air conditioning hose assembly systempub/@eaton/@hyd/docu… · the ez clip™ system for air...

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The EZ Clip system for air conditioning hose assembly is the perfect back-up to your extensive inventory of pre-made A/C hoses. There are literally hundreds of pre-made A/C hose configurations which makes it impossible to stock them all. However, you can stock the logical choices and then back up your A/C program with the easy to use Eaton EZ Clip system. If you are servicing the heavy duty truck, construction and Ag market, the EZ Clip system is a necessity. Multi-Refrigerant hose GH001 EverCool Part # Hose I.D. Working Pressure GH001-4 .20 500 psi GH001-6 .31 500 psi GH001-8 .41 500 psi GH001-10 .50 500 psi GH001-12 .63 500 psi GH001-16 .89 500 psi SAE J2064 Type E Temperature Range: -40°C to +140°C (-40°F to + 284°F) Compression Part Numbers Compression Part Numbers EJ3809-01-0606S EJ3809-06-0810S EJ3809-02-0806S EJ3809-07-1010S EJ3809-03-0608S EJ3809-08-1012S EJ3809-04-0808S EJ3809-09-1212S EJ3809-05-1008S EJ3809-10-1210S EZ Clip end connections for a variety of applications. Eaton offers one of the simplest A/C hose assembly and highest performing A/C systems on the market today, the EZ Clip system. Lubricant Compatibility POE, PAG, Mineral Oil, Alkybenzene* * Contact product support for application review Refrigerant Compatibility R134a, R1234yf, R407C, R404A, R12 and other refrigerants Get to know the popular EZ Clip air conditioning hose assembly system • DIY air conditioning hose assembly • No crimp equipment required • Best selling air conditioning hose assembly system • Over 300 end configurations • OEM hose assembly performance • Double o-ring seal on the hose nipple ensures optimum sealing • Patent pending GH001 EverCool A/C 2-layer, low effusion hose Long custom tube – you have options! Eaton's Lifesaver fittings support using the existing rigid tube, by replacing the hose nipple end with a braze on EZ Clip Lifesaver fitting and connecting to GH001 hose. Another option includes the Eaton Compression fitting series, EJ3809. Flexible hose lines offer many advantages over rigid tubing including routing ease, vibration absorption, sound deadening and the ability to accommodate movement of connected components. Easy as 2 3 1 Eaton EZ Clip air conditioning hose assembly system

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Page 1: air conditioning hose assembly systempub/@eaton/@hyd/docu… · The EZ Clip™ system for air conditioning hose assembly is the perfect back-up to your extensive inventory of pre-made

The EZ Clip™ system for air conditioning hose assembly is the perfect back-up to your extensive inventory of pre-made A/C hoses. There are literally hundreds of pre-made A/C hose configurations which makes it impossible to stock them all. However, you can stock the logical choices and then back up your A/C program with the easy to use Eaton EZ Clip system. If you are servicing the heavy duty truck, construction and Ag market, the EZ Clip system is a necessity.

Multi-Refrigerant hose GH001 EverCool

Part # Hose I.D.Working Pressure

GH001-4 .20 500 psiGH001-6 .31 500 psiGH001-8 .41 500 psiGH001-10 .50 500 psiGH001-12 .63 500 psiGH001-16 .89 500 psi

SAE J2064 Type ETemperature Range: -40°C to +140°C

(-40°F to + 284°F)

Compression Part Numbers

Compression Part Numbers

EJ3809-01-0606S EJ3809-06-0810S

EJ3809-02-0806S EJ3809-07-1010S

EJ3809-03-0608S EJ3809-08-1012S

EJ3809-04-0808S EJ3809-09-1212S

EJ3809-05-1008S EJ3809-10-1210S

EZ Clip end connections for a variety of applications.

Eaton offers one of the simplest A/C hose assembly and highest performing A/C systems on the market today, the EZ Clip system.

Lubricant CompatibilityPOE, PAG, Mineral Oil, Alkybenzene*

* Contact product support for application review

Refrigerant Compatibility R134a, R1234yf, R407C, R404A, R12 and other refrigerants

Get to know the popular

EZ Clip air conditioning hose assembly system

• DIY air conditioning hose assembly• No crimp equipment required• Best selling air conditioning hose assembly system• Over 300 end configurations• OEM hose assembly performance• Double o-ring seal on the hose nipple ensures

optimum sealing• Patent pending GH001 EverCool A/C

2-layer, low effusion hose

Long custom tube – you have options! Eaton's Lifesaver fittings support using the existing rigid tube, by replacing the hose nipple end with a braze on EZ Clip Lifesaver fitting and connecting to GH001 hose. Another option includes the Eaton Compression fitting series, EJ3809.

Flexible hose lines offer many advantages over rigid tubing including routing ease, vibration absorption, sound deadening and the ability to accommodate movement of connected components.

Easy as

2

3

1

Eaton EZ Clip air conditioning hose assembly system

Page 2: air conditioning hose assembly systempub/@eaton/@hyd/docu… · The EZ Clip™ system for air conditioning hose assembly is the perfect back-up to your extensive inventory of pre-made

© 2020 Eaton CorporationAll Rights ReservedPrinted in USADocument number: E-HOAC-BB003-E3April 2020

EZ Step 1: Cut the hose. Cut the hose to proper length with an appropriate cutting tool. Be sure the cut is made square to the hose length.

EZ Step 2: Slip on two clips. Install two proper-sized clips onto the cut end of the hose. Eaton recommends both clips have the same orientation.

NOTE: Failure to slide the clips over the hose at this time will require the clips to be stretched over the hose or fitting later. This may permanently damage the clip.

EZ Step 3: Oil the nipple. Lubricate the nipple with a generous amount of the refrigeration or A/C system’s compressor lubricating oil. This MUST be done to lower the force of nipple insertion.

EZ Step 4: Insert the nipple into the hose.

EZ Step 5: Snap on the cage. Snap the cage into the groove on the nipple. The arms should extend over the hose length. When the cage has been correctly installed in the cage groove, the cage will be able to rotate in the groove.

This step MUST be performed to ensure: 1. The clips will be located over the o-rings on the nipple. 2. The connection will be compatible with the connection’s pressure rating.

EZ Step 6: Slide the clips. Slide the clips over the cage arms and into the channels on each arm. To ensure that the nipple is fully inserted, check the gap between the cut end of the hose and the shoulder on the nipple.

EZ Step 7: Close the clips. Use the FT1357 pliers to close the clips. The pliers should be positioned squarely on the clip connection points and should remain square during the closing of the clip. The nose of the pliers should be firmly seated under the assembly bump and lock latch. If the pliers are not kept square during closing of the clip, the clasp may have an offset. Use the pliers to correct the clasp alignment. EZ Clip components should not be reused.

Repair broken or leaking A/C hose in a few EZ steps:

Get to know EZ ClipAir conditioning hose assembly system

EZ Clip system kit FF12139

Eaton’s EZ Clip system is designed for assembly with Eaton multi-refrigerant hose GH001. It’s engineered connection exceeds SAE J3062 and J2064 and has been vibration and impulse tested.

Kit Components Description Qty/Kit

1F40104-size Clips 20

1F40105-size Cages 10

FT1357 Assembly tool 1

FT1356 Hose cutter 1

FT1356-2-1 Replacement blade 1Size -16 requires a separate connecting tool – FT1421 is not included in FF12139 kit

Marketing materials

Wall Chart E-HOIN-TT038-E

Label Set FF90646

Weatherhead Master catalog W-HYOV-MC002-E5Aeroquip Master catalog A-HOOV-MC001-E4Weatherhead A/C and refrigeration W-HOAC-MC001-E3Aeroquip A/C and refrigeration A-HOAC-MC001-E4Eaton GH001 EverCool A/C hose E-HOAC-BB001-E1

FT1357

FT1356

1F40104 1F40105

Cage

FF12139

2 Clips

Also available on Eaton's custom bin label toolon PowerSource.

Eaton EZ Clip air conditioning hose assembly system

Get to know the popular

EZ Clip Air conditioning hose assembly system

© 2020 Eaton, All Rights Reserved. E-HOIN-TT038-E April 2020

The EZ Clip™ System – One of the simplest A/C hose assembly systems on the market today. Slide the clips over the cage and hand crimp for a quality air conditioning hose assembly.

Easy as 1

2

3

Not pictured: All fittings with Charge Port include threaded High Side or Low Side black cap.

FJ313490° Elbow – Male O-Ring(short pilot)with High Side Port(R134a)

FJ361190° Male MIOwith High Side Port(R134a)

FJ313590° Elbow – Male O-Ring(short pilot)with Low Side Port(R134a)

FJ3026Male MIO(male insert O-ring)Straights

FJ305690°Male MIO(male insert O-ring)

FJ3057Female SAE 45° Flares

FJ3731Straight –Female 37° Flare– Braze Design

FJ3059Female SAE 45° and Universal Flares 45° Elbows

FJ3133Female SAE 45° – 90° Elbowwith High Side Charge Port(R134a)

FJ3149Female SAE 45° and Universal Flares 90° Elbows

EJ353390° Female JIC37˚ Flare

GA23911Straight – ORS Female Swivel Metric Hex Nut

FJ3161 • GA2391245° ORS Female SwivelGA part numbers have a metric hex

FJ5994 • GA2391390° ORS Female SwivelGA part numbers have a metric hex

FJ3111 • FJ340990° Female O-Ring(long pilot)Metric Thread

FJ389290° Female O-Ring(long pilot)Metric Threadwith Low Side Port(R134a)

FJ311290° Female O-Ring (long pilot) Metric Threadwith High Side Charge Port (R134a)

FJ3890 • FJ3301Straight – Female O-Ring (long pilot) Metric Thread with High Side Port (R134a)

FJ3891Straight – Female O-Ring (long pilot) Metric Thread with Low Side Port (R134a)

FJ3067 • FJ3495GM Tie In – Metric Tee

FJ3274Straight – Female ROTALOK 1-14 thread

FJ322590° Female ROTALOK1-14 thread

FJ351090° Female ROTALOKwith Low Side Port(R134a) 1-14 thread

FJ351190° Female ROTALOKwith High Side Port(R134a) 1-14 thread

EJ3809Compression Fitting

FJ351490° Male Bulkhead

FJ3045Straight Splicer

FJ305890° Splicer

FJ3171Splicer with Switch Port(7/16-20 thd)

FJ5995Splicer with High Side Charge Port (R134a)

FJ5986Splicer with Low Side Port (R134a)

FJ3427Splicer with High Side Switch Port(M10 X 1.25)

FJ3428Splicer with Low Side Switch Port(M12 X 1.25)

FJ3066“T” Splicer3 Hose Connector

FJ5984Straight – Female O-Ring (short pilot)

FJ3632 • EJ3111Straight – Female O-Ring (long pilot)

FJ3408Straight – Female O-Ring Metric Thread(long pilot)

FJ305545° Elbow – Female O-Ring (short pilot)

FJ598590° Elbow – Female O-Ring (short pilot)

FJ328890° Elbow – Female O-Ring(long pilot)

FJ3054Straight – Female O-Ring (short pilot)with Low Side Charge Port (R134a)

FJ3053Straight – Female O-Ring (short pilot)with High SideCharge Port (R134a)

FJ3162Straight – Female O-Ring (long pilot)with Switch Port (7/16-20 thd)

FJ3416Straight – Female O-Ring (long pilot)with Switch Port(M10 X 1.25)

FJ3461Straight – Female O-Ring (long pilot)with Switch Port(M12 X 1.25)

FJ323045° Female O-Ring(long pilot)with Switch Port(7/16-20 thd)

FJ301290° Female O-Ring(short pilot)with Low Side Port(R134a)

FJ3013 • EJ330290° Female O-Ring(short pilot)with High Side Port(R134a)EJ3302 has metric thread

FJ328990° Female O-Ring(long pilot)with Switch Port(7/16-20 thd)

FJ316390° Elbow – Female O-Ring (short pilot)with Switch Port(7/16-20 thd)

FJ304790° Female O-Ring(long pilot)with Switch Port – 45° Rotation(of charge port)

FJ346090° Female O-Ring(long pilot)with Switch Port(M12 X 1.25)

FJ3052Straight – Male O-Ring (short pilot)

FJ3116Male O-Ring (short pilot)

FJ3019Male O-Ring (short pilot)

FJ3132Straight – Male O-Ring(short pilot)with Low Side Charge Port(R134a)

FJ3131Straight – Male O-Ring(short pilot)with High Side Port(R134a)