aircrete production plants inntech

24
MODERN GREEN TECHNOLOGIES FOR AFFORDABLE PRICES AERATED CONCRETE PRODUCTION LINES

Upload: elizabeth-kharchenko

Post on 23-Jan-2017

158 views

Category:

Engineering


3 download

TRANSCRIPT

Page 1: Aircrete production plants INNTECH

MODERN GREEN TECHNOLOGIES FOR AFFORDABLE PRICES

AERATED CONCRETE PRODUCTION LINES

Page 2: Aircrete production plants INNTECH

Wide range of production lines fits needs of each client

Inntech Start Stationary production lines with capacity up from 10 to 49 m3 of NAAC blocks per day.

Inntech ProfiAutomated production lines. Capacity is up from 60 to 200 m3 NAAC blocks per day

Inntech  MasterSemi-automatic production lines. Capacity is from 30 up to 49,6 m3 NAAC blocks per day

Page 3: Aircrete production plants INNTECH

What is NAAC?

Aerated concrete is classified as cellular concrete. It is building material which consists of air-bubble voids. That structure makes aercrete one of the most efficient building material because of its physicotechnical qualit

Aerated concrete can be classified by the way of hardening:

• autoclaved which harden under excessive pressure and higher-temperature in special furnace - autoclaves;

• non – autoclaved which harden naturally or under steam curing. Moreover non-autoclaved aerated concrete production requires hundreds times less investments than autoclaved production method.

Page 4: Aircrete production plants INNTECH

FEATURES OF NAAC

Eco-friendly Air- and Water-Resistant High compressive strength

Economical easy to install

Earthquake-resistant

Fire resistant Sound-proofing

Page 5: Aircrete production plants INNTECH

Сomparative analysis of aerated concrete blocks produced by INNTECHGROUP company and other wall materials

Characteristic Unit Red brickVibro-

compressed concrete hollow

blocks

Foamed concrete

Aerated concrete

Density Kg/m3 1400-1700 1500-1800 800 600Thermal conductivity watt/m°K 0,45-0,7 0,4-0,56 0,25 0,14Freeze resistance cycle F-32 F-25 F-35 F-50 F-35 F-50 F-25Usage of masonry mortar per 1m2 of wall m3 0,24 0,18 0,11-0,15 0,11Deviation of geometrical dimensions mm 5-10 1-5 1-3 1-3Adhesion (connection) of finishing mortar - yes yes no yesLoad on foundation - high middle low lowRequired wall thickness with equal thermal conductivity mm 250 200 120 75

Page 6: Aircrete production plants INNTECH
Page 7: Aircrete production plants INNTECH

How to produce NAAC Block? The main components for the production of NAAC :

Cement Sand Aluminum powder

You can use Fly Ash instead of sand

Chemical additives

Page 8: Aircrete production plants INNTECH

Automated non-autoclaved aerated concrete blocks

production lines Inntech Profi with capacity from 60 m3/day to 200 m3/day

Page 9: Aircrete production plants INNTECH

Distinctive features of this line• Mobile mould with bigger sizes: 2400x600 600 mm (0,86 m3)• Moulds are moved by hydraulic pusher

• Strain-gauge weighing principle by pushing the button • Components pneumatically unloaded into the mixer

Page 10: Aircrete production plants INNTECH

• High-performance cutting device allows to manufacture NAAC blocks of almost any sizes

• Array is cut by vertical and horizontal cutting machines to promote perfect geometry of block

• Frequency-regulated drive of cutting device enables to produce blocks with perfectly smooth as well as with rough surface

Page 11: Aircrete production plants INNTECH

• Vibration technology for lifting of NAAC array

• Handles cutting machine for large-sized blocks

Page 12: Aircrete production plants INNTECH

Requirements for working room

Placement of equipment (t>15C), sq.m From 400

Warm warehouse for products (t>0C), sq.m 100

Providing of water and electricity

•Compact design

• Highest possible output from each square meter

• Maximum automatization of the production

Advantages of Inntech Profi

Page 13: Aircrete production plants INNTECH

Semi-automatic non-autoclaved aerated concrete

blocks production lines Inntech Master with capacity

from 30 up to 50 m3/day

Page 14: Aircrete production plants INNTECH

Distinctive features of this line

Requirements for working room

Placement of equipment (t>15C), sq.m from 250

Warm warehouse for products (t>0C), sq.m 80

Providing of water and electricity 

Mobile mould with sizes 2400х600х300 (0,42 m3 )

Components manually unloaded into the mixer

Moulds are moved by mechanical pusher

Page 15: Aircrete production plants INNTECH

•Cutting of the array is performed by vertical cutting machine

•Frequency-regulated drive of cutting device enables to produce blocks with perfectly smooth as well as with rough surface

•Strain-gauge weighing principle by pushing the button

Medium automatization of the

production

Page 16: Aircrete production plants INNTECH

Stationary production lines Inntech Start with capacity from 10 to 49 m3 of NAAC blocks per day

The set of equipment can be upgraded from low automatization of the production process to

medium level

Page 17: Aircrete production plants INNTECH

Distinctive features Requirements for working room

Placement of equipment (t>15C), sq.m

from 160

Warm warehouse for products (t>0C), sq.m 50

Providing of water and electricity  

•Fixed moulds (2000х1200х300 mm (0,72 m3) )

•Mixer for aerated concrete moves from point of dosage to molds

•Dosing of the components is carried out by weight batches of sand and cement hoppers or manually .

•Cutting of an array is performed manually by conductor with special saws.  

Page 18: Aircrete production plants INNTECH

Send us request: specify desired capacity , port of delivery , drawing of your production facilities

You’ll receive: tailored layout solutions, business offer, terms of delivery

Page 19: Aircrete production plants INNTECH

•After discussion of payments terms (prepayment/L/C) we sign the

sales contract

•Equipment is delivered at terminal (named terminal at port or place of

destination)

• You can order installation works or do it yourself

Page 20: Aircrete production plants INNTECH

After installation works are finished our technician will start up the production using locally available materials

You start to make money!

Page 21: Aircrete production plants INNTECH

About us

• We have been meeting our customers' requirements and international quality standards competitively thanks to our highly qualified staff.

• Our customized approach results in regular introduction of new technologies and development of new product lines. • Our production and warehousing facilities enable to maintain production schedules and the efficient delivery of final product to end customer.

LLC TPC INNTECHGROUP is modern Russian company that designs and manufactures the equipment for non-

autoclaved aerated concrete

Page 22: Aircrete production plants INNTECH

LLC Inntechgroup is proud of our diverse worldwide customer base which includes clients from numerous

countries such as CIS countries, South and Southeast Asia, Middle East

Page 23: Aircrete production plants INNTECH

•free individual layout solutions which will suit your building

•development of individual NAAC mixture composition basing on locally available raw materials 

• guarantee and post-guarantee maintenance services,

•advisory services at each step, start up of production

•teaching customer’s staff

We provide partners and clients with extensive technologic and engineering

support:

Page 24: Aircrete production plants INNTECH

We sincerely hope that the information will help you to make an informed decision about our production lines!

Best regards,Inntechgroup team

Tel.: +7(3852) 22 22 01, +7(3852) 53 35 25, +7 964 603 35 25www.inntg.com [email protected]