agc-4 installation instructions 4189340687 uk_2014.02.10
TRANSCRIPT
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · [email protected] · www.deif.com
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · [email protected] · www.deif.com
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · [email protected] · www.deif.com
INSTALLATION INSTRUCTIONS
Automatic Genset Controller, AGC-4 Mounting Board slot positions Terminal strip overview I/O lists Wiring
Document no.: 4189340687ESW version: 4.40.x or later
1. General information1.1. Warnings, legal information and safety..................................................................................................5
1.1.1. Warnings and notes ......................................................................................................................51.1.2. Legal information and disclaimer ..................................................................................................51.1.3. Safety issues ................................................................................................................................51.1.4. Electrostatic discharge awareness ...............................................................................................51.1.5. Factory settings ............................................................................................................................5
1.2. About the installation instructions...........................................................................................................61.2.1. General purpose ...........................................................................................................................61.2.2. Intended users ..............................................................................................................................61.2.3. Contents and overall structure ......................................................................................................6
2. General product information2.1. AGC-4 product information.....................................................................................................................7
2.1.1. Introduction....................................................................................................................................72.1.2. Type of product..............................................................................................................................72.1.3. Options..........................................................................................................................................7
2.2. Standard functions.................................................................................................................................72.2.1. Operation modes...........................................................................................................................72.2.2. Engine control................................................................................................................................72.2.3. Generator protection (ANSI)..........................................................................................................72.2.4. Busbar protection (ANSI)...............................................................................................................82.2.5. Display...........................................................................................................................................82.2.6. M-Logic..........................................................................................................................................8
2.3. Standard and optional applications........................................................................................................82.3.1. Automatic Mains Failure, AMF.......................................................................................................82.3.2. Island operation.............................................................................................................................92.3.3. Fixed power/base load...................................................................................................................92.3.4. Peak shaving...............................................................................................................................102.3.5. Load takeover..............................................................................................................................102.3.6. Mains power export (fixed power to mains).................................................................................112.3.7. Multiple gensets, analogue load sharing.....................................................................................112.3.8. Multiple gensets, power management.........................................................................................11
3. Mounting3.1. AGC-4 mounting...................................................................................................................................12
3.1.1. Mounting of the unit.....................................................................................................................123.1.2. Panel cut-out................................................................................................................................123.1.3. Mounting instructions...................................................................................................................12
4. Hardware4.1. Board slot positions..............................................................................................................................13
4.1.1. Unit top side overview..................................................................................................................144.1.2. Terminal strip overviews..............................................................................................................154.1.3. Input/output lists...........................................................................................................................204.1.4. Slot #1, power supply PCB..........................................................................................................214.1.5. Slot #1, power supply PCB - AGC mains unit..............................................................................224.1.6. Slot #2, serial communication (option H).....................................................................................224.1.7. Slot #2, external I/O module (option H8.2)..................................................................................244.1.8. Slot #2, 7 digital inputs (option M13.2)........................................................................................254.1.9. Slot #2, relay outputs (option M14.2)...........................................................................................254.1.10. Slot #3, load sharing control (option G3)...................................................................................264.1.11. Slot #3, 13 binary inputs and 4 relay outputs (option M12).......................................................274.1.12. Slot #4, relay outputs (option M14.4, standard).........................................................................284.1.13. Slot #4, analogue outputs for GOV/AVR or transducer (option E1)..........................................284.1.14. Slot #4, analogue outputs for GOV/AVR or transducer (option EF2)........................................284.1.15. Slot #4, combination outputs for GOV/AVR or transducer (option EF4)....................................294.1.16. Slot #4, PWM, relay and analogue outputs for GOV/AVR (option EF5)....................................29
AGC-4 installation instructions 4189340687UK
DEIF A/S Page 2 of 71
4.1.17. Slot #4, PWM and analogue outputs for GOV/AVR (option EF6)..............................................304.1.18. Slot #4, analogue outputs for GOV/AVR or transducer (option E2)..........................................304.1.19. Slot #5, AC measuring...............................................................................................................314.1.20. Slot #5, AC measuring - AGC mains unit..................................................................................324.1.21. Slot #5, AC measuring - AGC BTB unit.....................................................................................334.1.22. Slot #6, 7 digital inputs (option M13.6)......................................................................................334.1.23. Slot #6, 4 relay outputs (option M14.6)......................................................................................344.1.24. Slot #6, 4 analogue inputs (option M15.6).................................................................................344.1.25. Slot #6, 4 multi-inputs (option M16.6)........................................................................................344.1.26. Slot #6, analogue outputs for transducer (option F1)................................................................354.1.27. Slot #7, engine interface card (std.)...........................................................................................364.1.28. Slot #7, engine interface card (std.) AGC mains/BTB...............................................................374.1.29. Slot #8, engine interface communication (option H5)................................................................384.1.30. Slot #8, Cummins engine interface communication (option H6)................................................384.1.31. Slot #8, 7 digital inputs (option M13.8)......................................................................................384.1.32. Slot #8, 4 relay outputs (option M14.8)......................................................................................394.1.33. Slot #8, 4 analogue inputs (option M15.8).................................................................................394.1.34. Slot #8, 4 multi-inputs (option M16.8)........................................................................................394.1.35. Slot #8, external I/O module (option H8.8)................................................................................40
5. Wirings5.1. AC connections....................................................................................................................................41
5.1.1. Neutral line (N).............................................................................................................................415.1.2. Current transformer grounding....................................................................................................415.1.3. Fuses...........................................................................................................................................415.1.4. Breaker wiring..............................................................................................................................415.1.5. 3-phase........................................................................................................................................425.1.6. Single phase................................................................................................................................435.1.7. 2-phase L1L2 (split phase)..........................................................................................................445.1.8. 2-phase L1L3 (split phase)..........................................................................................................455.1.9. Island mode and power management (option G4/G5/G8)...........................................................465.1.10. Power management (option G5), AGC mains...........................................................................475.1.11. Power management (option G5), AGC BTB..............................................................................48
5.2. DC connections....................................................................................................................................495.2.1. Load sharing lines (option G3).....................................................................................................495.2.2. Digital inputs................................................................................................................................495.2.3. Analogue inputs (option M15.X)..................................................................................................505.2.4. Multi-inputs (option M16.X)..........................................................................................................515.2.5. External setpoints (option G3/M12) ............................................................................................525.2.6. Multi-inputs (102, 105, 108).........................................................................................................525.2.7. RPM input....................................................................................................................................545.2.8. Stop coil.......................................................................................................................................555.2.9. Transistor outputs (open collector outputs).................................................................................55
5.3. Communication....................................................................................................................................575.3.1. CANbus (option G4/G5/G8).........................................................................................................575.3.2. Modbus (option H2).....................................................................................................................585.3.3. Profibus DP (option H3)...............................................................................................................605.3.4. CANbus engine communication (option H5)................................................................................615.3.5. Cummins GCS (option H6)..........................................................................................................625.3.6. CANbus engine communication (option H7)................................................................................635.3.7. External I/O module (option H8)..................................................................................................645.3.8. Display cable (option J)...............................................................................................................64
6. Technical information6.1. Technical information, AGC-4..............................................................................................................65
6.1.1. Technical specifications ..............................................................................................................656.2. Unit dimensions....................................................................................................................................69
6.2.1. Unit dimensions...........................................................................................................................696.3. Panel cut-out........................................................................................................................................70
AGC-4 installation instructions 4189340687UK
DEIF A/S Page 3 of 71
6.3.1. Panel cutout.................................................................................................................................706.3.2. Drilling template in mm (inches) .................................................................................................71
AGC-4 installation instructions 4189340687UK
DEIF A/S Page 4 of 71
1. General information1.1 Warnings, legal information and safety
1.1.1 Warnings and notesThroughout this document, a number of warnings and notes with helpful user information will be presented.To ensure that these are noticed, they will be highlighted as follows in order to separate them from the gener-al text.
Warnings
Warnings indicate a potentially dangerous situation, which could result in death, personal in-jury or damaged equipment, if certain guidelines are not followed.
Notes
Notes provide general information, which will be helpful for the reader to bear in mind.
1.1.2 Legal information and disclaimerDEIF takes no responsibility for installation or operation of the generator set. If there is any doubt about howto install or operate the engine/generator controlled by the Multi-line 2 unit, the company responsible for theinstallation or the operation of the set must be contacted.
The Multi-line 2 unit is not to be opened by unauthorised personnel. If opened anyway, the war-ranty will be lost.
DisclaimerDEIF A/S reserves the right to change any of the contents of this document without prior notice.
1.1.3 Safety issuesInstalling and operating the Multi-line 2 unit may imply work with dangerous currents and voltages. Therefore,the installation should only be carried out by authorised personnel who understand the risks involved in work-ing with live electrical equipment.
Be aware of the hazardous live currents and voltages. Do not touch any AC measurement in-puts as this could lead to injury or death.
1.1.4 Electrostatic discharge awarenessSufficient care must be taken to protect the terminal against static discharges during the installation. Once theunit is installed and connected, these precautions are no longer necessary.
1.1.5 Factory settingsThe Multi-line 2 unit is delivered from factory with certain factory settings. These are based on average valuesand are not necessarily the correct settings for matching the engine/generator set in question. Precautionsmust be taken to check the settings before running the engine/generator set.
AGC-4 installation instructions 4189340687UK
General information
DEIF A/S Page 5 of 71
1.2 About the installation instructions
1.2.1 General purposeThese Installation Instructions mainly include general product and hardware information, mounting instruc-tions, terminal strip descriptions, I/O lists and wiring descriptions.
The general purpose of this document is to give the user important information to be used in the installation ofthe unit.
Please make sure to read this document before starting to work with the Multi-line 2 unit andthe gen-set to be controlled. Failure to do this could result in human injury or damage to theequipment.
1.2.2 Intended usersThese Installation Instructions are mainly intended for the person responsible for the design and installation.In most cases, this would be a panel builder designer. Naturally, other users might also find useful informationin the document.
1.2.3 Contents and overall structureThis document is divided into chapters, and in order to make the structure simple and easy to use, eachchapter will begin from the top of a new page.
AGC-4 installation instructions 4189340687UK
General information
DEIF A/S Page 6 of 71
2. General product information2.1 AGC-4 product information
2.1.1 IntroductionThe AGC is part of the DEIF Multi-line 2 product family. Multi-line 2 is a complete range of multi-function gen-erator protection and control products integrating all the functions you need into one compact and attractivesolution.
The concept of the AGC is to offer a cost-effective solution to genset builders, who need a flexible generatorprotection and control unit for medium to large genset applications. Being part of the Multi-line product family,the standard functions can be supplemented with a variety of optional functions.
2.1.2 Type of productThe Automatic Genset Controller is a micro-processor based control unit containing all necessary functionsfor protection and control of a genset.
It contains all necessary 3-phase measuring circuits, and all values and alarms are presented on the LCDdisplay.
2.1.3 OptionsThe Multi-line 2 product range consists of different basic versions, which can be supplemented with the flexi-ble options needed to provide the optimum solution. The options cover e.g. various protections for generator,busbar and mains, voltage/VAr/PF control, various outputs, power management, serial communication, addi-tional operator display etc.
2.2 Standard functions
2.2.1 Operation modes Automatic Mains Failure Island operation Fixed power/base load Peak shaving Load takeover Mains power export
2.2.2 Engine control Start/stop sequences Run and stop coil Relay outputs for governor control
2.2.3 Generator protection (ANSI) 2 x reverse power (32) 5 x overload (32) 6 x overcurrent (50/51) 2 x overvoltage (59) 3 x undervoltage (27) 3 x over-/underfrequency (81) Voltage-dependent overcurrent (51V) Current/voltage unbalance (60)
AGC-4 installation instructions 4189340687UK
General product information
DEIF A/S Page 7 of 71
Loss of excitation/overexcitation (40/32RV) Non-essential load/load shedding, 3 levels (I, Hz, P>, P>>) Multi-inputs (digital, 4-20 mA, 0-40V DC, Pt100, Pt1000 or VDO) Digital inputs
2.2.4 Busbar protection (ANSI) 3 x overvoltage (59) 4 x undervoltage (27) 3 x overfrequency (81) 4 x underfrequency (81) Voltage unbalance (60)
2.2.5 Display Prepared for remote mounting Push-buttons for start and stop Push-buttons for breaker operations Status texts
2.2.6 M-Logic Simple logic configuration tool Selectable input events Selectable output commands
2.3 Standard and optional applicationsIn the following sections, the standard and optional applications of the AGC will be presented. In addition, thecorrect application configuration for the different applications is listed. It is only possible to use the unit for oneof the purposes, e.g. AMF (Automatic Mains Failure). The selection must be made on site.
All units are supplied with AMF as factory setting.
2.3.1 Automatic Mains Failure, AMF
G
Controller
Load
AGC-4 installation instructions 4189340687UK
General product information
DEIF A/S Page 8 of 71
No. Setting Setting
6071 Genset mode AMF AMF
2.3.2 Island operation
G
Controller
Load
No. Setting Setting
6071 Genset mode Island operation Island operation
2.3.3 Fixed power/base load
G
Controller
Load
No. Setting Setting
6071 Genset mode Fixed power Fixed power
AGC-4 installation instructions 4189340687UK
General product information
DEIF A/S Page 9 of 71
2.3.4 Peak shaving
G
Controller
Load
P/4-20 mA
TRANSDUCER
No. Setting Setting
6071 Genset mode Peak shaving Peak shaving
2.3.5 Load takeover
G
Controller
Load
P/4-20 mA
TRANSDUCER
No. Setting Setting
6071 Genset mode Load takeover Load takeover
AGC-4 installation instructions 4189340687UK
General product information
DEIF A/S Page 10 of 71
2.3.6 Mains power export (fixed power to mains)
G
Controller
Load
P/4-20 mA
TRANSDUCER
No. Setting Setting
6071 Genset mode Mains power export Mains power export
2.3.7 Multiple gensets, analogue load sharing
G
Controller
Load
G
Controller
No. Setting Setting
6071 Genset mode Island operation Island operation
2.3.8 Multiple gensets, power management
For information about the power management application, please refer to "Description of Op-tion G4, G5 and G8".
AGC-4 installation instructions 4189340687UK
General product information
DEIF A/S Page 11 of 71
3. Mounting3.1 AGC-4 mounting
3.1.1 Mounting of the unitThe unit is designed for mounting inside the switchboard. The display can be installed on the switchboarddoor and connected to the main unit with a display cable. The technical specifications include detailed infor-mation about:
Unit dimensions Panel cut-out Screw hole positions and dimensions
3.1.2 Panel cut-outIn order to ensure optimum mounting, the switchboard door must be cut out according to the panel cut-outillustration in the chapter Technical information.
3.1.3 Mounting instructionsThe unit can be mounted in two different ways:
1. Directly mounted on a DIN rail.2. Fastened with screws to the rear side of the cabinet. Six screw holes are available for this mounting
method.
DEIF recommends using the screw hole fastening.
AGC-4 installation instructions 4189340687UK
Mounting
DEIF A/S Page 12 of 71
4. Hardware4.1 Board slot positionsThe unit housing is divided into board slot positions. This means that the unit consists of a number of printedcircuit boards (PCB) mounted in numbered slots. The green terminal blocks are then mounted in the PCBs.Some of these board slots are standard and some are intended for options. The board slot positions are ar-ranged as illustrated below.
Slot type Option Slot #1 Slot #3 Slot #5 Slot #7
Terminals 1-28 37-64 73-89 98-125
Power supply Standard X
AC measurements Standard X
Engine interface Standard/M4 X
Load sharing G3 X
Power management G4/G5/G8 X
Engine communication H7 X
I/O extension M12 X
Slot type Option Slot #2 Slot #4 Slot #6 Slot #8
Terminals 29-34 65-72 90-97 126-133
Analogue controller outputs E1/E2 X
Analogue transducer outputs F1 X
Combination outputs EF2/EF4/EF5/EF6 X
Serial communication H2/H3/H8.2/H9 X
Engine communication H5/H6 X
I/O extension cards M13.2/M14.2 X
I/O extension cards M13.6/M14.6/M15.6/M16.6 X
I/O extension cards M13.8/M14.8/H8.8/M15.8/M16.8 X
Only hardware options, which will affect the hardware of the unit, are represented in the table.The software options will be seen through the PC utility software. The software options that arenot represented in the above table can be found in the data sheet.
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 13 of 71
4.1.1 Unit top side overviewAn overview of the terminals is presented below. The slot positions are as follows:
Ethernet
787776757473 96 979594929190 9389888785 8683 8482818079
727169 70686765 6662 6359 60 615856 575553 54 645251504947464443 45 4841403837 39 42
Service port Display
Ethernet
CAN BCAN A
Power
Self check okAlarm inhibit
1
4
9
5 6
3
7 8
2
1 :The numbers in the drawing above refer to the slot numbers indicated in the table below.
No. Slot
1 #1, terminal 1-28, power supply (standard)
2 #2, terminal 29-36, communication and I/O extensions
3 #3, terminal 37-64, in-/outputs/load sharing
4 #4, terminal 65-72, governor, AVR, in-/outputs (standard)
5 #5, terminal 73-89, AC measuring (standard)
6 #6, terminal 90-97, in-/outputs
7 #7, terminal 98-125, engine I/F (standard)
8 #8, terminal 126-133, engine communication, in-/outputs.
9 LED I/F
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 14 of 71
4.1.2 Terminal strip overviewsStandard unit
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 15 of 71
The hardware shown in slot #3 is option M12 and G3. For a detailed description of these op-tions, please refer to the option manuals.
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 16 of 71
Mains unit
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 17 of 71
The hardware shown in slot #3 is option M12 and G3. For a detailed description of these op-tions, please refer to the option manuals.
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 18 of 71
BTB unit
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 19 of 71
The hardware shown in slot #3 is option M12 and G3. For a detailed description of these op-tions, please refer to the option manuals.
4.1.3 Input/output listsIn the I/O lists, the following terms will be used in connection with the relay outputs:
NO means Normally OpenNC means Normally ClosedNE means Normally EnergisedND means Normally DeenergisedCom. means common terminal
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 20 of 71
4.1.4 Slot #1, power supply PCB
Term. Function Technical data Description
1 +12/24V DC 12/24V DC+/-30%
Power supply
2 0V DC
3 NC Status relay24V DC/1 A
Normally closed relay, processor/power supplystatus supervision4 Com.
5 NO Relay 05250V AC/8 A
Central alarm HORN/configurable
6 Com.
7 NC
8 NO Relay 08250V AC/8 A
Open mains breaker/configurable
9 Com.
10 NC
11 NO Relay 11250V AC/8 A
Close mains breaker (synchronising)/configurable
12 Com.
13 NC
14 NO Relay250V AC/8 A
Open generator breaker
15 Com.
16 NC
17 NO Relay250V AC/8 A
Close generator breaker (synchronising)
18 Com.
19 NC
20 Open collector 1 Transistor output/Relay 20 Pulse output 1, kWh counter/configurable
21 Open collector 2 Transistor output/Relay 21 Pulse output 2, kVArh counter/configurable
22 Com. Common Common terminal for terminals 20 and 21
23 Digital input 23 Optocoupler Configurable
24 Digital input 24 Optocoupler Mains breaker open/configurable
25 Digital input 25 Optocoupler Mains breaker closed/configurable
26 Digital input 26 Optocoupler Generator breaker open
27 Digital input 27 Optocoupler Generator breaker closed
28 Com. Common Common for terminals 23 to 27
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 21 of 71
4.1.5 Slot #1, power supply PCB - AGC mains unit
The I/O list below is for the AGC mains unit.
Term. Function Technical data Description
1 +12/24V DC 12/24V DC+/-30%
Power supply
2 0V DC
3 NC Status relay24V DC/1 A
Normally closed relay, processor/power supplystatus supervision4 Com.
5 NO Relay 05250V AC/8 A
Central alarm HORN/configurable
6 Com.
7 NC
8 NO Relay 08250V AC/8 A
Open mains breaker/configurable
9 Com.
10 NC
11 NO Relay 11250V AC/8 A
Close mains breaker (synchronising)/configurable
12 Com.
13 NC
14 NO Relay 14250V AC/8 A
Open tie breaker/configurable
15 Com.
16 NC
17 NO Relay 17250V AC/8 A
Close tie breaker (synchronising)/configurable
18 Com.
19 NC
20 Open collector 1 Transistor output/Relay 20 Pulse output 1, kWh counter/configurable
21 Open collector 2 Transistor output/Relay 21 Pulse output 2, kVArh counter/configurable
22 Com. Common Common terminal for terminals 20 and 21
23 Digital input 23 Optocoupler Configurable
24 Digital input 24 Optocoupler Mains breaker open/configurable
25 Digital input 25 Optocoupler Mains breaker closed/configurable
26 Digital input 26 Optocoupler Tie breaker open/configurable
27 Digital input 27 Optocoupler Tie breaker closed/configurable
28 Com. Common Common for terminals 23 to 27
4.1.6 Slot #2, serial communication (option H)Modbus (option H2)
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 22 of 71
Term. Function Description
29 DATA + (A) Modbus RTU, RS485
30 GND
31 DATA - (B)
32 Not used
33 DATA + (A)
34 Not used
35 DATA - (B)
36 Not used
The serial communication line should be terminated between DATA + and DATA - with a resistor equal to thecable impedance. The terminals 29/33 and 31/35 are internally connected.
Never connect the GND terminal 30 to earth. Only connect it to a third wire in the communica-tion cable!
Modbus (option H9)
Term. Function Description
29 DATA + (A) Modbus RTU, RS232
30 GND
31 DATA - (B)
32 Not used
33 DATA + (A)
34 Not used
35 DATA - (B)
36 Not used
The serial communication line should be terminated between DATA + and DATA - with a resistor equal to thecable impedance. The terminals 29/33 and 31/35 are internally connected.
Never connect the GND terminal 30 to earth. Only connect it to a third wire in the communica-tion cable!
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 23 of 71
Profibus (option H3)
Term. Function Description
29 DATA + (B) Pin 3 on 9 pole sub-D connectorPin 5 on 9 pole sub-D connectorPin 8 on 9 pole sub-D connector
30 GND
31 DATA - (A)
32 DATA + (B)
33 GND
34 DATA - (A)
35 Not used
36 Not used
Never connect the GND terminal 30 to earth. Only connect it to a third wire in the communica-tion cable!
4.1.7 Slot #2, external I/O module (option H8.2)
Term. Function Description
29 CAN-H CANbus card option H8.2
30 CAN-GND
31 CAN-L
32 CAN-H
33 CAN-GND
34 CAN-L
35 Not used
36 Not used
Terminals 29 and 32 are internally connected. Terminals 31 and 34 are internally connected.
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 24 of 71
4.1.8 Slot #2, 7 digital inputs (option M13.2)
Term. Function Technical data Description
29 Binary input 29 Optocoupler Configurable
30 Binary input 30 Optocoupler Configurable
31 Binary input 31 Optocoupler Configurable
32 Binary input 32 Optocoupler Configurable
33 Binary input 33 Optocoupler Configurable
34 Binary input 34 Optocoupler Configurable
35 Binary input 35 Optocoupler Configurable
36 Com. Optocoupler Common for terminals 29-35
4.1.9 Slot #2, relay outputs (option M14.2)
Term. Function Technical data Description
29 NE/ND Relay 29250V AC/5 A
Configurable
30 Com.
31 NE/ND Relay 31250V AC/5 A
Configurable
32 Com.
33 NE/ND Relay 33250V AC/5 A
Configurable
34 Com.
35 NE/ND Relay 35250V AC/5 A
Configurable
36 Com.
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 25 of 71
4.1.10 Slot #3, load sharing control (option G3)
Term. Function Technical data Description
37 -5…0…5V DC Analogue I/O Active load sharing line
38 Com. Common Common for load sharing lines
39 -5…0…5V DC Analogue I/O Reactive load sharing
40 -10…0…10V DC Analogue I/O f/P setpoint (passive)
41 Com. Common Common for 40/42
42 -10…0…10V DC Analogue I/O U/Q setpoint (passive)
43
Not used
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 26 of 71
4.1.11 Slot #3, 13 binary inputs and 4 relay outputs (option M12)
Term. Function Technical data Description
37
Not used38
39
40 -10/+10V DC Analogue I/O f/P setpoint
41 Com. Common Common
42 -10/+10V DC Analogue I/O U/Q setpoint
43 Binary input Optocoupler Configurable
44 Binary input Optocoupler Configurable
45 Binary input Optocoupler Configurable
46 Binary input Optocoupler Configurable
47 Binary input Optocoupler Configurable
48 Binary input Optocoupler Configurable
49 Binary input Optocoupler Configurable
50 Binary input Optocoupler Configurable
51 Binary input Optocoupler Configurable
52 Binary input Optocoupler Configurable
53 Binary input Optocoupler Configurable
54 Binary input Optocoupler Configurable
55 Binary input Optocoupler Configurable
56 Com. Common Common for terminals 43 to 55
57 NE/ND Relay 57250V AC/5 A
Configurable
58 Com.
59 NE/ND Relay 59250V AC/5 A
Configurable
60 Com.
61 NE/ND Relay 61250V AC/5 A
Configurable
62 Com.
63 NE/ND Relay 63250V AC/5 A
Configurable
64 Com.
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 27 of 71
4.1.12 Slot #4, relay outputs (option M14.4, standard)
Term. Function Technical data Description
65 NE/ND Relay 65250V AC/5 A
Generator GOV: Increase frequency/configurable
66 Com.
67 NE/ND Relay 67250V AC/5 A
Generator GOV: Decrease frequency/configurable
68 Com.
69 Not used Relay 69250V AC/5 A
Configurable
70 Com.
71 Not used Relay 71250V AC/5 A
Configurable
72 Com.
4.1.13 Slot #4, analogue outputs for GOV/AVR or transducer (option E1)
Term. Function Description
65 Not used
66 +/-25 mA Configurable
67 0
68 Not used
69 Not used
70 +/-25 mA Configurable
71 0
72 Not used
AVR control requires option D1.
4.1.14 Slot #4, analogue outputs for GOV/AVR or transducer (option EF2)
Term. Function Description
65 Not used
66 +/-25 mA Configurable
67 0
68 Not used
69 Not used
70 0(4)-20 mA out Configurable
71 0
72 Not used
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 28 of 71
AVR control requires option D1.
4.1.15 Slot #4, combination outputs for GOV/AVR or transducer (option EF4)
Term. Function Description
65 +/-25 mA Configurable
66 0
67 Not used
68 Not used
69 Relay Relay 69
70 Relay
71 Relay Relay 71
72 Relay
AVR control requires option D1.
4.1.16 Slot #4, PWM, relay and analogue outputs for GOV/AVR (option EF5)
Term. Function Description
65 +/-25 mA AVR setpoint output
66 0
67 PWM + PWM speed governor signal
68 PWM -
69 NO Relay output for AVR. Raise voltage
70 Com.
71 NO Relay output for AVR. Lower voltage
72 Com.
AVR control requires option D1.
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 29 of 71
4.1.17 Slot #4, PWM and analogue outputs for GOV/AVR (option EF6)
Term. Function Description
65 Not used
66 Not used
67 0 Speed governor, AVR or transducer output 68
68 +/-25 mA
69 PWM - PWM speed governor signal
70 PWM +
71 0 Speed governor, AVR or transducer output 72
72 +/-25 mA
Connect PWM - to the engine battery negative and PWM + to the engine control system S-SPD(speed) input (called RATED SPEED on the ADEM controller and PRIMARY THROTTLE on thePEEC controller).
AVR control requires option D1.
4.1.18 Slot #4, analogue outputs for GOV/AVR or transducer (option E2)
Term. Function Description
65 Not used
66 0(4)-20 mA out Configurable
67 0
68 Not used
69 Not used
70 0(4)-20 mA out Configurable
71 0
72 Not used
AVR control requires option D1.
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 30 of 71
4.1.19 Slot #5, AC measuring
Term. Function Technical data Description
73 I L1, s1 Generator current L1 x/1 A or x/5 A input
74 I L1, s2
75 I L2, s1 Generator current L2 x/1 A or x/5 A input
76 I L2, s2
77 I L3, s1 Generator current L3 x/1 A or x/5 A input
78 I L3, s2
79 U L1 Generator voltage L1 Max. 690V AC phase-phase value
80 Not used
81 U L2 Generator voltage L2 Max. 690V AC phase-phase value
82 Not used
83 U L3 Generator voltage L3 Max. 690V AC phase-phase value
84 UNEUTRAL Generator voltage neutral
85 U L1 Mains/bus voltage L1 Max. 690V AC phase-phase value
86 Not used
87 U L2 Mains/bus voltage L2 Max. 690V AC phase-phase value
88 UNEUTRAL Mains/bus voltage neutral
89 U L3 Mains/bus voltage L3 Max. 690V AC phase-phase value
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 31 of 71
4.1.20 Slot #5, AC measuring - AGC mains unit
The I/O list below is for the AGC mains unit (G5).
Term. Function Technical data Description
73 I L1, s1 Mains current L1 x/1 A or x/5 A input
74 I L1, s2
75 I L2, s1 Mains current L2 x/1 A or x/5 A input
76 I L2, s2
77 I L3, s1 Mains current L3 x/1 A or x/5 A input
78 I L3, s2
79 U L1 Mains voltage L1 Max. 690V AC phase-phase value
80 Not used
81 U L2 Mains voltage L2 Max. 690V AC phase-phase value
82 Not used
83 U L3 Mains voltage L3 Max. 690V AC phase-phase value
84 UNEUTRAL Mains voltage neutral
85 U L1 Bus voltage L1 Max. 690V AC phase-phase value
86 Not used
87 U L2 Bus voltage L2 Max. 690V AC phase-phase value
88 UNEUTRAL Bus voltage neutral
89 U L3 Bus voltage L3 Max. 690V AC phase-phase value
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 32 of 71
4.1.21 Slot #5, AC measuring - AGC BTB unit
The I/O list below is for the AGC BTB unit.
Term. Function Technical data Description
73 I L1, s1 Bus A current L1 x/1 A or x/5 A input
74 I L1, s2
75 I L2, s1 Bus A current L2 x/1 A or x/5 A input
76 I L2, s2
77 I L3, s1 Bus A current L3 x/1 A or x/5 A input
78 I L3, s2
79 U L1 Bus A voltage L1 Max. 690V AC phase-phase value
80 Not used
81 U L2 Bus A voltage L2 Max. 690V AC phase-phase value
82 Not used
83 U L3 Bus A voltage L3 Max. 690V AC phase-phase value
84 UNEUTRAL Bus A voltage neutral
85 U L1 Bus B voltage L1 Max. 690V AC phase-phase value
86 Not used
87 U L2 Bus B voltage L2 Max. 690V AC phase-phase value
88 UNEUTRAL Bus B voltage neutral
89 U L3 Bus B voltage L3 Max. 690V AC phase-phase value
4.1.22 Slot #6, 7 digital inputs (option M13.6)
Term. Function Technical data Description
90 Com. Common Common for terminals 90-97
91 Binary input 91 Optocoupler Configurable
92 Binary input 92 Optocoupler Configurable
93 Binary input 93 Optocoupler Configurable
94 Binary input 94 Optocoupler Configurable
95 Binary input 95 Optocoupler Configurable
96 Binary input 96 Optocoupler Configurable
97 Binary input 97 Optocoupler Configurable
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 33 of 71
4.1.23 Slot #6, 4 relay outputs (option M14.6)
Term. Function Technical data Description
90 NE/ND Relay 90250V AC 5 A
Configurable
91 Com.
92 NE/ND Relay 92250V AC 5 A
Configurable
93 Com.
94 NE/ND Relay 94250V AC 5 A
Configurable
95 Com.
96 NE/ND Relay 96250V AC 5 A
Configurable
97 Com.
4.1.24 Slot #6, 4 analogue inputs (option M15.6)
Term. Function Technical data Description
90 Analogue input 91 - Common Configurable
91 Analogue input 91 + 4-20 mA in
92 Analogue input 93 - Common Configurable
93 Analogue input 93 + 4-20 mA in
94 Analogue input 95 - Common Configurable
95 Analogue input 95 + 4-20 mA in
96 Analogue input 97 - Common Configurable
97 Analogue input 97 + 4-20 mA in
4.1.25 Slot #6, 4 multi-inputs (option M16.6)
Term. Function Technical data Description
90 Multi-input 91 Common Configurable: 4-20 mA/0-5 V/Pt100
91 Multi-input 91 Analogue in
92 Multi-input 93 Common Configurable: 4-20 mA/0-5 V/Pt100
93 Multi-input 93 Analogue in
94 Multi-input 95 Common Configurable: 4-20 mA/0-5 V/Pt100
95 Multi-input 95 Analogue in
96 Multi-input 97 Common Configurable: 4-20 mA/0-5 V/Pt100
97 Multi-input 97 Analogue in
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 34 of 71
4.1.26 Slot #6, analogue outputs for transducer (option F1)
Term. Function Description
90 Not used
91 0 Transducer output
92 0(4)-20 mA out
93 Not used
94 Not used
95 0 Transducer output
96 0(4)-20 mA out
97 Not used
The option F1 cannot be used for GOV/AVR outputs.
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 35 of 71
4.1.27 Slot #7, engine interface card (std.)
Term. Function Technical data Description
98 +12/24V DC 12/24V DC+/-30%
DC power supply
99 0V DC
100 MPU input 0.5-70V AC/10-10,000 Hz
Magnetic pick-up with wire break
101 MPU GND
102 A 0(4)-20 mADigitalPt100Pt1000VDO0-40V DC
Multi-input 1
103 B
104 C
105 A Multi-input 2
106 B
107 C
108 A Multi-input 3
109 B
110 C
111 Com. Common Common for terminals 112-117
112 Digital input 112 Optocoupler Configurable
113 Digital input 113 Optocoupler Configurable
114 Digital input 114 Optocoupler Configurable
115 Digital input 115 Optocoupler Configurable
116 Digital input 116 Optocoupler Configurable
117 Digital input 117 Optocoupler Configurable
118 Digital input 118 Optocoupler Emergency stop and common for 119 and 120
119 NO Relay24V DC/5 A
Run coil
120 NO Relay24V DC/5 A
Start prepare
121 Com. Relay250V AC/5 A
Crank (starter)
122 NO
123 Com. Relay24V DC/5 A
Stop coil w/wire failure detection
124 NO
A1 CAN-H CANbus interface A(option G4, G5, G8 or H7)A2 GND
A3 CAN-L
B1 CAN-H CANbus interface B(option G4 or G5, G8)B2 GND
B3 CAN-L
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 36 of 71
4.1.28 Slot #7, engine interface card (std.) AGC mains/BTB
Term. Function Technical data Description
98 +12/24V DC 12/24V DC+/-30%
DC power supply
99 0V DC
100 MPU input 0.5-70V AC/10-10,000 Hz
Magnetic pick-up
101 MPU GND
102 A 0(4)-20 mADigitalPt100Pt1000VDO0-40V DC
Multi-input 1
103 B
104 C
105 A Multi-input 2
106 B
107 C
108 A Multi-input 3
109 B
110 C
111 Com. Common Common for terminals 112-117
112 Digital input 112 Optocoupler Configurable
113 Digital input 113 Optocoupler Configurable
114 Digital input 114 Optocoupler Configurable
115 Digital input 115 Optocoupler Configurable
116 Digital input 116 Optocoupler Configurable
117 Digital input 117 Optocoupler Configurable
118 Digital input 118 Optocoupler Emergency stop and common for 119 and 120
119 NO Relay24V DC/5 A
Not used
120 NO Relay24V DC/5 A
Not used
121 Com. Relay250V AC/5 A
Not used
122 NO
123 Com. Relay24V DC/5 A
Not used
124 NO
A1 CAN-H CANbus interface A(option G4 or G5)A2 GND
A3 CAN-L
B1 CAN-H CANbus interface B(option G4 or G5)B2 GND
B3 CAN-L
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 37 of 71
4.1.29 Slot #8, engine interface communication (option H5)
Term. Function Description
126 Not used CANbus-based engine interface communication
127 Not used
128 CAN-L
129 GND
130 CAN-H
131 CAN-L
132 GND
133 CAN-H
4.1.30 Slot #8, Cummins engine interface communication (option H6)
Term. Function Description
126 Not used Modbus RTU (RS485)
127 DATA - (B)
128 Not used
129 DATA + (A)
130 Not used
131 DATA - (B)
132 GND
133 DATA + (A)
4.1.31 Slot #8, 7 digital inputs (option M13.8)
Term. Function Technical data Description
126 Com. Common Common for terminals 127-133
127 Digital input 127 Optocoupler Configurable
128 Digital input 128 Optocoupler Configurable
129 Digital input 129 Optocoupler Configurable
130 Digital input 130 Optocoupler Configurable
131 Digital input 131 Optocoupler Configurable
132 Digital input 132 Optocoupler Configurable
133 Digital input 133 Optocoupler Configurable
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 38 of 71
4.1.32 Slot #8, 4 relay outputs (option M14.8)
Term. Function Technical data Description
126 NE/ND Relay 126250V AC/5 A
Configurable
127 Com.
128 NE/ND Relay 128250V AC/5 A
Configurable
129 Com.
130 NE/ND Relay 130250V AC/5 A
Configurable
131 Com.
132 NE/ND Relay 132250V AC/5 A
Configurable
133 Com.
4.1.33 Slot #8, 4 analogue inputs (option M15.8)
Term. Function Technical data Description
126 Analogue input 127 - Common Configurable
127 Analogue input 127 + 4-20 mA in
128 Analogue input 129 - Common Configurable
129 Analogue input 129 + 4-20 mA in
130 Analogue input 131 - Common Configurable
131 Analogue input 131 + 4-20 mA in
132 Analogue input 133 - Common Configurable
133 Analogue input 133 + 4-20 mA in
4.1.34 Slot #8, 4 multi-inputs (option M16.8)
Term. Function Technical data Description
126 Multi-input 127 Common Configurable: 4-20 mA/0-5 V/Pt100
127 Multi-input 127 Analogue in
128 Multi-input 129 Common Configurable: 4-20 mA/0-5 V/Pt100
129 Multi-input 129 Analogue in
130 Multi-input 131 Common Configurable: 4-20 mA/0-5 V/Pt100
131 Multi-input 131 Analogue in
132 Multi-input 133 Common Configurable: 4-20 mA/0-5 V/Pt100
133 Multi-input 133 Analogue in
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 39 of 71
4.1.35 Slot #8, external I/O module (option H8.8)
Term. Function Description
126 Not used CANbus card option H8.8
127 Not used
128 CAN-L
129 GND
130 CAN-H
131 CAN-L
132 GND
133 CAN-H
Terminals 133 and 130 are internally connected. Terminals 131 and 128 are internally connec-ted.
AGC-4 installation instructions 4189340687UK
Hardware
DEIF A/S Page 40 of 71
5. Wirings5.1 AC connectionsThe Multi-line 2 unit can be wired up in 1-phase, 2-phase or 3-phase configuration.
Contact the switchboard manufacturer for accurate information about required wiring for thespecific application.
5.1.1 Neutral line (N)When three-phase distribution systems are used, the neutral line (N) is only necessary if it is a three-phase +neutral system. If the distribution system is a three-phase system without neutral, then leave the terminals 84and 88 empty.
5.1.2 Current transformer groundingThe current transformer ground connection can be made on s1 or s2 connection, whichever is preferred.
5.1.3 FusesIf the cables are protected with fuses, then use 2 A, slow blow.
5.1.4 Breaker wiringThe breaker off wiring is an example only.
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 41 of 71
5.1.5 3-phaseAMF, fixed power, peak shaving, load takeover, mains power export.
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 42 of 71
5.1.6 Single phase
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 43 of 71
5.1.7 2-phase L1L2 (split phase)
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 44 of 71
5.1.8 2-phase L1L3 (split phase)
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 45 of 71
5.1.9 Island mode and power management (option G4/G5/G8)
1-phase and 2-phase (split phase) systems also supported.
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 46 of 71
5.1.10 Power management (option G5), AGC mains
1-phase and 2-phase (split phase) systems also supported.
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 47 of 71
5.1.11 Power management (option G5), AGC BTB
1-phase and 2-phase (split phase) systems also supported.
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 48 of 71
5.2 DC connections
5.2.1 Load sharing lines (option G3)
37 38 39
PS COMMON QS
LOAD SHARING LINES
±0...5 ±0...5
V DC V DC
Multi-line 2
37 38 39
PS COMMON QS
LOAD SHARING LINES
±0...5 ±0...5
V DC V DC
Multi-line 2
37 38 39
PS COMMON QS
LOAD SHARING LINES
±0...5 ±0...5
V DC V DC
Multi-line 2
Always use screened cable
5.2.2 Digital inputs
Battery positive to input: Battery negative to input:
Multi-line 2
23
28 (COM.)
Switch
12/24V DC
Multi-line 2
23
28 (COM.)
Switch
12/24V DC
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 49 of 71
Emergency stop:
Multi-line 2
118
99 (COM.)
12/24V DC
0V DC
5.2.3 Analogue inputs (option M15.X)4-20 mAActive transducer
91
0V DC
Multi-line 2
Analogue input 91
90 (Common)
+12/24V DC + +- -
4-20 mA
transducer
Measurement
Passive transducer
91
0V DC
Multi-line 2
Analogue input 91
90 (Common)
+12/24V DC + -
4-20 mA
transducer
Measurement
V DC sensor
91
Multi-line 2
Analogue input 91
90 (Common)
0-10V DC
sensor
R = 450 Ω
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 50 of 71
5.2.4 Multi-inputs (option M16.X)4-20 mAActive transducer
91
0V DC
Multi-line 2
Analogue input 91
90 (Common)
+12/24V DC + +- -
4-20 mA
transducer
Measurement
Passive transducer
91
0V DC
Multi-line 2
Analogue input 91
90 (Common)
+12/24V DC + -
4-20 mA
transducer
Measurement
V DC sensor
91
Multi-line 2
Analogue input 91
90 (Common)
0-10V DC
sensor
R = 450 Ω
0-5V DC
Multi-line 2
Multi-input
Battery
0-5V DC
0V DC 90
91
Pt100
Multi-line 2
Multi-input
Pt100
91
90
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 51 of 71
5.2.5 External setpoints (option G3/M12)The setpoint inputs are passive, i.e. an external power source is needed. This can be an active output frome.g. a PLC, or a potentiometer can be used.
0-10V DC input using potentiometer
Multi-line 2
40 or 42
41 (Common)
10V DC
0V DC
Ø
Ø
2000 Ohm ¼ W
potentiometer
+/-10V DC input using potentiometer
Multi-line 2
40 or 42
41 (Common)
10V DC
-10V DC
Ø
Ø
2000 Ohm ¼ W
potentiometer
0V DC Ø
5.2.6 Multi-inputs (102, 105, 108)0(4)-20 mAThe multi-inputs are placed in slot #7, the terminal numbers for the individual multi-inputs can be seen in the"Input/output list".
Active transducer
0V DC
Multi-line 2
Multi-input+12/24V DC + +
- -
4-20 mA
transducer
Measurement
A
B
C
Passive transducer
0 V DC
Multi-line 2
Multi-input+12/24V DC + -
4-20 mA
transducer
Measurement
A
B
C
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 52 of 71
If the passive sensor has its own battery supply, the voltage must not exceed 30V DC.
Digital inputs
Multi-line 2
Multi-input
A
B
C
R
The resistor is only mounted if wire fail supervision is required. The value of the resistorshould be 270 Ω +/-10%.
Pt100/Pt1000
2-wireMulti-line 2
Multi-input
A
B
C
Pt100/1000
3-wireMulti-line 2
Multi-input
A
B
C
Pt100/10000
I
P
VDO
1-wire 2-wireMulti-line 2
Multi-input
A
B
C
VDO Multi-line 2
Multi-input
A
B
C
VDO
0-40V DC
Multi-line 2
Multi-input
A
B
C
Battery
0-40V DC
0V DC
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 53 of 71
5.2.7 RPM inputMagnetic pick-up (MPU)
Multi-line 2
100
MPU
Output
101
NPN sensor
Multi-line 2
100
NPN
Output
101
+V DC
0V DC
R+12/24V DC
0V DC
C
C
C = 22 nF, 100V foil typeR = 1200Ω@24V DC, 600Ω@12V DC
PNP sensor
Multi-line 2
100
PNP
Output
101
+V DC
0V DC
+12/24V DC
0V DC
C
CR
C = 22 nF, 100V foil typeR = 1200Ω@24V DC, 600Ω@12V DC
Charger, W output
Multi-line 2
100
Charger
W
101
C
C = 22 nF, 100V foil type
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 54 of 71
5.2.8 Stop coil
Multi-line 2
+12/24V DC
123
124
0V DC
Stop coilA1
A2
Remember to mount the free wheel diode.
5.2.9 Transistor outputs (open collector outputs)The open collector outputs can be used as kWh and kVArh counter outputs or as relay outputs. The outputsare low power outputs. For that reason, one of the following circuits must be applied.
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 55 of 71
External counter: Relay outputs:
20 kWh
Multi-line 2
22 (Com. For 20/21)
External
counter
+12/24 VDC
0 VDC
0,5 µF 100 V
20 (Relay 20)
Multi-line 2
22 (Common)
+12/24 VDC
0 VDC
Relay
A1
A2
Connection to PLC:
20 kWh
Multi-line 2
22 (Com. For 20/21)
+12/24 VDC
0 VDC
4,7 kΩPLC
Input (positive)
Remember to mount the free wheel diode.
Maximum load on the open collector outputs is 10 mA at 24V DC.
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 56 of 71
5.3 Communication
5.3.1 CANbus (option G4/G5/G8)Examples with three AGC units connected, e.g. one AGC mains and two generator AGC units.
It is not possible to mix CANbus interface A and B.
Multi-line 2
CANbus interface A
A1 A2 A3
H GND L
Multi-line 2
CANbus interface A
A1 A2 A3
H GND L
Multi-line 2
CANbus interface A
A1 A2 A3
H GND L
120 Ω 120 Ω
Multi-line 2
CANbus interface B
B1 B2 B3
H GND L
Multi-line 2
CANbus interface B
B1 B2 B3
H GND L
Multi-line 2
CANbus interface B
B1 B2 B3
H GND L
120 Ω 120 Ω
Connect shield to earth at one end only. Shield ends must be insulated with tape or insulationtubing.
Use shielded twisted cable.
End resistor R = 120 Ohm.
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 57 of 71
5.3.2 Modbus (option H2)Connection with 2-wire screened cable (recommended):
Multi-line 2DA
TA
+ (A
)
29 30 31
DA
TA
(GN
D)
DA
TA
- (B)
Multi-line 2DA
TA
+ (A
)
29 30 31
DA
TA
(GN
D)
DA
TA
- (B)
Multi-line 2DA
TA
+ (A
)
29 30 31
DA
TA
(GN
D)
DA
TA
- (B)
DA
TA
- (B)
PLC or other device
DA
TA
(GN
D)
DA
TA
+ (A
)Connect shield to ground at one end only. Shield ends must be insulated with tape or insula-tion tubing.
Use shielded twisted cable.
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 58 of 71
Connection with 3-wire shielded cable:
Multi-line 2DA
TA
+ (A
)
29 30 31
DA
TA
(GN
D)
DA
TA
- (B)
Multi-line 2DA
TA
+ (A
)
29 30 31
DA
TA
(GN
D)
DA
TA
- (B)
Multi-line 2DA
TA
+ (A
)
29 30 31
DA
TA
(GN
D)
DA
TA
- (B)
DA
TA
- (B)
PLC or other device
DA
TA
(GN
D)
DA
TA
+ (A
)
Connect shield to ground at one end only. Shield ends must be insulated with tape or insula-tion tubing.
Use shielded twisted cable.
This solution is only feasible if the COM line is insulated. Check PLC/other device before con-necting.
A non-insulated COM line may result in damage to the equipment.
Normally, the Modbus does not need bias resistors (end terminators). These are only neededin case of very long lines and/or many nodes (>32) on the Modbus network. If bias resistorsare needed, the calculation should be based on the following data:
- A line internal pull-up bias resistor: 22 kΩ- B line internal pull-down bias resistor: 22 kΩ- Receiver input sensitivity: +/-200 mV- Receiver input impedance: 12 kΩ
Cable: Belden 3105A or equivalent. 22 AWG (0.6 mm2) twisted pair, shielded, <40 mΏ/m, min.95% shield coverage.
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 59 of 71
5.3.3 Profibus DP (option H3)Connection with 2-wire screened cable (recommended):
Multi-line 2DA
TA
+ (B
)
29 30 31
CO
M
DA
TA
- (A)
Multi-line 2DA
TA
+ (B
)
29 30 31
CO
M
DA
TA
- (A)
Multi-line 2DA
TA
+ (B
)
29 30 31
CO
M
DA
TA
- (A)
DA
TA
- (A)
PLC or other device
CO
M
DA
TA
+ (B
)Connect shield to ground at one end only. Shield ends must be insulated with tape or insula-tion tubing.
Use shielded twisted cable.
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 60 of 71
5.3.4 CANbus engine communication (option H5)Connection with 2-wire screened cable (recommended):
Multi-line 2
CA
N-H
133 132 131
CA
N-G
ND
CA
N-L
CA
N-L
ECM
engine control module
CA
N-G
ND
CA
N-H
120 Ω
120 Ω
Connection with 3-wire shielded cable:
Multi-line 2
CA
N-H
133 132 131
CA
N-G
ND
CA
N-L
CA
N-L
ECM
engine control module
CA
N-G
ND
CA
N-H
120 Ω
120 Ω
Connect shield to ground at one end only. Shield ends must be insulated with tape or insula-tion tubing.
Use shielded twisted cable.
End resistor R = 120 Ohm.
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 61 of 71
The terminating resistor at the engine side might not be needed, please refer to the enginemanufacturer’s literature.
5.3.5 Cummins GCS (option H6)
Multi-line 2, option H6
DA
TA
- B
131 132 133
DA
TA
(GN
D)
DA
TA
+ A
Engine controller,
connector 06
DA
TA
- B
18 20 31
DA
TA
(GN
D)
DA
TA
+ A
RR
Connect shield to ground at one end only. Shield ends must be insulated with tape or insula-tion tubing.
Use shielded twisted cable.
Normally, the communication does not need bias resistors (end terminators). These are onlyneeded in case of very long lines between the two modules. If bias resistors are needed, thecalculation should be based on the following data:
- A line internal pull-up bias resistor: 22 kΩ- B line internal pull-down bias resistor: 22 kΩ- Receiver input sensitivity: +/-200 mV- Receiver input impedance: 12 kΩ
Cable: Belden 3105A or equivalent. 22 AWG (0.6 mm2) twisted pair, shielded, <40 mΏ/m, min.95% shield coverage.
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 62 of 71
5.3.6 CANbus engine communication (option H7)
Multi-line 2
CA
N-H
A1 A2 A3
CA
N-G
ND
CA
N-L
CA
N-L
ECM
engine control module
CA
N-G
ND
CA
N-H
120 Ω
120 Ω
Connect shield to ground at one end only. Shield ends must be insulated with tape or insula-tion tubing.
Use shielded twisted cable.
End resistor R = 120 Ohm.
The terminating resistor at the engine side might not be needed, please refer to the enginemanufacturer’s literature.
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 63 of 71
5.3.7 External I/O module (option H8)
12
0 Ω
CAN-H
CAN-L
CANopen
CANopen
BE
CK
HO
FF
1 2
3 4
5 6
7 8
ON
DIP
Op
tion
H 8
.8
Op
tion
H 8
.22
9
13
31
31
31
12
0 Ω
Multi-line 2
5.3.8 Display cable (option J)A standard computer extension cable can be used (9-pole SUB-D male/female plugs) or a cable can be tail-ored.
4
5
6
7
8
9
2
1
3
1
2
3
4
5
6
7
8
9
9-p SUB D
male
9-p SUB D
female
Connect shield to plug metallic casing
Wires min. 0.22 m2, max. cable length 6 m.Cable types: Belden 9540, BICC H8146, Brand Rex BE57540 or equivalent.
No use of tools or brute force when tightening finger-screws on display cable.
AGC-4 installation instructions 4189340687UK
Wirings
DEIF A/S Page 64 of 71
6. Technical information6.1 Technical information, AGC-4
6.1.1 Technical specifications
Accuracy Class 1.0-25...15...30...70°CTemperature coefficient: +/-0.2% of full scale per 10°CClass 0.5 with option Q1
Positive, negative and zero sequence alarms: class 1 within 5% voltage unbalanceClass 1.0 for negative sequence currentFast overcurrent: 3% of 350%*InAnalogue outputs: class 1.0 according to total rangeOption EF4/EF5: class 4.0 according to total rangeTo IEC/EN60688
Operatingtemperature
-25…70°C (-13...158°F)-25...60°C (-13...140°F) if Modbus TCP/IP (option N) is available in the controller.(UL/cUL Listed: max. surrounding air temperature: 55°C/131°F)
Storage tem-perature
-40…70°C (-40...158°F)
Climate 97% RH to IEC 60068-2-30
Operating alti-tude
0-4000 m above sea levelDerating 2001-4000 m above sea level:Max. 480V AC phase-phase 3W4 measuring voltageMax. 690V AC phase-phase 3W3 measuring voltage
Measuringvoltage
100-690V AC +/-20%(UL/cUL Listed: 600V AC phase-phase)Consumption: max. 0.25 VA/phase
Measuringcurrent
-/1 or -/5 A AC(UL/cUL Listed: from CTs 1-5 A)Consumption: max. 0.3 VA/phase
Current over-load
4 x In continuously20 x In, 10 sec. (max. 75 A)80 x In, 1 sec. (max. 300 A)
Measuring fre-quency
30...70 Hz
Aux. supply Terminals 1 and 2: 12/24V DC (8...36 V continuously, 6 V 1 sec.). Max. 11 W consump-tionTerminals 98 and 99: 12/24V DC (8...36 V continuously, 6 V 1 sec.). Max. 5 W consump-tionThe aux. supply inputs are to be protected by a 2 A slow blow fuse. (UL/cUL Listed:AWG 24)
AGC-4 installation instructions 4189340687UK
Technical information
DEIF A/S Page 65 of 71
Binary inputs Optocoupler, bi-directionalON: 8...36V DCImpedance: 4.7 kΩOFF: <2V DC
Analogue- in-puts
-10...+10V DC: not galvanically separated. Impedance: 100 kΩ (G3)0(4)...20 mA: impedance 50 Ω. Not galvanically separated (M15.X)
RPM RPM (MPU): 2...70V AC, 10...10000 Hz, max. 50 kΩ
Multi-inputsEngine inter-face board slot#7
0(4)...20 mA: 0-20 mA, +/-1%. Not galvanically separatedBinary: max. resistance for ON detection: 100 Ω. Not galvanically separatedPt100/1000: -40...250°C, +/-1%. Not galvanically separated. To IEC/EN60751VDO: 0-1700 Ω, +/-2%. Not galvanically separatedV DC: 0...40V DC, +/-1%. Not galvanically separated
Multi-inputs(M16.X)
0(4)...20 mA: 0-20 mA, +/-2%. Not galvanically separatedPt100: -40...250°C, +/-2%. Not galvanically separated. To IEC/EN60751V DC: 0...5V DC, +/-2%. Not galvanically separated
Relay outputs Electrical rating: 250V AC/30V DC, 5 A. (UL/cUL Listed: 250V AC/24V DC, 2 A resistiveload)Thermal rating @ 50°C: 2 A: continuously. 4 A: ton= 5 sec., toff = 15 sec.(Unit status output: 1 A)
Open collec-tor outputs
Supply: 8...36V DC, max. 10 mA (terminal 20, 21, 22 (com))
Analogue out-puts
0(4)...20 mA and +/-25 mA. Galvanically separated. Active output (internal supply). Loadmax. 500 Ω. (UL/cUL Listed: max. 20 mA output)Update rate: transducer output: 250 ms. Regulator output: 100 ms
Load sharinglines
-5...0...+5V DC. Impedance: 23.5 kΩ
Galvanic sep-aration
Between AC voltage and other I/Os: 3250 V, 50 Hz, 1 min.Between AC current and other I/Os: 2200 V, 50 Hz, 1 min.Between analogue outputs and other I/Os: 550 V, 50 Hz, 1 min.Between binary input groups and other I/Os: 550 V, 50 Hz, 1 min.
AGC-4 installation instructions 4189340687UK
Technical information
DEIF A/S Page 66 of 71
Responsetimes(delay set tomin.)
Busbar:Over-/undervoltage: <50 msOver-/underfrequency: <50 msVoltage unbalance: <250 ms
Generator:Reverse power: <250 msOvercurrent: <250 msFast overcurrent: <40 msDirectional overcurrent: <150 msOver-/undervoltage: <250 msOver-/underfrequency: <350 msOverload: <250 msCurrent unbalance: <250 msVoltage unbalance: <250 msReactive power import: <250 msReactive power export: <250 msVoltage-dependent I>: <250 msNegative sequence I: <500 msNegative sequence U: <500 msZero sequence I: <500 msZero sequence U: <500 msOverspeed: <500 msDigital inputs: <250 msEmergency stop: <200 msMulti-inputs: 800 msWire failure: <600 ms
Mains:df/dt (ROCOF): <130 ms (4 periods)Vector jump: <40 msPositive sequence: <60 msTime-dependent undervoltage, Ut<: <50 msUndervoltage and reactive power low, UQ<: <250 ms
Mounting DIN-rail mount or base mount with six screws
Safety To EN 61010-1, installation category (overvoltage category) III, 600 V, pollution degree 2To UL 508 and CSA 22.2 no. 14-05, overvoltage category III, 600 V, pollution degree 2
EMC/CE To EN 61000-6-2, EN 61000-6-4, IEC 60255-26.
Vibration 3…13.2 Hz: 2 mmpp. 13.2…100 Hz: 0.7 g. To IEC 60068-2-6 & IACS UR E1010…60 Hz: 0.15mmpp. 60…150 Hz: 1 g. To IEC 60255-21-1 Response (class 2)10…150 Hz: 2 g. To IEC 60255-21-1 Endurance (class 2)
Shock (basemount)
10 g, 11 ms, half sine. To IEC 60255-21-2 Response (class 2)30 g, 11 ms, half sine. To IEC 60255-21-2 Endurance (class 2)50 g, 11 ms, half sine. To IEC 60068-2-27
Bump 20 g, 16 ms, half sine. To IEC 60255-21-2 (class 2)
Material All plastic materials are self-extinguishing according to UL94 (V1)
AGC-4 installation instructions 4189340687UK
Technical information
DEIF A/S Page 67 of 71
Plug connec-tions
AC current: 0.2-4.0 mm2 stranded wire. (UL/cUL Listed: AWG 18)AC voltage: 0.2-2.5 mm2 stranded wire. (UL/cUL Listed: AWG 20)Relays: (UL/cUL Listed: AWG 22)Terminals 98-116: 0.2-1.5 mm2 stranded wire. (UL/cUL Listed: AWG 24)Other: 0.2-2.5mm2 stranded wire. (UL/cUL Listed: AWG 24)Display: 9-pole Sub-D femaleService port: USB A-B
Protection Unit: IP20. Display: IP52 (IP54 with gasket: option L). (UL/cUL Listed: Type CompleteDevice, Open Type). To IEC/EN 60529
Governorsand AVRs
Multi-line 2 interfaces to all governors and AVRs using analogue, relay control or CAN-based J1939 communicationSee interfacing guide at www.deif.com
Approvals UL/cUL Listed to UL508Applies to VDE-AR-N 4105
UL markings Wiring: use 60/75°C copper conductors onlyMounting: for use on a flat surface of type 1 enclosureInstallation: to be installed in accordance with the NEC (US) or the CEC (Canada)
AOP-2:Maximum ambient temperature: 60°CWiring: use 60/75°C copper conductors onlyMounting: for use on a flat surface of type 3 (IP54) enclosure. Main disconnect must beprovided by installerInstallation: to be installed in accordance with the NEC (US) or the CEC (Canada)
DC/DC converter for AOP-2:Tightening torque: 0.5 Nm (4.4 lb-in)Wire size: AWG 22-14
Weight Base unit: 1.6 kg (3.5 lbs.)Option J1/J4/J6/J7: 0.2 kg (0.4 lbs.)Option J2: 0.4 kg (0.9 lbs.)Option J8: 0.3 kg (0.58 lbs.)Display: 0.4 kg (0.9 lbs.)
AGC-4 installation instructions 4189340687UK
Technical information
DEIF A/S Page 68 of 71
6.2 Unit dimensions
6.2.1 Unit dimensions
Display or AOP
20.0 (0.787)
230 (9.055)
215(8.465)
115 (4.528)
15 (0.59)
16
5 (
6.4
86
)
115 (4.528)
14
4 (
5.6
69
)
220 (8.661)
11
5 (
4.5
28)
Dimensions are given in mm (inches).
AGC-4 installation instructions 4189340687UK
Technical information
DEIF A/S Page 69 of 71
6.3 Panel cut-out
6.3.1 Panel cutout
Required space 222X115mm
Gasket outer 186X77mm
Screws for fastning:
3.5mm selfcutting threads
max. depth in display 9 mm
26.0
= =
=
=
50.5
66
.0
26.0
61.0
174.0
15
.0
41
.0
Dimensions are given in mm.
AGC-4 installation instructions 4189340687UK
Technical information
DEIF A/S Page 70 of 71
6.3.2 Drilling template in mm (inches)
230.0 (9.055)
11
9.1
(4
.68
9)
6.6
(0
.26
0)
11
2.6
(4
.43
3)
215.5 (8.484)
114.9 (4.524)
14.3 (0.563)
AGC-4 installation instructions 4189340687UK
Technical information
DEIF A/S Page 71 of 71