airlight energy vue d'ensemble projet csp

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1 Company Overview March 2014

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  • 1

    Company Overview

    March 2014

  • Pilot plant in Ait-Baha, Morocco Operated by Ciments du Maroc

    (Italcementi Group)

    Under construction

    2

  • Company overview

    Airlight Energy is a Swiss private

    company that supplies proprietary

    solar technologies

    for large-scale production of

    electricity and thermal energy, and for

    energy storage

    First CSP Pilot plant in Ait-Baha (Morocco)

    3

  • A new paradigm in concentrating solar technologies

    Our 5 major innovations

    Air-based receiver

    Fiber-reinforced concrete structure

    Film mirrors

    ETFE pneumatic enclosure

    Packed-bed thermal energy storage

    Operate up to 650C

    Non-polluting fluid

    Durable, cheap, locally

    available material

    Simple manufacturing,

    Low cost per aperture area

    No dust and low humidity

    inside the enclosure

    Total water recovery

    Cheap, locally available

    material

    Low thermal losses

    Competitors

    X Potentially polluting and expensive thermal fluids

    X Expensive construction material

    X Expensive construction material

    X Wasting of water

    X Potentially polluting materials

    Oil / molten salts receiver

    Aluminium structure

    Glass mirrors

    No cover

    Oil/molten salts storage

    7

  • We are substituting steel with concrete

    Durable: 60 years lifetime

    Cheap construction material

    Locally available

    Increased stiffness, better focusing, greater concentration

    Extensive use of local workforce and resources due to in situ manufacturing

    Anti-seismic mechanism able to withstand extreme seismic events

    Few big pieces allow a simple modular construction Pre-cast fiber-reinforced concrete structure:

    optimized beam with accurate shape design

    8

  • Better cleaning and protection thanks to pneumatic enclosure The mirrors and receiver are protected inside a pneumatic enclosure with a controlled atmosphere, the external film is made of highly transparent ETFE

    ETFE is a widely available industrial product, no production bottlenecks

    Greater resistance than glass against scratching

    No dust and low humidity inside the enclosure

    Easy to wash and total recovery of washing water

    Film assembled by ALE in Biasca and shipped in reels

    Did you know that

    ETFE (Ethylene tetrafluoroethylene) is a flourine based plastic.

    After their useful life as pneumatic enclosure for CSP plants

    the ETFE foils can be recycled in the agricultural industry

    as greenhouse coverings

    R&D test facility, Biasca, Switzerland

    9

  • Pneumatic polyester foil mirror instead of glass or aluminum

    Mirror foils are kept in shape by differential pressures, linear parabolic configuration

    Large aperture (9.7 m with 2 mirrors)

    High optical efficiency

    High concentration (60 suns average)

    Simple manufacturing

    Low cost per aperture area

    No production bottlenecks

    Did you know that

    the mirror foils are made from

    stretched polyethylene terephthalate

    (PET) a material commonly used in the

    packaging industry P2

    R4=6.78m

    R3=7.80m

    R1=12,20m R2=9,52m

    10

  • With air as thermal vector we can reach up to 600C operating temperature

    Air as heat transfer fluid is used in a specifically developed receiver, with high performance low emissivity

    shields insulation, inlet and outlet on the same side which minimize piping, secondary trumpet mirror for

    spillage minimization and optical reconcentration

    High operating temperatures, up to 600 C

    Use of conventional materials and no need for high-tech coatings or vacuum insulation

    Easy to manufacture

    Inexpensive and non-polluting thermal fluid, easy to integrate in existing processes

    11

  • Cost effective solution for thermal energy storage using concrete and gravels

    Air as a heat transfer fluid makes it possible to create a simple storage that uses a closed concrete container

    filled with stone gravel

    Continuous production, compensating intermittency of sun availability

    Low thermal losses in the range of 1% every 24h

    Highly competitive production costs

    Robust, fail-safe technology

    Locally available construction materials

    Non-polluting, non-corrosive requirements

    Simple manufacturing

    No maintenance required

    Did you know that

    this is a simple, proven and effective technology

    first patented in 1929

    Detail of Ait-Baha pilot plant, Morocco

    12

  • CSP Booster plant layout and integration with existing process

    Schematic example for CSP plant, Ait-Baha, Morocco

    14

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    AIRLIGHT ENERGY Holding - Biasca - Switzerland

    www.airlightenergy.com