ai furnace brochure - acrossintl.com · furnace housing is built with double-layer steel and two...

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Single Zone 1200°C Max Tube Furnaces

Split tube furnaces feature the famous Kanthal (Sweden) spiral wire coils embedded in Mitsubishi (Japan) high quality grade 1500 alumina fiber insulation. A double walled steel internal housing helps minimize heat loss to exterior surface.

Furnace operation is controlled by Shimaden (Japan) 40-segment digital controller with built-in RS485 digital communications port and USB adaptor, allowing the user to connect to a PC for remote control and monitoring of the furnace. You can also save or export test results. All our furnaces are CE compliant.

Model STF1200 50x70 STF1200 VTF1200

Electrical Requirements 110VAC, 50/60Hz 1 phase, 1500w 208‐240VAC, 50/60Hz 1 phase

Tube Material Quartz

Minimum/Constant Temperature Ambient Maximum/Constant

Temperature 1200°C 1200°C/ 1100°C

Constant Working Temperature 1100°C

Constant Working Temp. Under Vacuum 1000°C

Rated Vacuum Pressure 0.001 Pa / 0.0075 millitorr / 0.0001 mbar

Rated Positive Pressure 0.02 MPa / 150 torr / 3 psi

Heating Element Type Resistance coil wire Kanthal (Sweden) resistance coil wire

Refractory Lining Mitsubishi (Japan) 1500 grade alumina fiber

Thermocouple Type K

Temperature Controller Precision +/‐1°C

Temperature Controller Single PID, 30 segments Shimaden (Japan) fp93 (made in Japan) with 4 programs &

40 segments Maximum Heating/Cooling Rate 30°C / min

Heating Zone Length 8” 16” 15.5”

Constant Temp. Zone Length 4” 10” 8”

Vacuum Sealing Flange Kit Stainless steel vacuum sealing flanges with 1 vacuum gauge, 2 valves & 4 thermal ceramic

blocks Gas Inlet/Outlet ¼“ hose barb with ¼“ BSPT




Single Zone 1800°C Max Tube Furnaces

Single-Zone series tube furnaces feature a chamber with Mitsubishi (Japan) high quality alumina fiber insulation and SiC heating elements. A dual-wall steel internal housing helps minimize heat loss to exterior surface. Furnace operation is controlled by Shimaden (Japan) 40-segment digital controller with built-in RS485 digital communications port and USB adaptor, allowing the user to connect to a PC for remote control and monitoring of the furnace. You can also save or export test results. All our furnaces are CE compliant.

Model TF1400 TF1700 TF1800

Electrical Requirements 208‐240VAC, 50/60Hz 1 phase

Tube Material High purity (99%) Al2O3

Minimum/Constant Temperature Ambient 300°C (572°F)

Maximum/Constant Temperature

1400°C (2552°F) / 1300°C (2372°F)

1700°C (3092°F) / 1600°C (2912°F)

1800°C (3272°F) for less than 5 hours 1750°C

(3182°F)



Heating Element Type Silicon carbide (SiC) Molybdenum Silicide

(MoSi2)

Kanthal (Sweden) 1900 grade Molybdenum Silicide

(MoSi2)

Refractory Lining Mitsubishi (Japan) 1600 grade

alumina fiber Mitsubishi (Japan) 1800 grade

alumina fiber Mitsubishi (Japan) 1900 grade

alumina fiber

Thermocouple Type S B


Temperature Controller Shimaden (Japan) fp93 (made in Japan) with 4 programs & 40 segments

Maximum Heating/Cooling Rate 5°C (41°F)/ min above 1200°C & 10°C (50°F)/min bellow 1200°C (2192°F)Heating Zone Length 11” 12” 11.4”

Constant Temp. Zone Length 5” 6” 5”


blocks




Multi-Zone Tube Furnaces

Ai TFM series 2-3 zone tube furnaces feature the famous Kanthal (Sweden) resistance wire as their heating elements. Furnace hearth is built with Mitsubishi (Japan) high quality fiber materials. Temperature of this furnace is controlled by high precision temperature controller (Shimaden fp93 from Japan) with +/-1 °C accuracy and 40 programmable segments. Furnace housing is built with double-layer steel and two cooling fans inside keep the furnace body temperature low. Furnace tube is sealed by stainless steel vacuum sealing flanges, it can be used under vacuum and other gases condition. This tube furnace is an ideal tool for sintering all types of materials/chemical. Great for labs or college scientific research use. These furnaces have built-in interface to a computer. We provide connection cable, adaptor and software that can be used to control the temperature and parameters of the furnace, all from your PC! You can also save a temperature curve for record or study purposes.

Model TFM2 1200 TFM2 1600 TFM3 1200 TFM3 1600

Electrical Requirements 208‐240VAC, 50/60Hz 1 phase

Tube Material High purity Quartz High purity (99%) Al2O3 High purity Quartz High purity (99%) Al2O3

Minimum/Constant Temperature

Ambient 300°C (572°F) Ambient 300°C (572°F)

Maximum/Constant Temperature

Zones1‐2: 1200°C Zone1: 1600 °C Zone2: 1400°C

Zones1‐3: 1200°C Zone1: 1400 °C Zone2: 1600°C Zone3: 1400°C

Maximum/Constant Working Temp.

Zones1‐2: 1100°C Zone1: 1500 °C Zone2: 1300°C

Zones1‐3: 1100°C Zone1: 1300 °C Zone2: 1500°C Zone3: 1300°C



Heating Element Type Zones1‐2 Kanthal coil wire Zone1: MoSi2 Zone2: SiC Zones1‐3: Kanthal coil wire Zone1: SiC Zone2: MoSi2 Zone3: SiC

Refractory Lining Mitsubishi 1500 grade alumina fiber

Mitsubishi 1600‐1700 grade alumina fiber

Mitsubishi 1600 grade alumina fiber

Mitsubishi 1600‐1700 grade alumina fiber

Thermocouple Type Zones1‐2 K Zone1: B Zone2: S Zones1‐3: K Zone1: S Zone2: B Zone3: S

Temperature Controller Precision

+/‐1°C


Maximum Heating/Cooling Rate

20°C/min 10°C/min 10°C/min 5°C/min 20°C/min 10°C/min 10°C/min 5°C/min

Heating Zone Length Zones 1‐2: 8” Zone1: 12” Zone2: 11” Zones 1‐3: 8” Zone1: 11” Zone2: 12” Zone3: 11”

Constant Temp. Zone Length Zones 1‐2: 4” Zone1: 5.5” Zone2: 4.5” Zones 1‐3: 4” Zone1: 4.5” Zone2: 5.5” Zone3: 4.5”

Vacuum Sealing Flange Kit Stainless steel vacuum sealing flanges with 1 vacuum gauge, 2 valves & 4 thermal ceramic blocks




CVD & PECVD Furnaces

Chemical Vapor Deposition (CVD) tube furnaces feature a chamber

with Mitsubishi® (Japan) alumina fiber insulation and molybdenum silicide

heating elements and Plasma‐Enhanced Chemical Vapor Deposition (PECVD) multi‐

zone split tube furnaces feature the famous Kanthal® (Sweden) wire heating

elements with Mitsubishi® (Japan) alumina fiber insulation.

A double walled steel internal housing helps minimize heat loss to exterior

surface.

Furnace operation is controlled by Shimaden® (Japan) 40‐segment digital

controller with built‐in RS485 digital communications port and USB adaptor, allowing the user to connect to a PC for remote control

and monitoring of the furnace. You can also save or export test results. All our furnaces are CE compliant.

Features

Standard package includes set of stainless steel vacuum sealing flanges with valves and pressure meter. Dual flanges support ensures better sealing and longer tube life. Microprocessor based self-tuning PID control provides optimum thermal process with minimal overshoot. Multiple atmosphere processes in a single cycle are possible (ex: binder burn out in air and parts sintering under rough vacuum

or inert gas environment.) Built-in ammeter and dual voltmeters for easy monitoring and troubleshooting. Built-in computer interface.

Model STF1200 PE/CVD STF1400 CVD TF1700 CVD

Electrical Requirements 208‐240VAC, 50/60Hz 1 phase Tube Material Quartz High purity (99%) Al2O3

Minimum/Constant Temperature Ambient 300°C to 800°C

Maximum/Constant Temperature 1200°C 1400°C 1700°C

Maximum/Constant Working Temp. 1100°C 1300°C 1600°C

Heating Element Type Kanthal (Sweden) coil wire SiC Molybdenum Silicide (MoSi2)

Refractory Lining Mitsubishi 1500 grade

alumina fiber Mitsubishi 1600 grade

alumina fiber Mitsubishi 1800 grade

alumina fiber Thermocouple Type K S B



Maximum Heating/Cooling Rate 30°C/min

5°C (41°F)/ min above 1200°C & 10°C (50°F)/min bellow 1200°C (2192°F)


blocks




Controlled Atmosphere Furnaces

An atmosphere furnace provides the perfect environment for various procedures in many laboratories, providing the controlled temperature and atmosphere specific projects require. The controlled atmosphere is desired to complete tasks that require exact temperatures with no room for error. This is the best way to ensure the successful outcome of your project because it is sealed tightly to ensure the proper environment. GCF series controlled atmosphere furnaces feature a chamber with Mitsubishi (Japan) high quality alumina fiber insulation and the famous Kanthal (Sweden) heating elements. A double walled steel internal housing helps minimize heat loss to exterior surface. Furnace operation is controlled by Shimaden (Japan) 40-segment digital controller with built-in RS485 digital communications port and USB adaptor, allowing the user to connect to a PC for remote control and monitoring of the furnace. You can also save or export test results. All our furnaces are CE compliant.

Model GCF 1100 GCF 1400 GCF 1600 GCF 1700

Electrical Requirements 208‐240V 50/60Hz single phase

Heating Element Type Kanthal (Sweden) resistant coil

Silicon carbide (SiC, diameter 12‐14mm)

Molybdenum silicon (MoSi2, diameter 7mm)

Minimum/Constant Temperature

Ambient/1100°C/1000°C 300°C (recommended 800°C for longer heating)

Maximum/Constant Temperature 1600°C/1500°C 1700°C/1600°C

Furnace Cavity Mitsubishi (Japan) 1500 grade Polycrystalline alumina

fiber

Mitsubishi (Japan) 1700 grade Polycrystalline

alumina fiber

Mitsubishi (Japan) 1800 grade Polycrystalline

alumina fiber

Thermocouple Type K S B

Temperature Controller Shimaden fp93 (Japan) with 4 programs & 4 segments at +/‐1°C

Maximum Heating Rate 15°C / min

Gas Inlet/Outlet ¼“ hose barb with ¼“ BSPT

Working Environments Air, N2, Ar, NO2, CO, CO2, He, Ne, etc. (Hydrogen, up to 5%)

Positive Pressure Not to exceed 0.02 MPa / 150 torr / 3psi

CE Compliance Yes




Muffle Furnaces

CF series muffle furnaces feature the famous Kanthal (Sweden) spiral wire coils embedded in Mitsubishi (Japan) high quality alumina fiber insulation. A double walled steel internal housing helps minimize heat loss to exterior surface.

Furnace operation is controlled by Shimaden (Japan) 40-segment digital controller with built-in RS485 digital communications port and USB adaptor, allowing the user to connect to a PC for remote control and monitoring of the furnace. You can also save or export test results.

Features Microprocessor based self-tuning PID control provides optimum thermal process with

minimal overshoot. Built-in ammeter and dual voltmeters for easy monitoring and troubleshooting. Built-in computer interface. Long life type K thermocouple. CE compliant

Model CF1100 CF1200 CF1400 GCF 1600 GCF 1700 GCF 1800

Electrical Requirements

AC 110V 60Hz 700 watts

208‐240V, 50/60Hz, single phase

Heating Element Type Resistant coil wire Kanthal (Sweden) resistant coil wire

Silicon carbide (SiC)

Molybdenum silicon (MoSi2, diameter 7mm)

Kanthal 1900 grade

Molybdenum silicon (MoSi2)

Min./Constant Temp. Ambient 300°C/800°C

Max./Constant Temp. 1050°C/950°C 1200°C/1100°C 1400°C/1300°C 1600°C/1500°C 1700°C/1600°C 1800°C/1700°C

Refractory Lining Mitsubishi (Japan) 1500 grade alumina fiber

Mitsubishi (Japan) 1600 grade alumina

fiber


fiber


fiber

Mitsubishi (Japan) 1900 grade alumina fiber

Thermocouple Type K S B

Temp. Controller UDIAN 30‐segment,

single PID Shimaden fp93 (Japan) with 4 programs & 4 segments

Temp. Accuracy +/‐1°C

Max. Heating Rate 30°C / min 15°C / min

ai furnace brochure - acrossintl.com · furnace housing is built with double-layer steel and two...

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