air preparation - sitek.fi · lubrication begins as low as 56 nl/min. 7. quick exhaust lockout...

635www.numatics.comPneumatic-Catalogue-GB-2008-10 635635

Air Preparation

Air PreparationFilters

Regulators Lubricators

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Air Preparation

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636636

Numatics gained its worldwide reputation in the air valve industry with the invention of the multi-purpose precision lapped spool and sleeve assembly design. In 1988, Numatics began to expand its product line to include cylinders, FRLs, and accessories, eventually mo-ving into filtration products and air dryers. Numatics’ famous quality standard and the introduction of the popular FLEXIBLOK® FRL Series, has made Numatics a leading source for air preparation equipment.Numatics designs and builds an extensive line of air preparation including particulate and coalescing fi lters, pressure regulators, lubricators and air dryers. A complete line of solenoid and manually operated quick exhaust and slow start valves are available. Numatics air preparation components maximise system performance and safety from the compressor to the point of use. Numatics assists customers in the proper application of these components. Numatics continuously develops innovative new and improved products. This makes sure that our customers use state-of-the-art FRL technology.

Miniature Manifold Regulator

Solenoid Soft Start Series

High Flow Series 50

Precision Regulator

Reclassifi ers Lockout Valve Series

General Information

FLEXIBLOK® System: Components as Filters, Regulators,

Lubricators etc.STOCKBLOK®:

Standard CombinationsMODUBLOK™:

Individual Combinations

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637637

Series Description Page

General Information ................................................................................... 636 FLEXIBLOK® 42 Series Features ........................................................................................... 638 STOCKBLOK® Standard Combinations • Overview .............................................. 640 MODUBLOK™ • Modular System ........................................................................ 645 Particulate Filters • Ports 1/8 to 1 ..................................................................... 646 Coalescing Filters • Ports 1/8 to 1 .................................................................... 650 Electronic Filter Control .................................................................................... 654 Miniature Manifold Regulators • Ports 1/8 ........................................................ 656 Regulator • Manifold Regulators • Ports 1/8 to 1 .............................................. 658 Pilot Operated Regulators • Ports 1/4 to 1 ....................................................... 662 Particulate Filter/Regulators • Ports 1/8 to 1 .................................................... 666 Coalescing Filter/Regulators • Ports 1/8 to 1 ................................................... 670 Lubricators • Ports 1/8 to 1 ............................................................................... 674 Solenoid Soft Start / Solenoid Quick Exhaust Valves ...................................... 678 Adapter Plates to 14 Series ............................................................................. 683 FlexiBLOK® Accessories ................................................................................... 684

High Flow 50 Series Assemblies ....................................................................................................... 696 Standard Combinations • Ports 1/4 to 1 1/2 ..................................................... 697 Filters • Ports 1/4 to 1 1/2 ................................................................................. 698 Regulators • Ports 1/4 to 1 1/2 ......................................................................... 700 Pilot Operated Regulators • Ports 1/4 to 2 1/2 ................................................. 702 Lubricators • Ports 1/4 to 1 1/2 ........................................................................ 704 Accessories ...................................................................................................... 706

Precisions Regulators R80 and R82 Series • Ports 1/4 to 3/8 ............................................................ 708 High Flow R88 Series • Ports 1/4 to 3/8 .......................................................... 710 Accessories ...................................................................................................... 712

Lockout Valves Overview ......................................................................................................... 714 Technical Data • Dimensions • Accessories ..................................................... 715 Reclassifers Overview • Technical Data • Dimensions • Accessories ....................................716

Contents

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638638

Air Preparation42 Series Features

The Numatics 42 Series continues the tradition of the FlexiBlok generation of FRLs. While many competitors rely on special component connectors for assembly - which are not only costly but are awkward and diffi cult to use - FlexiBlok components use only a single o-ring and two screws to connect together. This offers maximum durability in today‘s rugged environments. Every FlexiBlok product is individually threaded allowing for independent use without the need of separate port adapters.

The FlexiBlok Series of products, including the 42 Series, offers integral mounting holes for quick and easy mounting. The fi xed dimension holes allow pre-drilling of your mounting surface saving time and money. New to the 42 Series is the optional easy slide end plate and mounting bracket kit. This unique option allows a full assembly to be quickly added or removed, giving the customer even greater versatility in its popular compact space.

As we develop new and improved products to meed industry demands, Numatics will continue to lead the world into the future of air preparation technology.

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639639

1. Easy Slide Endplates – Adding and removing a full assembly becomes quick and easy with this unique design. Endplates include stand off brackets.2. Shutoff Service Valve – Rugged all metal design with controlled exhaust, capable of being locked out with standard trade lock, one-piece spool assembly, should be used in conjunction with quick exhaust lockout (Feature #7).

3. Coalescing Filter/Regulator Combination – Four element grades available, optional pleated pre-filter offers an excellent OEM package, inner and outer element support cores.

4. Diverter Block – Allows X and Y assembly for total versatility. Offers two full flow ports and four indicator ports for quick placement of a pressure switch or pressure sensor (Feature #5).

5. Digital Pressure Sensor – Designed for extremely accurate indication that proper system pressure is being achieved (see page 690).

6. Lubricator – Siphon tube design provides accurate oil metering. Lubrication begins as low as 56 Nl/min.

7. Quick Exhaust Lockout Valve – Rugged all metal design with full flow exhaust, capable of being locked out with standard trade lock, one-piece spool assembly, should be used in conjunction with shut off service valve (Feature #2).8. Drains – Three different drain options (see page 693).

9. Bowls – Standard polycarbonate bowl, optional metal bowl or CircleVision bowl (see page 692).

Ease of Assembly

Air Preparation

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640640

STOCKBLOK® Standard Combinations • Overview

How to order: (example)

M22 G 02 VFRLX — AC

STOCKBLOK® assemblies utilize one model number for standard configurations, complete with gauges. Each component is factory assembled and tested.Each of the standard STOCKBLOK® combinations is a complete assembly. Bowl, drain, and fill options are available where applicable. Additional options are not available and, if required, components can be ordered as a MODUBLOK™ combination (see page 636).

Typ

M12 = MODUBLOK™ 12 series assembly





Mountingin direction of air fl ow (5 digits)

V = Shut off valve

F = Particulate fi lter

FF = Particulate fi lter and coalescing fi lter

C = Coalescing fi lter regulator

R = Regulator

P = Filter regulator

L = Lubricator

D = Diverter block

X = (empty)

Options

A = Automatic drain (22, 32 & 42 series)

C = CircleVision™-Bowl(22, 32 & 42 series)

D = Prefi lter for coalescing fi lter

E = End plates (42 series)

F = Electronic fi lter control DFC42A (42 series)

see page 590

H = 0-14 bar version (regulator and fi lter regulator 22 series only)

M = Metal bowl without sight glass(12 & 14 series)

M = Metal bowl with sight glass(22, 32 & 42 series)

Q = Metal manual drain (all series)

U = Δp indicator

* cannot be combined with option A

Ports

G = G Thread

– = NPTF Thread

R = MPT Thread (Asia)

Port size

01 = 1/8 (12 & 14 series)

02 = 1/4 (12, 14 & 22 series)

03 = 3/8(22 series)

04 = 1/2(22 & 32 series)

06 = 3/4(32 & 42 series)

08 = 1(42 series)

Shut Off Valveis an easy and inexpensive

way to add shut off capability to an Air preparation unit. The 2

positions enable refi lling with a soft start function.

RegulatorRegulators are used to reduce pressure to a required working

pressure.Standard with locking

adjustment knob.

Diverter BlockDesigned to give FlexiBlok®

components total versatility, the diverter block mounts directly

inline with the FRL combination. Additional components can be manifold mounted in X and Y

direction.

Particulate FilterWater is removed mechanically by the Turbo-

Flo™ deflector which causes the air to move in a swirling motion. This filter removes also liquid,

rust, pipe scale, and debris from air lines.

Coalescing Filterremoves water and oil aerosols

down to 0.1 μm and vapor. Pressure difference indicator warns when filter should be

changed.

Lubricatoris designed to inject oil

aerosols into the airstream of a pneumatic circuit. Function starts at very low flow rate of

55 Nl/min.

Order example: M22G02VFRLX-AC

This is a STOCKBLOK® unit, consisting of a shut off valve, a particulate flter, a regulator and a lubricator. It contains a particulate filter with an automatic drain. Filter and lubricator are equipped with a CircleVision™ bowl with 0.11 l maximum content.

Standard Combinations to ATEX are possible when all single components have an ATEX approval.

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641641

STOCKBLOK® Standard Combinations • Dimensions and Order Code

Combination and Dimensions [mm]

Order Code =Shut off

valveParticulate

FilterCoalescing

fi lterRegulator

Weight appr. [kg]

Possible Options

A B C D

M12G01VFFRX = VS12G01 F12BG01 F12DG01 R12RG01G 0.380 M; Q; U; D 194.0 140.0 146.0 71.0




M22G02VFFRX = VS22G02 F22BG02 F22DG02 R22RG02G 1.080 A; C; D; H; M; Q; U 255.0 194.0 237.0 87.0



M32G04VFFRX = VS32G04 F32BG04 F32DG04 R32RG04G 2.230 A; C; D; M; Q; U 313.0 232.0 286.0 104.0

M32G06VFFRX = VS32G06 F32BG06 F32DG06 R32RG06G 2.230 A; C; D; M; Q; U 313.0 232.0 286.0 104.0

M42G06VFFRX = VS42G06 F42BG06 F42DG06 R42RG06G 7.550 A; C; D; E; F; M; Q; U 442.0 320.0 406.0 135.0

M42G08VFFRX = VS42G08 F42BG08 F42DG08 R42RG08G 7.550 A; C; D; E; F; M; Q; U 442.0 320.0 406.0 135.0

Shut Off Valve - Particulate Filter - Regulator with Gauge - Diverter Block - Lubricator



valveParticulate

Filter RegulatorDiverter

blockLubri-cator

Weight appr. [kg]

Possible Options

A B C D

M12G01VFRDL = VS12G01 F12BG01 R12RG01G DK12G01 L12LG01 0.450 M; Q; U 194.0 140.0 184.0 71.0




M22G02VFRDL = VS22G02 F22BG02 R22RG02G DK22G02 L22LG02 1.220 A; C; H; M; Q; U 255.0 193.0 292.0 87.0



M32G04VFRDL = VS32G04 F32BG04 R32RG04G DK32G04 L32LG04 2.600 A; C; M; Q; U 313.0 232.0 362.0 104.0

M32G06VFRDL = VS32G06 F32BG06 R32RG06G DK32G06 L32LG06 2.600 A; C; M; Q; U 313.0 232.0 362.0 104.0

M42G06VFRDL = VS42G06 F42BG06 R42RG06G DK42G06 L42LG06 8.530 A; C; E; F; M; Q; U 442.0 320.0 508.0 135.0

M42G08VFRDL = VS42G08 F42BG08 R42RG08G DK42G08 L42LG08 8.530 A; C; E; F; M; Q; U 442.0 320.0 508.0 135.0

Shut Off Valve - Particulate Filter - Coalescing Filter - Regulator with Gauge

Air Preparation

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642642



valveCoalescing

Filter RegulatorLubricator

Weight appr. [kg]

Possible Options

A B C D

M12G01VCLXX = VS12G01 C12DG01G L12LG01 0.330 D; M; Q; U 194.0 140.0 108.0 71.0




M22G02VCLXX = VS22G02 C22DG02G L22LG02 0.890 A; C; D; M; Q; U 252.0 194.0 177.0 87.0





M42G06VCLXX = VS42G06 C42DG06G L42LG06 6.210 A; C; D; E; F; M; Q; U 442.0 320.0 305.0 135.0

M42G08VCLXX = VS42G08 C42DG08G L42LG08 6.210 A; C; D; E; F; M; Q; U 442.0 320.0 305.0 135.0

Shut Off Valve - Coalescing Filter/Regulator with Gauge - Lubricator

Shut Off Valve - Particulate Filter - Coalescing Filter/Regulator with Gauge



valveParticulate

FilterCoalescing

Filter RegulatorWeight appr. [kg]

Possible Options

A B C D

M12G01VFCXX = VS12G01 F12BG01 C12DG01G 0.320 D; M; Q; U 194.0 139.0 108.0 71.0

M12G02VFCXX = VS12G02 F12BG02 C12DG02G 0.320 D; M; Q; U 194.0 139.0 108.0 71.0

M14G01VFCXX = VS14G01 F14BG01 C14DG01G 0.950 M; Q; U 200.0 148.0 128.0 79.0

M14G02VFCXX = VS14G02 F14BG02 C14DG02G 0.950 M; Q; U 200.0 148.0 128.0 79.0

M22G02VFCXX = VS22G02 F22BG02 C22DG02G 0.890 A; C; D; M; Q; U 252.0 193.0 177.0 87.0





M42G06VFCXX = VS42G06 F42BG06 C42DG06G 6.210 A; C; D; E; F; M; Q; U 442.0 320.0 406.0 135.0

M42G08VFCXX = VS42G08 F42BG08 C42DG08G 6.210 A; C; D; E; F; M; Q; U 442.0 320.0 406.0 135.0


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643643




valveParticulate

FilterRegulator Lubricator

Weight appr. [kg]

Possible Options

A B C D

M12G01VFRLX = VS12G01 F12BG01 R12RG01G L12LG01 0.380 M; Q 193.0 139.0 146.0 71.0




M22G02VFRLX = VS22G02 F22BG02 R22RG02G L22LG02 1.080 A; C; H; M; Q 255.0 194.0 237.0 87.0



M32G04VFRLX = VS32G04 F32BG04 R32RG04G L32LG04 2.170 A; C; M; Q 313.0 232.0 286.0 104.0

M32G06VFRLX = VS32G06 F32BG06 R32RG06G L32LG06 2.170 A; C; M; Q 313.0 232.0 286.0 104.0

M42G06VFRLX = VS42G06 F42BG06 R42RG06G L42LG06 7.550 A; C; E; F; M; Q 442.0 320.0 406.0 135.0

M42G08VFRLX = VS42G08 F42BG08 R42RG08G L42LG08 7.550 A; C; E; F; M; Q 442.0 320.0 406.0 135.0



valveParticulate

Filter/RegulatorDiverter

blockLubri-cator

Weight appr. [kg]

Possible Options

A B C D

M12G01VPDLX = VS12G01 P12BG01G DK12G01 L12LG01 0.390 M; Q 194.0 139.0 108.0 71.0




M22G02VPDLX = VS22G02 P22BG02G DK22G02 L22LG02 1.030 A; C; M; Q 252.0 194.0 231.0 87.0





M42G06VPDLX = VS42G06 P42BG06G DK42G06 L42LG06 7.190 A; C; E; F; M; Q 442.0 320.0 406.0 135.0

M42G08VPDLX = VS42G08 P42BG08G DK42G08 L42LG08 7.190 A; C; E; F; M; Q 442.0 320.0 406.0 135.0

Shut Off Valve - Particulate Filter/Regulator with Gauge - Diverter Block - Lubricator

Shut Off Valve - Particulate Filter - Regulator with Gauge - Lubricator

Air Preparation

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644644

Shut Off Valve - Particulate Filter/Regulator with Gauge - Lubricator



valveParticulate Filter/

RegulatorLubricator

Weight appr. [kg]

Possible Options

A B C D

M12G01VPLXX = VS12G01 P12BG01G L12LG01 0.330 D; M; Q 194.0 139.0 108.0 71.0

M12G02VPLXX = VS12G02 P12BG02G L12LG02 0.330 D; M; Q 194.0 139.0 108.0 71.0

M14G01VPLXX = VS14G01 P14BG01G L14LG01 0.930 M; Q 200.0 148.0 128.0 79.0

M14G02VPLXX = VS14G02 P14BG02G L14LG02 0.930 M; Q 200.0 148.0 128.0 79.0

M22G02VPLXX = VS22G02 F22BG02G L22LG02 0.890 A; C; H; M; Q 252.0 193.0 177.0 87.0

M22G03VPLXX = VS22G03 P22BG03G L22LG03 0.890 A; C; H; M; Q 252.0 193.0 177.0 87.0

M22G04VPLXX = VS22G04 P22BG04G L22LG04 0.890 A; C; H; M; Q 252.0 193.0 177.0 87.0

M32G04VPLXX = VS32G04 P32BG04G L32LG04 1.780 A; C; M; Q 313.0 232.0 210.0 104.0

M32G06VPLXX = VS32G06 P32BG06G L32LG06 1.780 A; C; M; Q 313.0 232.0 210.0 104.0

M42G06VPLXX = VS42G06 P42BG06G L42LG06 6.210 A; C; E; F; M; Q 442.0 320.0 305.0 135.0

M42G08VPLXX = VS42G08 P42BG08G L42LG08 6.210 A; C; E; F; M; Q 442.0 320.0 305.0 135.0

Shut Off Valve - Particulate Filter - Diverter Block - Coalescing Filter/Regulator with Gauge - Lubricator



valveCoales-

cing FilterDiverter

blockRegulator

Lubri-cator

Weight app. [kg]

Possible Options

A B C D

M12G01VFDRL = VS12G01 F12DG01 DK12G01 R12RG01G L12LG01 0.450 D; M; Q; U 193.0 140.0 184.0 71.0




M22G02VFDRL = VS22G02 F22DG02 DK22G02 R22RG02G L22LG02 1.220 A; C; D; M; Q; U 255.0 194.0 292.0 87.0





M42G06VFDRL = VS42G06 F42DG06 DK42G06 R42RG06G L42LG06 8.530 A; C; D; E; F; M; Q; U

442.0 320.0 305.0 135.0

M42G06VFDRL = VS42G06 C42DG06 DK42G06 R42RG06G L42LG06 8.530 A; C; E; F; M; Q; U 442.0 320.0 305.0 135.0


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645645

MODUBLOK™ Modular SystemHow to order: (example)

MOD 22 — 07

Type

MOD = MODUBLOK™ Modular System

Number of components

02 = 2 components

03 = 3 components

04 = 4 components

05 = 5 components

06 = 6 components

07 = 7 components

08 = 8 components

09 = 9 components

10 = 10 components

Series

12 = 12 series

14 = 14 series

22 = 22 series

32 = 32 series

42 = 42 series

The FLEXIBLOK® modular system is designed to connect individual components into a complete assembly. Sometimes it is necessary to order an assembly using additional or non-standard components or combinations. The MODUBLOK™ system makes it easy to order non-standard combinations.

As with all other components and combinations, all modular assemblies come factory tested and approved and assembled complete. For more information on flow, dimensions, options, and accessories, see individual component pages.

Because of the many possible combinations when utilizing modular systems, it is recommended that complex stations include a schematic drawing. When ordering, specify all components at each station, based on the example to the left.

When using a diverter block, indicate all units at that station before continuing. If additional units are mounted above the diverter block, use the letter ‘T’ (for ‘top’) as well as a letter sequence (TA, TB, TC, etc.) starting from the diverter block, and continuing out. If units are placed below the diverter block, begin the two letter alphabetic sequence with the letter ‘B’ (for bottom) as well as a letter sequence (BA, BB, BC, etc.) starting with the diverter block and continuing outward. Continue in this pattern until all units are placed correctly.

Example 1:MOD 22 - 07

Station Description Order Code

1 Shut off valve VS22G032 Particulate filter F22BG033 Diverter block DK22G033BA Regulator R22RG034 Diverter block DK22G034TA Regulator R22RG034BA Regulator R22RG03 MOUNTED

Example 2:MOD 32 - 05

Station Description Order Code

1 Shut off valve VS32G042 Particulate filter F32BG04M3 Coalescing Filter/Regulator C32DG04M4 Diverter block DK32G044BA Regulator R32RG03 MOUNTED

Station Station Station Station 1 2 3 4

Station Station Station Station 1 2 3 4

Air Preparation

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646646

FLEXIBLOK® • Particulate Filters

ApplicationsPrimary air particulate filters are designed to separate liquid, water, rust, pipe scale, and debris from air lines. They should be installed upstream of the regulator and/or lubricator to prevent contamination from reaching other components.Water is removed mechanically by the deflector which causes the air to move in a swirling motion. The condensed water droplets are then centrifugally impounded upon the inner diameter of the bowl then fall down past the quiet zone baffle to the water sump. The air then passes through the sintered element utilizing depth filtration and removes debris down to a 5 micron size.


Thread

G = G thread

— = NPTF thread

R = MPT thread (Asia)

Options

A = Automatic drain (22 & 32 series)

C = CircleVision™ bowl(22, 32 & 42 series)


information see page 592




U = Δp indicator (not for 12 series)

Filter Element

B =5 μm fi lterelement

(Standard)

A* = 40 μm fi lterelement

*On request

Port Size

01 = 1/8(12 & 14 series)

02 = 1/4(12, 14 & 22 series)

03 = 3/8(22 series)

04 = 1/2(22 & 32 series)

06 = 3/4(32 & 42 series)

08 = 1 (42 series)

Order example: F22BG03AC

This is a particulate filter, F22 series, equipped with a 5 μm filter element (standard execution). Ports are G 3/8. The particulate filter has an automatics drain and a CircleVision™ bowl with 0.11 l content.

SeriesBowl Size

F12 = Particulate fi lter with 0.04 l bowl





Features• 4 convenient sizes with 5 different port sizes• 5 μm sintered elements standard• Can be installed as modular or individual unit• Includes screws and o-rings for modular connection• Manual or automatic drain• Polycarbonate bowl standard• Optional metal bowl with sight glass• Optional CircleVision™ sight bowl• Bowl seal held captive (22, 32 & 42 Series)

For replacement fi lter elements and spare parts: see pages 694 to 695

ANSI SYMBOL

WET AIR FILTERED AIR

TURBO-FLO AIR DEFECTOR

SINTERED ELEMENT

QUIET ZONE BAFFLE

WATER SUMP

BOWL OPTIONS

• POLYCARBONATE BOWL AND GUARD• METAL BOWL with SIGHT GLASS• CircleVision™ BOWL

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647647

FLEXIBLOK® • Particulate FilterTechnical Data

Series Material of Housing Bowl Execution* Order OptionTemperature

Range[°C]

Max. Pres-sure[bar]

Weight approx. [kg]

F12 series Aluminium

Polycarbonate without4 to 50

10 0.10

Metal bowl without sight glass M 14 0.11

F14 series Zinc


10 0.28




10 0.30

Metal bowl with sight glass M 14 0.57

CircleVision™ Bowl C 4 to 65 17 0.39



10 0.59





10 1.680



Flow Rates

Series Port SizeFlow

Nl/min

F12 series 1/8 708

1/4 850

F14 series 1/8 780

1/4 950

F22 series

1/4 1275

3/8 1700

1/2 1980

F32 series 1/2 2970

3/4 3115

F42 series 3/4 7200

1 7800

Flow at 7 bar inlet pressure and 0.3 bar Δp

Flow Rates

Pre

ssur

e dr

op

Air flow

F14BG02 (5 micron particulate) F22BG04 (5 micron particulate)

F32BG06 (5 micron particulate)

Pre

ssur

e dr

op

Air flow

Pre

ssur

e dr

op

Air flow

Air flow

Pre

ssur

e dr

op

F42BG08 (5 micron particulate)

Air Preparation

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648648

FLEXIBLOK® • Particulate Filters

MaintenanceFlush piping before installation. To maintain maximum efficiency of the filter and to avoid excessive pressure drop the filter must be kept clean. On standard filters, open the drain (turn counter-clockwise for standard drain models) periodically to expel contents of bowl before it reaches the level of the lower baffle.CleaningRemoval from operation is not necessary to clean the filter. Disassembly is simple and can be performed inline. Before disassembling, shut off air supply and depressurize the filter. Clean all parts (except the filter element) with household soap and blow out filter body before reassembling.Element ReplacementElements should be replaced after a pressure drop of 0.55 bar ∆p at a 9 bar inlet level has been reached or after 1 year, whichever occurs first.

Notes

32 Series Particulate22 Series Particulate


42 Series Particulate

134

38

38

9.5

12.6

(320

)3.27(83)

4.02(102)

4.02

(102

)

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649649

12, 14, 22, 32 and 42 Series FiltersFLEXIBLOK® • Particulate Filters



Dimensions in inch resp. (mm)

Dimensions in mm

42 Series Particulate

Air Preparation

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650650

FLEXIBLOK® • Coalescing Filters

ApplicationsThe coalescing filter is utilized when either clean air is required or longer component life is desired. This type of filter removes water and oil aerosols. It works differently than the particulate filter; dirty air enters the element from the center and passes through a field of glass fibers which cause the aerosols to form into droplets which are heavier than the surrounding air. The droplets grow larger as they pass through the element and gravity causes the oil drops to drain to the sump of the bowl. By removing the harmful oil varnishes and contaminant that attack seals and gaskets, the valve or cylinder is much less likely to stick. To maximize the life of a coalescing filter it should always be used after a 5 micron particulate filter or with the optional prefilter.


F32 E G 04 (X)* DM

Thread

G = G thread

— = NPTF thread


Filter Element

C = 0.7 micron coarse coalescing fi lter, blue

D =0.3 micron fi ne

coalescing fi lter, green(Standard)

E = 0.01 micron ultrafi necoalescing fi lter, red

F = Vapor adsorber

Port Size

01 = 1/8 (12 & 14 series)

02 = 1/4 (12, 14 & 22 series)

03 = 3/8 (22 series)

04 = 1/2 (22 & 32 series)

06 = 3/4 (32 & 42 series)

08 = 1 (42 series)

SeriesBowl Size

F12 = Coalescing fi lter with 0.04 l bowl





Order example: F32EG04DM

This is a coalescing filter of the F32 series, optionally equipped with a 3 micron prefilter and a 0.01 micron ultrafine filter element. With port 1/2 G thread. The coalescing filter has a metal bowl with a sight glass, 0.25 l contents.

Features• 4 convenient sizes with 5 different port sizes• Cartridge element design• Inner and outer support cores prevent element from crushing in either flow direction• Available with manual or automatic drain• Optional CircleVision™ sight bowl• Δp indicator standard on 14, 22, 32 and 42 series• Can be installed as modular or individual unit• Includes screws and o-rings for modular connection• Polycarbonate bowl standard

ANSI SYMBOL


AEROSOL CONTAMINATED

AIR

OIL/WATER AEROSOL FREE AIR

DUAL SUPPORT CORE

BOROSILICATE GLASS ELEMENT

DRAIN LAYER (Element Grade is

indentified by Color)

BOWL OPTIONS


OIL SUMP

Options


C = CircleVision™ Bowl(22, 32 & 42 series)

D = 3 micron internal prefi lter


information see page 592




Version

X = ATEX 94/9/EG

*only used by ATEX version

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651651

Technical Data

Serie Material of Housing Bowl Execution*Order Option

Temperature Range

[°C]

Max. Pres-sure[bar]

Weight approx.

[kg]



10 0.10


F14 series Zinc


10 0.28




10 0.30





10 0.59





10 1.68

Metal bowl with sight glass M 14 2,18


* see note on page 686

Flow Rates

Serie Port SizeFlow Nl/min

at Filter Element C D E F

F12 series 1/8 & 1/4 425 285 113 226

F14 series 1/8 & 1/4 495 430 365 400

F22 series 1/4; 3/8 & 1/2

708 1050 255 —

F32 series 1/2 & 3/4 1982 1356 708 1224

F42 series 3/4 & 1 5630 4900 4170 4700

Flow at 7 bar inlet pressure and 0.3 bar Δp

Flow Rates


Recommended Uses of Filter ElementsC grade element, identified by its blue drain layer, removes over 99.9% of 0.7 μm and larger particles. For large amounts of water, rust, pipe scale, and liquid hydrocarbons. Excellent for environments that have severe contamination. Can be used for lubricated or ‘dry’ systems. Ideal for mainline filtration of plant air.D grade element, identified by its green drain layer, removes over 99.9% of 0.3 μm and larger particles. It suits excellent for cylinders or valves - especially when the circuit is being run without lubrication (‘dry’). Excellent filter for desiccant or regenerative style dryers.E grade element, identified by its red drain layer, removes over 99.9% of 0.01 μm and larger particles. This filter provides oil-free air for instru-mentation, blow molding, food and drug packaging, electronics applications, and other applications requiring max. contamination removal.F grade element, identified by its white drain layer, is an adsorbing filter that utilizes activated carbon to capture hydrobarbon vapor and de-odorize compressed air. Typically it is used to protect worker environments, food and drug applications, breathing air, and instrumentation for analytical instruments. Life expectancy is approximately 3 months at rated flow. Adsorbers must be preceded by a coalescing filter.

Prefilter Option - Suffix ‘D’Models using the C, D, or E grade elements can be equipped with an optional 3 micron internal prefilter. The prefilter provides additional pro-tection for the fine borosilicate fibers. Ideal for the removal of high levels of solid contamination.

F14D-02 (0.3 micron coalescer) F22D-04 (0.3 micron coalescer)

F32D-06 (0.3 micron coalescer)

Pre

ssur

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Air flow

Pre

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e dr

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Air flow

Pre

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e dr

op

Air flow

F42D-08 (0.3 micron coalescer)

Air flow

Pre

ssur

e dr

op

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652652


MaintenanceFlush piping before installation. To maintain maximum efficiency of the filter and to avoid excessive pressure drop the filter must be kept clean. On standard filters, open the drain (turn counter-clockwise for standard drain models) periodically to expel contents of bowl before it reaches the bottom of the filter element.CleaningRemoval from operation is not necessary to clean the filter. Disassembly is simple and can be performed inline. Before disassembling, shut off air supply and depressurize the filter. Clean all parts (except filter element) with household soap and blow out filter body before reassembling.Element ReplacementElements should be replaced after a pressure drop of 0.55 bar ∆p at 9 bar inlet level has been reached or after 1 year, whichever occurs first (adsorbers should be replaced every 3-6 months).

Notes

14 Series Coalescing Filter12 Series Coalescing Filter

32 Series Coalescing Filter22 Series Coalescing Filter 42 Series Coalescing Filter

134

38

38

9.5

13.07

(332

)

3.27(83)

4.02(102)

4.02

(102

)

1.576(40,0)

1.830(46,5)

7.41(188,0)

1.00(25,4)

0.65(16,5)

Ø 0.2 (Ø 5,1)

0.3 (7,6)

2.375(60,3)

0.208(5,3)

2.165(55,0)

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653653

12, 14, 22, 32 and 42 Series Coalescing FiltersFLEXIBLOK® • Coalescing Filters

14 Series Coalescing Filter


32 Series Coalescing Filter 42 Series Coalescing Filter


Air Preparation

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654654

FunctionThe Electronic Filter Control DFC surveys the status of the filter elements in a FlexiBLOK® Series Filter. It measures electronically the pressure drop ∆p between the air inlet and the output pressures via 2 ceramic sensors. When ∆p exceeds 96 % (pre-change signal) resp. 94 % (change signal) of the input pressure for longer than 30 seconds, LEDs are light up. Also a switch is activated and forwards these signals to easily accessible connector pins for external use. Once activated, the LEDs and signals stay switched on, also after ∆p might decreases due to low flow. The signals can only be deleted by an external reset.ApplicationsWherever high and constant quality air is required, filters have to be changed regularly. When the filter element is changed too early, money is being wasted. When changing is done too late, the air quality may drop as well as the flow through the filter element gets restricted too much and the result is a high pressure drop. This than may cause quality problems, productivity loss or down times. The Electronic Filter Control DFC gives exact and reliable information when to change the filter element at the optimum time. The lifetime of the filter elements is optimized. Advantages- Survey of the pressure drop ∆p is dependent on the supply pressure.The pressure drop between input and output

pressure is measured relatively. At 10 bar, a drop to 94 % is 0.6 bar while at an input pressure of 2 bars it is only 0.12 bar.

- Signal is kept even when ∆p drops because of lower flow. Mechanical differential pressure gauges only work while flow through the filter occurs.

- The external signal supplies high safety. A warning sign at the device can only be recognized while service personnel is near the gauge. Now the external warning signal can be given to control units far away.

- Heavy duty Ceramic Sensor resists compressor oil and most aggressive chemicals.- Viton® O-rings and stainless steel hollow bolts resist aggresive fluids and environments.

Dimensions [mm] Description A B C D E F G H J K Order Code

Electronic Filter Controlfor particulate filter and coalescing filter 42 series

60.1 51.7 36.0 M12 M6 47.0 33.0 23.0 8.0 58.0 DFC42

Electronic Filter Control DFC42Electronic Filter Control • FLEXIBLOK

®

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655655

Materials of Construction

Body: Aluminium + PA

Seals: Viton® (FPM)

Sensors: Fully Ceramic

Technical DataPower supply (VCC) 15 - 30 VDC

Max. output current 300 mA per channel / overload protected

Connector M12, 4 pin, single keyway

Protection IP 65

Temperature range 0 - 50 °C

Power supply LED green

Filter pre-change signal LED yellow

Filter change signal LED red

Pin-Out Pin 1: VCC

Pin 2: Filter change signal (94 %)

Pin 3: GND

Pin 4: Pre-change signal (96 %)

Reset of signals VCC = 0 V for ≥ 500 ms

Electronic Filter Control • FLEXIBLOK®

M12 Female Connector

Description A B C D E Weight Order approx. [kg] CodeM12 elbow 5 pin female connector, without cable 35.0 20.0 SW19 M12x1 27.5 0.025 230-956M12 straight 5 pin female connector, without cable 52.0 20.0 SW19 M12x1 — 0.033 230-957

Dimensions [mm]

View on mating side

View on mating side

M12 elbow female connector

M12 straight female connector

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656656

Miniature Manifold Regulator

Application:The R02 Series Miniature Manifold Regulator offers the flexibility necessary for many of today’s applications. The R02 Series allows several regulators to be chained together while maintaining a constant primary pressure to each regulator.A system equipped with the Miniature Manifold Regulator can help reduce operation costs by reducing unne-cessary downstream pressures and improve effi ciencies by keeping them in one, convenient location for easy adjustment.


MR02 R G 01 GL

Thread

G = G thread

— = NPTF thread


Options

G = Gauge (R thread)

I = 0 to 1.7 bar output

L = 0 to 4 bar output

Serie

MR02 =Manifold mounted

Regulator MR02 series

RegulatorExecution

R = Relieving

N = Non-relieving

Port size

01 = 1/8

FEATURES• Can be installed as an individual or manifold unit• Standard output pressure 0 – 9 bar• 3 available outlet/gauge ports (one in front, one in back, and

one in the bottom) • Integral mounting holes allow for easy panel mounting• Connects easily without adapters or independent manifold

system• Standard 5 mm internal hex nut adjustment • High fl ow capability in relation to compact size (68,6 mm height x 25,4 mm square)• Relieving or non-relieving models

NOTE: All regulators with G and R thread have R threads for the gauges.

Order example: MR02RG01GLThis is a relieving MR02 Series Regulator. Port size is G 1/8. The Regulator is equipped with a gauge and has an output pressure range of 0 to 4 bar.

Manifold Regulator (MR02 series)

ANSI SYMBOL(NON-RELIEVING)

ANSI SYMBOL(RELIEVING)

Air flow

Red

ucte

d pr

essi

on

MR02RG01 (Serie 14) at 6.2 bar

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657657

Miniature Manifold RegulatorTechnical Data

SeriesPort Size

Outlet / Gauge ports

Flow* Nl/min at Temperature Range

Max. Pressure

Standard output

Pressure

HousingMaterial

Weightappr. [kg]2.8 bar 4.1 bar 5.2 bar

MR02 series 1/8 10/32“ ** 85 113 142 4 to 50 °C 14 bar 0 - 9 bar Aluminium 0.068

* Flow rate at 7 bar initial pressure and 25 % Δp** M5 thread on request

Note:

Each regulator includes an R02K assembly kit which includes (1) 10-32 pipe plug, (1) 1/8 pipe plug, (1) P1 port O-ring, (2) connector screws

IN INOUT OUT

OUT

TAMPER-RESISTANT ADJUSTING KNOB

MAIN SPRING

PISTON

RELIEF ORIFICE

VALVE

VALVE SPRING

Gauge port 10-32 UNF

Dimensions (mm)

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658658

FLEXIBLOK® • Regulators • Manifold Regulators

Applications Regulators are used to reduce pressure to a required working pressure. Utilizing optimum pressure can save companies both component life and a hundreds or even thousands of dollars in compressed air costs.Regulators consist of a diaphragm which floats between a main spring (top) and a valve (bottom). By turning the adjustment handle clockwise, the main spring is forced onto the rubber diaphragm which, in turn, is pressed onto the valve stem. When the spring pressure becomes greater than the air pressure in the control chamber below the diaphragm, the valve is forced down and flow begins. As flow continues, the pressure begins to build and air fills the control chamber, forcing the diaphragm upward. As forces balance, the small spring under the valve piston causes the valve to close. The cycle continues in a balanced process of reducing or increasing flow based upon the downstream pressure.

Manifold Regulator of the 14 seriesThe R14 series regulator allows to connect many regulators one behind the other, each being fed with primary pressure. This regulator has 2 springs and can therefore be used for all exhaust pressures.


Thread

G = G thread

— = NPTF thread


Options


G2 = Gauge with adjustableRange (R thread)

H* = 0 to 14 bar output(22, 32 & 42 series)



P = Incl. panel mount nut

S = Steel T Handle (42 series)

T = Internal hex nut (instead of adjus-tment knob) (14 & 22 series)

Series

R12 = Regulator R12 series


MR14 =Inline mounted

Regulator R14 series




RegulatorExecution

R = Relieving

N = Non-relieving

K =With internalcheck valve

(22, 32 & 42 series)

P = Piston operator

Port Size

01 = 1/8(12 & 14 series)

02 = 1/4(12, 14 & 22 series)

03 = 3/8(22 series)

04 = 1/2(22 & 32 series)

06 = 3/4(32 & 42 series)

08 = 1(42 series)

FEATURES• 4 convenient sizes with 5 different port sizes• High flow in compact size• Locking adjustment knob• Four different pressure ratings available• Relieving or non-relieving models• Can be installed as modular or individual unit• Includes screws and o-rings for modular connection• Standard output pressure 0 to 9 bar


Order example: R22RG03GLThis is a R22 series relieving regulator. The ports are G 3/8. The regulator is equipped with a gauge. It has a pressure range from 0 to 4 bar.

R Series MR Series

SUPPLY PRESSURE

NON-RISING ADJUSTMENT KNOB

MAIN SPRING

RELIEF ORIFICE

CONTROL CHAMBER

ASPIRATOR

REDUCTEDPRESSURE

BRASS VALVE

VALVE SPRING

LARGE DIAPHRAM (for Piston „Style P“)

PANEL MOUNT THREADS

MAIN SPRING

NON-RISING ADJUSTMENT KNOB

CONTROL CHAMBER

VALVESPRING VALVE

PANEL MOUNT THREADS

PISTON

RELIEF ORIFICE

ANSI SYMBOL(non relieving)

ANSI SYMBOL(relieving)

ANSI SYMBOL(non relieving)

ANSI SYMBOL(relieving)

Note: „H“spring comes standard with Steel „T“ Handle

R22 R G 03 (X)* GL

Version

X = ATEX 94/9/EG

*only used for ATEX version

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659659

FLEXIBLOK® • Regulators • Manifold RegulatorsTechnical Data

Series Port SizeTemperature Range [°C]

Max. Pressure [bar]

HousingMaterial

Weight approx. [kg]

R12 series1/8

4 to 50 14 Aluminium 0.1101/4

R14 series1/8

4 to 50 17 Zinc 0.3001/4

MR14 series1/8

4 to 50 17 Zinc 0.2701/4

R22 series1/4

4 to 50 14 Aluminium 0.3103/8 & 1/2

R32 series 1/2 & 3/4 4 to 50 14 Aluminium 0.620

R42 series3/8

4 to 50 17 Aluminium 1.9501

For Flow rate Nl/min see diagrams on page 661

Internal Check ValveThe 22, 32 and 42 Series are offered with an optional internal check valve. This allows the regulator to function between a valve and cylinder and not be damaged by the constant change in direction of flow. Excellent for applications where multiple pressures are required from one supply valve.

Piston OperatorThe 14, 22, 32 and 42 Series are offered with an optional Piston Operator. A Piston Regulator will achieve extremely high cycle rates with limited wear. Ideal for applications where immediate flow is required. It is standard on the Internal Check Regulator.

NOTE: If a reduced or stabilized pressure is necessary downstream of the manifold regulator, a standard regulator (R14 series) must be used after the manifold regulator.

Air Preparation

OrderCode

Portsize

Flow (NL/min) at

2 Bar 4 Bar 6 Bar

R12RG01 1/8 85 230 285

R12RG02 1/4 115 255 285

OrderCode

Portsize

Flow (NL/min) at

2 Bar 4 Bar 6 Bar

R14RG01 1/8 1420

R14RG02 1/4 1420

Regulators Series 12


Order Code

Portsize

Flow (NL/min) at

2 Bar 4 Bar 6 Bar

R32RG04 1/2 2830 4110 4390

R32RG06 3/4 2830 4110 4390


OrderCode

Portsize

Flow (NL/min) at

2 Bar 4 Bar 6 Bar

R42RG06 3/4 8200 8750 9150

R42RG08 1 8200 8750 9150


Order Code

Portsize

Flow (NL/min) at

2 Bar 4 Bar 6 Bar

R22RG02 1/4 1135 1415 1840

R22RG03 3/8 1700 1980 2125

R22RG04 1/2 1700 1980 2125


Air Preparation

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660660

FLEXIBLOK® • Regulators • Manifold Regulators

Reduced Pressure AdjustmentTo adjust reduced pressure settings, lift knob and turn (clockwise to increase pressure setting or counter clockwise for lower setting). With relieving type regulators, adjustment for lower reduced pressure follows adjustment of the screw. With non-relieving regulators, adjustment for lower reduced pressure will not be reached until the reduced pressure system is „bled off“ or until air flow starts.CleaningErratic regulator operation or loss of regulation is almost always due to dirt in the diaphragm area. To clean, shut off and depressurize the air line and disassemble the regulator. Clean parts with household soap and blow out with compressed air. When reassembling, make sure the disc assembly is firmly in place and the valve stems fits into the center hole of the diaphragm assembly. Tighten cage slightly more than “hand tight“.

Notes

Regulator 14 seriesRegulator 12 series Manifold Regulator MR14 series

Regulator 32 seriesRegulator 22 series Regulator 42 series

38,1

38,1

9.5

62,8

72

8.19

(208

)

4.02(102)

4.02

(102

)

3.27(83)

9.41

(239

)

3.9(99)

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661661

FLEXIBLOK® • Regulators • Manifold Regulators12, 14, 22, 32 and 42 Series Regulator

R 1/8 gauge ports

R 1/8 gauge ports

MOUNTING HOLESØ .200 TYP.2

(Ø 5.1)

R 1/4 gauge portsMOUNTING HOLES

Ø .281 TYP.2(Ø 7.2)

MOUNTING HOLESØ .300 TYP.2 (Ø 7.6)

R 1/4 gauge ports

Dimensions in mm

Regulator 14 series Regulator 12 series

Regulator 22 series Manifold Regulator MR14 series

R 1/8 gauge ports

Steel T Handle Option


Regulator 42 series Regulator 32 series


Ø .257 TYP.2(Ø 6.5)

Air Preparation

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662662

FLEXIBLOK® • Pilot Operated Regulators

Applications Pilot operated regulators are adapted for control by a remote or distant small pilot regulator. These models are ideal for maximum capacity requirements in applications where standard models would not be readily accessible.The regulator uses an 1/8 port located on the top of the unit to connect from the “out“ port of a pilot regulator. Pressuring of the pilot port applies a force to the top diaphragm, causing the diaphragm assembly to move downward, which in turn opens the main valve and allows air flow across the seat area. Downstream pressure is force applied to the upper diaphragm, shifts the diaphragm assembly upward, causing the main valve to seat and revert to a no-flow condition.


R22 W G 03 (X)* GN

Thread

G = G thread

— = NPTF thread


Options

G = Gauge (G thread)

G2 = Gauge with adjustableRange (G thread)

N = Non-relieving

Series

R22 = R22 seriesregulator

R32 = R32 series regulator

R42 = R42 series regulator

RegulatorExecution

W = Pilot operated regulator

Port Size

02 = 1/4 (22 series)

03 = 3/8 (22 series)

04 = 1/2 (22 & 32 series)

06 = 3/4 (32 & 42 series)

08 = 1 (42 series)

Features• 2 convenient sizes with 4 different port sizes• High flow in compact housing• Relieving or non-relieving models• Reduced pressure within 0.3 - 0.5 bar of pilot pressure• Modular with the rest of the FLEXIBLOK® system• Can be installed as modular or individual unit• Includes screws and o-rings for modular connection


Order example: R22WG03GNThis is a non-relieving R22 Series pilot operated regulator. The port size is G 3/8. The regulator is equipped with a gauge.

ANSI SYMBOL

REDACTED PRESSURE

UPPER NON-RELIEVING

DIAPHRAGM

SUPPLY PRESSURE

LOWERDIAPHRAGM CONTROL

CHAMBER

RELIEF HOLE

PILOT PORT RELIEF ORIFICE

Valve Spring Brass Spring

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663663

FLEXIBLOK® • Pilot Operated Regulators

Flow rates

Technical Data

SeriesPortSize

Flow* Nl/min at

Temperature Range

[°C]

PrimaryPressure

max.

Pilot Pressure

min.

Pilot Pressure

max.

HousingMaterial

Weight approx.

[kg]2 bar 4 bar 6 bar

R22 series1/4 1133 1416 1840

4 to 50 10.2 bar 1 bar 10.2 bar Aluminium 0.2503/8 & 1/2 1700 1983 2124

R32 series 1/2 & 3/4 2832 4106 4390 4 to 50 10.2 bar 1 bar 10.2 bar Aluminium 0.500

R42 series3/4 on request

4 to 50 14 bar --- --- Aluminium 1.7501 on request

*Flow rate at 7 bar initial pressure and 25 % Δp

R22WG04 (22 Series Pilot Operated Regulator) R32WG06 (32 Series Pilot Operated Regulator)

Red

uced

pre

ssur

e

Air flow

Red

uced

pre

ssur

e

Air flow

R42WG08 (42 Series Pilot Operated Regulator)

Air flow

Red

uced

pre

ssur

e

Air Preparation

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664664

InstallationThe springs and bonnet of the regulators are replaced by a pilot diaphragm assembly that operates the main diaphragm assembly by moving a connecting bushing. A remote regulator is connected to the pilot port to control the pilot regulator.CleaningErratic regulator operation or loss of regulation is almost always due to dirt in the diaphragm area. To clean, shut off and depressurize the air line and disassemble the regulator. Clean parts with household soap and blow out with compressed air. When reassembling, make sure the lower diaphragm disc assembly is firmly in place and the valve stem fits into the center hole of the diaphragm assembly. Tighten the four screws on the top of the regulator “hand tight“.

NotesFLEXIBLOK® • Pilot Operated Regulators

Pilot operated regulator 32 seriesPilot operated regulator 22 series

Pilot operated regulator 42 series

4.61

(117

)

3.27(83)

4.02

(102

)

4.02(102)

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665665

FLEXIBLOK® • Pilot Operated RegulatorsPilot Operated Regulators R22, R32 and R42 Series

R 1/4 gauge portsR 1/8 gauge ports

MOUNTING HO-LES

Ø.200 TYP.2(Ø5.1)

MOUNTING HOLESØ.281 TYP.2

(Ø7.2)

Dimensions in inch (mm)

Pilot operated regulator 32 seriesPilot operated regulator 22 series

Pilot operated regulator 42 series

1/8 Pilot Port

R 1/4 gauge ports

MOUNTING HOLESØ.257 TYP.2

(Ø 6.5)

Air Preparation

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666666

FLEXIBLOK® • Particulate Filter/Regulators

ApplicationsThe integral part of the particulate filter/regulator (‘piggyback’) is a two station component designed to filter and regulate compressed air when cost and space are of primary concern. As wet, dirty air enters, it immediately flows through the air deflector, causing the air to move in a swirling motion. After condensed water is centrifugally removed, air passes through the filter and into the regulator. The air pressure is systematically reduced and exits the housing as clean, dry air that is ready to work at the specified pressure.NOTE: see separate particulate filter and regulator pages for additional information.

Order Code: (example)

P14 PB G 02 QGP

Thread

G = G thread

— = NPTF thread


Options

A = Automatic drain (22,32 & 42 series)

C = CircleVision™ Bowl (22, 32 & 42 series)


G2 = Gauge with adjustableRange (R thread)

H* = 0 to 14 bar output(only for metal bowl execution)




M = Metal bowl with sight glass(22,32 & 42 series)

N = Non-relieving

P** = Incl. panel mount nut


T = Internal hex nut (14 or 22 Series)

T = Tamper Resistant (42 Series)

S = Steel T Handle (42 Series)

* H not compatible to option A** P not 42 Series

Series(Bowl Size)

P12 =Particulate fi lter/Regulator with

0.04 l bowl


0.04 l bowl


0.11 l bowl


0.25 l bowl


0.25 l bowl

Execution ofFilter Element

B =5 μm fi lterelement

(Standard)

PB =5 μm fi lter

element and piston operator

Port Size

01 = 1/8 (12 & 14 series)

02 = 1/4 (12, 14 & 22 series)

03 = 3/8 (22 series)

04 = 1/2 (22 & 32 series)

06 = 3/4 (32 & 42 series)

08 = 1 (42 series)

Features• 4 convenient sizes with 5 different port sizes• 5 micron element standard• Can be installed as individual or modular unit• Non-rising knob• Optional CircleVision™ sight bowl• Optional metal bowl with sight glass• Standard output pressure 0-9 bar • Bowl seal held captive (22, 32 and 42 Series)• Includes screws and o-rings for modular connection

Order example: P14PBG02QGPThis is a Particulate filter/Regulator, P14 series, with 5 μm filter element and piston. The port size is G 1/4. The Particulate filter/Regulator is equipped with a metal manual drain and a gauge. A panel mount nut is part of the set.

ANSI SYMBOL


WET SUPPLY PRESSURE

LIQUID / PARTICLE FREE REDUCTED

PRESSURE

NON RISING ADJUSTMENT

KNOB

BRASS VALVE

VALVE SPRING

BOWL OPTIONS


WATER SUMP

MAIN SPRING

RELIEF ORIFICE

SINTERED ELEMENT

QUIET ZONE BAFFLE

TURBO-FLO AIR DEFLECTOR

ASPIRATOR TUBE

LARGE DIAGHRAGM

PANEL MOUNT THREADS

Note: “H“ spring comes standard with Steel “T“ Handle


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Flow Rates

Technical Data

Series Material of Housing Bowl Execution*Order

Options

Temperature Range

[°C]

Max. Pres-sure[bar]

Weight approx.

[kg]

12 series AluminiumPolycarbonate without

4 to 5010 0.150


14 series ZincPolycarbonate without

4 to 5010 0.340


22 series Aluminium


10 0.410



32 series Aluminium


10 0.820



42 series Aluminium


10 2.290



* see page 692

P14BG02 (5 micron particulate)

P22BG04 (5 micron particulate) P32BG06 (5 micron particulate)

Air flow

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MaintenanceFlush piping before installation. To maintain maximum efficiency of the filter and to avoid excessive pressure drop the filter must be kept clean. On standard filters, open the drain (turn counter-clockwise for standard drain models) periodically to expel contents of bowl before it reaches the level of the lower baffleFilter cleaningRemoval from operation is not necessary to clean the filter. Disassembly is simple and can be performed inline. Before disassembling, shut off air supply and depressurize the filter. Clean all parts (except the filter element) with household soap and blow out filter body before reassembling.Element ReplacementElements should be replaced after a pressure drop of 10 PSID has been reached or after 1 year, whichever occurs first.Reduced Pressure AdjustmentTo adjust reduced pressure settings, lift knob and turn (clockwise to increase pressure setting or counter clockwise for lower setting). With relieving type regulators, adjustment for lower reduced pressure follows adjustment of the screw. With non-relieving regulators, adjustment for lower reduced pressure will not be reached until the reduced pressure system is „bled off“ or until air flow starts.Regulator CleaningErratic regulator operation or loss of regulation is almost always due to dirt in the diaphragm area. To clean, shut off and depressurize the air line and disassemble the regulator. Clean parts with household soap and blow out with compressed air. When reassembling, make sure the lower diaphragm disc assembly is firmly in place and the valve stem fits into the center hole of the diaphragm assembly. Tighten cage slightly more than “hand tight“.

Notes

14 Series Particulate Filter/Regulator12 Series Particulate Filter/Regulator

22 Series Particulate Filter/Regulator 42 Series Particulate Filter/Regulator32 Series Particulate Filter/Regulator

184 9,5

63,5

38,1

38,1

17.4

(442

)

3.27(83)

4.02

(102

)

4.02(102)

18.62

(473

)

3.9(99)

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R 1/8gaugeports

R 1/4 gauge ports

R 1/8 gauge ports

MOUNTING HOLESØ 0.200 TYP.2

(Ø 5.1)

MOUNTING HOLESØ o.281 TYP.2

(Ø 7.2)

R 1/8gauge ports


Dimensions in mm

12 Series Particulate Filter/Regulator







Ø o.281 TYP.2(Ø 7.2)


(Ø 4.6)

Air Preparation

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670670

FLEXIBLOK® • Coalescing Filter/Regulators

ApplicationsThe Numatics C Series Coalescer/Regulator is a two station point of use air preparation system designed to provide superior filtration and regulation in one compact housing.The C Series combines a multiple support cartridge style borosilicate glass element with a pilot balanced regulator to assure the maximum performance of downstream components.Available with four different element grade choices, the C Series Coalescer/Regulator can be outfitted to attack and remove the exact type of contamination that is critical to a specific application.


C22 D G 03 AC

Thread

G = G thread

— = NPTF thread


SerieBowl Size

C12 = Coalescing fi lter with 0.04 l bowl





Filter element

C = 0.7 micron coarse coalescing fi lter, blue

D =0.3 micron fi ne

coalescing fi lter, green(standard)

E = 0.01 micron ultrafi necoalescing fi lter, red

F = Vapor adsorber

Port size

01 = 1/8 (12 & 14 series)

02 = 1/4 (12, 14 & 22 series)

03 = 3/8 (22 series)

04 = 1/2 (22 & 32 series)

06 = 3/4 (32 & 42 series)

08 = 1 (42 series)

Features• 4 convenient sizes in 5 different ports• Cartridge element design• Inner/outer support cores prevent element from crushing in either flow direction• Connects easily to FLEXIBLOK® modular system• Can be installed as individual or modular unit• Four element grades available• Standard output pressure 0-9 bar• Includes screws and o-rings for modular connection

Order example: C22DG03ACThis is a Coalescing Filter/Regulator, C22 series, equipped with a 0.3 micron coalescing filter. The port size is G 3/8. It has an automatic drain and a CircleVision™ bowl with 0.11 l content.

ANSI SYMBOL


BOWL OPTIONS

• POLYCARBONATE BOWL AND GUARD• METAL BOWL with SIGHT GLASS • CircleVision™ BOWL

Optionen


C = CircleVision™ bowl(22, 32 & 42 series)

D = 3 micron, internal pleated fi lter


H* = 0 to 14 bar output(only for metal bowl execution)





N = Non-relieving

P = Incl. panel mount nut

Q = Metal manual drain

S = Steel T Handle (42 Series)

T = Internal hex nut (instead of adjustment knob)

T = Tamper Resistant(42 Series only)

H* not compatible to option A

P* not Series 42

AEROSOL CONTAMINATED

HIGH PRESSURE AIR

OIL/WATER AEROSOL

FREE REDUCED

PRESSURE

NON-RISING ADJUSTMENT

KNOB

BOROSILICATEGLAS ELEMENT

BRASS VALVE

MAIN SPRING

RELIEF ORIFICE

DUAL SUPPORT CORE

OIL SUMP

DRAIN LAYER(element grade is identified by color)

VALVE SPRING

LARGE DIAPHRAGM

PANEL MOUNT THREADS

ASPIRATOR TUBE


Note: “H“ spring comes standard with Steel “T“ Handle

BA

R

BA

R

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Technical Data

Series Material of Housing Bowl Execution*Order

Options

Temperature Range

[°C]

Max. Pressure

[bar]

Weight approx. [kg]

C12 series AluminiumPolycarbonate without

4 to 5010 0.160


C14 series ZincPolycarbonate without

4 to 5010 0.350


C22 series Aluminium


10 0.420


CircleVision™ bowl C 4 to 65 14 0.550



10 0.670





10 2.290

Metal bowl with sight glass M 14 2,790


* see page 692

Flow Rates


Recommended Uses of Filter ElementsC grade element, identified by its blue drain layer, removes over 99.9% of 0.7 μm and larger particles. For large amounts of water, rust, pipe scale, and liquid hydrocarbons. Excellent for environments that have severe contamination. Can be used for lubricated or ‘dry’ systems. Ideal for mainline filtration of plant air.D grade element, identified by its green drain layer, removes over 99.9% of 0.3 μm and larger particles. It suits excellent for cylinders or valves - especially when the circuit is being run without lubrication (‘dry’). Excellent filter for desiccant or regenerative style dryers.E grade element, identified by its red drain layer, removes over 99.9% of 0.01 μm and larger particles. This filter provides oil-free air for instru-mentation, blow molding, food and drug packaging, electronics applications, and other applications requiring max. contamination removal.F grade element, identified by its white drain layer, is an adsorbing filter that utilizes activated carbon to capture hydrobarbon vapor and de-odorize compressed air. Typically it is used to protect worker environments, food and drug applications, breathing air, and instrumentation for analytical instruments. Life expectancy is approximately 3 months at rated flow. Adsorbers must be preceded by a coalescing filter.

Prefilter Option - Suffix ‘D’Models using the C, D, or E grade elements can be equipped with an optional 3 micron internal prefilter. The prefilter provides additional pro-tection for the fine borosilicate fibers. Ideal for the removal of high levels of solid contamination.

C14DG02 (0.3 micron coalescer)

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MaintenanceFlush piping before installation. To maintain maximum efficiency of the filter and to avoid excessive pressure drop the filter must be kept clean. On standard filters, open the drain (turn counter-clockwise for standard drain models) periodically to expel contents of bowl before it reaches the level of the lower baffleFilter cleaningRemoval from operation is not necessary to clean the filter. Disassembly is simple and can be performed inline. Before disassembling, shut off air supply and depressurize the filter. Clean all parts (except the filter element) with household soap and blow out filter body before reassembling.Element ReplacementElements should be replaced after a pressure drop of 10 PSID has been reached or after 1 year, whichever occurs first.Reduced Pressure AdjustmentTo adjust reduced pressure settings, lift knob and turn (clockwise to increase pressure setting or counter clockwise for lower setting). With relieving type regulators, adjustment for lower reduced pressure follows adjustment of the screw. With non-relieving regulators, adjustment for lower reduced pressure will not be reached until the reduced pressure system is „bled off“ or until air flow starts.Regulator CleaningErratic regulator operation or loss of regulation is almost always due to dirt in the diaphragm area. To clean, shut off and depressurize the air line and disassemble the regulator. Clean parts with household soap and blow out with compressed air. When reassembling, make sure the lower diaphragm disc assembly is firmly in place and the valve stem fits into the center hole of the diaphragm assembly. Tighten cage slightly more than “hand tight“.

Notes

14 Series Coalescing Filter/Regulator12 Series Coalescing Filter/Regulator

32 Series Coalescing Filter/Regulator22 Series Coalescing Filter/Regulator 42 Series Coalescing Filter/Regulator

184 9,5

63,5

38,1

38,1

17.4

(442

)

3.27(83)

4.02

(102

)

4.02(102)

18.62

(473

)3.9(99)

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R 1/8gauge ports

R 1/4 gauge ports1/8 gauge ports


(Ø 5.1)


(Ø 7.2)

12, 14, 22, 32 and 42 Series Coalescing Filter/Regulators




Dimensions in mm

R 1/8gauge ports

42 Series Coalescing Filter/Regulator


R 1/4 gauge ports


(Ø 7.2)

Air Preparation

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674674

FLEXIBLOK® • Lubricators

Applications Usually mounted third in the FRL Series, the lubricator is designed to inject oil aerosols into the airstream of a pneumatic circuit. As air flows from the regulator, some air is diverted from the main orifice and is allowed to flow through the fill under pressure bleed assembly and pressurize the bowl. This forces oil up the siphon tube past a flow check and into the integral valve/sight dome. The oil film then drops through the valve and into the atomization chamber at a rate that is automatically proportional to the air flow. This virtually eliminates the need for readjustment. The Numatics lubricator can begin delivering lubrication at flows less than 55 Nl/min.


Thread

G = G thread

— = NPTF thread


Series

L12 = Lubricator with0.04 l bowl




RegulatorExecution

L = Standard lubricator

Port Sizes

01 = 1/8 (12 & 14 series)

02 = 1/4 (12; 14 & 22 series)

03 = 3/8 (22 series)

04 = 1/2 (22 & 32 series)

06 = 3/4 (32 & 42 series)

08 = 1 (42 series)

Features• 4 convenient sizes with 5 different ports• Lubrication to begin at less than 55 Nl/min• Can be filled under pressure (22, 32 and 42 series)• Tamper-resistant knob standard• Optional CircleVision™ sight bowl• Optional metal bowl with sight glass• Can be mounted as individual or modular unit• Atomizing chamber develops longer life aerosols• Includes screws and o-rings for modular connection

Order example: L12LG01KThis is a L12 series lubricator with a 0.04 l polycarbonate bowl. Port size is G 1/8. It is equipped with an drain on bowl.

Options

C = CircleVision™ Bowl(22, 32 & 42 series)

K = Drain on bowl



ANSI SYMBOL

NON-LUBRICATED AIR

ATOMIZED AIR

TAMPER RESISTANT OIL FEED

ADJUSTMENT

FILL UNDER PRESSURE BLEED

ASSEMBLY

BOWL OPTIONS


OIL RESERVOIR

SIPHON TUBE

MECHANICAL BY-PASS

ATOMIZING CHAMBER

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675675

Finding the Proper Lubricant (see Operatig Instructions Compressed Air)The proper lubrication of air tools, valves, cylinders, motors, etc. requires the use of an oil that is specifically recommended for use in air line lubricators. An air line lubricant is often subjected to very adverse conditions - high temperatures, dirty air, and oxidation caused by flowing air are just a few. Pneumatic devices are likely subjected to these same conditions in addition to sitting idle for long periods of time. Unless the oil has superior oxidation stability and high film strength, it will blow off the surfaces to be oiled leaving a tacky residue known as ‘varnish’.An important criterion is viscosity. If an oil is too heavy, it will not be atomized and carried downstream to the component requiring lubrication. Often it will reclassify in the pipe. While it is impossible to guarantee the success of any lubricating oil because of the variables, oils having the following characteristics usually perform quite well:• Viscosity: 7 - 21 cST/20 °C• Aging resistance (DIN 51587): NZ 1000 h <1• Anti-foaming• Compatible with NBR rubber• Aniline range: 88 - 90 °CMany good lubricants are available. Consult your Numatics representative for his recommendations.


Flow Rates

Technical Data

Series Material of Housing Bowl Execution*Order Option

Temperature Range

[°C]

Max. Pres-sure[bar]

Weight approx. [kg]

L12 series Aluminium


10 0.100


L14 series Zinc


10 0.270




10 0.300





10 0.650





10 1.680



* see page 692

Flow Rates

SeriesPortSize

Flow* Nl/min

L12 series1/8 566

1/4 991

L14 series1/8 —

1/4 —

L22 series

1/4 1133

3/8 1982

1/2 2832

L32 series1/2 3115

3/4 4248

L42 series3/4 —

1 —

*Flow at 7 bar initial pressure and 0.3 bar Δp

L14LG02 (14 Series Lubricator)

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Filling22 and 32 Series lubricators may be filled while under pressure and without shutting down equipment. An oil can with a long spout must be used in order to fill through the fill port. Slowly remove fill plug and insert tip of spout to bottom of fill port recess or oil blow back may occur. Fill to within 1“ from the top of the bowl. Lubricators may also be filled throgh the button head fill.AdjustmentTo adjust oil drip rate, turn on the air, start flow, and set knob to obtain the desired drip rate (visible through the sight dome). As a start, one or two drops per minute is suggested, correct lubrication being a matter of experience and demand. Clock-wise rotation of knob decreases oil feed rate. To check lubrication, hold thumbnail or a mirror near the equipment exhaust. A heavy film indicates over-lubrication and the drip rate should be reduced by turning the knob to a lower setting. MaintenanceIf both air and oil are kept clean and the oil level never allowed below the end of the siphon tube in the bowl, the lubricator should provide long, unattended service. When oil stops dripping through the sight dome, irrespective of knob adjustment, it is indicative of necessary cleaning.CleaningIt is not necessary to remove the lubricator from the line to clean. First, depressurize and disassemble the unit. In most ca-ses, cleaning is only needed in the oil metering area. Pull off the adjusting knob and unscrew the sight dome assembly, then remove the inner drip spout and clean with household soap. Plastic bowls must be cleaned with household soap only.

Notes

14 Series Lubricator12 Series Lubricator

32 Series Lubricator 22 Series Lubricator 42 Series Lubricator

163

36,1

36,1

13.27

(337

)

3.27(83)

4.02

(102

)

4.02(102)

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Dimensions in mm

14 Series Lubricator12 Series Lubricator

32 Series Lubricator 22 Series Lubricator 42 Series Lubricator

Series 12, 14, 22, 32 and 42 Lubricator

S32 C G 04 (X)* BE 0 GM

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678678

FLEXIBLOK® • Solenoid Soft Start / Solenoid Quick Exhaust Valves

Applications The S22C, S32C and S42C valves combine the gradual filling feature of an auto pilot soft start with the added features of a solenoid quick exhaust valve. Upon energizing the solenoid, pilot pressure is applied to the top of the spool, shifting the spool downward and closing the exhaust port. Pilot pressure is also applied to the shuttle valve, opening it, and allowing supply air to be metered downstream through the metering valve. When downstream pressure reaches approximately 60 % of supply pressure, the spool opens the main valve, allowing gull flow. When the solenoid is de-energized pilot pressure is removed, causing the spool to retract and opening the exhaust port. Downstream pressure then exhausts through the exhaust port. The shuttle valve also reseats, cutting off supply pressure.The S22E,S32 and S42E Solenoid Quick Exhaust Valves are high flow, high exhaust, normally closed, 3-ported, 2-position directional control shut-off valves which increases safety for machine operators. When the solenoid is energized, inlet air is applied to the top of the spool. The spool shifts downward, sealing the exhaust port and pushing down and opening the main valve, allwoing full flow downstream. When the solenoid is de-energized, air is cut from the spool, allowing the springs to retract and the spool and main valve to return to their normally closed positions, thus rapidly exhausting all downstream air. The bottom exhaust port is tapped to allow for muffler installation.The 14 Series can be connected to S22C and to S22E via Adapter Plate AP14-22 (see page 621)


Thread

G = G thread

— = NPTF thread


Electrical Connection

0 = Solenoid accor-ding to 22 mm

type

Series

S14 = 14 series

S22 = 22 series

S32 = 32 series

S42= 42 series

Execution

C =Solenoid Soft Start

Quick Exhaust Valve(22 & 32 series)

E = Solenoid Quick Exhaust Valve

Port Size

01 = 1/8 (14 series)

02 = 1/4 (14 & 22 series)

03 = 3/8 (22 series)

04 = 1/2 (22 & 32 series)

06 = 3/4 (32 series)

08 = 1 (42 series)NOTE: All regulators with G and R thread have R threads for the gauges.

Order example: S32CG04BE0GMThis is a Solenoid Quick Exhaust Soft Start Valve. Port size is G 1/2. The solenoid magnet (22 mm) is driven with 110 V, 50-60 Hz. Equipped with a mounted silencer and a gauge, pressure range 0 to 11 bar.

Voltage

E = 110 V, 50-60 Hz

F = 230 V, 50-60 Hz

J = 24 V, 50-60 Hz

K = 24 VDC

Options

G = With gauge mounted 0 to 10 bar

G2 = Gauge with adjustable scala 0 to 10 bar

M = With silencer (metal) mounted

N = No manual override

S = With silencer (hexago-nal collar) mounted

Solenoid Quick Ex-haust Valves (E)

Solenoid Soft Start Quick Exhaust Valves (C)

ANSI SYMBOLANSI SYMBOL

INLET OUTLET

MANUAL OVERRIDE

SOLENOID

SLIDE LOCKOUT

VALVE

SPOOL

EXHAUST PORT

MAIN VALVE SPRING

MAIN VALVE

METERING VALVE

INLET OUTLET

SLIDE LOCKOUT

VALVE

SPOOL

MANUAL OVERRIDE

SOLENOID

MAIN VALVE

MAIN VALVE SPRING

EXHAUST PORT

Features• 4 convenient sizes with 6 different port sizes• Lockout feature prevents unauthorized pressurization of system • Standard manual override (or with no manual override option)• Low-wattage coil prevents high-temperatures• High exhaust capacity for quick depletion of pressure• High inlet to outlet flow capability• Connects easily to FLEXIBLOK® Modular system• Incorporated metering valve controls how quickly downstream pressure is reached, which controls the slow start feature (S22C / S32C / S42C)

600 1200 1800 2400 3000 3600 4200 4800Nl/min

4 bar 6 bar 7 bar

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679679

FLEXIBLOK® • Solenoid Soft Start / Solenoid Quick Exhaust ValvesTechnical Data

SeriesPortSize

CV In-Out

CV Out-Exh

ExhaustPort

GaugeTap

Temperature Range

°C

Input Pressure

max.

Operational Pressure

min.

HousingMaterial

Weight approx.

[kg]

S22C1/43/81/2

22.873.62

1.21.381.32

1/2 1/8 4 to 50 10 bar 4 bar Aluminium 0.430

S32C 1/2 3/4

5.246.47

3.013.14 1/2 1/4 4 to 50 10 bar 4 bar Aluminium 0.710

S42C 3/41

7,58,0

5,05,0 3/8 1/4 4 to 50 10 bar 1,38 Aluminium 1.97

S14E 1/8 1/4

1.151.55

1.101.10 1/8 10-32

UNF 4 to 50 10 bar 2.76 bar Aluminium 0.570

S22E1/43/81/2

22.873.62

1.21.381.32

1/2 1/8 4 to 50 10 bar 2.45 bar Aluminium 0.530

S32E 1/2 3/4

5.246.47

3.013.14 1/2 1/4 4 to 50 10 bar 2.45 bar Aluminium 0.790

S42E 3/41

7,58,0

5,05,0 3/4 1/4 4 to 50 10 bar 1,38 Aluminium 1,56

DisassemblyWe do not recommend the disassembly of the Solenoid Soft Start outside of the factory except by trained, qualified indivi-duals. There are no serviceable components inside the unit.MaintenanceThe only serviceable components are located outside of the unit; the muffler (if equipped), the solenoid, and the plug. These components may be replaced if necessary.

Notes

S32CG04B & S32EG04B (32 Series Solenoid Quick Exhaust/Quick Exhaust Soft Start Valve)


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S14EG04B (Serie 14 Solenoid Quick Exhaust Valve)

Air flow

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.63(16)

3.26(83)

2.47(63)

3.20(81)

.49(12)

2.00(51)

7.4(188)

3.4(86)

4(102)

4.00(102)

4.00(102)

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680680

Solenoid Quick Exhaust Valve S22ESolenoid Quick Exhaust Soft Start Valve

S22C

FLEXIBLOK® • Solenoid Soft Start / Solenoid Quick Exhaust Valves

NOTE!For security reasons the solenoid may not be turned.It must be mounted as shown here.Please order solenoids separately!

1/4 gauge portsMOUNTING HOLES

Ø 0.281 TYP.2(Ø 7.2)

Solenoid Quick Exhaust Valve S32ESolenoid Quick Exhaust Soft Start Valve

S32C


Ø 0.200 TYP.2(Ø 5.1)


10-32 UNF gauge portsMOUNTING HOLES

Ø 0.200 TYP.2(Ø 5.1)

Solenoid Quick Exhaust Valve S14E

Solenoid Soft Start / Solenoid Quick Exhaust Valves Serie 32

Solenoid QuickExhaust Valves Serie 14

Solenoid Soft Start / Solenoid Quick Exhaust Valves Serie 22


Ø 0.257 TYP.2(Ø 6.5)

B

C

A

D

Option G

Option G2

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681681

Solenoids with Plugs for Connectors according to 22 mm type

Solenoids

Voltage Power Consumption Option

Weight Order

L approx. [kg] Code24 VDC, 3.35 Watt K 0.100 226-749

24V/50-60 Hz; 10/7 VA J 0.100 237-568

110V/50-60 Hz; 10/7 VA E 0.100 237-569

230V/50-60 Hz; 10/7 VA F 0.100 237-570

Incl. screws and gaskets

Gauge with Center Back MountOption G

FLEXIBLOK® • Accessories for Solenoid Soft Start / Solenoid Quick Exhaust Valves

Technical Data and Dimensions [mm]

Order Code

SeriesA B C CH

Application

SE25S S14E G 1/4 8.0 32.0 16 Solenoid Quick Exhaust Valve

SE50S S22 & S32 G 1/2 11.0 53.0 24 Solenoid Quick Exhaust Valve and Solenoid Quick Exhaust Soft Start Valve

M2MB S14 44.0 39.0 14.0 — Solenoid Quick Exhaust Valve

M4MB S22 & S32 69.0 61.0 22.0 — Solenoid Quick Exhaust Valve and Solenoid Quick Exhaust Soft Start Valve

Silencer Metal or Hexagonal Collar Option M or S

Silencer with Hexagonal Collar

SE...SOption S

Metal Muffl er M.MB

Option M


OrderCode

SeriesPressure

Range[bar

AØ

B C D Application

214-152 S22 0 to 4 40.0 26 42 R 1/8

Solenoid Soft Start and Solenoid Quick Exhaust

Valve

214-153 S22 0 to 10 40.0 26 42 R 1/8

214-149 S32 0 to 4 50.0 26 44 R 1/4

214-148 S32 0 to 10 50.0 26 44 R 1/4

214-150 S32 0 to 21 50.0 26 44 R 1/4

Gauges with adjustable Scale

214-274 S22 0 to 10 40.0 28 47 R 1/8

214-275 S32 0 to 10 50.0 30 52 R 1/4

214-276 S32 0 to 4 50.0 30 52 R1/4

214-277 S32 0 to 16 50.0 30 52 R1/4

214-278 S22 0 to 4 40.0 28 47 R1/8

214-279 S22 0 to 16 40.0 28 47 R1/8

Note: Gauges with adjustable Scale in Version G-Thread on request

Air Preparation

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682682

FLEXIBLOK® • Accessories für Solenoid Soft Start / Solenoid Quick Exhaust ValvesConnector to Industrial Standard 22 mm

with PG 9 fi ttingfor cable with Ø 6 to Ø 8 mm with 2 m cable

Connection cable with PG 9 fi tting


Nominal Voltage

SwitchingColor Switch-Off

Voltage A B C D E F G LWeight appr. [kg]

OrderCodemode diagr.

with PG 9 fi tting

to 250 V — — grey not limited 28.0 49.0 30.0 21.0 11.0 6.0 8.5 0.020 230-363

to 250 V — — black not limited 28.0 49.0 30.0 21.0 11.0 6.0 8.5 0.020 230-364

10-50 V LED red "a" transparent not limited 28.0 49.0 30.0 21.0 11.0 6.0 8.5 0.020 230-391

10-30 V LED red + Varistor "b" transparent 65 V 28.0 49.0 30.0 21.0 11.0 6.0 8.5 0.020 230-392

70-250 V LED red "a" transparent not limited 28.0 49.0 30.0 21.0 11.0 6.0 8.5 0.020 230-393

70-250 V LED red + Varistor "b" transparent 440 V 28.0 49.0 30.0 21.0 11.0 6.0 8.5 0.020 230-394

10-30 V LED green + Varistor "b" transparent 65 V 28.0 49.0 30.0 21.0 11.0 6.0 8.5 0.020 230-400

10-50 V LED green "a" transparent not limited 28.0 49.0 30.0 21.0 11.0 6.0 8.5 0.020 230-401

70-250 V LED green "a" transparent not limited 28.0 49.0 30.0 21.0 11.0 6.0 8.5 0.020 230-402

70-250 V LED green + Varistor "b" transparent 440 V 28.0 49.0 30.0 21.0 11.0 6.0 8.5 0.020 230-403

with 2 m cable

bis 250 V — — black not limited 30.0 44.0 28.0 21.5 11.0 6.0 8.5 0.200 230-408

24 V LED yellow + Varistor "b" black 65 V 30.0 44.0 28.0 21.5 11.0 6.0 8.5 0.200 230-409-xxm

110 V LED yellow + Varistor "b" black 260 V 30.0 44.0 28.0 21.5 11.0 6.0 8.5 0.200 230-410

220 V LED yellow + Varistor "b" black 470 V 30.0 44.0 28.0 21.5 11.0 6.0 8.5 0.200 230-411

xxm = add the required cable length in m (e. g. 230-409-05m), standards are: 2, 5 and 10 mxx

Wiring diagram "a" Wiring diagram "b"

Connection cable 2 m

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683683

FLEXIBLOK® • 14-to-22 Series Quick Exhaust Adapter

ApplicationsThe 14-to-22 Series Quick Exhaust Adapter allows a 14 Series FRL assembly to be connected to a 22 Series Solenoid Soft Start Quick Exhaust Valve, in applications where a Quick Exhaust Valve is needed.Using the adapter, two differently-sized components connect directly together. The adapter avoids flow loss and structural integrity is kept intact.

AP14-22 shown with VS14-02 (not included),

C14D-02 (not included),

and S22C-02AELM (not included)


Order Code Description

AP14-22 14 to 22 Series Adapter Plate

B

B

A

C

VS 42 G 08

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684684

FLEXIBLOK® • Accessories

Shut-Off Service Valve VS42 Series• Rugged all metal design• Placed 1st. in an air preparation assembly. To be used as a service valveNote: Recommended to be used with quick exhaust lockout valve.

Specifi cations 42 Series

Temperature Range [°C] 4 to 50Max. Pressure [bar] 14Weight approx. [kg] 2.250

Dimensions [mm]A B C

236.0 102.0 83.0

Flow Ratings [CV]Type IN/OUT OUT/EXH

VS42G06 11.5 1VS42G08 12.5 1

How to Order: (example)

TypeVS = Shut-Off Service Valve

Series

42 = VS42 Series ThreadG = G - thread— = NPTF - threadR = PT - thread or MPT (Asia)

Port Size06 = 3/408 = 1

ANSI SYMBOL

B

B

A

C

MVL 42 G 08 Y

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685685


Padlocks for Shut Off ValveStandard Padlock

Order Code SeriesA

[mm]B

[mm]

VSL01 12 16.0 67.0

VSL02 22, 32 & 42 38.0 80.0

Repair kit for Shut Off Valve

Order Code Series Remark

RKSV12 12 incl. Slide and 2 O-rings

RKSV14 14 incl. Slide and 2 O-rings

Repair kit for 22 & 32 series not available

Scissor Lock

Order Code SeriesA

approx. [mm]

VB-1 22, 32 & 42 113.0

Quick Exhaust Lockout Valve MVL42 / MVT42 Series• Rugged all metal design• Placed last in an air preparation assembly. To be used as a system quick exhaust valve.

Specifi cations 42 Series

Temperature Range [°C] 4 to 50Max. Pressure [bar] 17Weight approx. [kg] 2.250

TypeMVL = StandardMVT = Slo-Start™ Feature

ThreadG = G - thread— = NPTF - threadR = PT - thread or MPT (Asia)

Port Size06 = 3/408 = 1

Dimensions [mm]A B C

279.0 102.0 83.0

Flow Ratings [CV]Type IN/OUT OUT/EXH

MVL42G06Y 11.5 9MVL42G08Y 12.5 10MVT42G06Y 11.5 9MVT42G08Y 12.5 10

OptionsY = Without OptionsAY = Metal Muffler (ie MVL42G08AY)BY = Scissor Loclout (ie MVL42G08BY)

How to Order: (example)

Series42 = 42 Series

ANSI SYMBOL

A

D

C

B

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686686

FLEXIBLOK® • Accessories Shut-Off Valve

ApplicationsThe FLEXIBLOK® Shut-Off Valve is an easy and inexpensive way to add shut off capability to an FRL. The valve includes a lockout feature designed for a padlock to prevent unauthorized downstream pressurization during maintenance. The shut off valve is usually mounted first in the assembly. Max. inlet pressure: 14 barThe Shut Off Valve has a built-in soft start function. This avoids damages in pneumatics systems which could be caused by too fast pressure rising.


Order CodeThread

SeriesPort Size

MaterialInput

Pressure A B C D

G NPTF R max. barVS12G01 VS12-01 VS12R01

121/8

Aluminium13.7 25.0 38.0 32.0 19.0

VS12G02 VS12-02 VS12R02 1/4 13.7

VS14G01(X)* VS14-01(X)* VS14R01(X)*14

1/8Zinc 13.7 41.0 41.0 41.0 76.0

VS14G02(X)* VS14-02(X)* VS14R02(X)* 1/4

VS22G02(X)* VS22-02(X)* VS22R02(X)*

22

1/4

Aluminium

13.7

50.0 55.0 47.0 79.0VS22G03(X)* VS22-03(X)* VS22R03(X)* 3/8 13.7

VS22G04(X)* VS22-04(X)* VS22R04(X)* 1/2 13.7

VS32G04(X)* VS32-04(X)* VS32R04(X)*32

1/2Aluminium

13.757.0 76.0 65.0 107.0

VS32G06(X)* VS32-06(X)* VS32R06(X)* 3/4 13.7

VS42G06(X)* VS42-06(X)* VS42R06(X)*42

3/4Aluminium 13.7 83.0 102.0 122.0 236.0VS42G08(X)* VS42-08(X)* VS42R08(X)* 1

Features• Soft-Start function• Lockout feature prevents unauthorized pressurization of system• Easy modular connection• Can be used as individual component

Features• Three convenient sizes• Soft-Start function• Lockout feature prevents unauthorized pressurization of system• Easy modular connection• Can be used as individual component

VS12 pictured

VS14 to VS42 pictured

Version

X = ATEX 94/9/EG

*only used for ATEX version

B

AB

D

A E B

C

D

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687687

Diverter Blocks

ApplicationsDesigned to give FLEXIBLOK® components total versatility, the diverter block mounts directly inline with the FRL combination. Additional components can then be manifold mounted in a compact manner that doesn’t cause excessive pressure drop. There are two available ports per unit; both are tapped for standard service.Max. inlet pressure: 14 bar


Order CodeThread

Series Port Sizes Material A B C D E

G NPTF R

DK12G02 DK12-02 DK12R02 12 Tapped 1/4 In & Outwith two 1/8 branches Aluminium 38.0 19.0 38.0 1/4 1/8

DK14G02 DK14-02 DK14R02 14 Tapped 1/4 In & Outwith two 1/8 branches Zinc 44.0 39.0 41.0 1/4 1/8



DK42G06 DK42-06 DK42R06 42 Tapped 3/4 Aluminium 102.0 87.0 102.0 3/4 3/4

DK42G08 DK42-08 DK42R08 42 Tapped 1 Aluminium 102.0 87.0 102.0 1 1


Diverter Block DK12 pictured

Diverter Block DK14 to DK42 pictured

Air Preparation

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688688

FLEXIBLOK® • Accessories Diverter Plate

ApplicationsDiverter plates are designed to provide air signals in a compact space. Used individually or in combination, they can be used with gauges or switches to determine a pressure or Δ pressure signal. Max. inlet pressure: 14 bar


Order CodeThread

Series Outlet Port Material A B C

G NPTF RHK12G01 HK12-01 HK12R01 12 1/8 Aluminium 38.0 38.0 19.0

HK14G01 HK14-01 HK14R01 14 1/8 Zinc 39.0 38.0 19.0

HK22G01 HK22-01 HK22R01 22 1/8 Aluminium 51.0 51.0 19.0

HK32G01 HK32-01 HK32R01 32 1/8 Aluminium 76.0 76.0 19.0

M

KHG

DC

E

AF

JN

B

L

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689689


Order CodeSetting

range barTolerance at 20 °C

Static pressure max. bar

PS2420231 0.2 to 1 ± 0.1 100

PS2420232 1 to 5 ± 0.3 100

PS2420233 1 to 16 ± 0.5 150

PS2420234 10 to 50 ± 2 150

Dimensions [mm]

PS24: Swivel Pressure Switch with Hysteresis and Conical Thread, Protection Class IP 65

- Case: Anodized aluminium- Threaded fi tting: Passivated AVP steel- Max. switched voltage: 250 VAC- Max. switched current: 5 (1) A- Max. fl uid temperature: 120 °C- Anticipated min. cycles: 1 million- Protection class: IP 65- Hysteresis: 15 to 30 % of setting value- Diaphragm: EPDM- Suitable fl uids: Air, water, alkali, brake liquid, ammonia, ethylene glycol, silicone, ketione- Connector: 30 mm DIN EN 175301-803 (before DIN 43650) Form A- Weight: 180 gr max.

Pressure Switch

Dimensions [mm] A B C D E F G H J K L M N

132.0 46.0 32.0 16.0 10.0 77.0 3.0 19.0 141.0 26.0 86.0 130.0 102.0

Order CodePort Size G thread NPTF thread BSPT thread

3/4 MK42ABG06 MK42AB-06 MK42ABR061 MK42ABG08 MK42AB-08 MK42ABR08

Endplate Set MK42AB

Endplate Set MK42AB SeriesThe 42 series easy slide end plate and mounting bracket kit is a unique option allowing a full assembly to be quickly added or removed, giving the customer even greater versatility in its popular compact space.

Max. pressure: 17 bar

Air Preparation

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690690


DPSG180P picturedOrder Code

ThreadR

Setting range bar

Tolerance max. at 20 °C bar

Static pressure max. bar

DPSG180P 1/8 -0.5 to +10 ± 0.2 80

DVSG180P 1/8 0.05 to -1 ± 0.3 80

DPS / DVS: Digital Pressure / Vaccuum Switches

The Numatics DPS and DVS pressure switches are designed for extremely accurate indication that proper system pressure is beiing achieved.

Features:

- Quick response time: Within 2.5 ms or less- High resolution: 1/1,000 range- High repeatability: Within ± 0.2 % full scale ± 1 digit- Temperature characteristic: Within ± 1 % full scale- 4 output process modes: Allow versatile pressure level control: Hysteresis mode, Window Comparator mode, Dual Output mode, Automatic Sensitivity Setting mode- Customary unit: Can be selected from 6 standards. Set values are converted automatically.- Highly visible red LED: Easy to read in either dark or light areas- Easy setup: By pushbuttons

More Information above digital pressure / vacuum switch see in section „Accessories“

LED displaydigits

Comparative output 2operation indicator

Mode selection key

Comparative output 1operation indicator

Decrement key

Increment key

Pressure port

cable2m long

mounting holes

deep

B

C

A

D

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691691

Dimensions [mm]Order Code

Series MaterialA B C D E

PK12 12

Steel, plated

27.0 30.0 44.0 16.0 —

PK12 14 27.0 30.0 44.0 16.0 —

PK22 22 27.0 30.0 44.0 16.0 —

PK32P 32 70.0 10.0 30.0 38.0 68.0

Mounting brackets with Panel Mount Nuts for FLEXIBLOK® - ModulsystemFLEXIBLOK® • Accessories


Order Code

SeriesPressure

Range[bar]

AØ

B C D Application

214-152 12/14 & 22 0 to 4 40.0 26 42 R 1/8 for Regulator; Particulate Filter/Regulator and

Coalescing Filter/Regulator



214-259 14 0 to 10 40.0 26 42 R 1/4 for Manifold Regulator

214-149 32 & 42 0 to 4 50.0 26 44 R 1/4 for Regulator; Particulate Filter/Regulator and Coalescing Filter/Regulator



Gauge with Center Back MountOption G

Screws and O-RingsEvery FLEXIBLOK® contains screws and O-Rings. When additional screws and O-rings are needed, they areavailable singularely or in bigger amounts.

Order CodeContents

Series Screws O-RingsKG12 (M4x12 mm) 12 2 1

KGB12 (M4x12 mm) 12 100 50

KG14 (M4x12 mm) 14 2 1

KGB12 (M4x12 mm) 14 100 50

KG22 (M5x12 mm) 22 2 1

KGB22 (M5x12 mm) 22 100 50

KG32 (M6x12 mm) 32 2 1

KGB32 (M6x12 mm) 32 100 50

KG42 (M8x12.5 mm) 42 2 1

KGB42 (M8x12.5 mm) 42 100 50

PK12, PK22 PK32P

Gauge with adjustable ScaleOption G2

Order Code

SeriesPressure

Range[bar]

AØ

B C D Application




214-276 32 & 42 0 to 4 50.0 30 52 R1/4 for Regulator; Particulate Filter/Regulator and Coalescing Filter/Regulator

214-277 32 & 42 0 to 16 50.0 30 52 R1/4 for Regulator; Particulate Filter/Regulator and Coalescing Filter/Regulator

214-278 12/14 & 22 0 to 4 40.0 28 47 R1/8 for Regulator; Particulate Filter/Regulator and


214-279 12/14 & 22 0 to 16 40.0 28 47 R1/8 for Regulator; Particulate Filter/Regulator and

Coalescing Filter/RegulatorNote: Gauges with adjustable scale, version with G thread on request.

Air Preparation

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692692


CircleVision™ BowlThe CircleVision™ sight bowl utilizes a dual bowl configuration to eliminate the bowl guard or sight glass. This allows the strength and security of an interior metal bowl to be used with the exterior convenience of the polycarbonate. Water con-densation and contaminant in filter bowls can be seen for 360º around unit from up to 10 m away. This lowers maintenance costs by allowing easy detection of units that require service.


Series Hole Diameter A B Application

PN12 12 & 14 32.0 38.0 1-3/16-16for Regulator; Particulate

Filter/Regulator and Coalescing Filter/Regulator

PN22 22 33.0 38.0 1-1/4-16for Regulator; Particulate


PN32P 32 45.0 52.0 1-3/4-16for Regulator; Particulate


Panel Mount NutOption P

Description Option Series Order Code Applicaton Order Code Application

Polycarbonate bowl — 12 & 14 BKF12 Standard for Particulate Filter; Coalescing Filter;

Particulate Filter/Regulator and Coalescing Filter/

Regulator

BKL12Standard for Lubricator Polycarbonate bowl — 22 BKF22 BKL22

Polycarbonate bowl — 32 & 42 BKF32 BKL32

Metal bowl without sight glass M 12 & 14 BKF12M

Optional for Particulate Filter; Coalescing Filter;

Particulate Filter/Regulator; Coalescing

Filter/Regulator

BKL12M

Optional for Lubricator

Metal bowl with sight glass M 22 BKF22M BKL22M



CircleVision™ bowl C 22 BKF22C BKL22C

CircleVision™ bowl C 32 & 42 BKF32C BKL32C

Note:When ordering a spare bowl together with a drain, the letter for the drain stands on the end of the bowl order no. (in alphabetical order).Example: 22 series polycarbonate bowl with an automatic float drain Order Code: BKF22A22 series metal bowl with a flexible drain Order Code: BKF22BM

BowlsCircleVision™-BowlPolycarbonat bowl

(Standard)Metallbowl with sight glassPolycarbonat bowl

with automatic

Drain

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693693

FLEXIBLOK® • Accessories Drains

Standard DrainDelivered when ordered without drain option. Easy operation: simply turn the drain counter-clockwise to expel bowl contents.

Standard DrainOrder Code Series Option Application

DKF02 12 / 14 / 22 / 32 & 42 —

for Particulate Filter; Coalescing Filter; Particulate Filter/Regulator

and Coalescing Filter/Regulator

* incl. drain

Automatic Float DrainThe autofloat drain is installed into the bottom of the filter bowl. As the liquid lewel inside the bowl increases, the tire-like float lifts, allowing the liquid to drain. This drain should not be used in applications exceeding 10 bar.

Automatic Float DrainOrder Code Series Option Application

AKF00 42 A


and Coalescing Filter/Regulator, autodrain only

AKF02* 22, 32 & 42 Afor Particulate Filter; Coalescing Filter;

Particulate Filter/Regulator and Coalescing Filter/Regulator

* incl. drain, bushing and O-ring

Metal Manual DrainThe Metal Manual Drain is a newer drain option for the FLEXIBLOK® line. Simply turn the drain counter-clockwise to expel bowl contents.

Metal Manual DrainOrder Code Serie Option Application

QKF02 14 / 22 / 32 & 42 Q



* incl. drain, retaining clip, bushing,O-ring

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694694


Series Particulate Coalescing Filters

OptionElement

SizeApplication

Element ElementElement

with integrated3 μm prefi lter

12 & 14

EKF12B B 5 μm

EKF12C EKF12CD C 0.7 μm

for Particulate Filter and Particulate Filter/Regulator

resp. Coalescing Filter


EKF12D EKF12DD D 0.3 μm

EKF12E EKF12ED E 0.1 μm

EKF12F — F Adsorbing fi lter

22

EKF22B B 5 μm





32

EKF32B B 5 μm





42

EKF42B B 5 μm





Filter Repair KitsOrder Code Series Description Application

RKF12B 12 Incl. Turbo Flow, element retainer, quiet zone, baffl e, defl ector retainer

Particulate FilterRKF22B 22 Incl. Turbo Flow, element retainer, quiet

zone, baffl e, defl ector retainer

RKF32 32 Incl. Turbo Flow, element retainer, quiet zone, baffl e, defl ector retainer

RKF42B 42 Incl. Turbo Flow, element retainer, quiet zone, baffl e, defl ector retainer

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695695

FLEXIBLOK® • Accessories Regulator Repair Kits

Order Code Series Description ApplicationRKC12 12

Cage kit incl. bonnet and adjustment knob

Regulator, Particulate Filter/Regulator and Coalescing Filter/Regulator

RKC14 14

RKC22 22

RKC32 32

RKC42 42

Diaphragm Repair Kits

Order CodeSeries Description Application

Relieving Non-relievingRKR12R RKR12N 12

Incl. dia-phragm and inner valve

Regulator, Particulate Filter/Regulator and Coalescing Filter/RegulatorRKR22R RKR22N 22

RKR32R RKR32N 32

Lubricator Dome Repair KitOrder Code Series Description

RKL12T 12 / 14 / 22 / 32 & 42

Incl. adjustment knob and adjustment assembly

Rebuilding Kitfrom Particulate Filter to Coalescing FilterOrder Code Series Description

CKPC22 22 with Delta-P-Indicator

CKPC32 32 with Delta-P-Indicator

Note:Polycarbonate components can be damaged by chemicals.FRL units made of polycarbonate may not be used in fluid systems in which the compressor uses synthetic oil or oil containing phosphorus esters or chlorinated hydrocarbons. These oils can get into the air tubes and destroy polycarbonate components. Tetra chlorine, tri chlorine, acetone, color dilution and cleaning liquids may also not come into con-tact with polycarbonate components.With applications in environments, where these or other chemicals are present, please contact NUMATICS.

Piston Repair Kits

Order CodeSeries Description Application

Relieving Non-relievingPKR12R PKR12N 12

Incl. piston, U-cup seal, relief seal

Regulator, Particulate Filter/Regulator and Coalescing Filter/Regulator

PKR14R PKR14N 14

PKR22R PKR22N 22

PKR32R PKR32N 32

PKR42R PKR42N 42

N50 G 02 FRL — ABG — R

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696696

High Flow 50 Series • Assemblies


About High Flow Series 50 AssembliesAssemblies of the High Flow Series 50 can be ordered using only one order no. for the complete assembly. They are de-livered completely mounted and checked. The 50 series components are connected by nipples. For all assemblies more accessories are available.The use of the complete FRL assemblies is the best way to avoid down times.

Type

N50 = Manifold assembly 50 Series

Combination

FRX = Filter/Regulator

FRL = Filter/Regulator/Lubricator

FLX = Filter/Lubricator

FDR = Filter/Coalescing fi lter/Regulator

Options

A = Auto fl oat drain

B = 40 micron fi lter element

D = Pleated prefi lter on coalescer

G = Gauge

H = 0 to 17 bar regulator output

J = Bowl size 1.9 ltr.*

N = Non-relieving regulator

U = Δp pop-up indicator for coalescer

* Port size 3/4 or bigger

Threads

G = G thread

– = NPTF thread

Port Size

02 = 1/4

03 = 3/8

04 = 1/2

06 = 3/4

08 = 1

10 = 1 1/4

12 = 1 1/2

FilterPrimary air filters are designed to separate liquid, water, rust, pipe scale, and debris from air lines.They should be installed upstream of the regu-lator and/or lubricator to prevent contamination from reaching other components.

RegulatorRegulators are used to reduce pressure to a required working pressure. Utilizing optimum pressure can save companies both component life and many money in compressed air costs.

LubricatorUsually mounted third in the FRL Series, the lubricator is de-signed to inject oil aerosols into the airstream of a pneumatic circuit.

Order example: N50G02FRL-ABGRThis is a High Flow 50 Series FRL Assembly, consisting of filter, regulator and lubricator. The filter is equipped with an automatic drain and a 40 μm filter element. A gauge is mounted to the regulator.

Hex Nipplefor mounting the complete FRL unit

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697697

High Flow 50 Series • Standard CombinationsFilter - Regulator - Lubricator

Combination

Order Code = Filter Regulator Lubricator Port SizeFlow

[Nl/min]Possible Options

N50G02FRL-R = F50BG02 R50RG02 L50LG02 1/4 1415 A; B; G; H; N



N50G06FRL-R = F50BG06 R50RG06 L50LG06 3/4 5267 A; B; G; H; J; N

N50G08FRL-R = F50BG08 R50RG08 L50LG08 1 7362 A; B; G; H; J; N

N50G10FRL-R = F50BG10 R50RG10 L50LG10 1 1/4 7787 A; B; G; H; J; N

N50G12FRL-R = F50BG12 R50RG12 L50LG12 1 1/2 7787 A; B; G; H; J; N

Filter - Lubricator

Combination

Order Code = Filter Lubricator Port SizeFlow

[Nl/min]Possible Options

N50G02FLX-R = F50BG02 L50LG02 1/4 1415 A; B

N50G03FLX-R = F50BG03 L50LG03 3/8 1982 A; B

N50G04FLX-R = F50BG04 L50LG04 1/2 2973 A; B

N50G06FLX-R = F50BG06 L50LG06 3/4 5267 A; B; J

N50G08FLX-R = F50BG08 L50LG08 1 7362 A; B; J

N50G10FLX-R = F50BG10 L50LG10 1 1/4 7787 A; B; J

N50G12FLX-R = F50BG12 L50LG12 1 1/2 7787 A; B; J

Filter - Regulator

Combination

Order Code = Filter Regulator Port Size Flow [Nl/min] Possible Options

N50G02FRX-R = F50BG02 R50RG02 1/4 623 A; B; G; H; N




N50G08FRX-R = F50BG08 R50RG08 1 2830 A; B; G; H; N

N50G10FRX-R = F50BG10 R50RG10 1 1/4 6230 A; B; G; H; N

N50G12FRX-R = F50BG12 R50RG12 1 1/2 7080 A; B; G; H; N

Note: for Coalescing Filter please see section Delta Filters

N50G04FRL-R pictured

N50G06FLX-R pictured

N50G06FRX-R pictured

Air Preparation

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698698

High Flow 50 Series • Filter

ApplicationsPrimary air filters are designed to separate liquid, water, rust, pipe scale and debris from air lines. They should be installed upstream of the regulator and/or lubricator to prevent contamination from reaching other components.Water is removed mechanically by the deflector which causes the air to move in a swirling motion. The condensed water droplets are then centrifugally impounded upon the inner diameter of the bowl and fall down past the quiet zone baffle to the water sump. Dry air passes through the sintered element utilizing depth filtration and removes debris down to specified micron size.


F50 B G 08 A

Thread

G = G thread

— = NPTF thread

Option

A = Auto fl oat drain

Filter Element

B = 5 micron fi lter element (standard)

A = 40 micron fi lter element

Features• High Flow• Metal bowl with sight glass (standard)• Standard pressure range 0 to 9 bar

Order example: F50BG08AThis is a High Flow 50 Series filter with a 0.5 micron filter element (standard). Port size is G 1. It is equipped with an auto float drain.

Series

F50 = High fl ow 50 series

Port Size

02 = 1/4

03 = 3/8

04 = 1/2

06 = 3/4

08 = 1

10 = 1 1/4

12 = 1 1/2

ANSI SYMBOL

WET AIR FILTERED AIR

AIR DEFLECTOR

SINTERED ELEMENT

QUIET ZONE BAFFLE

WATER SUMP

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699699

Flow Rates

Order Code Port SizeBowl

Size [ltr.]Filter Element

Flow [Nl/min]

Temperature Range [°C]

Max. Pressure [bar]

F50AG02 1/4 0.15 40 μm 1416 4.4 to 65.6 17.2

F50BG02 1/4 0.15 5 μm 1416 4.4 to 65.6 17.2

F50AG03 3/8 0.15 40 μm 1983 4.4 to 65.6 17.2

F50BG03 3/8 0.15 5 μm 1983 4.4 to 65.6 17.2

F50AG04 1/2 0.25 40 μm 2831 4.4 to 65.6 17.2

F50BG04 1/2 0.25 5 μm 2831 4.4 to 65.6 17.2

F50AG06 3/4 0.45 40 μm 7365 4.4 to 65.6 17.2

F50BG06 3/4 0.45 5 μm 5270 4.4 to 65.6 17.2

F50AG08 1 0.45 40 μm 9915 4.4 to 65.6 17.2

F50BG08 1 0.45 5 μm 7365 4.4 to 65.6 17.2

F50AG10 1 1/4 0.45 40 μm 10765 4.4 to 65.6 17.2

F50BG10 1 1/4 0.45 5 μm 7790 4.4 to 65.6 17.2

F50AG12 1 1/2 0.45 40 μm 10765 4.4 to 65.6 17.2

F50BG12 1 1/2 0.45 5 μm 7790 4.4 to 65.6 17.2

Flow rate at 7 bar input pressure and ∆p of 0.35 bar

Dimensions [mm]

Order Code A B C D EWeight

approx. [kg]F50*G02 & F50*G03 151.0 63.5 13.0 140.0 74.0 0.820

F50*G04 163.5 83.5 15.0 159.0 96.5 1.270

F50*G06 & F50*G08 224.0 116.0 24.0 200.0 126.0 2.900

F50*G10 & F50*G12 242.0 132.0 32.5 209.5 126.0 3.200

* Option for fi lter element

High Flow 50 Series • Filters

F50B-04 pictured

Air Preparation

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700700

High Flow 50 Series • Regulators

Applications Regulators are used to reduce pressure to a working pressure. Utilizing optium pressure can save companies both compo-nent life and much money in compressed air cost.Regulators consist of a diaphragm which floats between a main spring and a valve. By turning the adjustment handle clock-wise, the main spring is forced onto the rubber diaphragm which, in turn, is pressed onto the valve stem. When the spring pressure becomes greater than the air pressure in the control chamber below the diaphragm, the valve is forced down and flow begins. As flow continues, the pressure begins to build and air, via the aspirator tube, fills the control chamber and forces the diaphragm upward. As forces balance, the small spring under the valve piston causes the valve to close. The cycle continues in a balances process of reducing or increasing flow based upon the downstream pressure.


R50 R G 06 G

Thread

G = G thread

— = NPTF thread

Options

G = with gauge

H = 0 to 17 bar regulator output

Execution

R = Relieving (standard)

N = Non-relieving

Order example: R50RG06GThis is a High Flow 50 Series Regulator which is relieving as standard. Port size is G 3/4. A gauge is mounted.

Series

R50 = Regulator der High fl ow Serie 50

Port Size

02 = 1/4

03 = 3/8

04 = 1/2

06 = 3/4

08 = 1

10 = 1 1/4

12 = 1 1/2

NOTE: All regulators with G thread have R threads for the gauges.

ANSI SYMBOL

Features• High Flow• Diaphragm-operated regulator • Standard output pressure 0 to 9 bar• T-handle standard

1/4 Gauge Ports(2 Sides)

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701701

Flow Rates

Order Code Port SizeFlow [Nl/min]

at Output Pressure Temperature Range [°C]

Max. Pressure [bar]2 bar 4 bar 6 bar

R50RG02 1/4 1699 2266 2549 5 to 50 20.7

R50RG03 3/8 1982 2549 2832 5 to 50 20.7

R50RG04 1/2 4531 5098 5664 5 to 50 20.7

R50RG06 3/4 10480 10900 11185 5 to 50 20.7

R50RG08 1 10480 10900 11185 5 to 50 20.7

R50RG10 1 1/4 10480 10900 11185 5 to 50 20.7

R50RG12 1 1/2 10480 10900 11185 5 to 50 20.7

Flow rate at 7 bar input pressure and 25% ∆p

Dimensions [mm]

Order Code A B C D Weight approx. [kg]

R50RG02 & R50RG03 157.0 70.0 35.0 76.0 0.820

R50RG04 171.5 95.0 37.0 90.5 1.270

R50RG06 & R50RG08 265.0 113.0 24.0 119.0 2.800

R50RG10 & R50RG12 274.5 125.0 32.5 120.0 3.300

High Flow 50 Series • Regulators

R50R-04 pictured

1/4 Gauge Ports(2 Sides)

Air Preparation

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702702

Technical Data

Descrip-tion

Temp. Range

[°C]

Max. Pressure

[bar]

Max. Supply Pressure

Pilot Pressuremin.[bar]

Pilot Pressure max.[bar]

All regulators

4.4 to 46.9 20.7 20 0.5 20

High Flow 50 Series • Pilot Operated Regulators

ApplicationPilot Operated Regulators are adapted for control by a remote or distant small pilot regulator. These models are ideal for maximum capacity requirements in applications where standard models would not be readily accessible.Note: To achieve an improved response time of the regulator, some air pressure cries off in the upper tax membrane con-stantly.


R50 W G 10 N

Thread

G = G thread

— = NPTF thread

Options

G = With gauge

N* = Non-relieving

* not for port sizes 2 or 2 1/2

Execution

W = Pilot operated regulator

Features Diaphragm regulator• High Flow• Reduced pressure within 0.35 to 0.5 bar of pilot pressure• Relieving or non-relieving models

Order example: R50WG10NThis is a non-relieving High Flow 50 Series Pilot Operated Regulator. Port size is G 1 1/4.

Series

R50 = High fl ow 50 Series regulator

Port Size

02 = 1/4

03 = 3/8

04 = 1/2

06 = 3/4

08 = 1

10 = 1 1/4

12 = 1 1/2

16* = 2

20* = 2 1/2

* Piston regulator

NOTE: All regulators with G thread have R threads for the gauges.

ANSI SYMBOL

SUPPLY PRE-SURE

REDUCTED PRESSURE

RELIEF ORIFICE

CONTROL CHAMBER

BRASS VALVE VALVE SPRING

PILOT PORTUPPER DIAPHRAGM

RELIEF HOLE

LOWER DIAPHRAGM

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703703


A B C D EWeight appr. [kg]

R50WG02 & R50WG03

86.0 70.0 35.0 76.0 — 0.720

R50WG04 98.5 82.5 37.5 90.5 — 1.100

R50WG06 & R50WG08

123.0 113.0 49.0 119.0 — 2.400

R50WG10 & R50WG12

132.0 125.0 48.0 119.0 141.0 2.500

R50WG16 & R50WG20

225.5 185.5 78.5 168.5 203.0 6.800

High Flow 50 Series • Pilot Operated Regulators

Air flow

50 Series Pilot Operated Regulator (02,03,04)

50 Series Pilot Operated Regulator (06,08)


Air flow

Red

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pre

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Air flow

Air flow

Red

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Technical Data

Order Code

Port Size

Pilot Air Port Size

Flow* Nl/min at

Weight approx.

[kg]2 bar 4 bar 6 barR50WG02 1/4 1/8 1699 2832 2832 0.720

R50WG03 3/8 1/8 3115 3998 3398 0.720

R50WG04 1/2 1/4 4531 5380 5664 1.100

R50WG06 3/4 1/4 10478 10903 11186 2.400

R50WG08 1 1/4 10478 10903 11186 2.400

R50WG10 1 1/4 1/4 10478 10903 11186 2.500

R50WG12 1 1/2 1/4 10478 10903 11186 2.500

R50WG16 2 1/4 31152 35400 38232 6.800

R50WG20 2 1/2 1/4 31152 35400 38232 6.800

* Flow rate at 7 bar input pressure and 25% ∆p

Flow Rates based on 7 bar inlet50 Series Pilot Operated Regulator (02,03,04)




L50 J G 06

Air Preparation

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704704

High Flow 50 Series • Lubricators

ApplicationsUsually mounted third in the FRL Series, the lubriator is designed to inject oil aerosols into the airstream of a pneumatic circuit. As air flows from the regulator, some air is diverted from the main orifice and is allowed to flow through the fill under pressure bleed assembly and pressurize the bowl. This forces oil up the siphon tube and into the integral valve/sight dome. The oil film then drops through the valve and into the atomization chamber at a rate that is automatically proportional to the air flow. This virtually eliminates the need for readjustment.See page 613 for information on recommended lubricant.


Thread

G = G thread

— = NPTF thread

Bowl Capacity

L =Lubricator with 0.45 l

bowl(standard)

J* = Lubricator with 1.90 l bowl

* Port size 3/4 and above

Features• High flow• Numerical adjustment• Standard output pressure 0 to 9 bar

Order example: L50JG06QThis is a High Flow 50 Series Lubricator with an 1.90 l bowl. Port size is G 3/4. It is equipped with a lubricator autofill.

Series

L50 = High Flow 50 series lubricator

Port Size

02 = 1/4

03 = 3/8

04 = 1/2

06 = 3/4

08 = 1

10 = 1 1/4

12 = 1 1/2

ANSI SYMBOLNON-LUBRICATED AIR

ATOMIZED AIR

TAMPER RESISTANT OIL FEED ADJUSTMENT

FILL UNDER PRESSURE BLEED ASSEMBLY

OIL RESERVOIR

MECHANICAL BY-PASS

SIGHT GLASS

SIPHON TUBE

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705705

Flow Rates

Order Code Port SizeBowlSize

Flow [Nl/min]

Temperature Range [°C]

Max. Pressure [bar]

L50LG02 1/4 0.15 l 1700 5 to 70 17.2

L50LG03 3/8 0.15 l 2549 5 to 70 17.2

L50LG04 1/2 0.25 l 3682 5 to 70 17.2

L50LG06 3/4 0.45 l 8500 5 to 70 17.2

L50LG08 1 0.45 l 9205 5 to 70 17.2

L50LG10 1 1/4 0.45 l 14160 5 to 70 17.2

L50LG12 1 1/2 0.45 l 16145 5 to 70 17.2

Flow rate at 7 bar input pressure and 25 % ∆p

Dimensions [mm]

Order Code A B C D EWeight

approx. [kg]L50LG02 & L50LG03 179.0 63.5 56.5 123.0 74.0 1.000

L50LG04 200.5 82.5 59.0 142.0 96.5 1.500

L50LG06 & L50LG08 251.0 103.0 67.0 184.0 126.0 1.900

L50JG06 & L50JG08 251.0 103.0 67.0 184.0 126.0 3.300

L50LG10 & L50LG12 266.0 122.0 72.0 194.0 126.0 3.400

L50JG10 & L50JG12 266.0 122.0 72.0 194.0 126.0 4.500

High Flow 50 Series • Lubricators

L50LG04 pictured

B

C

A

D

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706706

High Flow Serie 50 • AccessoriesGauge with Center Back MountOption G


Order Code

SeriesPressure

Range [bar]Port Size

RAØ

C Application

214-149 High fl ow 50 series 0 to 4 1/4 50.0 44

For regulator and pilot operated regulator214-148 High fl ow

50 series 0 to 10 1/4 50.0 44

214-150 High fl ow 50 series 0 to 21 1/4 50.0 44

DrainOption A Automatic Float Drain

The autofloat drain is installed into the bottom of the filter bowl. As the liquid lewel inside the bowl increases, the tire-like float lifts, allowing the liquid to drain. This drain should not be used in applications exceeding 12 bar.

Automatic Float DrainOrder Code Series Option Application

AKF00 High fl ow 50 series A For regulator and pilot operated regulator

Dimensions [mm]

Order Code Series Port Size A B C D

PK50A High fl ow serie 50 1/4 & 3/4 57.0 30.0 48.0 7.0

PK50B High fl ow serie 50 1/2 57.0 27.0 48.0 7.0

PK50 High fl ow serie 50 3/4 to 1 1/2 75.0 44.0 83.0 8.0

Mounting Bracket


OrderCode

SeriesPressure

Range [bar]

Port SizeR

AØ

C Application

214-275 High fl ow 50 series 0 to 10 1/4 50,0 52

For regulator and pilot operated regulator214-276 High fl ow

50 series 0 to 4 1/4 50,0 52

214-277 High fl ow 50 series 0 to 16 1/4 50,0 52

Gauge with Center Back Mount and adjustable Scale (Option G2).

On Request: Gauges with G-thread Port Size

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707707

High Flow Serie 50 • AccessoriesBowl Replacement Kits for Filter and Lubricator

Order Code Port Size Application

BKF50A 1/4 to 1/2 for Filter

BKF50B 3/4 to 1 1/2 for Filter

BKL50A 1/4 to 1/2 for Lubricator

BKL50B 3/4 to 1 1/2 for Lubricator

incl. O-Ring and locking-ring

Element Replacement Kits

Sight Glass Repair Kit

Order Code Application

SKFL50 for Filter and Lubricator

incl. 2 O-Rings

Order CodeFilter

elementPort Size Application

EKF50A-02 40 micron 1/4 to 3/8 for Filter

EKF50B-03 5 micron 1/4 to 3/8 for Filter

EKF48A 40 micron 1/2 for Filter

EKF48B 5 micron 1/2 for Filter

EKF50A 40 micron 3/4 to 1 1/2 for Filter

EKF50B 5 micron 3/4 to 1 1/2 for Filter

Filter Repair Kit


RKF50 for Filter

incl. Turbo-Flo, element retainer, quiet zone baffl e and defl ector retainer


RKL50 for Lubricator

incl. needle adjustment ass‘y, o-ring and adjustment cap

Lubricator Repair Kits


LP50 for Lubricator

Replacement Adjustment Knob Kit

Regulator Repair Kits


RKR48RA 1/4 to 3/8 for Regulators (relieving)

RKR48RB 1/2 for Regulators (relieving)

RKR50RA 3/4 to 1 for Regulators (relieving)

RKR50RB 1 1/4 to 1 1/2 for Regulators (relieving)

RKR48NA 1/4 to 3/8 for Regulators (non-relieving)

RKR48NB 1/2 for Regulators (non-relieving)

RKR50NA 3/4 to 1 for Regulators (non-relieving)

RKR50NB 1 1/4 to 1 1/2 for Regulators (non-relieving)

incl. diaphragm and inner valve

Diaphragm Repair Kits


RKW50RA 1/4 to 3/8 for Pilot Operated Regulators (relieving)

RKW50RB 1/2 for Pilot Operated Regulators (relieving)

RKW50RC 3/4 to 1 for Pilot Operated Regulators (relieving)

RKW50RD 1 1/4 to 1 1/2 for Pilot Operated Regulators (relieving)

RKW50RE 2 to 2 1/2 for Pilot Operated Regulators (relieving)

RKW50NA 1/4 to 3/8 for Pilot Operated Regulators (non-relieving)

RKW50NB 1/2 for Pilot Operated Regulators (non-relieving)

RKW50NC 3/4 to 1 for Pilot Operated Regulators (non-relieving)

RKW50ND 1 1/4 to 1 1/2 for Pilot Operated Regulators (non-relieving)

RKW50NE 2 to 2 1/2 for Pilot Operated Regulators (non-relieving)

incl. upper diaphragm lower diaphragm and inner valve

Air Preparation

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708708

Precision Regulators R80 and R82 Series

ApplicationsThe R80 and R82 Series Regulators are high-precision, multi-stage pressure regulators. The highest degree of regulation and repeatability are achievable by reacting to downstream pressure fluctuations as small as 0.7 mbar. Action occurs as downstream pressure is piloted to the control chamber to act on a finely tuned stainless steel volume capsule. A continuous bleed of less than 2.3 Nl/min adjusts the pilot diaphragm causing appropriate movement of the supply valve or relief valve. Relief flows of up to 30 Nl/min can be achieved through the large exhaust port located in the control diaphragm. Exhaust is achieved through the exhaust vents located in the side of the body.The R80 Series Precision Control has an exhaust capacity of 56 Nl/min, R82 Regulator of 280 Nl/min.


R82 0 G 02 FG

Thread

G = G thread

— = NPTF thread

Execution

0 = All precision regulators

Order example: R820G02FGThis is a R82 Series Precision Regulator with high relief. Port size is G 1/4. It has a pressure range from 0.1 to 8.3 bar and is equipped with a gauge.

Series

R80 = Precision regulator(standard)

R82 =High relief precision

regulator

Port Size

02 = 1/4

03 = 3/8

Applications:• Air gauging• Gas mixing• Web tensioning• Roll loading• Air hoists

ANSI SYMBOL

REGULATED PRESSURE

BLEED VENT

EXHAUST VALVE

UNREGULATED PRESSURE CHAMBER REGULATED

PRESSURE CHAMBER

EXHAUST VALVE

CONTROL DIAPHRAGM

PILOT PRESSURE

UNREGULATED PRESSURE

VALVE

PRESSURE ADJUSTING

KNOB

VOLUMEN CAPSULE

REGULATED PRESSURE CHAMBER

PILOTDIAPHRAGM

INLET VALVE

Options

D* = 0.1 to 2.8 bar

E* = 0.1 to 4 bar

F = 0.1 to 8.3 bar

G = With gauge

T = Tamperproof

* only R80 series

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709709

Precision Regulators R80 and R82 Series

InstallationThe Precision Regulator is designed for air service only. A 5 micron filter installed before the Precision Regulator is recom-mended to prevent contaminant from affecting the regulator‘s performance. Clean all air lines before installation and apply a small amount of compound to the male threads only. Be sure that the exhaust vents are not blocked. The Precision Re-gulator can be mounted in any position.OperationBack off the pressure adjusting knob before putting the regulator into operation. Turn on the supply pressure slowly then turn the adjusting knob until the desired output pressure is reached. A minimum supply pressure of 1.4 bar more than the regulated pressure is recommended. Since this instrument utilizes an air bleed servo-control action, escaping air may be audible near the area of the bleed screw - this is normal and is required for precise control.MaintenanceOccasional attention may be required due to the natural accumulation of foreign matter in the instrument. If gauge readings appear to fluctuate for no reason it is usually an indication that the bleed screw requires cleaning. This can be performed by simply removing the bleed screw from the body and cleaning both the screen and the bleed screw. Clean any foreign matter from the small orifice in the tip of the screw.

Technical DataPrecision Regulator R80 & R82 Series

Flow Rate: 420 Nl/min

Relief capacity: R80 series = 57 NL/min R82 series = 280 Nl/min

Sensitivity: 3.2 mm WS; 0.3 mbar

Pilot bleed rate: 2.3 Nl/min

Supply pressure variation: Less than 0.4 mbar at 2 bar variance

Maximum supply pressure: 10 bar

Medium quality: 25 micron fi ltered air

Max. oil concentration in air: 1 mg/cm3

Body: Die cast zinc

Diaphragms: NBR

Volume capsule: Stainless steel

Knob: Phanolic plastic

Tamperproof Model

R820-02F pictured

Knop Model

Dimensions in inch resp. [mm]Order Code

Weight approx. [kg]

R800GR820G 0.640

1/2“ Diameter (12.7) for panel mount Max. panel thickness 0.31 (7.9)

1/4 NPTF (G 1/4)Gauge Port (port opposite side)

1/4 or 3/8 NPTF (G 1/4 or G 3/8) Port (port opposite side)

Air Preparation

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710710

High Flow Precision Regulators R88

FunctionThe 880 Series pressure control regulator is designed for high flow and accurate pressure control utilizing a rolling diaphragm to insure a constant output pressure. The 88 model maintains stability even with wide supply pressure variations.The 881 Series back pressure regulator is a high flow, highly accurate pneumatic relief valve with an adjustable set point. It’s primary function is to provide protection against overpressurization in the downstream portion of a pneumatic system. This precision unit is capable of handling flows up to 84 m³/hr. A rolling diaphragm provides the sensitivity that causes the unit to vent to atmosphere in response to the slightest upstream changes.


R88 0 G 02 FG

Thread

G = G thread

— = NPTF thread

Execution

0 = Standard high fl ow precision regulator

1 = Back pressure precision regulator

Order example: R880G02FGThis is a 88 Series High Flow Precision Regulator for a pressure range of 0.1 to 10 bar. Port size is G 1/4. It is equipped with a gauge.

Series

R88 = High fl ow precision regulator

Port Size

02 = 1/4

03 = 3/8

Applications• Test equipment• Roll loading• Web tensioning• Actuators• Gas mixing• Test panels• Clutch and brake controls

ANSI SYMBOL

REGULATED PRESSURE

MAIN SPRING

CONTROL CHAMBER

UNREGULATED PRESSURE CHAMBER

REGULATED PRESSURE CHAMBER

EXHAUST VALVE

MAINDIAPHRAGM

EXHAUST VENT

UNREGULATED PRESSURE

THREAD HOLES FOR

PANEL MOUNT

PRESSURE ADJUSTING

KNOB

ASPIRATOR TUBE

BALANCINGDIAPHRAGM

INLET VALVE

Options

A = 0 to 0.1 bar on request

B = 0 to 1 bar

C = 0 to 2 bar on request

E = 0.07 to 4 bar on request

F = 0.1 to 10 bar

G = Gauge

G2 = Gauge with adjustableRange scale

M = Mounting brackets

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711711

Order CodeWeight

approx. [kg]R880G02R880G03 0.740

High Flow Precision Regulators R88

InstallationThe High Flow Precision Regulator is designed for air service only. Clean all air lines before installing and apply a small amount of compound to the male threads only. Avoid undersized fittings which will limit flow and cause pressure drop down-stream. The use of a 5 micron filter installed before the Precision Regulator is recommended to remove contaminant which would affect performance. Be sure all connections are tight and that exhaust vents are not blocked. The High Flow Precision Regulator can be mounted in any position.OperationBefore using the regulator for the first time, relieve pressure on the range spring by turning the knob counterclockwise. To operate, turn the pressure adjusting knob slowly clockwise until desired pressure is reached.MaintenanceOccasional attention may be required due to the natural accumulation of foreign matter in the instrument. The regulator is easily disassembled without removal from the line. Before disassembly, shut off valve upstream of the regulator to prevent escape of air when disassembled.Remove the two No. 8-32 screws on the bottom of the unit and pull out the pintle assembly. Wash the inner valve assembly with solvent, taking care not to damage the diaphragms and valve facings. Do not use solvents such as acetone, carbon tet, and trichlorethlene. Carefully reassemble unit after cleaning. The vent hole in the bonnet should be kept clean. A slight flow of air through this hole is necessary for propper operation of the volume booster.

Technical DataPrecision Regulator Serie R88

Flow Rates: See charts with fl ow characteristics

Exhaust capacity: 110 NL/min

Sensitivity: 6.3 mm WS; 0.6 mbar

Total air consumption: 0.5 to 6 Nl/min, depen-ding on output pressure

Supply pressure vari-ation:

Less than 7 mbar at 7 bar variance

Max. supply pressure: 17 bar

Medium quality: 25 micron fi ltered air

Materials of ConstructionBody: Die cast aluminium

Diaphragms: NBR

Volume capsule: Stainless steel

Knob: Phanolic plastic

Standard High Flow Precision Regulator Series R880 (02,03)

Back Pressure High Flow Precision Regulator Series R881 (02,03)

Dimensions in inch resp. [mm]

(2) 1/4 - 20 x 12,7 mm deepfor panel mount

1/4 NPTF (G 1/4) Gauge Ports Both Sides

1/4 or 3/8 NPTF (G 1/4 or G 3/8) Both Sides

Air fl ow (Nl/min)

Air fl ow (Nl/min)

Red

uced

Pre

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ar)

Red

uced

Pre

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e (b

ar)

B

C

A

D

Air Preparation

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712712

Accessories • Regulator Series R80, R82 and R88 Gauge with Center Back MountOption G


Order Code SeriesPressure

Range[bar]

AØ

B C D Application

214-155 R80, R82, R88 0 to 1 50.0 26 44 R 1/8*

For precision regulators and ratio relay volume

booster

214-156 R80, R82, R88 0 to 2 50.0 26 44 R 1/8*

214-149 R80, R82, R88 0 to 4 50.0 26 44 R 1/4

214-148 R80, R82, R88 0 to 10 50.0 26 44 R 1/4

* for mounting these gauges reducers from R1/4 to R1/8 are needed, see below.

Reducer for Gauge with Center Back Mount

Dimensions [mm]

Order Code Port SizesH H1 L

Application

N448-001-000 R1/4 to R 1/8 11.0 7.0 16.0 For gauge mounting


Series A B C D E F

PK88 R88 76.0 29.0 35.0 38.0 76.0 10.0

PK80 R80 & R82 — — — — — —

Mounting Brackets


Order Code SeriesPressure

Range[bar]

AØ

B C D Application

214-274 R80, R82, R88 0 to 10 40.0 28 47 R 1/8*

For precision regulators and ratio relay volume

booster

214-275 R80, R82, R88 0 to 10 50.0 30 52 R 1/4

214-276 R80, R82, R88 0 to 4 50.0 30 52 R 1/4

214-277 R80, R82, R88 0 to 16 50.0 30 52 R 1/4

214-278 R80, R82, R88 0 to 4 40.0 28 47 R 1/8*

214-279 R80, R82, R88 0 to 16 40.0 28 47 R 1/8*

* for mounting these gauges reducers from R1/4 to R1/8 are needed, see below.

Option G2

Note: Gauges with adjustable scale, version with G-Thread, on request.

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713713

Accessories • Regulator Series R80, R82 and R88 Mounting Bracket for R88 Series

Dimensions [mm]

Order Code A B C Application

446707025 76.2 57.2 46.7 For panel mounting

1/4“-20x12.7 mm for panel mounting

Precision Regulator Repair Kits

Order Code Series Port Size Application

RKR800D R80 1/4 to 3/8 for Precision Regulator 0.1 to 2.8 bar pressure range

RKR800E R80 1/4 to 3/8 for Precision Regulator 0.1 to 4 bar pressure range

RKR800F R80 1/4 to 3/8 for Precision Regulator 0.1 to 8.3 bar pressure range

RKR820F R82 1/4 to 3/8 for Precision Regulator 0.1 to 8.3 bar pressure range

RKR880A R88 1/4 to 3/8 for High Flow Precision Regulator0 to 0.1 bar pressure range

RKR880B R88 1/4 to 3/8 for High Flow Precision Regulator 0 to 1 bar pressure range

RKR880C R88 1/4 to 3/8 for High Flow Precision Regulator0 to 2 bar pressure range

RKR880E R88 1/4 to 3/8 for High Flow Precision Regulator 0.07 to 4 bar pressure range

RKR880F R88 1/4 to 3/8 for High Flow Precision Regulator 0.1 to 10 bar pressure range

RKR881 R88 1/4 to 3/8 for High Flow Precision RegulatorAusführung back pressure

Order Code Series Application

RP8002 R80 & R82 for Precision Regulator

RP81 R88 for High Flow Precision Regulator

Replacement Adjustment Knob Kits for Precision Regulator

VT40 G 06 A Y

Air Preparation

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714714

Lockout Valve Series

ApplicationThe Lockout Series Valves are 2-position, 3-way valve that exhausts downstream air when shifted to the closed position. Colored bright yellow with a red knob, it is easily distinguished from other air preparation products. It can be locked in the closed position with a padlock. This helps prevent unauthorized pressurization of an air system during service of mainte-nance operations. Note: Units should be installed downstream of filtration equipment to avoid damage from backflow.


Thread

G = G thread

N = NPTF thread

Options

A = Metal muffl er

B = Scissor lockout

H = Pressure max. 17 bar

S = Silencer (hexagonal collar)

Features• High exhaust capability• Detented spool• Low-friction startup• Meets OSHA specifications• Surface mountable

Serie

VL30 = Manual Lockout Valve

VT30 = Manual Lockout Soft Start Valve

VT40 = Manual Lockout Soft Start Valve

MVL30 =Manual Lockout Valve

compatible to FLEXIBLOK® 32 series in 3/4

MVT30 =Manual Lockout Soft Start Valve compatible to FLEXIB-

LOK® 32 series in 3/4

Port Size

03 = 3/8(VL30 & VT30 series)

04 = 1/2(VL30; VT30 series)

06 = 3/4(all series)

08 = 1 (VT40 series)

10 = 1 1/4 (VT40 series)

12 = 1 1/2 (VT40 series)

Features• Slow start-up• High exhaust capability• Detented spool• Low-friction seals• Meets OSHA specifications• Surface mountable

Features• High exhaust capability• Detented spool• Low-friction startup• Meets OSHA specifications• Modular adaptable to Numatics FLEXIBLOK® 32 3/4 Series

ANSI SYMBOL ANSI SYMBOL ANSI SYMBOL

ANSI SYMBOL

Order example: VT40G06AThis is a manual Lockout Soft Start Valve. Port sizes are G 3/4. It is equipped with a metal muffler.

VT30 & VT40VL30 MVL30 & MVT30

NOTE: If the valve is ordered without options the Y is set directly to the previous order no. (example: VT40G06Y)

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715715

Lockout Valve SeriesTechnical Data

Order Code Port Size Exhaust PortFlow

CV

ExhaustCV

Temperature Range

[°C]

Max. Pressure[bar]

VL30G03Y 3/8 3/8 4.8 3.7 4 to 50 10

VL30G04Y 1/2 1/2 6.8 5.2 4 to 50 10

VL30G06Y 3/4 3/4 8.5 7.5 4 to 50 10

VT30G03Y 3/8 3/8 4.8 3.7 4 to 50 10

VT30G04Y 1/2 1/2 6.8 5.2 4 to 50 10

VT30G06Y 3/4 3/4 8.5 7.5 4 to 50 10

VT40G06Y 3/4 3/4 13.5 11.0 4 to 50 10

VT40G08Y 1 1 18.2 14.9 4 to 50 10

VT40G10Y 1 1/4 1 19.1 14.9 4 to 50 10

VT40G12Y 1 1/2 1 20.3 16.3 4 to 50 10

MVL30G06Y 3/4 1/2 4.8 3.7 4 to 50 10

MVT30G06Y 3/4 1/2 6.8 5.2 4 to 50 10

Dimensions [mm]

Series A B C D E F G H J K L M N PWeight appr. [kg]

VL30 204.2 191.5 131.1 24.3 60.5 28.6 33.3 66.6 95.5 28.6 50.8 19.0 60.5 — 0.900

VT30 237.7 225.0 164.6 24.3 60.5 28.6 33.3 66.6 95.5 28.6 50.8 19.0 60.5 — 1.100

VT40 290.8 278.6 198.6 33.0 79.5 38.1 41.3 82.6 120.9 38.1 63.5 27.7 79.5 — 2.270

MVL30 191.5 131.0 24.4 21.6 60.5 81.3 26.9 63.5 31.8 50.8 47.2 68.0 34.0 25.4 0.900

MVT30 225.0 164.6 24.4 21.6 60.5 81.3 26.9 63.5 31.8 50.8 47.2 68.0 34.0 25.4 2.000

Accessories for Manual Lockout Valve

Scissor LockoutOrder Code Application

VB1 for Manual Lockout Valve

Repair KitsOrder Code Series

126-323 VL30, VT30 & MVL30

126-324 VT40

Muffl er

Order Code

Port Size

Amm

Bmm

CSW

Flow at 6,2 bar Nl/min

Application

M5MB G 3/4 80.0 71.0 27 15,850 for Manual Lockout Valve

SE75S G 3⁄4 53.0 13.0 30 — for Manual Lockout Valve

M5MBMetal Muffl er

SE75SSilencer with

Hexagonal Collar

Valve Series VT30 & VT40Valve Series VL30 Valve Series MVL30 & MVT30

Air Preparation

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716716

Reclassifiers: Exhaust Coalescing Filter and Silencer

ApplicationsThe Numatics Reclassifier is an exhaust coalescing filter/silencer. Its design removes oil mist and reduces noise from exhaust ports on pneumatic air valves, cylinders, and air control systems at extremely high flow ratesThe Numatics Reclassifier can be mounted to exhaust ports on any valve or manifold using a common exhaust base or by combining exhaust ports. Mounting it vertically fully utilizes the oil-catching sump surrounding the filter element and provides easy draining.


H30 G 06

Thread

G = G thread

— = NPTF thread

Features• 99% oil removal efficiencies• 25 dBA noise reduction• high exhaust flow rates• low differential back pressures• top performer in automated paint systems• 1 micron filtration• manual or continuous drain option• metric threads available

Order example: H30G06This is a H30 Series Reclassifier with an air flow of 6000 Nl/min. Port size is G 1/2.

SeriesFlow Rates

[Nl/min]

H30 = Reclassifi er 6000

H40 = Reclassifi er 10000

Port Size

04 = 1/2 (H30 Series)

06 = 3/4(H30 Series)

08 = 1(H40 Series)

10 = 1 1/4(H40 Series)


Order Code Port SizeFlow

[Nl/min]Temperature Range

[°C]Max. Pressure

A B

H30G04 1/2 6000 52 °C 7 bar 64.0 178.0

H30G06 3/4 6000 52 °C 7 bar 64.0 178.0

H40G08 1 10000 52 °C 7 bar 95.0 203.0

H40G10 1 1/4 10000 52 °C 7 bar 95.0 203.0

Order Code Description Application

EKF30H Filter element for H30 series

EKF40H Filter element for H40 series

BKF30 Replacement bowl for H30 series

BKG40 Replacement bowl for H40 series

Accessories for Reclassifiers

H30 Serie

H40 Series

FLOW - SCFM

Flow Rate Based on 100 PSIG Inlet Flow - SCFM

Air Flow vs. Back Pressure Air Flow vs. Sound Level

air preparation - sitek.fi · lubrication begins as low as 56 nl/min. 7. quick exhaust lockout...

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