© 2007 Corteco ORIGINALA Division of Freudenberg-NOK

© 2009 Freudenberg-NOK

11617 State Route 13 • Milan, Ohio 44846 • T: 419-499-2502 • F: 419-499-2804 • www.TransTec.com

B94719

Aisin TF80/81-40LE, Toyota U440/441E

APPLICATION GUIDE Shift lever range Gear range C1 C2 C3 B1 B2 B3 F1 F2

P Parking

R Reverse • N Neutral

1st • • 2nd • • • 3rd • • • O/D • • • 1st • • 2nd • • • • L 1st • • •

D

2

•... Operating

2 3

A Division of Freudenberg-NOKORIGINAL

2 3

BEARING AND RACES INSTALLATION POSITION AND DIRECTION

FORWARD AND REVERSE CLUTCH ASSEMBLY

4

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DIRECT CLUTCH

5

REVERSE CLUTCH CLEARANCE

6

0.016" - 0.039" (0.4 - 1.0 mm)

FORWARD CLUTCH CLEARANCE

0.043" - 0.059" (1.1 - 1.5 mm)

As shown in the illustration, place a straight edge on the transaxle case and measure the distance between the 2nd coast & O/D brake flange and straight edge using vernier calipers. (Dimension A)

As shown in the illustration, place a straight edge on the O/D brake piston and measure the distance between the transaxle rear cover and straight edge using vernier calipers. (Dimension B)

Calculate the piston stroke value using the following formula. Select a flange which satisfies the piston stroke value and install it.

Piston stroke = Dimension A - Dimension BPiston stroke: 0.65 - 1.05 mm (0.0256” - 0.0413”)

O.D. / 2nd Coast Brake Clutch Clearance

A Division of Freudenberg-NOKORIGINAL

7

F1 ONE-WAY CLUTCH ROTATION

Hold

Turn

Lock

Freely

ANTI-RATTLE CLIP ROTATION

CHECK VALVE LOCATION

INPUT SHAFT END PLAY

Using a dial indicator, measure the input shaft end play

End play: 0.3 - 0.9 mm (0.012" - 0.035")

VALVE BODY COMPONENTS

8

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UPPER VALVE BODY COMPONENTS

9

UPPER VALVE BODY KEEPER KEY LOCATIONS

10

A Division of Freudenberg-NOKORIGINAL

LOWER VALVE BODY COMPONENTS

11

© 2007 Corteco ORIGINALA Division of Freudenberg-NOK

© 2009 Freudenberg-NOK

11617 State Route 13 • Milan, Ohio 44846 • T: 419-499-2502 • F: 419-499-2804 • www.TransTec.com

LOWER VALVE BODY KEEPER KEY LOCATIONS

CHECK VALVE LOCATION