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AIR BLAST

TRAILER MOUNTED

SPRAYERS

Operation / Service / PartsManual For

Models ATSS1200, 1500, & 2000(300, 400, & 500 Gallon)

February 2005 (Rev. 3-06)

Form: ATSSSprayers.pm7

TABLE OF CONTENTS

Welcome .............................................................................................................. 1Introduction .................................................................................................... 2-3Important Safety Information ...................................................................... 4-5Signs and Warnings ........................................................................................ 6-9Safety Rules For The Operators .............................................................. 10-11Markings and Identification ........................................................................... 12Delivery of the Machine ................................................................................ 13Pre-operation Check List ............................................................................... 13Machine Components ..................................................................................... 14

Pump .................................................................................................... 14Tank ...................................................................................................... 14Drainage of Tank ............................................................................... 14Propeller ............................................................................................... 15Handgun .............................................................................................. 16Filters .................................................................................................... 16Nozzles ................................................................................................ 16

Connection to Tractor .................................................................................... 17Connection of Driveshaft ........................................................................ 18-20Operation of Machine .................................................................................... 21

Filter ..................................................................................................... 21Propeller Speed ................................................................................... 22Agitator ................................................................................................ 22Working Pressure ......................................................................... 22-23Nozzles and Manifolds ...................................................................... 23Handgun .............................................................................................. 23

Instructions for use of Sprayer ..................................................................... 24Operation Test ................................................................................................. 24Calibration and Rate Chart....................................................................... 25-27Use of Pump .................................................................................................... 28Pump Maintenance.......................................................................................... 28Diaphragm and Valve Replacement ............................................................. 29Chemical Preparation ...................................................................................... 30General Maintenance ...................................................................................... 31Cleaning and Maintenance of Sprayer ......................................................... 32

TABLE OF CONTENTS

Lubrication ....................................................................................................... 33Driveshaft ............................................................................................ 33Transmission ....................................................................................... 33Mechanical Agitator ........................................................................... 33

Road Safety ....................................................................................................... 34Transport .......................................................................................................... 35Troubleshooting............................................................................................... 36Warranty Terms ............................................................................................... 37Parts Breakdowns ............................................................................................ 38

Sprayer Assembly ......................................................................... 38-42Frame Assembly ........................................................................... 43-45Run of Fluids ................................................................................ 46-48Fan Assembly ................................................................................ 49-51In Line Filter Assembly ............................................................... 52-53Agitator Assembly ........................................................................ 54-55Rear Frame Assembly .................................................................. 56-58Matic 50 Assembly ....................................................................... 59-61BHA 110 Assembly ..................................................................... 62-64Drive Shaft Assembly ........................................................................ 65

Limited Warranty ............................................................................................. 66

Date of Purchase: __________________

Model: ___________________________

Serial Number: ____________________

WELCOME

1

We welcome you as an owner of a Gearmore Trailer Mounted Air BlastSprayer. We are confident that with proper use and maintenance this machinewill give you many years of reliable use and will fulfill your needs. Please readthe following instructions and refer to them when required.

This "Use and Maintenance" manual applies to all versions of the trailer sprayers.

Remember that any machine can work well and profitably only if it is used correctly andkept in efficient working conditions. Please read this instruction manual carefully andcheck with it whenever difficulties arise.

Should you need any assistance, our technical department is at your disposal with infor-mation and service.

The manufacturer reserves the right to change, at any time, any part, detail or accessoryof the machine, either in order to improve it, or for marketing necessities. However, thechanges made will not affect the main technical features of operation and safety.

The symbols given throughout this manual are safety warnings and indicatethat the instructions must be followed in order to avoid harm and/or dam-ages to persons, animals or environment.

Failure to comply with the instructions in this manual may cause personal injuryand, in some cases, even death.

INTRODUCTION

This manual provides all the necessary information concerning the use and mainte-nance of the air blast, mist (low volume) and boom sprayers trailed by the tractor, aswell as the list of spare parts.

The sprayers can be trailed by any tractor having a draw hook or bar adequate to pullthe corresponding weight of the machine and an input shaft running at a maximumspeed of 540 R.P.M. (Revolutions Per Minute). The horsepower required to run thesprayer is connected to the type of pump which is mounted, to the size of propellerand the angle of the blades of the propeller (see specifications chart).

The sprayers are designed and manufactured for use in open fields as well as forwork between the rows of orchards, vineyards, etc. Therefore, NEVER RUN THESPRAYER INDOORS!

Regular and adequate operation of the machine depends on correct use and mainte-nance.

The technical instructions that are contained in this manual must be therefore strictlycomplied with to prevent any problem that could hinder the correct use of themachine and reduce its life.

Compliance to the safety requirements mentioned herein is also essential to preventaccidents or injuries to the operator and other parties.

ANY USER OF THIS MACHINE IS REQUIRED TO READ CAREFULLYAND UNDERSTAND ALL THE INSTRUCTIONS IN THIS MANUALBEFORE STARTING TO USE THE MACHINE.

Should these instructions, or even one of them, not be complied with, then themanufacturer can not be held liable for any damages whatsoever that are caused tothe machine itself, to property, or to persons.

This handbook is an important part of the machine and must be kept on file as longas the machine is operative.

2

INTRODUCTION

Please contact your local dealer should you need any technical details or any infor-mation on how to improve the machine operation and efficiency.

Any repair must be carried out only by skilled technicians, either at your localauthorized dealer or by the distributor.

For repairs, only original spare parts can be used. Failing to do so will void thewarranty and the manufacturer shall not be held liable for incorrect operation ofthe machine and the user will not be entitled to any guarantee.

Should any doubt arise on the meaning of any part of this manual, the Italian textsshall be considered as the valid reference text.

3

IMPORTANT SAFETY INFORMATION

4

Before using the machine, please carefully read the safety rulesand the recommendations of how to prevent accidents that aredescribed in this manual.

These rules must be strictly complied with to ensure safety of the operators andother people as well as the environment.

The Manufacturer and its sales network will not be considered liable if such rulesare not complied with.

The sprayers are machines designed and built for the use of chemical products,which could be very dangerous if handled, or just touched, by persons with noadequate skill.

It is forbidden to allow anyone to use the machine who is under theage of 18 or someone without adequate skill.

NEVER run the machine indoors because the air could be poisonednot only by chemicals, but also by the fumes of the motor.

DO NOT transport the machine with the tank full of chemical.

DO NOT allow anybody other than the operator in a radius of lessthan 100 meters (300 ft) when the sprayer is working.

Check frequently the tightness of fittings and hoses. Tighten orreplace if necessary.

NEVER remove any shield or guard. If any shield or guard isdamaged, repair it promptly without running the machine whilewaiting for the replacement.

Always wear suitable protective clothing, especially duringpreparation of the product, during the treatment, when cleaningthe nozzles and filters, emptying the tank and washing the machine.

IMPORTANT SAFETY INFORMATION

5

Avoid inhaling the gases inside tanks.

During treatments it is advisable to use overall working clothes,goggles, gloves, dust proof mask or helmets and boots resistantto the chemicals.

The sprayers are designed to broadcast chemicals in agriculture;the constant use of chemicals make the machine a potentiallydangerous implement, of which everybody must be aware.

Before using the chemicals, read and understand all the warningsand directions given by the manufacturer of the chemical.

IMPORTANT: BE INFORMED OF HOW TO ACT IF ACCIDENTALLYTHE CHEMICAL WOULD BE TOUCHED BY SOMEONE OR WOULDBE SPREAD IN THE ENVIRONMENT

SIGNS AND WARNINGS

6

Please carefully read and understand the operating instructions in thismanual before using the machine.

DANGER: The machine blows possibly dangerous chemical.Keep at a safe distance from the machine.

DANGER: Never get close to the driveshaft when it is rotating.COMING IN CONTACT WITH THE DRIVESHAFT COULD CAUSE INJURYOR DEATH!

DANGER: Keep hands, feet, and clothing away from all moving parts.

SIGNS AND WARNINGS

7

Before performing any service, stop both the machine and the tractor,verify that they are still on the ground in a stable position and read theinstructions of the service section of this manual.

Only qualified personnel should be allowed to use the machine. Keepthe machine away from children even when it is off.

Wash the machine with plenty of water after each working phase. Dono drop the chemicals in the environment.

If the chemical product gets in contact with eyes, hands, skin, or clothes,neutralize them with suitable products and rinse with plenty of water.

Keep clear of the machine when it is in operation.

SIGNS AND WARNINGS

8

Hitching point for lifting the machine. Make sure that the capacity ofthe vehicle used for transport is sufficient to lift the maximum weight ofthe machine.

Never remove safety shields when the machine is running. All the shieldsmust stay in place during the life of the machine.

Have a thorough knowledge of the chemical products used and learnhow they must be neutralized in case of contact with skin or eyes.

Never run the PTO (Power Take Off) at a speed exceeding 540 R.P.M.(Revolutions Per Minute)

SIGNS AND WARNINGS

9

Use special goggles, boots, overall working clothes, gloves, dust proofmask or certified helmets with filter when you use the sprayers.

Use only driveshafts with certified safety shields.

Carry out all the maintenance operations before starting to use themachine.

Avoid sharp angles of driveshaft because this could damage the joints,the pump and the PTO of the tractor. Stop the PTO of the tractor whentaking a turn.

Use an additional support if the stand leg of the machine lies on softground. Be sure that the machien is always placed in stable balance.

SAFETY RULES FOR THE OPERATORS

10

BEWARE: The sprayers are machines where some parts arerotating at a very high speed, which, even if protected, are stillpotentially dangerous.

1. Pay careful attention to warning, danger, and marking signals that are bothcontained in this handbook and affixed on the machine.

2. Any time the machine needs to be serviced, the motor of the tractor mustbe off, the gear engaged, the hand brake pulled and the machine must befirmly parked on the ground.

3. Never touch parts while they are in motion. This could result in injury ordeath.

When in operation, the sprayer blows chemical products. Therefore, always makesure that no persons or animals are within the reach of the machine. When makingthis evaluation, consider also possible wind. Minimum distance between personsand working place: 100 mt. (300 ft.). Never work when persons are ina reas at risk.

The machine must be used by one person only who must operate it from thetractor's driver seat. Nobody else is necessary, therefore no other persons mustapproach the dangerous area. Minimum distance from the machine while in opera-tion is 100 mt. (300 ft.).

SAFETY RULES FOR THE OPERATOR

11

Should someone come too close to the machine, then immediately stop any operationyou are carrying out and warn these persons with acoustic and light signals until theyleave the dangerous area, where they could be contaminated by chemicals, overrun bythe tractor or be injured by machine mechanisms. Risks due to parts that are in motionand from sudden change of the wind's direction could be unavoidable.

Never wear loose clothes with free ends (such as belts, scarves, heads-squares, longskirts, etc.) that could drag you towards the machine parts while they are in motion.

The operator should keep all shields, of which the machine is equipped, in steadyand sound conditions. After any service or repair, all the shields must be put in theoriginal place.Before stopping and/or starting the engine of the tractor be sure that:

••••• The PTO must be disconnected••••• The attached implement is firm on horizontal ground••••• The hand brake is pulled

The recommended position to use the lifting system of the tractors is only from thetractor's seat.

WARNING: It is strictly forbidden to stay between the tractor andthe machine when the engine is on. This can result in injury ordeath.

When replacing any worn out pieces or during any other operation on the machine(which must be carried out by skilled technicians) please proceed as follows:

••••• Make sure the engine is stopped, hand brake pulled and PTO disengaged••••• In case of the need of servicing the machine from underneath, make sure

that this would rest safely on proper supports, in order to prevent anyaccidental fall which would seriously injure someone.

••••• Every intervention must be carried out on a clean horizontal floor.

Should the machine accidentally bump into an obstacle, then proceed as follows:••••• Stop the machine immediately and follow all the above mentioned safety

instructions.••••• Check the machine carefully, to be sure there are no damages. In the case

of doubts please check with the service department of an authorized dealer.

MARKINGS AND IDENTIFICATION

12

On the machine the user will find the following plates or decals:

1. Marking plate containing the name of the manufacturer, the year ofconstruction, the model, and the serial number.

2. Decals with general maintenance and lubrication instructions.

3. Decals indicating how to use the machine.

4. Danger, warning and marking signals.

Plates, decals and signs on the machine are parts of the machine itself and can-not be removed.

The operator must comply with the instructions affixed on the machine and keep themin clean and legible condition as long as the machine is operative.

DELIVERY OF THE MACHINE

13

The machine must be checked immediately upon delivery toensure that it is complete with all its components; should thisnot be the case, the manufacturer and/or its representative mustbe notified at once.

The sprayer is normally supplied either wrapped with nylon or packed in a cartonand all the components are appropriately protected for shipment. In order to savespace and reducing risks of damages during transportation, some parts may besupplied loose and need to be reassembled before using the machine. In this casefollow these instructions:

••••• Mount the pressure regulator on it's support••••• Mount the delivery and bypass hoses••••• Check that all the hoses are tight••••• Connect the hoses of the nozzles and of the handgun (if supplied)

Run the sprayer, for the first time, with fresh water, to check that everythingoperates properly.

PRE-OPERATION CHECK LIST

1. Inspect for loose or missing parts and possible damages.

2. Make sure all fittings and drive components are secure.

3. Lubricate the parts that need to be lubricated. (See lubrication section for details)

4. Check tank for any foreign objects.

5. Fill tank 1/2 full with clean water. DO NOT add and spray chemicals untilthe sprayer is started, adjusted and calibrated.

MACHINE COMPONENTS

14

PUMP -

The diaphragm pump puts the liquid under pressure and is the hearth of the sprayer- it needs therefore particular attention.

PLEASE READ CAREFULLY THE MANUAL PROVIDED WITH THEPUMP.

TANK -

The tank of the sprayer can be made either of fiberglass, polyethylene or stainlesssteel. Inside the tank there is an agitation system studied in order to keep the chemi-cal uniformly and constantly mixed with the water, this during the spraying opera-tions The agitation system can be either mechanical or jet (sometimes both together).

It is important to have the agitation system in good working conditions at all times,not only for the best job with the crops, but also because some chemicals can bedangerous if not mixed properly. Before using any chemical, please read and care-fully follow the directions printed on its container.

DRAINAGE OF THE LIQUID OF THE TANK -

It is very important to learn how and where to drain the residue liquid of the tank. Allthe tanks are provided with a drain valve with a lever. Even if the valve is designed ina way that the liquid would not touch the hands or clothes of the operator, this hasalways to be opened with care. To avoid pollution, never drain the residue chemicalson the ground, but use instead appropriate reservoirs or drain ducts.

MACHINE COMPONENTS

15

PROPELLER -

BEFORE PERFORMING ANY MAINTENANCE ON THEPROPELLER, BE SURE THAT THE MOTOR OF THE TRAC-TOR IS OFF AND THE TRANSMISSION OF THE PROPEL-

LER IS DISCONNECTED. NEVER REMOVE THE SHIELDS OF THEPROPELLER WHEN THE TRACTOR IS RUNNING AND THE PTO CANBE ENGAGED.

The purpose of the propeller is to produce the volume of air necessary to atomizethe droplets of liquid sprayed by the nozzles. The result is a sort of fog that pen-etrates the foliage of the plants and performs the requested treatment.

The blades can be mounted with a different angle. The wider the angle, the morevolume of air produced, however, on the other hand, there will be more absorptionof power from the tractor.

In order to change the angle of the blades (ref. 2) of the propeller (ref. 3) you needspecial inserts (ref. 1) that you can obtain from the manufacturer or the dealer.

NEVER USE, ON THE SAME PROPELLER, INSERTS HAVING A DIF-FERENT ANGLE, AS THIS COULD CAUSE SEVERE DAMAGE TO THEMACHINE.

After placing the inserts, mount all the shields in their original position, before run-ning the motor.

MACHINE COMPONENTS

16

HANDGUN -

The machine can be provided with a handgun (various models are available). The nozzlesof the handguns can have different shapes and diameter of the holes, according to thejob that needs to be done.

The chart provided herewith shows different tips according to the pressure used. Thetips and the nozzles, either the ceramic or steel ones, wear out and need to be replaced.Replace when you notice that the delivery has increased or the spray pattern is notuniform.

FILTERS -

The sprayer is equipped with 3 filtering systems:1. A basket filter is located under the main cover, the purpose of which is

to prevent any impurity or foreign objects getting into the tank during theoperation of filling it with water.

2. A main strainer is located under the tank, connected to the inlet system. Theliquid is filtered before getting into the pump, which therefore will work withno risk of damages. This filter is provided with a valve that prevents the returnof the liquid and that allows the maintenance of the cartridge also when thetank is full.

3. Each nozzle is provided with one or more filters.All the filters are easily accessible and easy to clean.

NOZZLES -

The machine is equipped with nozzles which can be either single or double and whichcan be adjusted to different angles of spray. By turning the nozzle 90o it shuts off. Thedouble nozzles can spray dilute or concentrate, according to the hole of the top mountedon each side. For the nozzles there are available many types of ceramic tips with differ-ent holes, according to the job to be done. Tips wear out and, after a certain time, needto be replaced when the delivery starts to be too much or the spray is no longer uni-form. Inside the nozzle there is a filter and an anti-drip valve. It is recommended toclean frequently the nozzles, filters, and anti-drip valves to prevent clogging.

CONNECTION TO TRACTOR

17

The attachment of the machine to the tractor is a dangerous operation.

It is recommended that such operation be carried out strictly complying with the fol-lowing instructions and paying careful attention.

••••• BEWARE: In order to attach or set the machine, any operations must becarried out with the machine laid flat, tractor on standstill, engine off, parkingbrake set, and low gear inserted. Only the machine operator and the technicalstaff authorized by the dealer can be there.

••••• When working on the machine make sure nobody else is coming too close.••••• Make sure the tractor power is appropriate for the machine before attaching.••••• Never use tractors whose power exceeds that foreseen for the machine, as this

has been tested with such power, exceeding which all machine members couldsuffer serious damages that are not covered by the guarantee.

••••• Make sure that the pull capacity of the tractor, as well as its weight, aresufficient to draw the machine when fully loaded with liquid and ready to work.For these important safety instructions, please refer to the owner's manualof the tractor.

••••• Consider that the towed sprayer is not provided with brakes and that particularcare has to be taken when driving downhill as well as making sharp turns. Inthese cases the speed of the tractor has to be the lowest possible.

••••• Make sure that the tractor's draw hitch is provided with its original pin and thatthis fits perfectly into the hole of the drawbar of the sprayer. Make sure also,that the pin is provided with a locking system to prevent possible disconnec-tion of the machine from the tractor while it is operated or driven.

••••• Make sure that the weight of the machine on the hitch of the tractorwould not exceed the one shown on the label on the drawbar of the sprayer.

••••• Be sure to replace the stand leg before towing the machine with the tractor.

1. On pull type machines, it is very important to determine the right length of thedriveshaft for a good performance, as well as for avoiding damages.

2. Check that the input shaft of the tractor would have the same size, type andnumber of splines as the yoke of the driveshaft on the tractor size.

3. Check if the RPM of the tractor's PTO are the same as for the machine to beattached (normally 540 RPM).

4. Check if the tractor's PTO rotates clockwise (please lookat it from behind).

5. Use only the driveshaft supplied or recommended by the manufacturer.6. When mounting the driveshaft to the input shaft of the machine, pay attention if

there is any mark showing the tractor side and machine side (for example anylimiting device normally has to be mounted on the side of the machine).

7. Drive the tractor close to the machine that has to be parked on flat ground, withthe stand leg firmly locked and the wheels stopped with wedges.

8. Check that the drawbar of the tractor and the hook of the machineare on the same level. If necessary act on the handle of the stand legto reach the same level.

9. Drive the tractor in reverse until the drawbar of the sprayer and the hitch of thetractor match up.

10. Switch the motor off, pull the hand brake and leave a low gear engaged.11. Insert the pin of the hitch into the hole of the drawbar and lock it.12. Once the machine is attached to the tractor, start it and drive the train into a sharp

angle (without the driveshaft).

CONNECTION OF DRIVESHAFT

18

13. Measure the distance between the groove of thePTO of the tractor and the groove of the PTOof the pump.

14. This distance, less 5 to 10 cm (2 to 4 in.), is the length of the driveshaft you have touse (a longer shaft, when taking a sharp angle, would push onto the two PTO's and,very likely, cause damage).

15. Adjust the hitch point so that the input shaft of thetractor and the one of the machine will be exactlyparallel and horizontal with the ground. This will granta good performance and a long life of the cardan shaft.

16. Connect the driveshaft to the input shaftof the tractor, double-checking again thata minimum distance of 5 to 10 cm (2 to4 in.) is allowed to the completely closedposition of the driveshaft.

17. Be sure that the driveshaft would work at an angle not exceeding 10o as this couldcause damages to the shaft and to the PTO's of the tractor and the pump.

18. In its longest position the two halves of the telescoping tubes of the shaft mustoverlap at least 1/3 of their length. In case the driveshaft is too short, get a new oneof the same type approved by the manufacturer from an authorized dealer.

CONNECTION TO TRACTOR

19

CONNECTION OF DRIVESHAFT

20

19. In the event that it is necessary to shorten the cardan shaft, make sure this operationis performed by skilled personnel. At the end of this operation be sure that all safetyshields have been reinstalled in the original position.

20. When cutting shafts, proper equipment must be used to keep rotating parts coaxialand yokes in their original angle position.

21. Before starting the tractor, be sure that the chains, of which the shaft is provided,have been locked to prevent the shield from rotating.

22. Before starting the tractor, be sure that the PTO is in neutral position; then it will bepossible to start the motor, disengage the hand brake, engage a low gear and startslowly.

23. FOR OTHER IMPORTANT INFORMATION PERTAINING TO THEDRIVESHAFT, PLEASE SEE THE MANUAL SUPPLIED WITH ITBY THE SHAFT'S MANUFACTURER.BEWARE: Incorrect use of the driveshaft may cause damages to it. Such damagesare excluded from warranty, even if within the warranty period. The misuse and/orabuse to the driveshaft can cause damages to the tractor, to the machine or injuriesto people.

24. In case the sprayer would be provided with steering hitch attached to thelifting arms of the tractor, be sure to tighten the chains in order to avoid sideswinging.

OPERATION OF MACHINE

21

THE SPRAYER IS A MACHINE THAT CAN BE OPERATEDONLY BY SKILLED PEOPLE AS IT IS POTENTIALLY DAN-GEROUS BOTH FOR THE OPERATOR AND FOR THE EN-VIRONMENT IN THE CASE SOME SPECIFIC RULESWOULD NOT BE RESPECTED.

CHECK AND CLEAN THE FILTER -

Close the valve (ref. 1) that is placed between the tank and the filter, unscrew thelock ring of the filter (ref. 3) and clean the cartridge (ref. 4). In the case the cartridgewould be damaged or worn out, replace it with one of exactly the same type.

After having replaced the cartridge and the cap in its position, it is possible to openthe valve of the filter to allow the suction from the tank.


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CHOOSE THE SPEED OF THE PROPELLER -

If the sprayer is provided with dual speed multiplier, it is possible to choose the speedby acting on the lever.

Choose the position of the lever that engages the propeller. The motor of the tractormust be off and the PTO disengaged when performing this operation.

Once chosen the position of the lever, thePTO needs to be engaged at the lowest RPMof the motor and then slowly it will benecessary to accelerate so to reach 540 RPM.

AGITATOR -

Before starting to spray, it is important that the agitator (either mechanic or hydraulic)would operate for some minutes in order to have a uniform mix in the tank.

ADJUST THE WORKING PRESSURE -

To adjust the pressure of the pump look at the gauge mounted on the regulator of thesprayer. Choose the pressure following the charts provided with the chemical andaccording to the quantity of product you plan to spray.

It is important that every adjustment of the pressure be made by turning the valvevery slowly. In fact too quick changes of pressure could damage the components ofthe machine such as pump, valves, hoses, etc.

Position 0 The propeller is in neutral for a possible use of the handgun

Position 1 The propeller will rotate at lower speed (for when not much airis necessary).

Position 2 The propeller will rotate at the highest speed and create morevolume of air.


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During the work it may be necessary to re-adjust the pressure, as some tractors maynot maintain the same power at all times. Note: The pressure varies according to the tipsmounted on the nozzles.

The regulator valve is designed to adjust the pressure ofthe spray and to allow the excess of liquid to return intothe tank.

NOTE: The manual provided by the manufacturer ofthe pump also provides information on how to operatethe regulator valve.

USE OF NOZZLES & MANIFOLDS -

The nozzles are mounted on the LH and RH manifold. They can be operated sepa-rately by acting on two levers mounted on the regulator. The use of one only mani-fold may be necessary when it is needed to treat one side only, for example theexternal rows.

USE OF HANDGUN -

In order to use the handgun, it is necessary to disen-gage the propeller and to connect the hose of the gunon the fitting that is on the pressure regulator. Shouldyou not have connectors available on the regulator, you may use the one of whichthe pump is normally provided or you may disconnect one of the manifold. Beforeconnecting the handgun, be sure that the fittings, the hose and the gun are designedfor the maximum pressure supplied by the pump.

Periodically check the handgun, hose and connectors and replace immediately anydefective parts (cracks, leaks, etc.). This is very important for the safety of the opera-tor and the environment. It is absolutely forbidden to use hoses fixed with straps asthey could easily blow out. Use only hoses with self-locking or threaded connectors.The lack of respecting these rules could cause severe damages and/or injury. Beforestarting any work, it is advisable to test the unit with clean water, in order to get usedto it and to the handgun and for making the fine-tuning.

INSTRUCTIONS FOR USE OF SPRAYER

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1. Position the regulator valve in by-pass position and close all the levers(manifold, handgun and/or other accessories).

2. Be sure that the machine is horizontal.

3. If the chemical mix has not been already prepared in advance, fill the tank withsome clear water and then add the chemical. Then fill the rest of the tank withclear water up to approximately 3 cm. (1 1/2 in.) to the bottom of the strainerbasket.

4. Start the tractor being sure that the hand brake is pulled and PTO disengaged.

5. Engage slowly the PTO.

6. Increase the speed of the motor until it reaches 540 RPM at the PTO.

7. Set the lever of the regulator valve on work position and check on the gaugethat the pressure would not be too high.

8. Open the lever of the nozzles or of the handgun and adjust gradually thepressure until you reach the one you desire.

9. To stop the treatment, first set the lever on the by-pass position and then closethe levers of the nozzles.

OPERATING TEST -

It is advisable, before proceeding to the first treatment, to test the machinewith clear water in order to check:

• If everything works properly on the machine• If the adjustments, gallon/acre are correct• To get used to the machine

CALIBRATION AND RATE CHARTS

FORMULA AND RATE CHART FOR CALIBRATING

The following date must be known:1) Tree spacing (swath width) in feet (ft.)2) Tractor speed in feet per minute (ft/min).3) Gallons per acre desired (gal/acre).

Note: 1 acre = 43,560 sq. ft.1 MPH = 88 ft/min

[Tree spacing _(ft)] x [Tractor speed _(ft/min)] x [Gallons per acre desired _(gal/acre)] ÷ 43,560 = GPM(gallons per minute gal/min).

Next:gal/min _ ÷ no. of nozzles _ = _ gal/min per nozzle

Refer to the chart: Nozzle tip _ Swirl plate _Pressure setting ÷ _ P.S.I. or BAR

Now choose the correct tips and the pressure setting.

FORMULA AND RATECHART FOR CALIBRATING

1) Tree spacing (swath width) in metres (m.).The following date must be known: 2) Tractor speed in (Km/h).

3) Litres per hectare desired (Lt/h).Note: 1 hectare = 10,000 mq

[Tree spacing _(m)] x [Speed _(km/h)] x [Litres per hectare desired _(Lt/ha)] ÷ 600 = (Lt/min)Next: _ Lt/min ÷ _ no. of tips = _ Lt/min each tips

Now choose the appropriate tip and pressure setting

{

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*Delivery chart for single tip (Lt per minute) [Lt/min]

540R.P.M.

Tip0

SwirlPlate 0

BAR 10 15 20 30 40

PSI 150 220 300 450 600

0.8 0.0 Lt/min 0.98 1.21 1.40 1.72 1.98

1.0 0.0 Lt/min 1.43 1.73 1.98 2.41 2.80

1.2 0.0 Lt/min 1.53 1.87 2.14 2.57 2.95

1.2 1.0 Lt/min 2.31 2.75 3.14 3.78 4.29

1.5 1.2 Lt/min 3.58 4.38 5.05 6.20 7.13

1.8 1.5 Lt/min 5.31 6.50 7.50 9.20 10.60

2.0 1.8 Lt/min 6.65 8.15 9.40 11.50 13.30

Note: any difference between values measured in the field and the values indicated in the tables may be due to various factors: viscosityof the chemical products used, differences in the tractor speed, filter not perfectly clean. It is advisable to verify capacity andconsumption with clean water before the treatment. The above values are for reference only.


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STAINLESS STEELCONE TIPS

WORKING PRESSUREBAR

CERAMIC TIPS O 15-18

TIPS SWIRL PLATE

The two values indicated in the table refer to a single tip.

Note: Any difference between values measured in the field and the values indicated in the tables maybe due to various factors: viscosity of the chemical products used, differences in the tractor speed,filter not perfectly clean. It is advisable to verify capacity and consumption with clean water before thetreatment. The above values are for reference only.

SPRAY GUN'S DELIVERY LITER/MINUTE

TIPSSW. PL. = SWIRL PLATE

PRESSION PSIgallons per minute (gal/min)

OPart Nr.

TipsSw. Pl.

OPart Nr.Sw. Pl.

73 145 218 290 363 435 508 580 653 725

0.8 0800327 blind 0800325 0.19 0.26 0.29 0.33 0.38 0.41 0.44 0.47 0.49 0.51

1.0 0800323 blind 0800325 0.17 0.27 0.31 0.37 0.42 0.46 0.50 0.54 0.57 0.71

1.0 0800323 1.0 0.27 0.36 0.46 0.52 0.59 0.68 0.70 0.75 0.81 0.85

1.2 0800326 1.0 0.38 0.43 0.57 0.69 0.80 0.87 0.94 1.02 1.04 1.11

1.5 0800324 1.2 0800360 0.58 0.87 1.08 1.22 1.38 1.56 1.71 1.83 1.90 2.07

1.8 0800362 1.5 0800361 0.84 1.35 1.73 1.97 2.16 2.25 2.44 2.75 3.10 3.36

2.0 0800358 1.8 0800362 0.83 1.37 1.63 1.95 2.16 2.48 2.89 3.12 3.41 4.44

REF. DIA. 5 8 10 12 15 18 20 25 30 40

0800176 1.0 1,1 1,3 1,5 1,7 1,9 2,1 2,3 2,5 2,8 3,3

0800177 1.2 1,5 1,7 2,0 2,3 2,7 3,0 3,2 3,6 3,9 4,8

0800179 1.5 2,4 2,9 3,3 3,8 4,3 4,8 5,1 5,6 6,2 7,5

0800180 1.8 4,0 4,6 5,1 5,6 6,3 6,9 7,2 8,2 8,9 10,8

0800181 2.0 5,0 5,6 6,3 6,9 7,7 8,5 8,8 10,0 11,0 13,4

REF. DIA. 5 8 10 12 15 18 20 25 30 40

0800262 1.0 1,1 1,3 1,5 1,7 1,9 2,1 2,3 2,5 2,8 3,3

0800263 1.2 1,5 1,7 2,0 2,3 2,7 3,0 3,2 3,6 3,9 4,8

0800264 1.5 2,4 2,9 3,3 3,8 4,3 4,8 5,1 5,6 6,2 7,5

0800265 1.8 4,0 4,6 5,1 5,6 6,3 6,9 7,2 8,2 8,9 10,8

0800266 2.0 5,0 5,6 6,3 6,9 7,7 8,5 8,8 10,0 11,0 13,4

0800267 2.2 6,1 6,8 7,7 8,4 9,4 10,3 10,8 12,1 13,3 16,2

0800268 2.5 8,2 8,8 9,9 10,8 12,1 13,3 14,0 15,7 17,2 20,8

0800269 3.0 10,5 12,7 14,2 15,6 17,5 19,1 20,1 22,5 24,8 30,0


27

CERAMICCONE TIPS

WORKING PRESSUREBAR

SPRAY GUN'S DELIVERY LITER/MINUTE

Note: The tips, both made of ceramic or stainless steel, wear out with use and need tobe replaced. When you see that the delivery of liquid sprayed has increased or it is nolonger uniform, it is time to replace the tip.

USE OF PUMP

28

••••• The pump is built only for liquids foreseen for agricultural use. Running it withany other liquid may damage it as well as other parts of the sprayer. Please refer tothe pump manual for more information.

••••• Never exceed the maximum pressure recommended for the pump.••••• The temperature of the liquid has to be between 10 and 30 centigrade (44o to 86o

Fahrenheit).••••• Before performing any service to the sprayer or to the pump, be sure to discharge

all the pressure by opening the main valve so that the liquid will by-pass to thetank.

••••• Verify that the liquid runs fluently through the by-pass hose.••••• Any part to be replaced such as hoses, valves, connectors, etc. that are subject to

pressure, must be original or of the type approved by the manufacturer.••••• Never use the pump of the sprayer for running water for human or animal use.

MAINTENANCE OF THE PUMP -

••••• The pump has been tested before leaving production and therefore it is ready towork.

••••• Before performing any operation with the pump, check that all the hoses are tightand that the pump itself is firmly bolted on the frame of the sprayer.

••••• Before starting to work, it is advisable to check the oil level. The oil level needs tobe verified daily, or more frequently if the sprayer would be working in heavyconditions.

••••• The oil reservoir has never to be completely full. The oil level has to be about atthe middle of the check glass.

••••• The oil to be used is of the type anti-foam SAE 20 W 40.••••• The oil of the pump needs to be replaced at the end of every season or at least

every 500 hours of work.••••• Some pumps are provided with an accumulator to control the pressure, in order to

avoid vibrations and pulsation. The pressure of the accumulator has to be checkedperiodically with a gauge. The correct pressure setting of the accumulator is shownin the pump manual and, as reference, it has to be the 10% of the pressure used forworking.

••••• For any more information about the pump, read and understand the pump manual.

DIAPHRAGM & VALVE REPLACEMENT

29

1. VALVE AND O-RING REPLACEMENT -

••••• The constant work and, occasionally, debris can cause the valves tonot seal properly, or damage the o-ring. To check for this problem,follow these steps:a) Remove the pump manifold (see parts list for your model)b) With manifold removed, valves can easily be removed and

checked for debris or wear.

••••• To replace valves or o-rings, refer to parts list for appropriate kits.

2. DIAPHRAGM REPLACEMENT

••••• Drain the oil from the pump by removing drain plug. Rotate theshaft to remove excess oil. Lock back the drain plug.

••••• Remove the pump manifold as per instruction above in section 1(valve and o-ring replacement).

••••• Remove pump heads to expose the diaphragms.••••• Use a 13 mm box wrench to remove the diaphragm retaining bolt,

support washer and diaphragm.••••• To replace diaphragms order appropriate repair kit. (See parts list)••••• Turn the crankshfat to bring the piston to its down stroke and seat

the new diaphragm into the sleeve groove. Install retaining washerand tighten nut.

••••• Re-fill crankcase with anti-foam SAE 20 W 40 oil. Rotate the shaft todistribute oil and fill to proper level.

••••• Check the level of the oil that has to be on the middle of the glass(double check after short time of first run).

CHEMICAL PREPARATION

30

WARNING: Keep the products in ventilated premises, with adoor provided with a lock, inaccessible both to children and tounauthorized persons. Place warning notices on the outside in-dicating the danger zone.

Before preparing the mixture to be sprayed:

1. Calculate the exact amount of the chemical product needed for the area tobe treated, so as to be able to prepare the exact quantity of product. The chemicalproducts must be kept in their original package, supplied with their own labels.2. Ensure that the machine has been correctly set up and calibrated.3. Carefully read the instructions concerning:

••••• The use of the chemical product to be applied, especially as regardsto the conditions of use and the correct preparation of the dose asshown on the package.

••••• Operation of the sprayer.••••• WARNING: When mixing the chemical products it is always

necessary to check that they are physically, chemically, andbiologically compatible with one another.

4. During preparation of the mixture, ensure that there are no children,unauthorized persons, or animals in the vicinity, or anyone without suitableprotection. Always wear protective clothing; gloves, goggles, dust proof maskor helmets, overall working clothes, and boot resistant to the chemicals. Donot eat, drink or smoke.

5. After preparing the mixture, carefully wash your hand and face.6. As soon as package that contained chemicals products have been emptied,

they must be washed and rinsed with clean water; the waste water must bepoured into the distribution tank (tank for chemicals).

7. The empty packages must be kept inside the premises used for storingchemical products until they can be handed over to an authorized collectionservice.

GENERAL MAINTENANCE

31

The sprayer is a machine that has some components running as a very high speedthat may accelerate damages if the following important points would not be re-spected:

NEVER run the sprayer without having first checked that all shieldsare in place.

BEFORE starting to work, verify if all the lubrications have beenmade according to the instructions.

Daily check tightness of all bolts and nuts.

Daily check for any leaks, and repair promptly if necessary.

Daily check the tension of drive belts.

Daily, or at the end of the treatment, rinse the hydraulic circuit of thesprayer with clean water to avoid sediments which could damage thepump, the valves, etc.

Any of the above operations have to be performed only with the motor of thetractor off, a low gear engaged and the parking brake set.

WARNING: In order to grant a long life to the sprayer, it isimportant to give particular care to the maintenance.

CLEANING & MAINTENANCE

32

Since the sprayer is always in contact with chemical products, BE SURE TOALWAYS USE APPROPRIATE GLOVES, PROTECTIVE CLOTHINGAND GOGGLES to avoid burns or injuries when doing any work on themachine.

After any treatment has been completed, the sprayer has to appropriatelywashed and rinsed inside. When doing this operation, be sure of notpolluting the environment with the water used for washing.

The tank needs to be rinsed inside also when it is necessary to change thetype of chemical to be sprayed.

At the end of the working season, the machine has to be cleaned through-out and every part has to be checked accurately to verify the need of anyrepair or maintenance

In areas where the winter may be cold, be sure that all the parts of thesprayer are completely dry to prevent the risk that ice could damage somecomponents, particularly the pump and the valves. To dry out the hoses,blow air with a compressor until all the liquid has evaporated. It may beadvisable to run some anti-freeze in the pump and then drain it out.

At the end of the working season, thoroughly inspect the machine andmake all the necessary repairs and maintenance operations.

At the beginning of the new season, double check again the need for anyrepairs, particularly if everything is tight and there are no leaks. Verify thatthe hoses are in good sound condition. Should you note cracks, replaceimmediately the hoses with new ones, to prevent the risk of possible blowup when the sprayer will go under pressure.

All the tests at the beginning of the season have to be carried out with clearwater.

LUBRICATION

33

DRIVESHAFT -

Even if the driveshaft is lubricated at the time when it is manufactured, it isadvisable to grease it again before use. The parts that need to be greased are thespiders and the telescoping tubing.The spiders need to be greased every 8 hours of working and before a longperiod of inactivity as well as after, because the grease could have dried out.Particularly when the machines are used in dusty areas, it may be necessary toclean and grease again frequently the telescoping tubing to prevent excessivewear.The use of some chemicals may also require a particular attention to thelubrication of the driveshaft as the grease could be degraded.For any other information about the driveshaft, please refer to the manualsupplied with it.The grease used for lubricating the driveshaft is NLH1 Grade 2.

TRANSMISSION -

The gearbox that engages and disengages the propeller contains oil of the typeSAE 90 EP. This oil needs to be changed possibly at the end of every season or, atleast every 500 hours of work. The quantity of oil to be used depends on the modelof the gearbox. It is therefore necessary to check the oil level on the eye on the sideof the gearbox.

MECHANICAL AGITATOR -

If the sprayer is provided with the mechanical agitator, it is necessary to lubricate every8 hours, the brass nut which holds the stainless steel shaft of the agitator. The brass nutcontains a special gasket that prevents leaks along the shaft that needs to be greasedperiodically. When there is a leak also after the lubrication has been performed, tightenthe brass nut slowly. If leak will continue, this means that the gasket needs to be re-place. For lubricating use grease NLG1 Grade 2.

ROAD SAFETY

34

Before driving on the road the tractor with the sprayer, as a first thing make surethere are no leaks of liquid.

The operator must also ensure that the Rules of the Road in force are compliedwith, such as but not limited to:

Total length of the convoy

Overall width

Axle load

Lifting and/or pulling capacity in the point where the machine isconnected to the tractor

Rear lights and refractive signals

Brake efficiency

Whatever else the "Rules of the Road" provide for

It is strictly forbidden to transport persons, animals or goods on themachine. Operators that are not of age, without driving license,unskilled and not in good physical or mental health conditions,cannot use the sprayer.

Bear in mind that a trailed machine, because of its weight, can heavily influence thedrive of the tractor. The efficiency of the brakes and the stability of the convoycan become less safe when the tractor is taking a turn. Turns have to be taken withcare and at slow speed to avoid the risk of rolling over.

Agricultural implements are conceived for use int he country-side and when they are driven on public roads it is necessaryto meet with the rules in force.

TRANSPORT

35

Check if the vehicle's capacity is adequate to the weight of the machine, which isindicated on the serial number plate riveted on to the frame of the sprayer.

WARNING: The weight indicated on the serial number plate refersto the machine at full load with the liquid. To calculate the weight ofthe machine with empty tank, subtract the corresponding weight ofthe liquid.

Also, when transported for a short distance, it is recommended always to emptythe tank and be sure that there are no leaks dangerous both for persons and theenvironment.

Adequately fasten the machine and detached parts. Load the sprayer always hori-zontal (in working position) to avoid leaks from the pump, tank, etc. Be careful tofirmly attach the machine on the vehicle to avoid unnecessary and/or dangerousmovements during the transit. Check all the parts that may get loose and tightenthem accordingly.

When loading the sprayer on the truck, trailer, or other, make particular attentionto the marked lifting points. Lifting the sprayer by hitching other points couldcreate damages.

Make sure to respect the limits of weight and overall dimensions foreseen by therules of road circulation.

TROUBLESHOOTING

36

PROBLEM CAUSE REMEDYOne or more valves areseating improperly

Examine the valve seatingsand clean them.

Suction line is plugged orcollapsed

Examine suction line

Clogged strainer Clean strainer

Air has not been entirely evacuated from the pump

Run the pump with the outlet hose open to evacuate air from the pump

Locked valves Clean or replace the valves

Leaks from gasket Clean or replace the gaskets

The liquid flow isirregular

One or more valves areseating improperly or are damaged

Examine the valve seatingsand clean or replace them

Output drops and thepump is noisy

Oil level is too low. Add oil to correct level(halfway up the sight tube)

Oil gets out with the liquid or there is liquid mixed with oil in the sight glass of the pump

One or more diaphragmssplit.

Drain the pump of oil,dismantle the heads andmount new diaphragms.Fill to correct oil levelwith Motor oil (SAE20W40)

The pump is sucking in airthrough the inlet

Examine the suction hoseand make sure it is firmlysecured

The pump does notdraw water

Pressure gauge fluctuatesexcessively

37

••••• The manufacturer guarantees the machine for 12 months from the date ofdelivery to the final user. Within this period of time the company will be liableto repair or replace, free of charge, any part that would result defective afterappropriate examination.

••••• The absence of a sure demonstration of the purchase date shall void thewarranty.

••••• The misuse or abuse of the machine, any unauthorized modification of it, theuse by unqualified persons, negligence, lack of servicing, the use of not originalparts, will void any guarantee right.

••••• All charges for labor andinspection are at buyer's expense, as well are any costsincurred for sending the spare parts.

••••• All spare parts replaced under warranty must be returned, prepaid, to the headoffice of the manufacturer within a maximum period of 30 days, on pain ofinvalidity of the guarantee.

••••• Any replacement part claimed under warranty will be invoiced at the time ofdelivery. The charged sum will then be credited at a later time, once the technicaldepartment of the manufacturer will have inspected it and approved thewarranty claim.

••••• Any repair or replacement carried out or any tampering with the machine duringthe guarantee period without the authorization of the manufacturer cause theguarantee to become invalid.

••••• There is no warranty coverage for all those parts that, for its norma use, areforeseen to wear out or deteriorate.

••••• The manufacturer has the right to reverse the warranty rights to the suppliers ofcomplete components.

••••• In no case may the buyer claim refunds for damages of any kind, arising in anyway as a result of use of the machine.

WARRANTY TERMS

SPRAYER ASSEMBLY

38

39

SPRAYER ASSEMBLY

REF # QTY. PART NO. DESCRIPTION

1 1 2100150 Plug 1/22 2 0600142 Plug Handwashing Georgia VTR D.703 1 1700067 Gasket "U" = 250 mm4 1 0101660 Rear Hood5 10 1800021 Bolt TE UNI 5739 8.8 8x20 Galvanized6 10 1800122 Washer 8x24 Uni 6593 R40 Galvanized7 10 1800181 Nut Aut. High Cl. 8 M 88 2 0100107 Plate9 1 1400228 Connector D.20 M 1/2"10 1 1500003 Clamp 15-25/12 Head 711 1 1600091 Hose PVC 19x26 20 Bar L=42012 1 1800131 Washer F.L.M. 10x30x2.5 Galvanized13 1 1800153 Bolt TE UNI 5737 8.8 10x15014 1 0600143 Tank Handwashing Georgia15 1 1800131 Washer F.L.M. 10x30x2.5 Galvanized16 1 1800153 Bolt TE UNI 5737 8.8 10x15017 1 0600141 Plate Handwashing Georgia18 1 0600145 Valve Handwashing Georgia19 1 1500003 Clamp 15-25/12 Head 720 1 1400062 Elbow Connector D.20 1/2 G21 1 1700001 Gasket 33x21x2 PTO147022 1 1800266 Nut 22x1.5 Galvanized23 1 0100055 Washer 22x45x524 1 1800421 Key A 8x7x40 UNI 6604-6.825 4 1800191 Nut Aut. M12 CL826 4 1800140 Plain Washer UNI6592 M1227 4 1800057 Bolt TE M12x55 UNI 5737-8.8 Galvanized28 1 0300193 Gearbox M47 CS 1:3,6-1:4,629 2 6001-2RS Bearing 12x28x28 6001 2RS30 1 0101684 Belt Support ATI31 2 47112 Circlip E12 UNI 7435 C-70 FOSF. Black32 2 1801208 Bolt TC-CR M4x25 A2 INOX33 1 0100017 Roller34 2 1800180 Nut M8 UNI 5587-6.8 Galvanized35 1 0100127 Spring Connecting Rod36 1 2500005 Spring 15x2.2x9037 1 0101683 Idler Bracket38 2 1800190 Nut M12 UNI 5587-6.8 Galvanized

SPRAYER ASSEMBLY

40


39 2 1800139 Washer Grower 13x21 UNI1751 Galvanized40 2 1800089 Bolt TE M12x70 UNI 5738-8.8 Galvanized41 2 0900046 Cardan Shaft B5 1500 00 C6042 1 1700010 White gasket 18x12x243 1 0200492 Stirrup For Mod.1008PBL44 3 1800277 Nut M4 A2 INOX45 4 1800018 Bolt TCEI M8x20 UNI 5931-8.8 Galvanized46 1 1600660 Spiral Hose D.20 L=45047 1 1500003 Clamp 15-25/12 Head 748 1 AR550450 Ring Nut49 1 AR550460 Elbow50 1 AR880831 O-Ring51 1 0200317 Pump BHA110 AP C/C52 4 1800018 Bolt TCEI M8x20 UNI 5931-8.8 Galvanized53 1 0900042 PTO Shaft B4 1000 CE A60 ATSS120053 1 0900044 PTO Shaft B5 1100 CE A60 ATSS200054 1 1600361 Suction Hose 40x51 10 Bar L=70055 1 1500005 Clamp 35-52/12 Head 756 1 1500003 Clamp 15-25/12 Head 757 1 1400062 Elbow Connector D.20 1/2 G58 1 1700001 Gasket 33x21x2 PTO 147059 1 1400001 Ring Nut 1/560 9 1800155 Bolt TC-CR M5x20 UNI 7687-4.8 Galvanized61 9 1800161 Washer 5x15x1.5 UNI 6593 R40 Galvanized62 9 1800314 Nut M5 Galvanized63 2 0101707 Locking Clip Lever Plate64 9 1800314 Nut M5 Galvanized65 9 1800155 Bolt TC-CR M5x20 UNI 7687-4.8 Galvanized66 9 1800161 Washer 5x15x1.5 UNI 6593 R40 Galvanized67 1 1400141 Curve Connector D.25 F3/468 1 1700011 Gasket 40x26x269 1 1400042 Elbow Fitting D.25 - 3/470 1 1500004 Clamp Perfect 21x3871 1 1600528 Spiral Hose D.25 L=95072 1 1600215 Hose CO.PVC 10x19 80 Bar L=60073 1 1700010 White Gasket 18x12x274 1 1300001 Brass Elbow MF 1/2 - 1/275 1 1400002 Nipple 1/2 - 1/276 1 1700001 Gasket 33x21x2 PTO 1470

41

SPRAYER ASSEMBLY


77 1 1400001 Ring Nut 1/278 1 1800184 Nut Aut. Cl.8 M679 1 1700010 White Gasket 18x12x280 1 1600003 Hose CO.PVC 10x19 80 Bar L=100081 6 1800349 Rivet D.5x15 In Aluminum82 1 1700010 White Gasket 18x12x283 1 1400003 Fitting 1/2 - 3/484 1 AG3562065.020 Threaded O-ring For Tank Cover85 1 0600005 Tank Filter86 1 1400035 Hydraulic Powder Mixer87 1 1700006 OR D.36x26x588 1 1400004 Adapter MF 1/4 - 3/489 1 1400005 Diffuser MF 3/4 - 1/490 1 1400004 Adapter MF 1/4 - 3/491 1 1400006 Shower92 1 1400213 Cover With Aste Red93 1 356060.040 Pin94 4 1600724 Adhesive List Mousse 40x5 RPE L=250095 2 0101689 Clamp Locking Tank96 4 1800150 Plain Washer UNI 6592 M1497 4 1800194 Nut Aut. M14 UNI 7473 - 6.898 1 0600225 SS Tank-AISI 304 300USG99 2 OR173 OR D.22.2x16.2x3100 1 1600021 Hose CO 19x32 100 Bar L=600101 1 1700010 White Gasket 18x12x2102 2 1300012 Hose Fitting 19x32103 1 1600528 Spiral Hose D.25 L=950104 1 1500004 Clamp Perfect 21x38105 1 0200051 Ring Nut106 1 0200076 Curve Connector107 1 OR1786262 OR D.23x10 x 17.86 x 2.62108 1 1400161 Nipplo MM 3/4 - 1109 4 1800021 Bolt TE UNI 5739 8.8 8x20 Galvanized110 1 0101675 Valve Support El. ARAG 2V+V+VRP AT111 1 1600161 Hose CO. PVC 10x19 80 Bar L=3200112 1 1600161 Hose CO. PVC 10x19 80 Bar L=3200113 2 1700010 White Gasket 18x12x2114 2 1300004 Brass Elbow MF 1/2 - 1/2115 2 1300019 Brass Curve MF 3/4 - 3/4116 1 0100030 Nut 3/4

SPRAYER ASSEMBLY

42


117 1 OR1786262 OR D.23 10x17.86x2.62118 1 0200076 Curve Connector D.25119 1 0200051 Ring Nut120 1 1500004 Clamp Perfect 21x38121 4 1800180 Nut M8 UNI 5587 - 6.8 Galvanized122 1 1300058 Cilindric Fitting 454/A8123 1 1500028 Clamp 6-16/8 mm124 1 1600714 Hose PVC 8x14 50 Bar L=620125 1 1400272 Reg. 2E+V+RPM 40 Bar ATP126 1 0101659 Anterior Hood ATI1150127 1 1500004 Clamp Perfect 21x38128 1 1400042 Elbow Fitting D.25 - 3/4129 1 1700011 Gasket 40x26x2130 1 1400141 Curve Connector D.25 F3/4131 1 1600723 Hose PVC 13x23 100 Bar L=20132 1 1801207 Bolt TPS 6x40 UNI 6109-4.8 Galvanized133 1 0101656 Support Pipe Level134 1 2600258 Label PVC TRASP. Level ATSS 930x45135 2 1800179 Nut M6 UNI 5587-6.8 Galvanized136 2 1800013 Bolt TE UNI 5739 8.8 6x20 Galvanized137 1 1500028 Clamp 6-16/8 mm138 1 1300088 Nut R.A. 13x24 1/2139 1 0100711 Hose Tail D.8140 1 AG356065 Complete Tank Cover141 1 0200491 Pressure Gauge 100 P 1/2G 0/60 B PS142 1 AG006721.020 Pin R.A. 10x19143 1 AG006721.030 Nut R.A. 10x19144 1 AG006721.010 Bushing R.A. 10x19145 2 OR173 OR D.22.2x16.2x3146 1 AG006750.020 Pin R.A. 19x32147 1 AG006750.030 Nut R.A. 19x32148 1 AG006750.010 Bushing R.A. 19x32149 8 1700010 White Gasket 18x12x2150 2 1600455 Handle Padova 60 8 Bar Il Mt.153 8 1300003 HP Hose Fitting 10x19

43

FRAME ASSEMBLY

FRAME ASSEMBLY

44


1 1 1800261 Bolt TE M6x25 UNI 5739-8.8 Galvanized2 1 0101300 Support Coffer Rearward3 9 1800155 Bolt TC-CR M5x20 UNI 7687-48 Galvanized4 9 1800161 Washer 5x15x1.5 UNI 6593 R40 Galvanized5 9 1800314 Nut M5 Galvanized6 1 1800261 Bolt TE M6x25 UNI 5739-8.8 Galvanized7 1 1800036 Bolt TE UNI 5739 8.8 10x25 Galvanized8 1 1800179 Nut M6 UNI 5587-6.8 Galvanized9 4 0101030 Damper D.40 L=2010 1 0100629 Pin D.1011 1 0101681 Hood Support Left ATI12 1 1800036 Bolt TE UNI 5739 8.8 10x25 Galvanized13 1 0100107 Plate14 1 1800175 Washer 34x60 UNI 6592 R4033 Galvanized15 1 0100107 Plate16 1 1800179 Nut M6 UNI 5587-6.8 Galvanized17 1 0101658 Frame ATI 115018 2 1800212 Self Block Nut M20x1.5 UNI 7473-6.819 1 0101674 Pump Thickness BHA-BHS ATI 115020 1 0101674 Pump Thickness BHA-BHS ATI 115021 1 0101680 Hood Support Right ATI22 1 0100107 Plate23 1 0100992 Drawbar Eye ATF-NTF100024 1 2100113 Eye E2 Finish Cer. 131925 1 2100006 Pin R226 4 1800191 Nut Aut. High M1227 1 1800187 Nut M10 UNI 5589-6.828 1 1800036 Bolt TE UNI 5739 8.8 10x2529 2 1800339 Bolt TE M20x1.5x140 Black30 4 1800038 Bolt TE M10x35 UNI 5739-8.8 Galvanized31 8 1800130 Plain Washer UNI 6592 M.1032 4 1800140 Plain Washer UNI 6592 M.1233 4 1800186 Nut Aut. High Cl.8 M1034 1 1800233 Nut M33 UNI 5587-6.835 2 0101657 ATI Step36 1 0101699 Prolong Support Hook37 1 1800036 Bolt TE UNI 5739 8.8 10x25 Galvanized38 1 0100037 Hook Support39 1 1400267 Consol RH/LH Kit Elett. 1400272

45

FRAME ASSEMBLY


40 1 0100021 Step41 1 0100022 Step Body42 1 1800300 Grease Zerk43 1 0100023 Filett Pivot M2244 1 1800309 Elastic Pin 6x26 UNI 6873-C7045 1 0100024 Handle46 1 0100380 Complete Step 600-800-100047 4 1800141 Washer F.L.M. 12x36x348 4 1800246 Bolt TE M 12x100 Galvanized49 1 0800071 Ring Nut Nozzle 3/850 1 1800348 Washer 6592 A2 M.1451 1 1700019 OR D.130x123x3.552 1 1800348 Washer 6592 A2 M.1453 1 1300010 Valve LH 1/2 x 3/8 A.526454 1 1700010 White Gasket 18x12x255 1 1300047 Complete Fitting D.13 - 1/256 1 1300088 Nut R.A. 13x24 1/257 1 1500030 Clamp BIF. A Spring 173 mm 16.8-17.758 1 1600721 Hose VIPLA Crystal 12x17 L=35059 1 1500030 Clamp BIF. A Spring 173 mm 16.8-17.760 1 1300088 Nut R.A. 13x24 1/261 1 1300047 Complete Fitting D.13 - 1/262 1 1700010 White Gasket 18x12x263 1 1400001 Ring Nut 1/264 1 1400130 Elbow Fitting D.13 1/265 1 1500030 Clamp BIF. A Spring 173 mm 16.8x17.766 1 1600720 Hose VIPLA Crystal 12x17 L=130067 1 1500030 Clamp BIF. A Spring 173 mm 16.8x17.768 1 1400130 Elbow Fitting D.13 1/269 1 1700001 Gasket 33x21x2 PTO 147070 2 1400001 Ring Nut 1/271 1 0100991 Fork Drawbar ATF-ATE 100072 1 1800305 Elastic Pin 5x45 UNI 6873-C7073 1 1800233 Nut M33 UNI 5587-6.874 1 1800175 Washer 34x60 UNI 6592 R4033 Galvanized75 1 0100468 Fork Hook76 1 1800305 Elastic Pin 5x45 UNI 6873-C7077 1 1800194 Nut Aut. M14 UNI 7473-6.878 1 1800326 Bolt TE M14x50 All Fillet

RUN OF FLUIDS

46

47

RUN OF FLUIDS


1 10 1800021 Bolt TE UNI 5739 8.8 8x20 Galvanized2 10 1800122 Washer 8x24 UNI 6593 R40 Galvanized3 1 0101700 Galvanized Steel Support4 1 1400293 Tank Cover5 4 1800259 Bolt TPSEI M4x20 UNI 6109-A206 1 1400299 O-Ring7 4 1800199 Nut M4 UNI 5588-A28 1 0101698 Fresh Water Tank Galvanized9 1 1700011 Gasket 40x26x210 1 0600145 Valve Handwashing11 1 1700011 Gasket 40x26x212 1 1400297 Plug 3/4"13 1 1500034 Perfect Clamp 21x4414 1 1600516 Spiral Hose D.30 L=265015 1 1500034 Perfect Clamp 21x4416 1 1400038 Ring Nut 1" 1/217 1 1400045 Elbow Fitting 1" 1/218 1 OR253 OR 31x25x319 1 1700026 Gasket 67x47x320 1 OR3747533 OR D.48.15 x37.47x5.3421 1 AG2502060 Symetrical & Bulkhead Nipple G1" 1/222 1 1400363 Soupape Ball 1" 1/2 Ways Hole 9023 1 OR3747533 OR D.48.15x37.47x5.3424 1 AG2502060 Symetrical & Bulkhead Nipple G1" 1/225 1 OR253 OR 31x25x326 1 1400034 Elbow Fitting D.4027 1 1400038 Ring Nut 1" 1/228 1 1500005 Clamp 32-52/12 Head 729 1 1600722 Scrivia Hose 40x51 10 Bar L=190030 1 1700026 Gasket 67x47x331 1 1700026 Gasket 67x47x332 1 1400020 Ring Nut 1" 1/233 1 OR253 OR 31x25x334 1 1400034 Elbow Fitting D.4035 1 1400038 Ring Nut 1" 1/236 1 1500005 Clamp 35-52/12 Head 737 1 1600361 Scrivia Hose 40x51 10 Bar L=700 f/Pump BHA38 1 1400090 Filter Body39 1 1700052 OR Dia. 71.1x2.640 1 1400029 Filter

RUN OF FLUIDS

48


41 1 1700052 OR Dia. 71.1x2.642 1 1400209 OR 5.35x91.4443 1 1400323 Middle Filter Cover CV44 1 1400089 Ring Nut45 1 1700051 OR Viton Dia. 31.0x2.546 1 1400205 Cover Filter Plug47 1 1400007 Plastic Chain D.3.5 L=30048 1 2100153 Armed Draw49 1 1400196 Filter with Valve50 1 OR3617262 O-Ring 36.17 x 2.6251 1 AR540550 Elbow 4052 1 AR540540 Rint Nut 1" 3/4 G53 1 1500005 Clamp 32-52/12 Head 754 1 1500005 Clamp 32-52/12 Head 755 1 1400008 Elbow Fitting D.40 1" 1/456 1 1700015 Gasket 57.5x40x357 3 1800120 Flat Washer UNI 6592 M.858 3 1800120 Flat Washer UNI 6592 M.859 5 1800181 Nut Aut. High CL.8 M860 1 1700026 Gasket 67x47x3

49

FAN ASSEMBLY

FAN ASSEMBLY

50

REF # QTY. PART NO. DESCRIPTION1 18 1800135 Bolt TPS M6x202 6 1800114 Washer 6x183 1 0100332 Grill 810E4 2 1800146 Bolt TC 5x255 2 1800147 Washer Grower A56 1 0100818 PVC Fan Cover Dia. 3307 10 0100620 Blade NV 60A (700/8-800/10)8 1 0100055 Washer 22x45x59 1 1800215 Self Lock Nut M22x1.510 10 1800184 Self Lock Nut M611 10 1800114 Washer 6x1812 10 1800111 Washer 6.4x1113 10 0101416 PVC Insert 15o

13 10 0101417 PVC Insert 15o

13 10 0101418 PVC Insert 20o

13 10 0101419 PVC Insert 25o

13 10 0101420 PVC Insert 30o

13 10 0101421 PVC Insert 35o

13 10 0101422 PVC Insert 40o

13 10 0101423 PVC Insert 45o

14 1 0101225 O-Ring All 33015 1 0101088 Rubber Clutch 33016 1 0101226 Hub 33017 1 1000046 Bearing18 1 0100501 Fan D.800/NV 10P19 8 1800149 Washer 5 DIN 679820 8 1800148 Bolt TPS 5x1221 1 0101225 O-Ring All 33022 10 1800094 Bolt E M 6x2523 1 0100090 Cone M4724 3 1800021 Bolt TE M 8x2025 2 0100097 Plug26 2 1700021 Gasket 19x4 White27 36 1800002 Bolt TCEI M5x1628 18 0800004 Buckle Nozzle29 2 2000030 SS Tube D.20x1.2 (7) L=95030 18 1700020 OR Dia. 15.16x9.92x2.6231 18 0800003 Body Nozzle32 4 1800150 Washer M1433 1 1400247 Trash Shield in Rubber3435

51

FAN ASSEMBLY

REF # QTY. PART NO. DESCRIPTION36 18 1800179 Nut M63738 1 0101083 Lateral Wing RH 80039 2 1800185 Nut M1040 4 1800130 Washer 10.5x2141 1 0101008 Fan Housing Conveyor42 2 1800036 Bolt TE M10x2543 4 1800130 Washer 10.5x2144 3 1800180 Nut M845 3 1800120 Washer 8.4x1746 14 0800210 Double Nozzle USA Version46 14 0800295 Double Nozzle USA Version46 14 0800296 Double Nozzle USA Version47 1 1800424 Key 10x8x4048 4 1800058 Bolt TE M12x6049 8 1800140 Washer 13x2450 4 1800191 Self Lock Nut M1251 1 0300193 Gearbox M60 1:3, 6-1:4, 652 1 1700001 Guarnizione Piana 33x21x2 PTO 147053 1 1400062 Curve Connector D.20x1/2"54 2 1500003 Strap Ring Perfect 14x2756 2 1500003 Strap Ring Perfect 14x27 57 1 1400228 Straight Connector D.20 M1/2"58 2 1800036 Bolt TE M10x2559 4 1800130 Washer 10.5x2160 1 0101084 Lateral Wing LH 80061 4 1800130 Washer 10.5x2162 2 1800185 Nut M1063 4 1800180 Nut M864 12 1800020 Bolt TE M8x1665 6 0101553 RH Directional Wing65 6 0101554 LH Directional Wing66 12 1800181 Self Lock Nut M867 2 0100107 Steel Plate68 3 1800186 Nut Aut. High Cl.8 M1069 2 0100107 Steel Plate70 1 0101300 Support Coffer Rearward71 3 1800036 Bolt TE UNI 5739 8.8 10x25 Galvanized72 4 1800021 Bolt TE M8x2073 1 0101467 Front Support74 12 1800181 Self Lock Nut M876 1 0101468 Rear Support77 2 0101465 Top Wing 80078 1 1800288 Bolt TE M8x11079 1 1800123 Washer Grower 8.4x14.480 1 2700030 Complete Top Wing

IN-LINE FILTER ASSEMBLY

52


1 2 1400007 Chain D.3.5 L=3002 1 1400205 Plug3 4 1700051 OR Viton Dia. 31.0x2.54 1 1400089 Ring Nut5 1 1400323 Cover6 1 1400029 Strainer7 1 1400209 OR D.5.34x91.44x102.18 1 1400090 Body Filter9 4 0200142 Ring OR 3.0x2510 1 1400034 Elbow Connector D.4011 2 1400038 Ring Nut 1" 1/212 4 1500014 Clamp Perfect 40x6413 1 1600722 Scrivia Hose 40x51 10 Bar L=190014 1 1400008 Curve Connector D.40x1" 1/415 4 1700015 Gasket 57.5x40x316 1 1400009 Ring Nut 1" 1/417 2 1700052 Dia. 71.1x2.618 1 1400034 Elbow Connector D.4019 2 1400038 Ring Nut 1" 1/220 4 1500014 Clamp Perfect 40x6421 1 1600361 Scrivia Hose 40x51 10 Bar L=70022 1 1400196 Complete Filter 314 with Valve23 3 1800120 Washer D.824 3 1800021 Bolt TE M8x1225 1 2100153 Support Chain "S"

53

IN-LINE FILTER ASSEMBLY

AGITATOR ASSEMBLY

54

55

AGITATOR ASSEMBLY

REF # QTY. PART NO. DESCRIPTION1 12 1800012 Bolt TE UNI 5739 A2 6x252 8 1700005 OR D.8.84x5.28x1.783 9 1800113 Washer 6.4x12.5 UNI 6592 A24 1 0100039 SS Blind Flange5 1 1700008 Gasket 80x36 1 0100044 Female Clamp7 16 1800182 Nut M6 A2 UNI 55878 12 1800012 Bolt TE UNI 5739 A2 6x259 1 0100430 Male Clamp "A"10 16 1800182 Nut M6 A2 UNI 558711 12 1800012 Bolt TE UNI 5739 A2 6x2512 1 1800079 Bolt TPSEI M6x16 UNI 5933-A213 1 1800125 Washer 8x24 UNI 6593 A214 1 0100431 Shaft Support

] 15 16 1800182 Nut M6 A2 UNI 558716 2 1800010 Bolt TE M6x16 UNI 5739-A217 1 0100041 SS Clamp18 1 0100622 Agitator Shaft D.16 L=27019 1 0100617 Fan 120x22x2 Agitator Mechanical20 16 1800182 Nut M6 A2 UNI 558721 12 1800012 Bolt TE UNI 5739 A2 6x2522 3 0100031 Flange Agitator23 1 1700007 Gasket 80x46x324 3 0100031 Flange Agitator25 8 1700005 OR D.8.84x5.28x1.7826 1 0100040 Ball Joint27 1 1700004 OR D.44.75x37.69x3.5328 1 1700003 Packing 5x5 L=45029 1 0100030 Nut 3/430 1 1800300 Steel Hydraulic Lubricator M6 Right31 1 0100029 Nut 3/432 1 1700002 OR D.20.22x15.08x2.6233 3 0100031 Flange Agitator34 9 1800113 Washer 6.4x12.5 UNI 6592 A235 16 1800182 Nut M6 A2 UNI 558736 5 1800180 Nut M8 UNI 5587-6.8 Galvanized37 1 1800293 Bolt STEI M8x30 UNI 5923-H4538 1 2300001 Pulley 130 1 A/1639 1 2200025 Belt A22 Roflex40 1 2300002 Pulley 651 A/3541 1 1800290 Bolt STEI M8x10 UNI 5923-H4542 1 0300193 Gearbox M60 CS 1:3,6-1:4,643 1 0101701 Carter Mechanical Agitation

REAR FRAME ASSEMBLY

56

57

REAR FRAME ASSEMBLY


1 1 2100145 Right Light2 1 2100146 Left Light3 1 2100148 Wiring Pin 7 Pole4 1 2100149 Reflector Triangular5 1 2100149 Reflector Triangular6 2 1800314 Nut M5 High Galvanized7 2 1800314 Nut M5 High Galvanized8 1 0101586 Complete Step9 2 2100140 Armed Draw DH.62 mm10 12 1800446 Aluminum Rivet 4x1611 1 0101685 Protection ATI 1150 Right11 1 0101686 Protection ATI 1150 Left12 4 1800036 Bolt TE UNI 5739 8.8 10x25 Galvanized13 4 1800130 Plain Washer UNI 6592 M.1014 2 1800021 Bolt TE UNI 5739 8.8 8x20 Galvanized15 2 2100141 Armed Draw16 1 1800043 Bolt TE M10x60 UNI 5737-8.817 1 0100685 Washer 13x35x418 1 1800186 Nut Aut. High CL.8 M1019 1 0101658 Frame ATI 115020 1 1800043 Bolt TE M10x60 UNI 5737-8.8 Galvanized21 1 0100685 Washer 13x35x422 1 1800186 Nut Aut. High CL.8 M.1023 4 1800085 Bolt TE M12x25 UNI 5739-8.8 Galvanized24 4 0100107 Plate25 4 1800131 Washer F.L.M. 10x30x2.5 Galvanized26 2 0101593 Axle A55604327 2 0100107 Plate28 4 1800195 Nut M14 UNI 5588-6.8 Galvanized29 4 1800326 Bolt TE M14x50 All Fillet30 1 1900056 Hook for Chain31 1 1400007 Plastic C hain D.3.5 L=30032 2 1800179 Nut M6 UNI 5587-6.8 Galvanized33 1 1800094 Bolt TE UNI 5739 8.8 6x25 Galvanized34 2 1800111 Washer A 6.4x12.5 UNI 6592 R4035 2 1000056 Anterior Bearing A55604336 2 0101603 Nut A55604337 2 0101692 Nut M12x1.5 A30405938 2 Wheel 11L15 Power B5F Tub RM

REAR FRAME ASSEMBLY

58


39 2 0100669 Cap D.72 A55604340 2 1800372 Split Pin A505159+A505158+A5560434142 2 0101704 Hub 6x643 2 1000053 Rear Bearing A55604344 2 1100026 Seal Ring 45x85 A55604345 2 0101705 Axle Q.55 L=40046 4 1800036 Bolt TE UNI 5739 8.8 10x25 Galvanized47 1 0101291 Fore Plate48 1 1400010 Female Plut 1" 1/449 1 1700011 Gasket 40x26x250 1 1400232 Nipple MM 1" - 1" 1/451 1 1300044 Ball Valve Export 1" A.417052 4 0100107 Plate53 4 1800187 Nut M10 UNI 5589-6.8 Galvanized54 4 1800063 Bolt TE M10x20 UNI 5739-8.855 1 1300097 Connector 3 PZ. 1"x30 A.313056 1 1500004 Clamp Perfect57 6 1800326 Bolt TE M14x5058 6 1800195 Nut M14 UNI 5588-6.8 Galvanized59 6 1800326 Bolt TE M14x5060 6 1800195 Nut M14 UNI 5588-6.8 Galvanized61 1 1600034 Spiral Hose D.30 L=35062 1 1500004 Clamp Perfect 21x3863 1 1400065 Elbow Fitting D.30-1"64 1 1700016 Gasket 45x33x365 1 1400031 Ring Nut66 1 1382 Box 260x140x130 SP. 8/1067 4 1600657 Adhesive Rubber 40x5 L=60068 2 1800181 Nut Aut. High CL. 8 M8

MATIC 50 ASSEMBLY

59

MATIC 50 ASSEMBLY

60

REF # QTY. PART NO. DESCRIPTION1 1 550370 Elbow2 1 550242 Ring Nut 1"3 2 OR2381262 O-Ring 23.81 x 2.624 4 780060 Bolt M6 x 255 1 1150031 Flange6 1 1150021 Spacer7 1 1150041 Gasket8 1 1150050 Spacer9 1 OR2195178 O-Ring 21.95 x 1.7810 1 1150060 Valve Seat11 1 850760 Fork12 1 850750 Ring Nut 3/4"13 1 OR1872262 O-Ring 18.72 x 2.6214 1 850490 Ring15 1 850713 Adapter 3/4"16 4 OR2063262 O-Ring 20.63 x 2.6217 1 1150012 Valve Body18 1 320420 Spring19 1 680700 Bolt M6 x 2020 1 1150070 Valve21 1 1150130 Diaphragm21 1 1150131 Diaphragm22 1 OR2499353 O-Ring 24.99 x 3.5323 1 1150180 Piston24 1 1150190 Spring25 1 1150200 Spring Plate26 1 1150171 Spring Guide Body27 1 OR3465178 O-Ring 34.65 x 1.7828 1 1150210 Knob29 4 1040370 Bolt M6 x 2230 2 1150140 Adapter31 4 1150150 Clamp32 2 1150161 2-Way Valve Body33 2 160142 Left Valve34 4 110130 Fitting 1/2"35 2 1040690 Fork36 1 OR652 O-Ring 65 x 237 1 1150120 Selector38 1 850720 Washer39 1 OR73024 O-Ring 7.30 x 2.440 2 OR14178 O-Ring 14 x 1.78

MATIC 50 ASSEMBLY

61

REF # QTY. PART NO. DESCRIPTION41 2 850650 Seat42 2 850660 Ball43 3 850680 Spring44 1 1150082 Upper Body45 6 320360 Bolt M8 x 2246 1 850830 Spring47 1 621160 Ball48 1 1150110 Lever49 1 480520 Pin50 1 391460 Washer51 1 550545 Pressure Gauge52 1 1150100 Ball53 1 1150091 Bypass Seat54 1 OR1717178 O-Ring 17.17 x 1.7855 1 550210 Hose Tail56 2 850770 Ring Nut57 2 850790 Ring Nut58 2 850780 Hose Tail59 2 180370 Bolt M8 x 2560 1 850690 Bracket61 2 390270 Nut M862 2 160141 Right Valve63 4 550331 Washer64 1 OR5052178 O-Ring 50.52 x 1.7865 1 1150690 Elbow 90o

66 2 OR1786262 O-Ring 17.86 x 2.6267 2 1040950 Split Pin68 1 1150840 Bushing69 1 1150840 Bushing

KIT 1967O-Ring

KIT 1968Maintenance Repair No. 1

KIT 2485Maint. Repair No. 2

REF. QTY. REF. QTY. REF. QTY. REF. QTY. REF. QTY.

3 2 40 2 3 2 48 1 7 1

9 1 54 1 9 1 54 1 9 1

13 1 64 1 10 1 64 1 10 1

16 4 66 2 13 1 27 1 19 1

22 1 16 4 36 1 20 1

27 1 20 1 39 1 21 1

36 1 21 1 40 2 22 1

39 1 22 1

BHA 110 ASSEMBLY

62

KIT 2444Diaphragms

KIT 2445Valves

KIT 2446O-Rings

KIT 2447Maintenance Repair

REF. QTY. REF. QTY. REF. QTY. REF. QTY. REF. QTY. REF. QTY. REF. QTY.

3 3 39 6 12 1 39 6 1 2 15 1 39 6

40 6 16 1 47 1 2 2 16 1 40 6

21 2 57 1 3 3 21 1 61 2

35 1 66 1 10 2 35 1 66 1

38 1 12 1 38 1 74 1

BHA 110 ASSEMBLY

63

REF # QTY. PART NO. DESCRIPTION1 3 2240100 Diaphragm Pin2 3 580090 Plate3 3 2240080 Diaphragm4 3 2240050 Sleeve5 3 260230 Piston Ring6 3 2240060 Piston7 3 260700 Piston Pin8 6 160691 Pin Ring9 3 2240090 Connecting Rod10 3 2240110 Nut M1011 1 1800060 Black Oil Tank Cap12 1 OR7269262 O-Ring 72.69 x 2.6214 3 540290 Bolt M8 x 2515 1 2240070 Oil Tank16 1 OR6795262 O-Ring 67.95 x 2.6217 1 2240010 Pump Body18 2 2240450 Right Head20 18 2240470 Bolt M12 x 7021 1 OR1752 O-Ring 17.5 x 222 2 2240190 Base23 6 540100 Bolt M12 x 4024 1 820361 Cap 1/2"25 1 2240451 Left Head26 1 1527 Complete Air Chamber27 1 180020 Air Valve28 1 650542 Gasket29 8 621781 Bolt M8 x 4030 1 620230 Upper Air Chamber31 1 550190 Semi Air Chamber33 1 1520770 Lower Air Chamber34 1 1520740 Threaded Adapter35 1 OR2222262 O-Ring 22.22 x 2.6236 1 540550 Elbow37 1 540540 Ring Nut38 1 OR3614262 O-Ring 36.14 x 2.6239 6 OR315425 O-Ring 31.5 x 4.2540 6 759051 Complete Valve41 1 130491 Right Valve42 2 110130 Fitting 1/2"43 2 2240260 Valve Elbow

BHA 110 ASSEMBLY

64


44 1 880530 Plug 3/8"45 6 650330 Bolt M10 x 3546 1 880581 Plug 1/4"47 1 OR1082178 O-Ring 10.82 x 1.7848 1 2240460 Manifold49 4 850250 Bolt M8 x 1250 4 390311 Washer51 1 1500470 Cardan Protection52 1 851650 Outlet Elbow53 1 130492 Left Valve54 1 881461 Threaded Adapter55 1 881560 Elbow 90o

56 1 1609002 Safety Valve57 1 OR1554262 O-Ring 15.54 x 2.6258 1 550450 Ring Nut59 1 550460 Elbow60 2 2240160 Circlip]61 2 2240150 Seal Ring62 2 2240430 Bearing63 2 2240121 Connecting Rod Ring64 2 850320 Roller Bearing65 1 2240173 "C/C" Shaft66 1 OR1527262 O-Ring 152.7 x 2.6267 1 2240020 Flange68 6 160670 Bolt M10 x 25

DRIVE SHAFT ASSEMBLY

65

REF # QTY. PART NO. DESCRIPTION1 1 380882 Fork w/Rel. Button2 2 345221 Cross & Bearing Kit3 1 365722 Double Yoke4 1 020674 Grease Zerk 45o

5 1 341586 Inboard Yoke6 2 020617 Straight Pin7 1 047901 Inner Shaft 1bga8 1 089551 Outer Shaft 2ag9 1 019519 WWE Inboard Yoke10 1 312410 Cross & Bearing

LIMITED WARRANTY

66

GEARMORE, INC., warrants each new Gearmore product to be free from defects in material andworkmanship for a period of twelve (12) months from date of purchase to the original purchaser.This warranty shall not apply to implements or parts that have been subject to misuse, negli-gence, accident, or that have been altered in any way.

Our obligation shall be limited to repairing or replacement of any part, provided that such part isreturned within thirty (30) days from date of failure to Gearmore through the dealer from whomthe purchase was made, transportation charges prepaid.

This warranty shall not be interpreted to render us liable for injury or damages of any kind ornature, direct, consequential or contingent, to person or property. This warranty does not extendto loss of crops, loss because of delay in harvesting or any other expenses, for any other rea-sons.

Gearmore in no way warranties engines, tires, or other trade accessories, since these items arewarranted separately by these respective manufacturers.

Gearmore reserves the right to make improvements in design or changes in specification at anytime, without incurring any obligations to owners or units previously sold.

GEARMORE, INC.13477 Benson Ave.

Chino, CA 91710Always refer to and heed machine operating warning decals on machine.

The serial number of this product is stored in our computer database, thussubmitting a warranty registration card is not required.

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