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Page 1: AirFin Air-Cooled Heat Exchangers - Bid on Equipment files/SPX AirFin Air-Cooled Heat... · Air Fin Objectives AirFin Heat Exchangers have been designed, manu-factured, and supplied

/ AirFin™ Air-Cooled Heat Exchangers /

Page 2: AirFin Air-Cooled Heat Exchangers - Bid on Equipment files/SPX AirFin Air-Cooled Heat... · Air Fin Objectives AirFin Heat Exchangers have been designed, manu-factured, and supplied

AirFin Objectives

AirFin Heat Exchangers have been designed, manu-

factured, and supplied worldwide for over 40 years.

Our satisfied customers include the chemical, petro-

chemical, oil and gas,

process, and power generation industries.

SPX Cooling Technologies’ AirFin heat transfer engi-

neering team works with a set of concise objectives

• Commitment to the customer to provide the

most advanced technology available

• Promote innovative "value engineering designs"

• Custom designs with optimized heat

transfer surface and pressure drop

• Lower fan power consumption and lower fan

noise criteria

• Overall guaranteed performance

• Competitive cost, reduced operating and main-

tenance cost thereby providing a

simple, clear choice for all your heat exchanger

needs

WOrldWide MAnuFActuring cApAbilities

AirFin derives maximum advantage from its interna-

tional manufacturing and service

organization. As a result of this worldwide sourcing,

customers derive economic benefits from advanced

product design and cost

optimization.

SPX Cooling Technologies offers products manufac-

tured at our own facilities in Germany, South Africa

and China. Additionally, our alliance partners in

North America, South America and other

countries provide a "competitive edge" and a unique

flexibility in meeting our clients' requirements.

AdvAnced reseArch And technOlOgy

AirFin benefits from the advanced research facility

at SPX Cooling Technologies in Germany. Ongoing,

aggressive research and development assures the

division’s position as a market leader in technology.

The primary marketing objective is to identify new

markets and opportunities for which creative solu-

tions and advanced technologies can be applied.

At AirFin, our mission is to provide our

customers with the finest quality heat transfer equip-

ment in the industry. Our objective is to be your

worldwide, preferred partner.

QuAlity AssurAnce And QuAlity cOntrOl

Quality Assurance and Quality Control programs

are certified to ISO 9001, TUV, and others. The

testing and verification process is rigorous, while

our certified inspection programs meet or exceed

industry standards. Testing includes hydrostatic,

pneumatic, and/or submerged underwater leak

testing, as well as nondestructive and specific

testing per project specifications.

In addition, all materials are inspected upon

receipt, in-process, and at final assembly stage.

Additionally, AirFin quality programs include third-

party independent inspections when necessary.

AirFin Heat excHangers

tHe Heart of an air-cooled Heat

excHanger is tHe fin-tube bundle.

airfin designs and custom-builds

tHese, ensuring strict adHerence to

quality standards and project speci-

fications.

465 MW CCCP plant, El Dorado Energy, Nevada

Petrochemical application

Fabrication facility at Zhangjiakou, Peoples Republic of China

Page 3: AirFin Air-Cooled Heat Exchangers - Bid on Equipment files/SPX AirFin Air-Cooled Heat... · Air Fin Objectives AirFin Heat Exchangers have been designed, manu-factured, and supplied

Welding prOcesses

AirFin uses state-of-the-art welding pro-

cesses, including

• S.A.W. multi-pass

• G.T.A.W. manual and automatic

• G.M.A.W.

• F.C.A.W.

• Manual or automatic tube-to-tube

sheet seal welding, or strength

welding (when required)

MAchining cApAbility, QuAlity cOntrOl, And testing

• Use of high-tolerance, computer con-

trolled (CNC) machining centers

• All materials are inspected upon

receipt, in-process, and at final

assembly stage

• Testing includes hydrostatic,

pneumatic and/or submerged

underwater

• Nondestructive and other testing per

project specifications

• Quality programs include third-

party independent inspections, when

required

beneFits OF AirFin heAt exchAngers

• Value-engineered, optimized design

• Hot-dipped galvanized structure

• Mechanical equipment and fan run-

tested in-shop for factory assembled

units

• Thermal, hydraulic, vibration, and

mechanical guarantee

fabrication and quality

Welding of a plug type header

quality assurance and quality

control programs are certified

to iso 9001, tuV, and otHers Welding of a plug type header

Preheating of the tube-sheet before welding

Underwater leak testing

Tube-finning workshop---

Drilling of a tube sheet

Galvanizing workshop

Page 4: AirFin Air-Cooled Heat Exchangers - Bid on Equipment files/SPX AirFin Air-Cooled Heat... · Air Fin Objectives AirFin Heat Exchangers have been designed, manu-factured, and supplied

finned tubes, Headers, and designs

heAder types cAn be designed in Multiple cOnFigurAtiOns, including

design cOnFigurAtiOns

• Forced draft

• Individual draft

• Horizontal

• Vertical

• A-frame

design pressures include

• Full vacuum

• Up to 300 bar (4,500 psi)

Finned tubes

Finned tubes are available in

several configurations, including

• "L" footed

• Extruded

• Embedded (G-fin)

• Elliptical – Galvanized

Fin MAteriAl is AvAilAble in

• Aluminum

• Copper

• Hot-dipped galvanized steel

tube MAteriAl is AvAilAble in the FOllOWing MetAls And AllOys

• Carbon steel

• Stainless steel

• Duplex stainless steel

• Copper

• Copper nickel

• Titanium

• Inconel/Incoloy

• Hastalloy and other exotic alloys

“L” footed Extruded Embedded (G-fin)

Bolted cover type header

Plug type header

Forced draft air-cooler in a power plant

Plug box header Bolted cover header

Bonnet header Manifold header

“L” footed Extruded

Process air cooler and “A-Frame” condenser in a chemical plant

Page 5: AirFin Air-Cooled Heat Exchangers - Bid on Equipment files/SPX AirFin Air-Cooled Heat... · Air Fin Objectives AirFin Heat Exchangers have been designed, manu-factured, and supplied

innoVatiVe tecHnology

heAt exchAngers

SPX Cooling Technologies has over 40 years

of experience in the design and manufac-

turing of air-cooled heat exchangers. Our

thermal designs are based on SPX Cooling

Technologies’ proprietary computer programs,

and are, as standard procedure, verified to the

latest version of widely accepted HTRI ther-

mal design software.

The AirFin air-cooled heat exchanger is designed

and manufactured as a forced draft or induced

draft type. Each tube bundle is constructed,

tested, and stamped in strict accordance with

the following rigid standards

• ASME Section VIII, Division I, with

"U" stamp

• API 661, when applicable (recommended

design practice for Refinery Application)

• TEMA, when applicable

• Additional world standards: DIN, British, JIS,

AD-Merkblatt, REGELS

• Chinese standards: GB-150, BR1, GB/

T15386, JB-4730

Project planning and implementation

processes utilize ultramodern computer software

for engineering, design and

manufacturing.

AirFin designs can be completely shop-

assembled, or pre-assembled in modular

pieces for easy on-site field erection, the choice

contingent upon optimum transportation cost

benefit to the customer. For export projects, to

ensure that your shipment arrives in perfect

condition, we offer seaworthy packing, with

nitrogen fill for long-term storage.

our mission is to proVide customers witH tHe finest quality Heat transfer equipment in tHe industry. our objectiVe is to be your worldwide, preferred partner.

Heat Transfer Research, Inc.Heat Transfer Research, Inc.

GE frame 7EA gas turbine closed cooling water module with pump skid

Field erected modules

Completely factory assembled modulesProcess industry applicationOil and gas application