ahmed salah piping engineer cv

LEAD Piping Engineer

C URRICULUM V ITAE LEAD PIPING ENGINEER

Personal Information

Name : Ahmed Salah Moubarak MansourAddress : The Third Settlement -New Cairo City – Cairo, EgyptTelephone : +2-02-7588203 Mobile : +966-55-457-3021 E-mail : [email protected] , [email protected] Nationality : EgyptianDate of Birth : 29/11/1972Place of Birth : GIZA, EgyptMarital Status : MarriedMilitary Service : Exempted

Education

University : CairoFaculty : EngineeringGraduate : B.Sc. in Mechanical Power Engineering-(July 1997)General Appreciation : Very Good with Honor Degree (83.13 %)Final Year Grade : Excellent Rank : The Second Graduate Project Topic : Fire Safety Science and ApplicationsGraduate Project Grade : Excellent

Memberships Member of Egyptian Engineers Syndicate Member of Egyptian Society for Mechanical Engineers (ESME)

Conferences Attended

7th Cairo University International Conference on Mechanical Design & Production Engineering. February 15-17, 2000, Mena-House Oberoi Hotel, Cairo, Egypt.

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mailto:%[email protected]


General Experience summary

11 years of experience on Design of Pipeline & Piping systems for oil & gas and Petrochemical industries on shore & off shore with the following fields of experiences:

I- Piping Design Experience

Complete design of piping general arrangement layouts, Piping isometrics, Supports Details, Materials take off, Equipments location plans, plot plans, orientation drawings, Tie-in Index & tie in packages.

Provide piping input to Process Piping and instrumentation diagrams (P&ID), Line designation table (LDT), Instrument specification sheets (ISS),

Preparing material take-off requirements and isometric drawings for construction using 3D CADD (Computer Aided Design and Drafting) modeling software e.g. Intergraph’s PDS (Plant Design System).

Preparing& checking of equipments orientation drawings for all types of petrochemical equipments, Considering equipments spacing, accessibility, operation and maintenance requirements.

Review all vendor documentations to assure the compliance with the design and technical requirements.

II- Piping Technical Experience

Preparing and reviewing piping specifications in accordance with the company standards

and general codes (full awareness of Bechtel standards, ARAMCO standards, ENPPI

standards).

Preparing and reviewing valves datasheets, vendor technical specifications and bidders’ quotations.

Provide piping technical input to P&IDs including piping classes, valve types and special

items. Preparing pipeline and piping safety instruction sheets with the required calculations for

pipe wall thickness, Maximum allowable operating pressure (MAOP), and test pressure

Preparing and reviewing Hot Tap calculations in accordance to ASME B31.3, ASME section VIII div. 1

III- Plant Design System (PDS) Experience

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Highly experienced in using all PDS activities and modules including Equipment modeling,

Piping Designer, Isometric Extraction, Drawing Manager, Piping stress analysis, Piping

supports designer, piping design data manager and Project administrator.

Provide PDS administration activities including PMC and PCD files update in accordance

with the project specifications, Reference database (RDB) update, Isometric options setup

and material reporting.

Review the plant 3D model from design, accessibility, Maintainability and constructability

using Smart Plant Review software.

IV- Field Experience

Construction supervision on site activates for petrochemical and gas plants including:

Providing redesign solutions for the field Problems or changes (clashing mismatching lack

of material item)

Ensuring implementation and adherence to project specifications and procedures

Responsibility for monitoring piping construction and fabrication activities insuring quality

and taking necessary actions to maintain satisfactory standardsPreparing work packages with all design documentations and method statement for work

permits approvalProducing documentations required for field testing including hydrotest diagrams test

certificates mechanical completion certificates (MCC)Witnessing all field tests including hydrotest (HT) dye Penetrante (PT) ultrasonic test (UT) Reviewing all site work and prepare the punch list for the construction contractor

V- Other Experience includes:

Project Management, design management, staff mentor, engineering supervision, co-ordination, materials procurement and inspection

Front End, conceptual and detailed design of offshore / onshore piping design and construction, including LNG piping cryogenic piping, Jacketed Piping for sulfur plants. Prepare complete piping modeling using PDS software and reviewing the plant design using smart plant review software.

Highly experienced in using international regulations, codes and standards used in the

petroleum field (API, ASTM, MSS SP, TEMA, NFPA, ASME, ANSI, ISO, BS, NACE,

ISA, etc.)

High communication, presentation and coordination skills

Highly experienced in using Programs and software including PDS, Smart plant review,

Bentley navigator, AutoCAD, ORTHOGEN, MS office and MS Project planner

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Highly experienced in providing training courses for Piping design, piping technical and

Plant Design System (PDS),

Work Experiences

Zuhiar Fayez Partnership company (ZFP)Consultant for Saudi Arabian Oil Company (ARAMCO) (Decembery, 2006 – present)

Position: Lead Piping Engineer & PDS group Supervisor

Projects:

1- Master gas system Upgrade Project : BI-10-00432 Gas Pipeline

EWYFG-1 20” pipeline for ARAMCO including valve stations,

pigging facilities and filtration stations.

2- Master gas system Upgrade Project : BI-10-00433 gas pipelines

UBTG-4 56” 192 KM pipeline, BJBFG-3 42” 7KM Pipeline, SRG-2

56” 56KM Pipeline for ARAMCO

3- “UTHMANIYAH & SHEDGUM Gas Plants- Sulfur Plant

Upgrade Project: BI-10-00057 & BI-10-00059 Detail design for 10

sulfur trains to upgrade the process from normal CLAUS process to

SUPERCLAUS process.

4- HAWTAH Stabilizer upgrade project: Detail design for upgrade

HAWTAH stabilizer plant from 100MBCD to 200MBCD of

ARAMCO Light crude including installation of a new O.H

compression area new equipments to produce NGL from OH gas

5- Crude pipeline to Ras Elzawar Project: BI-10-00227 20” 18 KM

crude pipeline for ARAMCO including pigging and metering

facilities.

Scope of work:

Review the Piping Design documents (P&ID, Isometrics, GA’s, Tie-ins list, Supports

Details, orientation drawings and vendor drawings).

Prepare the required Man-hour estimate for the project scope.

Review the piping activities and completion in accordance with schedule requirements.

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Compilation of piping scope activities including MTO’s, drawings, and project activity

durations.

Prioritized scope activities to most efficiently meet project schedule requirements.

Ensuring implementation and adherence to project specifications and procedures.

Responsibility for monitored piping designer’s quality and taking necessary actions to

maintain satisfactory standards.

Continuously updated project drawings and documents to final As-built status.


Setup the project specs, Catalogues and RDB for PDS 3D modeling

Resolve RDB problems, for PDS

Review the plant 3D model for all design, accessibility, Maintainability,

constructability using Smart Plant Review software.

Preparing work Packages for construction activities and method of statements

Bechtel Corporation London branch for KHORSANIYAH Gas plant Saudi Arabian Oil Company (ARAMCO) (January, 2006 – November 2006) Recruited from (ENPPI)

Position: Senior Piping Engineer & PDS group Supervisor

Scope of work:


Details, orientation drawings and vendor drawings).



durations.






Review the plant 3D model for all design, accessibility, Maintainability,

constructability using Smart Plant Review software.

Rashid Petroleum Company (Rashpetco) & British Gas (BG) recruited from Egyptian Maintenance company (EMC), Loaned from Engineering for the Petroleum & Petrochemical Industries company (ENPPI)

(September, 2004 – December, 2005)

Position: Senior Piping Engineer & Technical Assistance

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Scope of work:


Details, and MTO).

Check the Material availability at site stock and the material replacements when

required.


Compilation of piping scope activity work packs including MTO’s, drawings, method

statements, sequences, manpower & equipment requirements and project activity

durations.

Identify the piping materials deficiencies affecting in successful activity completion.

Liaised closely with materials procurement group to specify and instigate local and

international piping materials purchases.


Arranged work permits as performing authority.

Project the piping and Mechanical progress measurement and review of contractor

invoices in conjunction with site cost control department.


Responsibility of monitoring the fabrication shop to insure the quality of piping

fabrications, welding, implementation of the required NDE, and Hydrostatic testing

in accordance with the codes and standards.

Responsibility for monitored workmanship quality and taking necessary actions to

maintain satisfactory standards. This also included the preparation of punch lists and

associated rectification programs.

Continuously updated project drawings and documents to final As-built status.

Engineering for the Petroleum & Petrochemical Industries company (ENPPI)

(From April 1998 to September 2004)

Position: Starting from junior piping Engineer to Senior Piping Engineer & assistance to lead Engineer.

Scope of work:

Starting from preparing detail design piping drawings for construction using

AutoCAD, preparing manual MTO using P&ID and equipments arrangement till

doing the following activates:

Assisting in man-hours estimate for new project within the proposal phase.


Details, and MTO).

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Preparing complete 3D Model For petrochemical plants Using PDS



durations.





Major oil and gas projects I participated in:

MIDOR-Middle East Oil Refinery, one of the largest oil refineries in the Middle East. 1998

MIDOR- Refinery off Fence Pipelines and Facilities. (1998) GASCO-Egypt's national gas producing company-project for NGL (Natural Gas

Liquids). (1998-1999) SABAN-JARNOF field development project in Syria. (1999) SAMSUNG (western desert) gas plant project. 1999 GUPCO, HA'PY-west harbor gas treatment plant. (2000) OBAYED field development project. (2000) BAPETCO, OBAYED Pipeline, Epc. (2000) TEMSAH concession plant (on-shore and off-shore gas plant). 2000 Scarab & Saffron gas development project (West Delta Deep Marine Concession). UGDC (United Gas Derivatives Company) for NGL (Natural Gas Liquids). 2001-

(2002) Egyptian LNG (Liquefied Natural Gas) project (working in FEED & Detailed Phases

at Bechtel Head office, Houston, TX., USA). (2002-2004) ELAB (Egyptian Linear Alkyl Benzene) project (working in FEED& Detailed Phases

at Enppi) (2004) Scarab/Saffron & Rosetta plant Enhancement & Debottlenecking project (working

in Detailed Engineering Review & Construction Supervision With Rashid Petroleum Company (RASHPETCO) through Egyptian Maintenance Company EMC (2004-2005)

KHORSANIYAH Gas plant Saudi Arabian Oil Company (ARAMCO) with Bechtel Corporation London branch (January, 2006- November 2006)

Master gas system Upgrade Project (MGS): BI-10-00432 Gas Pipeline EWYFG-1

20” pipeline for ARAMCO, Via ZFP (December, 2006- March 2007)

Master gas system Upgrade Project (MGS): BI-10-00433 gas pipelines UBTG-4 56”

192 KM pipeline, BJBFG-3 42” 7KM Pipeline, SRG-2 56” 56KM for ARAMCO, Via

ZFP (December, 2006- March 2007)

“UTHMANIYAH” & “SHEDGUM” Gas Plants- Sulfur Plant Upgrade Project: BI-

10-00057 & BI-10-00059 Detail design for 10 sulfur trains to upgrade the process

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from normal CLAUS process to SUPERCLAUS process for ARAMCO, Via CZFP

(March , 2007- Current)

HAWTAH Stabilizer upgrade project: Detail design for upgrade HAWTAH stabilizer

plant from 100MBCD to 200MBCD of ARAMCO Light crude including installation

of a new O.H compression area new equipments to produce NGL from OH gas for

ARAMCO, Via CZFP (March , 2007- Current)

Crude pipeline to” RAS ELZAWAR” Project: BI-10-00227 SKRZ-1 20” 18 KM crude

pipeline for ARAMCO including pigging and metering facilities. for ARAMCO, Via

CZFP (February , 2008- Current)

Main contractors of projects include:

SAMSUNG Engineering, BROWN &ROOT Ltd., TPL (TechniPetrol), AGIP, BECHTEL, LG, J&P, IMAD

Faculty of Engineering – Cairo University (August 1997 – March, 1998)

Position: Demonstrator

Scope of work:

Teaches the following courses:

Turbo machines theory and design (at Cairo university faculty of engineering)

Fundamentals of fluid mechanics (at Cairo university faculty of engineering)

Mechanical engineering Labs (at Cairo university faculty of engineering)

Training Experiences

Training at sites is included the construction phase, solving the erection problems and making inspection on the site equipment/pipes/fittings for the following projects.

GASCO-Egypt's national gas producing company-project for gas production

(Alexandria)

CORC-Cairo Oil Refinery Company-for refining and producing petroleum

products (Cairo)

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SIDPEC-SIDI KERIR Oil Refinery & Petrochemical Industries Company

(Alexandria)

KHALDA Petroleum Company; Oil and Gas Production (Western Desert –

Mattroh)

GUPCO Gulf Petroleum Company; Oil and Gas Production (Eastern Desert –

The Red Sea)

Training Courses:

Welding Technology & Inspection – By CMRDI (Central Metallurgical Research and Development Institute)

NDT (Non Destructive Test) – By CMRDI

Liquid Penetrate Inspection - By CMRDI

Magnetic-Particle Inspection – By CMRDI

Ultrasonic Inspection – By CMRDI

Radio graphic Inspection - By CMRDI

PDS( PDS 3D theory, PD_Design, PD_Report, PD_Drawing Manager,

PD_Shell, pd_iso, pd_isogen, PD_Equip., PD_Project, PD Design_Review,

PD_Clash check, PD_Data, PD_Model, PD_ Spec Writing, Frameworks,

Smart plant review), and Microstation_V8 – By Enppi

PDS OrthoGen- By 3DS

Material Selection for Piping Engineers – By Enppi

Materials Management, Warehousing Techniques and Inventory Control - By

AUC

Material Requirements Planning - By AUC

English and Business Communication Courses - By British Counsel in Cairo

I gave the following training courses during my work experience:

PDS (Plant design system) Equipment Modeling (at ENPPI &ZFP)

PDS (Plant design system) Piping Modeling (at ENPPI &ZFP)

PDS (Plant design system) Drawing Manager (at ENPPI )

Microstation 2D & 3D (at Enppi)

Piping design & drafting (at ENPPI & ZFP)

Piping Technical course for piping components and materials selection (at ZFP)

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Smart plant Review Course (at ZFP)

Welding technology & welding symbols (at corporation of petroleum)

Construction and maintenance of pipelines(at corporation of petroleum)

Skills

Language Skills : Arabic (Mother Tongue) English (Very Good)

Computer Skills : Programming (Very Good) Using Packages (Very Good)

Programming: Q Basic, FORTRAN,General software: Dos, Windows NT, Windows2000, WinWord, Excel, PowerPoint, Access, Special Software: Auto-Cad 2006, Microstation V8, Intergraph’s PDS (Plant Design System), Caesar, Auto-Plant, Pro-pipe, Pro-Iso, Design Review, Smart Plant Review& Bentley Navigator

Typing Skills : Good (20 word/minute)Communication Skills : ExcellentPresentation Skills : Excellent

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ahmed salah piping engineer cv

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