ag&p qaqc1

AG&P Quality Management AG&P Quality Management

SystemSystem

Quality

Records and

Objective

Evidence

Atlantic Gulf & Pacific Company of Manila, Inc. (AG&P) quality management system (QMS) shall cover fabrication and erection of structural steel, piping, tanks, vessels, process equipment and modularized structures. AG&P shall ensure that quality is an integral part of AG&P product and services. To enable AG&P to meet this objective, a documented quality management system that satisfies the requirements of ISO 9001: 2008 and addresses the company’s business process was established. AG&P’S QMS focuses on problem and defect prevention and continuous improvement rather than detection and correction in order to supply quality products and services to its customers. The Quality Management System has been documented in the following hierarchy:

AG&P

QUALITY

MANUAL

PROJECT

QUALITY

PLAN

PROJECT

SPECIFIC

PROCEDURES

AG&P

QUALITY SYSTEM

PROCEDURES

PROJECT SPECIFIC

WORK INSTRUCTIONS

AG&P

QUALITY SYSTEM

WORK INSTRUCTIONS

SUPPORT

DOCUMENTATIONForms, Records, Job Description,

Job Specifications, Technical

Documentation, Codes and

Standards, Statutory Regulations,

etc.

SUPPORT

DOCUMENTATIONForms, Records, Job

Description/Classification,

Codes and Standards, Statutory

Regulations, , User’s Manual ,

etc.

AG&P Quality Management AG&P Quality Management

SystemSystem

Rev. 2, 02 Jun 2007

PROJ.

MANAGEMENT /

PRODUCTION

QUALITY

ASSURANCE

AG&P QMS / ISO 9001 PROCESS INTERACTION DIAGRAM

MA

NA

GE

MEN

T

RESP

ON

SIB

ILIT

Y

COST

ENGINEERING

ENGINEERINGSALES &

ESTIMATING

TOP MANAGEMENT

/ QMR

CONTRACTSMATERIALS

MANAGEMENT

MEA

SU

REM

EN

T A

NA

LYSIS

& IM

PR

OV

EM

EN

TPR

OD

UC

T R

EA

LIZ

ATIO

NR

ESO

UR

CE

MA

NA

GEM

EN

T

SECURITY &

COMMUNITY

RELATIONS

HEALTH , SAFETY,

AND

ENVIRONMENTAL

CONTROLLERSHIPOPERATIONS

PLANNING AND

CONTROL

PLANT &

EQUIPMENT

MAINTENANCE

HUMAN RESOURCE CONTRUCTION

INFORMATION

TECHNOLOGY

CONDUCT

MANAGEMENT

REVIEWS

ESTABLISH &

IMPROVE QMS

PROVIDE

RESOURCES

FACILITIES PLANNING FACILITIES

MAINTENANCE

IDENTIFY & REVIEW PROJECT

REQUIREMENTS

ASSURE SUPLLIER /

SUBCONRACTOR

QUALITY

PLAN & CONTROL PRODUCTION AND PROJECT

EXECUTION

DEVELOP PROJECT

QUALITY PLANS

ESTABLISH AND MAINTAIN PRODUCT IDENTIFICATION AND TRACEABILITY

PLAN AND

CONTROL DESIGN CONTROL AND PRESERVE CUSTOMER PROPERTY AND PRODUCT CONTROL MONITORING AND MEASURING

DEVICES

PURCHASE MATERIALS

/ SERVICES VALIDATE SPECIAL PROCESSES

CONDUCT INTERNAL

AUDIT

MONITOR AND

MEASURE CUSTOMER

SATISFACTIONMONITOR AND

MEASURE CUSTOMER

SATISFACTION

MONITOR PRODUCTION PROCESSES

MONITOR PRODUCT

QUALITY

QUALIFY AND TRAIN

WORKFORCE

PLAN AND MAINTAIN

DOCUMENTS AND

INFORMATION

SYSTEMS

CONTROL OF NONCONFORMING PRODUCTS

ANALYZE INTERNAL

AUDIT DATA

ANALYZE CUSTOMER

SATISFACTION DATAANALYZE PRODUCT

PERFORMANCE DATA

ANALYZE SUPPLIER /

SUBCONTRACTOR

PERFORMANCE DATA

ANALYZE PRODUCTION , PROCESS AND PROJECT PERFORMANCE DATA ANALYZE PRODUCT

QUALITY DATA

ANALYZE WORKFORCE

PERFORMANCE AND

COMPETENCY DATA

ANALYZE

DOCUMENTAION AND

INFORMATION SYSTEM

DATA

INITIATE CORRECTIVE AND PREVENTIVE ACTIONS

ESTABLISH HSE

PROGRAM

HSE PROGRAM

IMPLEMENTATION

AND MONITORING

ANALYZE HSE

PERFORMANCE DATA

INVOICING

PAYMENT TO

SUPPLIERS AND

SUBCONTRACTORS

BUDGET PLANNING

AND ALLOCATION

ANALYZE BUDGET

PERFORMANCE DATA

MONITOR BUDGET

SPENDING

MANAGE CUSTOMER

COMMUNICATIONS(inquieries, feedbacks and

complaints)

SECURE ALL

PRODUCTS

SECURE ALL

RESOURCES

SECURITY RISK

ASSESMENT

MONITOR SECURITY &

COMMUNITY

RELATIONS

PERFORMANCE

IDENTIFY & REVIEW

PROJECT

REQUIREMENTS

PLAN & CONTROL

PRODUCTION AND

PROJECT EXECUTION

MONITOR AND

MEASURE SUPPLIER /

SUBCONTRACTOR,

PRODUCTION AND

PROJECT COST

PERFORMANCE

AWARD

SUBCONTRACTED

SERVICES

IDENTIFY & REVIEW

PROJECT

REQUIREMENTS

PLAN & CONTROL

PRODUCTION AND

PROJECT EXECUTION

YES

NO

DESIGN?

IDENTIFY & REVIEW

PROJECT

REQUIREMENTS

CONTINUAL IMPROVEMENT

Quality Assurance/Quality Control Quality Assurance/Quality Control

DepartmentDepartment

Quality System CertificationQuality System Certification

ISO 9001:2000 &ASME Certificate of Authorization to Use “U” & “S” Stamps

National Board Certificate of Authorization to Use “R” Stamp and “NB” Marking


PED Module G Certificate of Conformity from HSBIQ & TUV-Sud


Quality Assurance SystemQuality Assurance System

Supplier’s Quality Audit

Internal Quality Audit

External Quality Audit

Project Quality Assurance SystemProject Quality Assurance System

�� 1. Project Quality Plan 1. Project Quality Plan

�� 2. Project Procedures2. Project Procedures

�� 3. Project Work Instructions 3. Project Work Instructions

�� 4. Inspection and Test Plans (per discipline)4. Inspection and Test Plans (per discipline)

�� 5. Manufacturer5. Manufacturer’’s Data Reports Data Report

�� 6. Internal Quality Audit6. Internal Quality Audit

�� 7. Supplier/Subcontractor7. Supplier/Subcontractor’’s Audits Audit

�� 8. Training and Orientation8. Training and Orientation

�� 9. Monitoring and Measuring Device Calibration9. Monitoring and Measuring Device Calibration

Project Quality Management System

Documentation



Training and Orientation

Project Manufacturer’s Data

Book(MDB)



1.98%3.00%1.98%693489Total

1.98%3.00%3.77%33876July

1.38%3.00%0.61%5815June

1.72%3.00%1.14%4352May

1.87%3.00%0.32%1309Apr

2.29%3.00%0.51%1198Mar

2.66%3.00%0.00%0184Feb

3.31%3.00%0.00%086Jan

3.74%3.00%0.00%0235Dec

5.76%3.00%6.91%23333Nov

1.98%3.00%0.00%053Oct

4.17%3.00%0.00%033Sept

13.33%3.00%13.33%215Aug

Repair Rate (TO DATE)

LimitRepair Rate (THIS

PERIOD)RepairTestedMonth

Welding Welding PerformancePerformance MonitoringMonitoring

Piping Weld Repair Statistic

0.00%

5.00%

10.00%

15.00%

Month

Re

jec

tio

n R

ate

Repair Rate This Period (Monthly) Repair Rate To Date (Monthly) Repair Limit

Repair Rate This Period (Monthly) 13.33% 0.00% 0.00% 6.91% 0.00% 0.00% 0.00% 0.51% 0.32% 1.14% 0.61% 3.77%

Repair Rate To Date (Monthly) 13.33% 4.17% 1.98% 5.76% 3.74% 3.31% 2.66% 2.29% 1.87% 1.72% 1.38% 1.98%

Repair Limit 3.00% 3.00% 3.00% 3.00% 3.00% 3.00% 3.00% 3.00% 3.00% 3.00% 3.00% 3.00%

Aug Sept Oct Nov Dec Jan Feb Mar Apr May June July


Welding Welding PerformancePerformance MonitoringMonitoring

Quality Control InspectionQuality Control Inspection

1. Civil Works Inspection 7. Welding Inspection

2. Structural Inspection 8. Electrical & Instrumentation

3. Architectural Inspection Inspection

4. Piping Inspection 9. Materials Inspection

5. Mechanical Inspection 10.Coating Inspection

6. Tanks/Pressure Vessel 11.Insulation , Fireproofing &

Inspection Refractory Inspection


Material Receiving


Structural Visual and Dimensional


Piping Visual and Dimensional


Instrument Calibration and Testing


Painting and Insulation

1. Radiographic Testing1. Radiographic Testing

2. Ultrasonic Testing 2. Ultrasonic Testing

3. Magnetic Particle Testing 3. Magnetic Particle Testing

4. Dye4. Dye--PenetrantPenetrant TestingTesting

5. Positive Material Identification 5. Positive Material Identification

6. Hardness Testing6. Hardness Testing

7. Ferrite Testing7. Ferrite Testing

NonNon--destructive Testingdestructive Testing

NDT EQUIPMENTNDT EQUIPMENT1. Gamma Ray Exposure Devices1. Gamma Ray Exposure Devices

2. Ultrasonic Flaw Detectors2. Ultrasonic Flaw Detectors

3. Magnetic Yokes and Black Lights3. Magnetic Yokes and Black Lights

4. Portable Alloy Analyzers4. Portable Alloy Analyzers

5. Portable Hardness Testers5. Portable Hardness Testers

6. 6. FerritescopeFerritescope

NDT EQUIPMENTNDT EQUIPMENT

XMet 3000 XRF Alloy

Analyzer

POSITIVE MATERIAL POSITIVE MATERIAL

IDENTIFICATION(PMI)IDENTIFICATION(PMI)

Niton XL3T 800 XRF

Alloy Analyzer

Spectrotest OES Metal

Analyzer

ULTRASONIC TESTINGULTRASONIC TESTING

Epoch 1000i wt Phased

Array

Krautkramer DM4 UTG

Krautkramer USM 35

Flaw Detector

Magnetic Particle TestingMagnetic Particle Testing

Wet Flourescent Magnetic

Particle Testing

Visible Dry Powder

Magnetic Particle Testing

RADIOGRAPHIC TESTINGRADIOGRAPHIC TESTING

Sentinel 880 Delta Gamma

Ray Camera (2 units)

Tech Ops 660 Gamma

Ray Camera

Krutkramer Ultrasonic

Contact Impedance

Hardness Tester

Fischer Ferritescope

MP30

OTHER EQUIPMENTOTHER EQUIPMENT

Purge Monitor

OTHER EQUIPMENTOTHER EQUIPMENT

Fluke Infrared Thermometer

Weld Testing, Weld Testing, Training&QualificationTraining&Qualification

Welders’ Qualification & Certification /Welding Procedure Qualification Test

�� Equipped with 70 welding booths very well suited for Equipped with 70 welding booths very well suited for welders and welding operators training and testing welders and welding operators training and testing activities, the AG&Pactivities, the AG&P--WTTC is very much capable in WTTC is very much capable in complying with the project requirements pertaining complying with the project requirements pertaining to Welding Qualification.to Welding Qualification.

�� Our welding technologist, welding engineers and Our welding technologist, welding engineers and welding trainers are able to provide inwelding trainers are able to provide in--plant welder/ plant welder/ welding operator training for most welding welding operator training for most welding processes such as SMAW, FCAW, GMAW, GTAW processes such as SMAW, FCAW, GMAW, GTAW and SAW and a wide range of materials.and SAW and a wide range of materials.

Weld Testing, Weld Testing,

Training&QualificationTraining&Qualification

�� Stainless SteelStainless Steel

�� Duplex/Super Duplex SA Duplex/Super Duplex SA 789/790 UNS S31803789/790 UNS S31803

�� SA 240 TP 410 UNS S41008SA 240 TP 410 UNS S41008

�� SA 312 TP 347H UNS SA 312 TP 347H UNS S34709S34709

�� SA 312 TP 317L UNS SA 312 TP 317L UNS S31703S31703

�� SA 312 TP 321H UNS SA 312 TP 321H UNS S32109S32109

�� Copper NickelCopper Nickel

�� 9090--10 SB10 SB--171 UNS C70600171 UNS C70600

�� 7070--30 SB30 SB--171 UNS C71500 171 UNS C71500

�� JIS H3300 C7060TJIS H3300 C7060T

�� CopperCopper

�� SBSB--42 UNS C1020042 UNS C10200

�� AluminumAluminum

�� ASTM 5086ASTM 5086

�� Chrome MolybdenumChrome Molybdenum

�� SA 335 Gr. P11 UNS K11597SA 335 Gr. P11 UNS K11597

�� SA 335 Gr. P22 UNS K21590SA 335 Gr. P22 UNS K21590

�� SA 387 Gr. 11, Cl.2 UNS SA 387 Gr. 11, Cl.2 UNS K11789K11789

�� High Nickel AlloysHigh Nickel Alloys

�� SB 424 UNS N08825SB 424 UNS N08825

�� SB 575 UNS N10276SB 575 UNS N10276

�� Hastelloy C 276 UNS N10276Hastelloy C 276 UNS N10276

�� MonelMonel

�� SB 127 UNS N04400SB 127 UNS N04400

�� Other AlloysOther Alloys

�� Carpenter 20Cb3Carpenter 20Cb3

�� SB 729 Alloy 20 UNS 08020SB 729 Alloy 20 UNS 08020

�� Proprietary AlloyProprietary Alloy

�� Lloyds T64Lloyds T64

�� Lloyds Burton T80Lloyds Burton T80


Training&QualificationTraining&QualificationExperience on Welding

Exotic Materials

We have worked with various Codes and Standards. We have worked with various Codes and Standards. Some of them are:Some of them are:

∗∗∗∗∗∗∗∗ ASME Boiler and Pressure Vessel Code ASME Boiler and Pressure Vessel Code

(Sections II, V, VIII & IX)(Sections II, V, VIII & IX)

∗∗∗∗∗∗∗∗ ASTMASTM

∗∗∗∗∗∗∗∗ AWS (D1.1 & D 1.3)AWS (D1.1 & D 1.3)

∗∗∗∗∗∗∗∗ ASME B31.3 (Process Piping)ASME B31.3 (Process Piping)

∗∗∗∗∗∗∗∗ API 620, 650, 1104API 620, 650, 1104

∗∗∗∗∗∗∗∗ AS/NZS 1554.1, 2980,1210AS/NZS 1554.1, 2980,1210

∗∗∗∗∗∗∗∗ ABS & DNV RulesABS & DNV Rules

∗∗∗∗∗∗∗∗ EN 288 Parts 1 & 2EN 288 Parts 1 & 2

∗∗∗∗∗∗∗∗ Russian RegulationsRussian Regulations



Welding Procedure SpecificationWelding Procedure Specification

Welders QualificationWelders Qualification

QA/QC Personnel QA/QC Personnel


Thank You Very Much!!!Thank You Very Much!!!

ag&p qaqc1

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