air, vacuum & abs kits

9
110 Brake Brake Actuation Systems Actuation Systems Part # Description Mfg. # 22-120-1 Air/Hyd Trailer Kit (5.2K-7K Tandem) TH-802 22-120-2 Air/Hyd Trailer Kit (10K-12K Tandem Disc) TH-1502D 22-120-3B Air/Hyd Trailer Kit (5.2K-15K Tandem Drum) TH1402/TH1002 Torflex axles require a special order kit. TRAILER AIR/HYDRAULIC PLUMBING KIT AIR BRAKE PLUMBING KIT Part # Description Mfg. # 22-401-2 Air Trailer Kit 10K-25K Tandem Axles - Spring Brakes 22-450 Air Trailer Kit 10K-25K Tandem Axles - Spring Brakes & ABS 22-455 Air Trailer Kit 10K-25K Triple Axles - Spring Brakes & ABS Brake Actuation

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DESCRIPTION

Part # Description Mfg. # 22-120-1 Air/Hyd Trailer Kit (5.2K-7K Tandem) TH-802 22-120-2 Air/Hyd Trailer Kit (10K-12K Tandem Disc) TH-1502D 22-120-3B Air/Hyd Trailer Kit (5.2K-15K Tandem Drum) TH1402/TH1002 110 22-450 22-455 Torflex axles require a special order kit. Brake Actuation Air Trailer Kit 10K-25K Tandem Axles - Spring Brakes Air Trailer Kit 10K-25K Tandem Axles - Spring Brakes & ABS Air Trailer Kit 10K-25K Triple Axles - Spring Brakes & ABS

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Page 1: Air, Vacuum & ABS Kits

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Part # Description Mfg. #

22-120-1 Air/Hyd Trailer Kit (5.2K-7K Tandem) TH-802

22-120-2 Air/Hyd Trailer Kit (10K-12K Tandem Disc) TH-1502D

22-120-3B Air/Hyd Trailer Kit (5.2K-15K Tandem Drum) TH1402/TH1002

Torflex axles require a special order kit.

TRAILER AIR/HYDRAULIC PLUMBING KIT

AIR BRAKE PLUMBING KIT

Part # Description Mfg. #

22-401-2 Air Trailer Kit 10K-25K Tandem Axles - Spring Brakes

22-450 Air Trailer Kit 10K-25K Tandem Axles - Spring Brakes & ABS

22-455 Air Trailer Kit 10K-25K Triple Axles - Spring Brakes & ABS

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AIR BRAKE KITS

8100 Series Non-ABS Air Kit - For Service Chambers (Pre-formed Hoses)

The 8100 Series Trailer Air Kits are designed for single, tandem, and triple axle trailers without spring

brakes. Kits include mounting hardware, fittings, one 1488 cu. in. tank, tank drains, emergency and service

gladhands, and air hose assembly. Note: Common plumbing diagrams for each of these kits are pictured in

the Resources section of this catalog.

Part Number 8101/single 8102/tandem 8103/triple Description Mfg. #

27-04005 - 1 1 5/16-24 NY-Lock AB 04005

22-P503 1 1 1 1488 CI Air Tank (N9508-AA) NL 6481

22-N68-6-4 2 2 - 3/8 X 1/4 MC PD 111-6-4

22-N68-6-6 - 2 2 Fitting 3/8 X 3/8MC PD 111-6-6

22-N69-6-4 2 - 2 Elbow 3/8 X 1/4 MC PD 113-6-4

22-N69-6-6 - 4 4 Elbow 3/8 X 3/8 MC PD 113-6-6

22-BP119-6-4 - 4 6 3/8 Reducer Coupling PD 202-6-4

22-BP128-6 - - 2 3/8 Male Branch Tree PD 212-6

22-BP118-12 1 - - 3/4” Allen Head Plug PD 280-12

22-BP118-4 2 - - 1/4" Allen Head Plug PD 280-4

22-BP118-6 3 5 7 3/8” Allen Head Plug PD 280-6

22-281865P 1 - - Relay Emergency. Val. Reg Type PD 281865P

22-BP122-12 1 - - 3/4" Hex Nipple PDC BP122-1 PD 284-12

22-BP122-12 - 1 1 3/4 Hex Nipple PDC BP122-1 PD 284-12

12-EL540006 - 8 8 3/8 Tube Clip PD 324-6

22-11451PB 1 1 1 Red Emergency. Gladhand PD 6201

22-11452PB 1 1 1 Blue Ser. Gladhand PD 6202

22-FN389 2 2 2 Terminal Bolt 1/4" F PD 6203

22-DRC604-4 1 1 1 Drain Valve 1/4” MPT PD 6204-4

22-16640P 2 4 4 #16640-40” Air Hose PD 6340

22-16672P - - 2 #16662 Air Hose Assy. 72” PD 6372

22-HT-1068 2 2 2 Rubber Tank Cushion PD 6491

22-110380 - 1 1 Relay Valve 4 Port 110380 SA 6102

22-110376 - 1 1 Emergency Spool 110376 SA 6103

27-00105204 - 1 1 5/16-24 x 2 1/4 Bolt SP 00105204

27- 00106104 - 4 4 3/8-24 X 1 1/4 Bolt SP 00106104

27-0051008 - 8 8 #10 X ½ Metal Screw SP 0051008

27-05006 - 4 4 3/8-24 Lock Nut SP 05006

27-07005 - 1 1 5/16 Flat Washer SP 07005

27-08106 - 4 4 3/8 Flat Washer SP 08106

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8200 Series Non-ABS Air Kit

For Spring Brake (Pre-formed Hoses)

The 8200 Series Trailer Air Kits are designed for single, tandem, and triple axle trailers with spring brakes.

Kits include mounting hardware, fittings, 1-2 tanks, tank drains, emergency and service gladhands, and air

hose assembly. Note: Common plumbing diagrams for each of these kits are pictured in the Resources

section of this catalog.

Part Number 8201-1/single-1 tank 8202-1/tandem-2 tanks 8203-2/triple-2 tanks Description Mfg. #

22-1010332 - - 1 2850 CI Air Tank 3-3/4 Port NL 1010332

22-P-503 1 2 1 1488 CI Air Tank (N9508-AA) NL 6481

22-N68-6-4 3 4 3 3/8 X 1/4 MC PD 111-6-4

22-N68-6-6 1 1 1 Fitting A38 X 38MC PD 111-6-6

22-N69-6-6 1 2 3 Elbow 3/8 X 3/8 ME PD 113-6-6

22-N71-6-6 - - 1 3/8 X 3/8 Male Run Tree PD 118-6-6

22-N72-6-6 1 2 3 3/8 X 3/8 Branch Tee PD 119-6-6

22-BP110-6-4 - 1 - 3/8 X 1/4 Reducer Bushing PD 201-6-4

22-BP127-4 - - 2 1/4 Brass Street Tee PD 211-4

22-BP118-12 1 5 1 3/4 Allen Head Plug PD 280-12

22-BP118-6 4 5 4 3/8 Allen Head Plug PD 280-6

22-BP122-12 1 1 2 3/4 Hex Nipple PDC BP122-1 PD 284-12

22-BP123-12-8 1 1 1 3/4 X 1/2 Hex Nipple PD 284-12-8

12-EL540006 8 8 12 3/8 Tube Clip PD 324-6

22-11451PB 1 1 1 Red Emer. Gladhand PD 6201

22-11452PB 1 1 1 Blue Ser. Gladhand PD 6202

22-FN389 2 2 2 Terminal Bolt 1/4 F PD 6203

22-DRC604-4 1 2 2 Drain Valve 1/4 MPT PD 6204-4

22-16640P 4 4 6 #16640-40” Air Hose PD 6340

22-16640P - 4 6 #16672 Air Hose Assy. 72” PD 6340

22-HT-1068 2 4 4 Rubber Tank Cushion PD 6491

22-110500 1 1 1 Spring Brake Valve #110500 SA 6100

22-110380 1 1 2 Relay Value 4 Port 110380 SA 6102

27-00106104 4 8 4 3/8-24X1 1/4 Bolt SP 00106104

27- 0051008 8 8 12 #10 X 1/2 Metal Screw SP 0051008

27- 05006 4 8 8 3/8-24 Lock Nut SP 05006

27-08106 4 8 8 3/8 Flat Washer SP 08106

AIR BRAKE KITS

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AIR BRAKE KITS

8230 Series Non-ABS Air Kit - For Spring Brake (Re-usable Fittings)

The 8100 Series Trailer Air Kits are designed for single, tandem, and triple axle trailers without spring

brakes. Kits include mounting hardware, fittings, one 1488 cu. in. tank, tank drains, emergency and service

gladhands, and air hose assembly. Note: Common plumbing diagrams for each of these kits are pictured in

the Resources section of this catalog.

Part Number 8231-1/single-1 tank 8232-1/tandem-1 tank 8233-2/triple-2tanks Description Mfg. #

22-1010332 - 1 1 2850 CI Air Tank 3-3/4 Port NL 1010332

22-P-503 1 - 1 1488 CI Air Tank (N9508-AA) NL 6481

22-N68-6-4 3 2 2 3/8 X 1/4 MC PD 111-6-4

22-N68-6-6 1 1 2 Fitting A38 X 38MC PD 111-6-6

22-N69-6-6 1 1 2 Elbow 3/8 X 3/8 ME PD 113-6-6

22-N71-6-6 - - 4 3/8 X 3/8 Male Run Tree PD 118-6-6

22-N72-6-6 1 1 - 3/8 X 3/8 Branch Tee PD 119-6-6

22-BP127-6 - - 4 #BP127-6 3/8 Street Tee PD 211-6

22-BP118-12 1 1 3 3/4 Allen Head Plug PD 280-12

22-BP118-6 2 2 3 3/8 Allen Head Plug PD 280-6

22-BP122-12 1 1 2 3/4 Hex Nipple PDC BP122-1 PD 284-12

22-BP123-12-8 1 1 1 3/4 X 1/2 Hex Nipple PD 284-12-8

12-EL540006 8 8 12 3/8 Tube Clip PD 324-6

22-11451PB 1 1 1 Red Emer. Gladhand PD 6201

22-11452PB 1 1 1 Blue Ser. Gladhand PD 6202

22-FN389 2 2 2 Terminal Bolt 1/4 F PD 6203

22-DRC604-4 1 1 2 Drain Valve 1/4 MPT PD 6204-4

22-RB68-6-6 1 16 24 RB68-6-6 Reuse Fitting 3/8 PD 6205-6

27-9003206 16 40 60 3/8 Air Brake Hose PD 6300

22-HT-1068 2 2 4 Rubber Tank Cushion PD 6491

22-110500 1 1 1 Spring Brake Valve #110500 SA 6100

22-110380 1 1 1 Relay Value 4 Port (110380P) SA 6102

27-00106104 4 4 8 3/8-24X1 1/4 Bolt SP 00106104

27-0051008 8 8 12 #10 X 1/2 Metal Screw SP 0051008

27- 05006 4 4 8 3/8-24 Lock Nut SP 05006

27-08106 4 4 8 3/8 Flat Washer SP 08106

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8200-0 Series ABS Air Kit

For Spring Brake (Pre-formed Hose Fittings)

The 8230 Series Trailer Air Kits are designed to be used in conjunction with ABS Control Systems (like

those featured on page 69) and address single and tandem axle trailers with spring brakes. Kits include

mounting hardware, fittings, 1-2 tanks, tank drains, emergency and service gladhands, and air hose assembly.

Note: Common plumbing diagrams for each of these kits are pictured in the Resources section of this catalog.

Part Number 8201-0-1 8202-0-1 8202-0-2 8202-0-2 Description Mfg. #single-1 tank tandem-1 tank tandem--2 tanks triple--2 tanks

22-1010332 - 1 - 1 Air Tank 2850 CI 3-3/4 Port N1010332

22P-503 1 - 2 1 1488 CI Air Tank (N9508-AA) NL 6481

22-N68-6-4 3 2 4 3 3/8 X 1/4 MC PD 111-6-4

22-N68-6-6 1 1 1 2 Fitting 3/8 X 3/8 MC PD 111-6-6

22-N69-6-6 1 1 2 3 Elbow 3/8 X 3/8 ME PD 113-6-6

22-N69-6-6 - - - 1 3/8 Male Run Tee PD 113-6-6

22-N69-6-6 1 1 2 1 3/8” X 3/8” Branch Tee PD 113-6-6

22-BP110-6-4 - - 1 - 3/8 X 1/4 Reducer Bushing PD 201-6-4

22-BP127-6 - - - 4 #BP127-6 3/8” Street Tee PD 211-6

22-BP118-12 1 2 2 5 3/4” Allen Head Plug PD 280-12

22-BP118-12 4 - 5 2 3/8” Allen Head Plug PD 280-12

22-BP118-12 1 1 1 1 3/4" Hex Nipple PDC BP122-1 PD 280-12

22-BP123-12-8 1 1 1 1 3/4” X 1/2" Hex Nipple PD 284-12-8

12-EL540006 8 8 8 12 3/8” Tube Clip PD 324-6

22-11451PB 1 1 1 1 Red Emer. Gladhand PD 6201

22-11452PB 1 1 1 1 Blue Ser. Gladhand PD 6202

22-FN389 2 2 2 2 Terminal Bolt 1/4” F PD 6203

22-DRC604-4 1 1 2 2 Drain Valve 1/4” MPT PD 6204-4

22-16640P 4 4 4 6 #16640-40” Air Hose PD 6340

22-16672P - - 4 6 #16672 Air Hose Assy. 72” PD 6372

22-HT-1068 2 2 4 4 Rubber Tank Cushion PD 6491

22-110500 1 1 1 1 Spring Brake Valve #110500 SA 6100

27-00106104 4 4 8 8 3/8-24X1 1/4 Bolt SP 00106104

27-0051008 8 8 8 12 #10 X ½ Metal Screw SP 0051008

27-05006 4 4 8 8 3/8-24 Lock Nut SP 05006

27-08106 4 4 8 8 3/8 Flat Washer SP8106

AIR BRAKE KITS

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AIR BRAKE KITS

8230-0 Series ABS Air Kit

For Spring Brake (Re-usable Hose Fittings)

The 8230 Series Trailer Air Kits are designed to be used in conjunction with ABS Control Systems (like those fea-

tured on page 69) and address single, tandem, and triple axle trailers with spring brakes. Kits include mounting

hardware, fittings, 1-2 tanks , tank drains, emergency and service gladhands, and air hose assembly. Note: Common

plumbing diagrams for each of these kits are pictured in the Resources section of this catalog.

Part Number 8232-0-1 8232-0-1 8232-0-2 8233-0-2 Description Mfg. #single-1 tank tandem-1 tank tandem--2 tanks triple--2 tanks

22-1010332 - 1 - 1 Air Tank 2850 CI 3-3/4 Port NL 1010332

22P-503 1 - 2 1 1488 CI Air Tank (N9508-AA) NL 6481

22-N68-6-4 2 3 2 3 3/8 X 1/4 MC PD 111-6-4

22-N68-6-6 1 1 4 2 Fitting 3/8 X 3/8 MC PD 111-6-6

22-N69-6-6 1 1 - 3 Elbow 3/8 X 3/8 ME PD 113-6-6

22-N72-6-6 1 1 1 1 3/8” X 3/8” Branch Tee PD 119-6-6

22-BP127-6 - - - 4 #BP127-6 3/8” Street Tee PD 211-6

22-BP118-12 1 1 2 3 3/4” Allen Head Plug PD 280-12

22-BP118-6 2 2 2 3 3/8” Allen Head Plug PD 280-6

22-BP122-12 1 1 1 1 3/4" Hex Nipple PDC BP122-1 PD 284-12

22-BP123-12-8 1 1 1 1 3/4” X 1/2" Hex Nipple PD 284-12-8

12-EL540006 8 8 8 12 3/8” Tube Clip PD 324-6

22-11451PB 1 1 1 1 Red Emer. Gladhand PD 6201

22-11452PB 1 1 1 Blue Ser. Gladhand PD 6202

22-FN389 2 2 2 2 Terminal Bolt 1/4” F PD 6203

22-DRC604-4 1 1 2 2 Drain Valve 1/4” MPT PD 6204-4

22-RB68-6-6 8 16 16 24 RB68-6-6 Reuse Fitting 3/8 PD 6205-6

27-9003206 16 - 40 45 3/8” Air Brake Hose PD 6300

22-HT-1068 2 2 4 4 Rubber Tank Cushion PD 6491

22-110500 1 1 1 1 Spring Brake Valve #110500 PD 6100

27-00106104 4 4 8 8 3/8-24X1 1/4 Bolt SP 00106104

27-0051008 8 8 8 12 #10 X ½ Metal Screw SP 0051008

27-05006 4 4 8 8 3/8-24 Lock Nut SP 05006

27-08106 4 4 8 8 3/8 Flat Washer SP 08106

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VACUUM GAUGE KIT

Part # Description Mfg. #

22P-015 Vacuum/Hydraulic Gauge Kit 9111

22P-015-1 Bracket for Vacuum Gauge 7521-2

Kit provides vacuum pressure gauge and warning lights, plus mounting bracket and installation items.

VACUUM/HYDRAULIC PLUMBING KIT

Part # Description Mfg. #

22-050-2 Vac/Hyd Trailer Kit (5.2K - 7K Tandem) 9208-2

22-100-2 Vac/Hyd Trailer Kit (8K - 15K Tandem) 9210-2

22-100-3 Vac/Hyd Trailer Kit (10K - 12K Tandem Disc) 9216-2

22-100-4 Vac/Hyd Trailer Kit (8K - 15K Triple) 9210-3

22P-003 Replacement Male Coupler 1/2” Only 7551-1

22P-203 Replacement Vacuum Booster w/ Relay Valve Only 7210-1

22P-203-1 Replacement Vacuum Booster Only 7210

22P-404 Replacement Vacuum/Hydraulic Relay Valve Only 7300

22P-014 Replacement Diaphragm for Vacuum Booster Only 7200-16

22-500 1/2” Vacuum Hose MB 7572

22P-203-1 Vacuum/Hydraulic Booster Master Cylinder - 1000 PSI MB 7210

22P-204-1 Vacuum/Hydraulic Booster Master Cylinder - 1600 PSI MB 7216

27-71-15 Hand Brake Bracket (tow vehicle) BD 71-15

22-25X15 Hose Bracket BD 25X15

22P-421 Hose Clip BD 1457

Torflex axles require a special order kit.

ELECTRIC VACUUM PUMP

Part # Description Mfg. #

22-300 Elec/Vac Pump Kit 220140

VACUUM/HYDRAULIC TRUCK KITS

Part # Description Mfg. #

22-200-2B Truck Conversion Kit - TK 3000 TK3000

22P-001 Truck Coupler Plug Only 7553

22P-002 Female Coupler Only 7550-1

22P-004 Mounting Plate w/Coupling Only 9558

22P-401 Control Valve (9107 Kit) Only 7107

22P-402 Control Valve (9111 Kit) Only 7111

22P-011 Control Cable 7525

22P-013 Diaphragm for Control Valve Only 7107-2

22P-012 Low Vacuum Switch Only 7100-60

22P-012-1 Low Vacuum Warning Light Only 7520

22P-003 1/2” Male Coupler 7551-1

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ABS CONTROL KITS

The following Anti-Lock-Braking Control Kits are designed to address tandem axles with either Spring

or Air Suspension. Kits include sensors, ECU, wiring harness, power cable, and complete installation guides.

The following kits are divided into two main categories (1) two-sensor, one-modulator and (2) four-sensor,

two modulator kits.

NOTE: KITS ARE ONLY SOLD TO OEM MANUFACTURERS

Kits with two sensors and one modulator (2S/1M)

Part # Description Mfg. #22- 21110 ECU Valve, 20 Inch Power Cable With Packard Connector, Pair of 6 foot Sensor Extension Cables SA 21110

22-21320 ECU Valve, 10 Foot Power Cable With Packard Connector, Pair of 10 Foot Sensor Extension Cables SA 21320

22-21F20 ECU Valve, 51 Foot Power Cable With Blunt End Connector, Pair of 10 Foot Sensor Extension Cables SA 21F20

22-21G20 ECU Valve, 66 Foot Power Cable With Blunt End Connector, Pair of 10 Foot Sensor Extension Cables SA 21G20

Kits with four sensors and two modulator (4S/2M)

Part # Description Mfg. #22- 42322 ECU Valve, 10 Foot Power Cable With Packard Connector, Four 10 Foot Sensor Extension Cables SA 42322

22- 42422 ECU Valve, 13 Foot Power Cable With Packard Connector, Four 10 Foot Sensor Extension Cables SA 42422

22- 42F22 ECU Valve, 51 Foot Power Cable With Blunt End Connector, Four 10 Foot Sensor Extension Cables SA 42F22

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NON-ABS AIR/HYDRAULIC KITS

The TH series air / hydraulic trailer kits are designed to meet the fluid displacement and pressure

requirements of a wide variety of axle capacities. All kits listed below are furnished complete with control

valves, air tank, air / hydraulic actuator, air hose, and hydraulic brake line kit. Note: Common plumbing dia-

grams for each of these kits are pictured in the Resources section of this catalog.

Part # Description Mfg. #22-TH1001 This kit is designed for 8-15k single Dexter axles with drum brakes TH-1001

22-120-3B This kit is designed for 8-12k tandem Dexter axles with drum brakes TH-1002

22-1502D This kit is designed for 10k, 15k tandem Dexter and 10-15k tandem Hayes TH-1502D

Part # Description Mfg. #

22-AB-800 750 PSI Air/Hydraulic Booster Assembly AB-800

22-P-202 1000 PSI Air/Hydraulic Booster Assembly AB-1000

22-P-202-1 1500 PSI Air/Hydraulic Booster Assembly AB-1500

22-1010332 2850 CI Air Tank 3-3/4 Port NL 1010332

22P-503 1488 CI Air Tank (N9508-AA) NL 6481

NL 1010329 2800 CI Air Tank 2-3/4 NL 1010329

22-1010332 2850 CI Air Tank 3-3/4 Port NL 1010332

22-11452PB Blue Service Galdhand PD 6202

22-11451PB Red Emergency Galdhand PD 6201

22-FN389 Terminal Bolt 1/4” female thread PD 6203

22-110380 Relay Value 4Port (PD 110380P) SA 6102

22-110500 Spring Brake Valve #110500 SA 6100

22-18024MF Hydraulic Hose - 24" long, 3/8-24 male thread, BD 18024MF

3/8-24 female thread

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