Dehysystem,JTSkid,flaresystem,andvariousvesselsforremovingfluidsfromthesystem.WeutilizedthecompressorCenturioncontrollerwithourPLCtodeterminecompressorshut-downstatus,andinletvalvecontrol,andflarevalvecontrol.WhilemonitoringothervariablesontheDehyandJTskid.
WirelessskidmonitoringsystemThiswirelesssystemwasdevelopedasacostsavingmethodtomonitoringlowflowfacilities.UsingEmersonwirelesstransmittersandgatewayonasolarskidmountedsystem.Thiswasareductioninprogrammingandinstallationcostby$96Kperfacility.Thisalsoresultedinaninstallationtimefrom3weeksto3daysturnaroundperfacility.
PolymerinjectionfacilityThisprojectwasdevelopedasapilotforincreasingtheoverallproductionofthereservoir.Itutilized5PDinjectionpumps,andaPolymerprocessingskidwiththreesettlingtanksandapolymerchoppersystem.Itwasdesignedtochangethechemicalcompositionofthewatertomatchthatoftheoilinefforttopenetratedeeperintothereservoir.
LiquidandgasflowmeterprojectsThisprojectconsistedofinstalling150TotalFlowgasflowmetersandthecommunicationsystemusingMDSTransnetradiosandcellphonemodemstorelaydatabacktothelocalHMIandSQLserverforgatheringhistoricaldataandreporting.
PROJECTSSUMMARY
PROJECTSSUMMARY
UPSTREAMCAPABILITIES
EmergencygenerationprojectsInstalledfive80KWgeneratorsforemergencybackupdedicatedtotheSCADAsystem.
Stand-alonesolarskidsystemsThesesystemsweredesigntoprovidepowertoremotelocationsforPLC’sandradiocommunicationsforvarioussites.
RFcommunicationprojectsVariouscommunicationsprojectsutilizingWiMax,Inet-I,Inet-II,andTransnetradiosforpoint-to-pointandpoint-to-multipointsystems.
Well-controlsystemsInstalledLufkinSAMScontrollersforpumpingunitsthatincorporatedapressureshut-downsystemtopreventoverpressureofflowlines.Inadditiontoawell-shutdowncardthatcommunicatesbacktovariousPLC’s
FlaresystemsInstalledanautomatedflarecontrolsthatincorporatedmonitoringandgatheringhistoricaldataforreportingtotheRailRoadCommissionandBLMreporting.
CompressorstationsWehaveautomatedseveralcompressorstationsthatencompassedfullcompressormonitoringwithhistoricaldatagatheringandtrending.
WirelessWellmonitoringsystemThisprojectwasdesignedtomonitorthecasingandtubingpressureonnumerouswellstosupporttheproductionengineeringteaminoptimizingthewells.ThisdatawasrelayedbacktootherfacilitiesforlocalandremoteHMI,trending,andhistoricaldata.Thiswasalsoacostsavingprojectof$25Kperwelllocation.
VRU(VaporRecoveryUnit)ProjectsEveryCentralProcessingFacilityutilizedaVRUforgasrecoveryefforts.GasvolumeandsystemstatuswasmonitoredindeterminingfailuresintheVRUoranomaliesintheprocessingfacility.
DrillingCapabilitiesBOPTransportersystemDesignedacompleteelectricBOPtransportersystemusing22variablespeeddrives,motorencoders,withredundantPLC’s.EverysystemwasdesignedasaskidsystemforhousingthedifferentpiecesoftheBOP.Thiswasforoffshorelocations.
PROJECTSSUMMARY
PROCESSESANDSTANDARDS
PMProcessesWehavedevelopedapreventivemaintenancesystemthattestfromtheenddevicetotheremoteHMIincludingthecalloutsystem.ThistestanddocumentsthefullfunctionalityoftheSCADAstructure.
MOCProcessesWecanassistwiththeOSHArequiredMOC(managementofchange)processtoincorporateneworexistingchangestofacilities.Thissystemengagesallpeoplethataredirectlyaffectedbythechangeprocess.
SCADAFacilityclassificationstandardsWehaveaclassificationsystemforfacilitiesthathashelpedcompaniesdetermineastandardequipmentloadbasedofffluidproduction.Thisprocesscreatesacostsavingstocustomersbydeterminethepriorityofcalloutsandtheminimumequipmenttobeinstalledwhilekeepingthefacilityinasafecondition.
IndustrialIRM(InformationRiskManagement)WehavedevelopedstandardsandguidelinesaroundISO31000:2009forindustrialsystemprotection.ThisalsoprovidestrainingtoemployeesthatcoverswhyitisimportanttohaveIRMalongwithphysicalsecuritystandards.Thirdpartyauditsarealsoconductedtotestthestrengthandvulnerabilityofthesystem.
EQUIPMENT&SOFTWARESUMMARY
AllenBradleyMicroLogix(RSLogix500)ControlLogix(RSLogix5000)
GEPLC’sRX3i(ProficyMachineEdition)RX7i(ProficyMachineEdition)Versimax(ProficyMachineEdition)
WonderwareInTouchHistorianSQLserversArchestraWin911CalloutsystemPI
ScadAlarmCalloutsystem
ABBTotalFlowGasFlowMeters
FlowAutomationAutopilotAutopilotPro
CameronLiquidandGasturbinemeters(usingeitherpulse,4-20,orModbusoutputs)
MicromotionVortexmetersMagmetersCoriolismeters
BontSoftwareContinuum
EmersonGWR(GuidedWaveRadarleveltransmitters)PressuretransmittersDPtransmittersTemperaturetransmittersAllWirelesstransmittersTuningforklevelswitchesMultivariabletransmitters
YokogawaPressuretransmittersDPtransmittersTemperaturetransmitters
LufkinSAMSPumpoffControllers
MOXAEthernetconvertersIOdistributionsystemsRS-232/485Modbusconverters
I/ODriversUSSAESTopServerTDS32WinPCCU