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The Evolution Of DuctWork CDC ENTERPRISES, INC. TRAINING ® RESIDENTIAL. COMMERCIAL. HIGH VELOCITY.

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Page 1: Akduct Training Book

The Evolution Of DuctWork

CDC ENTERPRISES, INC. TRAINING

®

RESIDENTIAL. COMMERCIAL. HIGH VELOCITY.

Page 2: Akduct Training Book

AKDUCT® Associate Installation Technician - AAIT

Copyright 2010 © CDC ENTERPRISES, INC.1

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AKDUCT INSTALLATION TRAINING

CDC ENTERPRISES, INC. TRAINING

Complete Line of PE Air Distribution Ductwork

AKDUCT ®

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Page 3: Akduct Training Book

AKDUCT® Associate Installation Technician - AAIT

Copyright 2010 © CDC ENTERPRISES, INC.2

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

CDCEI and NATE

CDCEnterprises

AIT*

AIR DISTRIBUTION

Certification

*AKDUCT INSTALLATION TRAINING

Separate Training &Exam

4 Credit Awarded by NATE for Completion

AIT Program is a subset of the NATE Air Distribution Certification

3 different Classes;Associate, Master, Instructor

AKDUCT INSTALLATION TECHNICIAN (AIT)AKDUCT INSTALLER TRAINING (AIT)

CDC Enterprises, Inc. training is for underground air duct installation.

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Page 4: Akduct Training Book

AKDUCT® Associate Installation Technician - AAIT

Copyright 2010 © CDC ENTERPRISES, INC.3

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

AKDUCT TRAINING

� Three Types of Training Courses

�Associate AKDUCT Installers Training AAIT� Product and Installation Overview� Lecture with Hands-on Exercise (Depended on facility)

� NATE 4 Credits� Four hours of training� On-Line PRE-EXAM

�Masters – AKDUCT Installers Training MAIT� Take Off, Materials List, Winning Bids

� Two Hours Lecture Only

� Instructor - IAIT

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AKDUCT® Associate Installation Technician - AAIT

Copyright 2010 © CDC ENTERPRISES, INC.4

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

Training Objectives� High-level Overview of CDC ENTERPRISES

� AKDUCT Products and Identify Fittings

� Identify planning & placement

� Understand Pipe and Plenum Depth

� Understanding clamping and gasket connections

� Proper cutting techniques for saddle and pipe

� Apply caulking techniques

� Understand Leveling techniques

� Understanding Pressure Testing

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Page 6: Akduct Training Book

AKDUCT® Associate Installation Technician - AAIT

Copyright 2010 © CDC ENTERPRISES, INC.5

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

Who we are…

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Page 7: Akduct Training Book

AKDUCT® Associate Installation Technician - AAIT

Copyright 2010 © CDC ENTERPRISES, INC.6

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

QADUCT

High Level Explanation of What we Do…

Raw Polyethylene

UL181

Add UV Inhibitors

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We developed and trademarked two types of ductwork systems marketed under the names AKDUCT (transite) and QADUCT (above ground). These proprietary technologies were founded by CDC Enterprises, Inc. in August, 2001. We started to manufacture and market plastic (HDPE) insulated heating and cooling ductwork in August, 2003. From that point on, CDC Enterprises, Inc.'s goal is to engineer and manufacture all the related fittings necessary for a complete heating and cooling supply system designed for residential, commercial, and industrial sites. Today we are in full force production of underground and above-ground polyethylene insulated ductwork.

AKDUCT® & QADUCT™ provides the benefit of an air-tight and water-tight HVAC ductwork installation, which can be pressurized more than a common duct working pressure. As a result of the ability to create a slightly pressurized duct system, builders can now use smaller heating and cooling systems, smaller duct sizes, and can be assured of substantially more efficient operating systems after construction is complete.

QADUCT is an energy efficient, pre-insulated duct system that is completely pre-engineered and easy to install. It conserves energy by being air-tight and thermally efficient. It delivers improved indoor air quality. QADUCT is manufactured using a HDPE (high density polyethylene) composite material for durability and light-weight construction, but with a natural FR (fire and smoke retardant) filler added to enable it to pass the UL 181 regulations for above-ground ductwork applications. QADUCT is mold and mildew resistant, will not rust, will not crack under pressure and is extremely durable.

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AKDUCT® Associate Installation Technician - AAIT

Copyright 2010 © CDC ENTERPRISES, INC.7

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

What is AKDUCT? � Created for underground air duct applications � Air tight above 10” water column pressure � Water tight, applications for Below Flood Elevation� Mold and mildew resistant, Close Cell Polyethylene � Environmentally Friendly; Recyclable, non-toxic� Light weight � Self Insulted tested to perform like PVC wrapped w/R10� Easy to assemble � Easy to cut � Affordable � Modular � Durable � Available in standard sizes 3” - 24”

Our ductwork products are classified as High Density Polyethylene (HDPE), which is a closed cell plastic material with an additional high thermal property. It is unique to other materials because it is manufactured with food grade plastic that is safe for humans and the environment. The material is mixed with a foaming additive during manufacturing to achieve the density and performance parameter desired. The preformed ductwork has the characteristic of a smooth low friction surface that is resistant to mildew, mold, and Radon; under pressure it will not crack and is non-toxic and recyclable.

In addition, the ductwork is self-insulating, adjustable and easy to install. A thermal efficiency performance that has been test proven equivalency to deliver effectiveness comparable to underground PVC coated spiral and PVC ductwork wrapped in R10.

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Page 9: Akduct Training Book

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Copyright 2010 © CDC ENTERPRISES, INC.8

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

Building Codes & Regulatory

� ICC PMG 1023� Code Compliant with IMC� Code Compliant with UMC� Code Compliant with IRC� LA Approval

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

Building Energy SAVINGS

� SMACNA – IECC (International Energy Conservation Code)

� AKDUCT can be tested to attain 2% leakage or less and is in compliance with energy code.

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

How we do it…

Re-cycle

ROTOMOLDINGRotomolding is useful in QADUCT and AKDUCT product lines. This process to create one piece seamless and stress free with superior surface finish is here. AKDUCT products can be up to 60 inches or as small as 3 inches to create a complete air distribution line.Rotomolding is a method that involves the slow tumbling, heating, and melting of a thermoplastic type powder in a bi-axial rotating mold to produce seamless, hollow plastic parts. This process is typically used to mold hollow parts, especially those with complex and varied shapes not easily obtainable by other hollow-art processes. It is a virtually a shear-free and pressure-free process. The wall thickness uniformity and part weight can be easily maintained. There is very little waste of material due to scrap. Process StepsThe Rotomolding process begins by placing a pre-measured amount of plastic material (in either liquid or powder form) in a cavity. The mold is then closed and indexed into an oven where it and its contents are brought up to the molding temperature. CDC Enterprises production capabilities uses multiple state-of-the-art rotational molding machines, including a process-controlled system. As the mold is heated it is rotated continuously about its vertical and horizontal axes. This biaxial rotation brings all surfaces of the mold in contact with the plastic material.

The mold is rotated within the oven until all the plastic material has been picked up by the hot inside surfaces of the cavity and dandifies into a uniform layer. Rotating arms move the mold out of the oven and into the cooling chamber. Air, or a mixture of air and water, cools the mold and the layers of molten plastic material. This cooling process continues until the part has cooled sufficiently to retain its shape. The machine then indexes the mold to the loading and unloading station. The mold is opened and the part removed. A new batch of material is then placed in the cavity, the mold is closed and the process is repeated.

Injection moldingOur clamps use injection molding. This is accomplished by large machines called injection molding machines. The resin is injected into the mold by a reciprocating screw or a ram injector. The reciprocating screw offers the advantage of being able to inject a smaller percentage of the total shot (amount of melted resin in the barrel). The ram injector must typically inject at least 20% of the total shot while a screw injector can inject as little as 5% of the total shot.

Extrusion molding

Our three 3" High Velocity pipes are manufactured using extrusion molding, which is a process, forcing a solid metal through a suitably shaped orifice under compressive forces.

CDC ENTERPRISES, INC uses the hot extrusion process. In this process, a heated billet of metal is placed in a cylindrical chamber and then compressed by a hydraulically operated ram (see illustration). The opposite end of the cylinder contains a die having an orifice of the desired shape; as this die opening is the path of least resistance for the billet under pressure, the metal, in effect, squirts out of the opening as a continuous bar having the same cross-sectional shape as the die opening. By using two sets of dies, stepped extrusions can be made. The extrusion is then cooled and forms a solid shape. The tube may be printed upon, and cut at equal intervals.

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

Once this is done the mold is removed from the oven and allowed to cool for a period of time

The finished product is then removed from the mold, clean, labeled and boxed

Manufacturing Process

MATERIALS

A. Unless otherwise noted, all pipes and fittings shall be High Density Polyethylene and Foam poly in accordance with ASTM D2412.

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

Detail overview of AKDUCT

� Identify Fittings� Identify planning and placement for piping

and fittings � Understand Rough-in process

DUCT SYSTEMS

BASIC DUCT SYSTEMS

Overview of duct systems for split and package systems

1. Duct configuration - extended plenum

2. Duct configuration - reducing extended plenum

3. Duct configuration - perimeter radial

4. Duct configuration - perimeter loop

5. Duct configuration - branching flexible

6. Duct configuration - concentric

7. DUCT LOCATION

• Basement

• Crawlspace

• Slab

• Furr down

• Chases

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

6” 8” 10” 12” 14” 16” 18” 20”

IDENTIFY AKDUCT FITTINGS10’ Pipe

45°/ 90°Elbow Tee Tee Reducer

Saddle w/ 4”x 12” Boot Offset Saddle w/ 4”x12” Boot Saddle Reducer Reducer10” Inline Boot 4”x 12”

Plenum Adapter6” 90°Boot 4”x 12” 6” Footer Boot 3”x 14”Plenum

End Cap

IDENTIFY AKDUCT FIXTURES & MATERIALSCONSTRUCTIONA. Unless otherwise noted, all pipes and fittings shall be constructed per SMACNA’s Duct Construction Standards (+10 in

W.G.) shown in the following table:Diameter (inches) PE Pipe PE Fittings3”, 6”, 8”, 10”, 12” .5” .5”14”, 16”, 18” .625”

B. FITTINGSAll fitting ends shall be manufactured with male ends. Gasket shall be manufactured to gauge and flexibility so as to insure

that system will meet all of the performance criteria set forth in the manufacturer’s literature. Gasket shall be classified by an internationally recognized laboratory authority to conform to air and water tight.

All fitting ends shall be calibrated to manufacturer’s published dimensional tolerance.All fitting ends shall have trimmed edges for good fit.All 90°elbows shall be constructed to be able to cu t to two 45°elbows.

AKDUCT®:Duct shall be calibrated to manufacturer’s published dimensional tolerance standard.The pipe is pre-insulated by manufacturing eight foot sections to test greater than PVC wrapped in R-10 value giving the

contractor insulating above current R-5 code on pipe and fittings.

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Commercial Elbow

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Commercial Pipe

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Commercial Pipe Reducer

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

Five Register Sizes� 4”x12” Center Saddle 6”, 8”, 10”� 4”x12” Offset Saddle 10”,12”� 4”x12” 90° Boot 6”, 8”� 4”x24” Offset Saddle (fits 10”, 12” pipe)� 6”x24” Linear Diffuser� 6”x36” Linear Diffuser� 6”x48” Linear Diffuser

� Every Linear Diffuser will need: �Linear Diffuser Adapter�Side Saddle�Plenum Adapter�Two Clamps and Gaskets�Piece of Pipe to connect

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

LINEAR DIFFUSERS

� Three Industry Standard Sized Linear Diffusers

� 24”x6”� 36”x6”� 48”x6”

IDENTIFY AKDUCT FIXTURES & MATERIALS

•Diffusers

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

Linear Diffuser Adapter Connection

IDENTIFY AKDUCT FIXTURES & MATERIALS

•DiffusersNotes:

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Flip right-side up

Pipe (duct) hole

Linear Diffuser Adapter Connection1

2

3

6” to 14” hole (optional Plenum adapter)

IDENTIFY AKDUCT FIXTURES & MATERIALS

•Diffusers

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Two Linear Diffuser Adapters

IDENTIFY AKDUCT FIXTURES & MATERIALS

•Diffusers

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PLENUM, BOOT, SADDLE

� Sealed Plenum Box

� Sealed 4”x12” 90˚ Boot

� Sealed 4”x12” Center and Offset Saddles

IDENTIFY AKDUCT FIXTURES & MATERIALS

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Quick intro: I will talk more about this later� Sealing products

� MAXSEAL gasket material (next two slides)

�Tested to withstand 42” of water column pressure before leaking

� AIRTITE SEALANT (next two slides)

�Caulk for Saddle & Plenum Adapter� Tested to withstand 42” of water column pressure before leaking

SEALANTS

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AK AIRTITE SEALANT � There are 6 fittings in the AKDUCT system

that require caulk to be connected� Plenum Adapter

� Between 15 (6”) and 7 (18”) per tube� Reducing Side Saddle

� About 5 per tube� 4”x12” Center and Offset saddles

� About 5 per tube� 4”x24” Offset Saddle

� About 3 per tube� Linear Diffusers

� About 3 per tube� Boot Extensions

� About 5 per tube

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MAXSEAL

Gasket is MAXSEAL is a butyl rubber sealant with a Tedlar® facing to give it excellent weather ability in exterior and interior sealing and patching applications. Color: Gray - butyl tape with gray Tedlar® facing

•Method Trim to fit, remove release liner. Apply to clean, dry surface. Preparation Area is clean from debris and oils, when temperature is under moderate conditions and temperature above 40°F

•Odor None, Solids 100%, Shrinkage None

•Elongation 54%

•Storage Shelf Life - 1 Year

•Service Temperature -40ºF to +250ºF

•Chemical Resistance Excellent to water, water vapors, ozone and mild alcohols

•Bonding Time Instant tack, full 24 hours

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Smoke Developed Index 5MAXSEAL is a butyl rubber sealant with a Tedlar® facing to give it excellent weather ability in exterior sealingand patching applications. A 1/8“ thick rubber tape that is 4” or 6“ wide performs as a gasket covering duct joints. Our test using screw down clamp MAXSEAL held 41" w.c. Water column pressure...after cure. The result that was well over 10 times code.

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Putting the System TogetherMAXSEAL Clamps and Gaskets� One Clamp and Gasket per =

� Plenum Adapter� End Cap� 90º 4”x12” Boot� 8’ Section of Pipe

� Two Clamps and Gaskets per =� 90º Elbow� Reducer (one per size, larger and smaller)

� Three Clamps and Gaskets per =� Tee� Wye

There is no need to caulk the overlap of MAXSEAL gasket material.

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Reducers in the AKDUCT SystemFour Types of Reducers, Each of these Reducers can be cut in-between the lines

Saddle ReducerSaddle ReducerSaddle ReducerSaddle ReducerEccentricEccentricEccentricEccentric ReducerReducerReducerReducer

Concentric ReducerConcentric ReducerConcentric ReducerConcentric Reducer Tee ReducerTee ReducerTee ReducerTee Reducer

12”x 10”x 8”x 6” / 16”x 14” x12” 10” 8” x 8” x 8” x 6”

18” x16” x 14” x 12” 10” – 8” x 6”12” x 10”14” x 12”16” x 14”18” x 16”NOTE: Fits on all pipe

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Watch AKDUCT Assembly Video

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Plenum and Pipe Installation

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ICC PMG-1023

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Outline of what we will cover…� Plenum Size� Setting Plenum Depth� Plenum adapter placement� Trench depth � Plenum Adapter � Clamp and Gasket� Pressure Testing

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25” Wide x 30” Length x 48” High

LENGTHW

IDTH

HIG

H20” Wide x 24” Length x 36” High”

Plenum Size

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Examples of Plenum Installs

•Identify planning and placement for piping, fittings and Plenum

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Let’s Identify the layout…

Above floor is 8”

SLAB 4” Plenum

Pipe Trench DepthPD

Plenum Depth = PD

At lease 2” of fill below slab

Plenum minus 12” = PD2

1

3

PDPD

PD

Notes:

Pipe Trench Depth Example: If Plenum Adapter is 10 ”, then

•2” (foam Block) + 10” (pipe size) + 2” (pee gravel) = 14” (Pipe Trench Depth)

•Foam Block + Plenum Adapter (OD) + Fill = Pipe Trench Depth

Plenum Depth Example:

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Placement of Plenum, Part 1 of 3

1. Subtract 12” from the height of either plenum as that portion will be above finished floor. (8” above finished floor and 4” in SLAB)

•Identify planning and placement for piping, fittings and Plenum

Notes:

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2. Dig the hole, depending on which size plenum; width, length, and height minus the 12 inches

Placement of Plenum, Part 2 of 3

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Placement of Plenum, Part 3 of 3

• Plenum should be 8 inches above slab.

• Level on side and top

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Pipe Depth

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Setting Pipe Depth

36

48

18 16 14 12 10 8 6

PD = Plenum DepthPipe Size

36”

24”

Pipe Trench Depth PD

22” 20” 18” 16” 14” 12” 10”

PLENUM

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Installing Plenum Adapter1. Once the plenum hole is dug along with the

trench for the system set your plenum in the hole butting directly up to your initial run trench

2. Place a foam block in trench about an inch away from the plenum

3. Place your plenum adaptor flange pushed snuggly against the plenum and the throat resting on the foam block

4. Set plenum w/ attached adaptor back in trench, level, and you’re ready for your first 8’ piece of pipe

AKDUCT has several properties that make it very uni que from “traditional” air duct materials:

•Proper restraint must be used when coupling pipe ends to prevent pullout from hydraulic forces or temperature changes.

•AKDUCT HDPE length shrinks 1 inch per 100 feet of pipe length with a 10°F temperature drop, but remem ber ground temperature changes very little so it is unlikely to pull out of restrained clamp and gasket, But still pay careful attention to installing clamp and gasket. One great advantage of underground air ducting is the constant temperature found in earth as nature plays a role in the Thermal Mass. This is why AKDUCT out performs conventional above ground air duct systems.

•Preinstall without clamp and gasket is necessary to make sure you have the lengths and elbows correct to trench. Once gasket has been firmly applied and had time to cure it be very difficult to remove in order to make further adjustments.

•Creep is continuous yield of material under stress. HDPE will creep if the stress placed on it gets above a certain level (refer to ICC-PMG-1023). Follow installation instructions of 2" of pea-gravel above trench and pipe. If great care is not taken when installing pipe in trench for use on long trunk systems, stress level can be exceeded and fittings that work great today may fail later as the HDPE creeps. Some contractors will use a cement slurry as a reinforcement to create a uniform cross section in areas they suspect issues.

•Low coefficient of friction means HDPE is very “slick", that means air flow internally is higher but for the outer perimeter this makes clamp and gasket to rotate on the pipe or migrate along if care is not taken to press gasket firmly around perimeter.

Notes:

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Trench and Pipe Rough-In• Set initial piece of pipe in the pre-

dug trench and butt plenum

• Mark the top and bottom of the pipe on the workable area of the plenum

• Remove plenum from 20” x 24” x 24” or 25” x 30” x 36” hole and use the plenum adapter to complete the outline of the pipe on the face of the plenum. (next slide)

• Place plenum back in trench

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

6. Cut out marked outline7. Attach plenum adapter per installation

guidelines

Installation of Plenum, Steps 6-8

•Identify planning and placement for piping, fittings and Plenum

Notes:

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

Step 5 Attaching Air Test� Put end cap on end of

pipe that was cut #1� Attach steel plate to

opposite end with AAS� Attach valve� Apply pressure to system

via hand pump or compressor

� Attach manometer and open valve

� Observe

A manometer is a pressure measuring instrument, usually limited to measuring pressures near to atmospheric. The term manometer is often used to refer specifically to liquid column hydrostatic instruments.

-----------------------------------------------------

OPTIONAL AIR TEST ASSEMBLY:

Place a bead of caulk under the air test plate.

Position air test kit over existing hole in top of plenum.

Screw down using screws provided. Caulk around outside. If not using plenum attach air test plate to end cap and do the same pressure test. Allow caulking to dry 24 hours prior to testing.

Fill pressure gauge to 1.5” W.C. on the manometer. (Note: - .75” and +.75 is 1.5” of W.C. pressure). Systemwill hold 1.5” of W.C. for 5

Notes:

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

PRESSURE TESTING� Gauge Manometer

� Static pressure

Air pressure Measurement terminology using Negative Pressure

AIR BALANCING

GATHERING DESIGN INFORMATION

Interpreting system design

Interpreting specifications

Interpreting equipment information

Interpreting control data

Modifying system design

PREPARATION OF SYSTEM FOR AIR TESTS

Locating registers, grilles, equipment, controls, and dampers in building walkthrough

Setting dampers for tests

Setting thermostat for tests

Checking for proper fan operation and rotation

Checking for proper static pressure and temperature

PROCEDURES FOR CONDUCTING AIR TESTS

Measurements of each supply outlet - total readings

Measurements of each return inlet - total readings

MAKING ADJUSTMENTS

Adjust airflow to achieve required total airflow

Re-measure total supply and return grille airflow

Adjust dampers to obtain design airflow

Re-measure total airflow to verify that it is within +/- 10%

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

AKDUCT Techniques and Information

� www.blueduct.com�Education Videos�Specifications and Training�Links to other supporting information

� Next slides will be JOB SITES�Commercial �Residential

Notes:

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

Case Study 1

Notes:

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Case Study 2

The customer reported that in the period of time since the system modification the building comfort has greatly improved.

This report supplies before and after data regarding system air flow comparing a conventional flex duct system to an AKDUCT system. The unit tested is an ICP straight cool mobile home package system with a 9.8kw electric heater. In both cases, the return is a single duct from a floor mounted return to the cooling unit.

The supply duct splits into two supply trunks that feed chase mounted pipe supplies to the ceiling supply trunks and registers.

The customer reports that in period of time since the system modification, the building comfort has greatly improved. The system is reported to cycle normally as opposed to continuous operations. The customer also reports a reduction in the power by $40 dollars per month.

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Case Study 2 sites in California

Notes:

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New Mexico

Notes:

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

Wisconsin

Notes:

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

Technical Brief Handout

Notes:

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

INDUSTRY STANDARDS

� INSTALL & DESIGN CONSIDERATIONS �TWO MARKETS

� COMMERCIAL 6” to 24”

� RESIDENTIAL 6” to 18”

INDUSTRY STANDARDS

EQUIPMENT STANDARDSSYSTEM STANDARDSIntroduction to industry standards

Notes:________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

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Commercial Assembly

Notes:

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Commercial Installation

Notes:

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Commercial Installation

Notes:

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Commercial Installation

Notes:

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PVC – Toxic Gas Generation

� NIOSH states vinyl chloride is a known carcinogen.� OSHA has determined that Hydrogen Chloride is IDLH *

@ 50 ppm.� (* IDLH – Immediately Dangerous to Life & Health.)� PVC generates 1000 PPM of Hydrogen chloride under

standard testing for Toxic Gas Generation.� 20 times the legal limit

Notes:

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EXAM Overview

� Online Pre-Exam (Open Notes) 75% to Pass

�Type answer in the blank

�Multiple choice

�True and false

�Match

Notes:

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AKDUCT INSTALLATION TRAINING CDC ENTERPRISES, INC.

Our mission is to reduce your installation time and improve the quality of air duct system installs.

Leave you with 2 thoughts

• We reduce your construction cost so you can increase your profits!

• Our products make your customers happy!

ANY QUESTIONS?

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THANK YOU FOR ATTENDING!

Page 62: Akduct Training Book

ICC Evaluation Service, Inc. www.icc-es.org/pmg

Business/Regional Office 5360 Workman Mill Road, Whittier, California 90601 | 562.699.0543 Regional Office 900 Montclair Road, Suite A, Birmingham, Alabama 35213 | 205.599.9800 Regional Office 4051 West Flossmoor Road, Country Club Hills, Illinois 60478 | 708.799.2305

PMG LISTING

Listings are not to be construed as representing aesthetics or any other attributes not specifically addressed, nor are they to be construed as an endorsement of the subject of the listing or a recommendation for its use. There is no warranty by ICC Evaluation Service, Inc., express or implied, as to any finding or other matter in this listing, or as to any product covered by the listing.

Copyright © 2008

CSI: DIVISION: 15—MECHANICAL Section: 15810—Ducts Product: AK Duct™ and AK Duct™ Premier Listee: CDC Enterprises, Inc.

13355 George Weber Drive, Suite M Rogers, Minnesota 55374 www.cdcenterprisesinc.com

Compliance with the following codes:

2009 International Residential Code® (IRC) 2009 International Mechanical Code® (IMC) 2009 Uniform Mechanical Code® (UMC)* *Uniform Mechanical Code is a copyrighted publication of the International Association of Plumbing and Mechanical Officials,

Compliance with the following standards:

ASTM D 2412 Standard Test Method for Determination of External Loading Characteristics of Plastic

Pipe by Parallel-Plate Loading LC1014 Listing Criteria for Underground Plastic Air Ducts UL 723 Test for Surface Burning Characteristics of Building Materials

Identification:

The CDC Enterprises AK Duct™ and AK Duct™ Premier duct and fittings described in this listing are identified by a stamp bearing the manufacturer’s name (CDC Enterprises, Inc.) and/or trademark, the product name and the model number. The ICC-ES PMG listing number (PMG-1023) and/or the ICC-ES PMG listing mark must be placed on the listed product’s packaging or installation instructions.

Installation: Installation of AK Duct™ and AK Duct™ Premier duct and fittings must comply with the manufacturer’s published installation instructions and the applicable codes.

Residential Sealing Method: Two sections of pipe (or pipe and fitting) are placed end to end. The adhesive backing is peeled off a gasket and the gasket is wrapped around the duct. The gasket should overlap approximately 1/4 inch (6 mm). A clamp is placed around the gasket, with the clamp and gasket lined up. The clamp screw is tightened with a drill. Clamp ends do not have to meet each other to be airtight. Commercial Sealing Method: A bead of sealant is applied to each flanged end and around the bolt holes. Two sections of pipe (or pipe and fitting) are placed end to end. The bolts, nuts and washer are

Listing Number: PMG-1023

Effective Date: October 1, 2009This listing is subject to re-examination in one year.

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PMG-1023 Page 2

installed through the predrilled template holes. Bolts are tightened until they are flush. Sealant is used to cover both ends of each nut and bolt. Underground Systems: The CDC Enterprises AK Duct™ duct and fittings are laid directly upon a sub-bed of gravel or other suitable coarse fill. Any unfilled gaps below the pipe must be filled and compacted with pea gravel or aggregate so as to create a level sub-bed. A vapor barrier is not required between the pipe and soil. Back-fill material must be spread evenly around the pipe and gently tamped into place. The loading of the duct from wet concrete and/or soil above the duct must be limited so as not to produce deflections greater than 15 percent of the original duct diameter (see Table 1). Surface Burning Characteristics: AK Duct™ Premier has a flame spread index of 200 or less when tested in accordance with UL723 (ASTM E 84).

Models: The CDC Enterprises AK Duct™ duct and fittings are an underground air duct and fitting system for use in forced-air heating and cooling systems in accordance with Section 603.8 of the IMC, Section M1601.1.2 of the IRC or Section 105.0 of the UMC, as applicable. See Table 2, below.

The CDC Enterprises AK Duct™ Premier duct and fittings are an above ground air duct and fitting

system for use in forced-air heating and cooling systems in accordance with IRC Section M1601.1.1. See Table 2, below.

Conditions of Listing:

1. Designs using AK Duct™ duct and fittings must be limited to systems with a maximum air temperature of 150˚F (66˚C) at the discharge of the unit entering the duct system. Sizing must be in accordance with Section 603.2 of the IMC, Section M1601.1 of the IRC or Section 601.2 of the UMC.

2. AK Duct™ duct and fittings can be installed underground or embedded within concrete slabs. 3. AK Duct™ Premier duct and fittings can be installed as part of an aboveground duct system in

accordance with IRC Section M1601.1.1. 4. AK Duct™ duct and fittings must slope to allow drainage to a point provided with access. 5. The design of concrete slabs with an embedded air duct is beyond the scope of this evaluation. 6. Underground air duct pipes located below the design flood elevation must be designed and

installed to resist hydrostatic and hydrodynamic loads and stresses, including the effects of buoyancy, during the occurrence of flooding to the design flood elevation, in accordance with Section 603.13 of the IMC, Section M1601.3.8 of the IRC or Section 604.6 of the UMC, as applicable.

7. The maximum depth below BFE in which the duct can be installed based on testing per LC1014 Section 4.3.2 is 27 inches (686 mm).

TABLE 1—LOADING 1

PIPE DIAMETER (inches)

AVERAGE WALL THICKNESS AS TESTED

(inch)

LOAD at 15% DEFLECTION (lbs/lineal ft)

6 0.429 205 8 0.507 353

10 0.416 102 12 0.575 117 14 0.700 135 16 0.472 189 18 0.692 208 20 0.460 433 24 0.770 390

For SI: 1 inch = 25.4 mm, 1 lb = 14.59 N/m. 1 Loads are the results of ASTM 2412 testing without safety factors yielding a 15% deflection based on inside diameter.

TABLE 2—SYSTEM COMPONENTS

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ITEM DESCRIPTION SIZE (inches)

ACCESSORIES:20-0027 Foam Trench Block

ACCESSORIES:20-0030 Damper

ACCESSORIES:20-0050 Boot Extension 4"x 12" - 16"

ACCESSORIES:20-0100A Air Test Kit 13"

ACCESSORIES:20-0101A Air Test Kit 8"

ACCESSORIES:20-0200 Boot Reducer 4"x 12" to 2 1/4"x 12"

ACCESSORIES:20-0300 Bolt with 1 nut & 2 washers (pkg of 12) 2-1/2" x 1/4"

ACCESSORIES:20-0711 Airtite Sealant

BLUE:03-0090 Rubber Gasket for 3" HV

BLUE:03-2510 Pipe 3"

BLUE:03-2511 End Cap 3"

BLUE:03-2530 90 Degree Elbow (Long Sweep) 3"

BLUE:03-2531 90 Degree Elbow (Short Sweep) 3"

BLUE:03-2532 45 Degree Elbow 3"

BLUE:03-2533 22.5 Degree Elbow 3"

BLUE:03-2534 Sound Attenuator 3"

BLUE:03-2535 Sound Attenuator Replacement Cartridge 3"

BLUE:03-2590 Saddle Take Off 3"

BLUE:06-2501 Offset Footer Boot 6"

BLUE:06-2502 90 Degree Boot (4 x 12) 6"

BLUE:06-2510 Pipe 6"x 8'

BLUE:06-2511 End Cap 6"

BLUE:06-2530 90/45 degree Elbow 6"

BLUE:06-2560 Plenum Adapter with Screws 6"

BLUE:06-2570 Center Saddle - 4” x 12” Boot with screws 6"

BLUE:08-2502 90 Degree Boot (4 x 12) 8"

BLUE:08-2510 Pipe 8"x 8'

BLUE:08-2511 End Cap 8"

BLUE:08-2520 Tee 8"

BLUE:08-2525 Tee Reducer 8"x 8"x 8"-6"

BLUE:08-2530 90/45 Elbow 8"

BLUE:08-2540 Reducer 8"x 6"

BLUE:08-2560 Plenum Adapter with Screws 8"

BLUE:08-2565 Plenum Adapter with 12" piece & End Cap 8"

BLUE:08-2570 Center Saddle - 4"x12" Boot with screws 8"

BLUE:10-2510 Pipe 10"x 8'

BLUE:10-2511 End Cap 10"

BLUE:10-2515 Inline Boot (4 x 12) 10"

BLUE:10-2520 Tee 10"

BLUE:10-2530 90/45 degree Elbow 10"

BLUE:10-2540 Round Reducer 10"x 8"

BLUE:10-2545 Round Reducer 10"x 8"x 6"

BLUE:10-2550 Offset Saddle - 4" x 12" Boot with screws. Fits 10" pipe

10"

BLUE:10-2560 Plenum Adapter with Screws 10"

BLUE:10-2570 Center Saddle - 4 x 12 boot with screws 10"

BLUE:10-2578 Saddle Reducer (with screws) Fits 10" & 12" Pipe 10"- 8"x 6"

BLUE:12-2510 Pipe 12"x 8'

BLUE:12-2511 End Cap 12"

BLUE:12-2520 Tee 12"

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ITEM DESCRIPTION SIZE (inches)

BLUE:12-2530 90/45 Degree Elbow 12"

BLUE:12-2540 Reducer 12"x 10"

BLUE:12-2547 Reducer 12"x 10"x 8"x 6"

BLUE:12-2550 Offset Saddle - 4 x 12 boot with screws. Fits 12", 14", 16" & 18" Pipe 12"

BLUE:12-2551 Offset Saddle - 4" x 24" Boot with screws 12"

BLUE:12-2560 Plenum Adapter with Screws 12"

BLUE:12-2577 Saddle Reducer 12"x 10"

BLUE:14-2510 Pipe 14"x 8'

BLUE:14-2511 End Cap 14"

BLUE:14-2530 90/45 Degree Elbow 14"

BLUE:14-2560 Plenum Adapter with Screws 14"

BLUE:14-2575 Wye 14"

BLUE:14-2577 Saddle Reducer - Fits 14", 16", & 18" Pipe 14"x 12"

BLUE:16-2510 Pipe 16"x 8'

BLUE:16-2511 End Cap 16"

BLUE:16-2530 90/45 Degree Elbow 16"

BLUE:16-2540 Reducer 16"x 14"

BLUE:16-2547 Reducer 16"x 14"x 12"x 10"

BLUE:16-2560 Plenum Adapter with Screws 16"

BLUE:16-2575 Wye 16"

BLUE:16-2577 Saddle Reducer - Round - Fits 16" & 18" Pipe 16"x 14"

BLUE:16-3510F Pipe with Flange 16"x 8'

BLUE:18-2510 Pipe 18"x 8'

BLUE:18-2511 End Cap 18"

BLUE:18-2530 90/45 Degree Elbow 18"

BLUE:18-2540 Eccentric Reducer 18"x 16" x14"x 12"

BLUE:18-2560 Plenum Adapter with Screws 18"

BLUE:18-2577 Saddle Reducer - Round 18"x 16"

BLUE:18-3510F Pipe with Flange 18"x 8'

BLUE:18-3541F Eccentric Reducer with Flange 18"x 16"

BLUE:20-0010 Plenum 20"x 24"x 36"

BLUE:20-0015 Plenum 25"x 30"x 48"

BLUE:20-0050 Boot Extension 4x12 - 16"

BLUE:20-0060 Universal Linear Diffuser Adapter

BLUE:20-0061 Linear Diffuser 49" x 7" x 8" O.D. 48"

BLUE:20-0062 Linear Diffused 37" x 7" x 8" O.D. 36"

BLUE:20-0063 Linear Diffuser 25" x 7" x 8" O.D. 24"

BLUE:20-3510F Pipe with Flange 20"x 8'

BLUE:20-3530F 90/45 Degree Elbow with Flange 20"

BLUE:20-3541F Eccentric Reducer with Flange 20"x 18"

BLUE:20-3542F Eccentric Reducer 20"x 18"x 16"

BLUE:20-3575F Tee/Wye 20"

BLUE: 24-3510F Pipe with Flange 24” x 8”

BLUE: 24-3530F 90/45 Degree Elbow with Flange 24”

BLUE: 24-3541F Eccentric Reducer with Flange 24” x 20”

BLUE: 24-3575F Tee/Wye 24”

BLUE:24-3542F Eccentric Reducer with Flange 24"x 20"x 18"

BLUE:24-3543F Eccentric Reducer with Flange 24"x 20"x 18"x 16"

CLAMPS:03-0080 Stainless Steel Clamp 3"

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ITEM DESCRIPTION SIZE (inches)

CLAMPS:06-0080 Clamps & Gasket Set 6"

CLAMPS:08-0080 Clamps & Gasket Set 8"

CLAMPS:10-0080 Clamps & Gasket Set 10"

CLAMPS:12-0081 Clamps & Gasket Set 12"

CLAMPS:14-0081 Clamps & Gasket Set 14"

CLAMPS:16-0081 Clamps & Gasket Set 16"

CLAMPS:16-0100 Steel Clamp 16"

CLAMPS:16-0912 wide W6403 Gasket 12"

CLAMPS:18-0081 Clamps & Gasket Set 18"

CLAMPS:18-0100 SS Clamp 18"

CLAMPS:18-0912 wide W6403 Gasket 12"

CLAMPS: 20-0081 Clamps & Gasket Set 20”

CLAMPS: 24-0081 Clamps & Gasket Set 24”

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AKDUCT TECHNICAL OVERVIEW Prepared for Inspectors, Architects, & Contractors

To review all AKDUCT Technical Documents go to http://www.akduct.com/doc

Confidential Page 1 03/31/09

ENGINEER SPECIFICATIONS DIVISION 23

Document located at:

http://www.akduct.com/doc/Engineer_Specification_Division_23.pdf

ICC / PMG-1023 2.0 USES: The CDC Enterprises AK Duct is an underground air duct and fitting system for use in forced

air heating and cooling systems, in accordance with 2003 IMC 603.8.3. When tested in accordance with

ASTM 2412, at the average wall thickness noted in Table 1, the pipe stiffness exceeds 8 psi (55 kPa) at 5%

deflection.

View entire PMG-1023 report at:

http://www.akduct.com/doc/ICC-PMG1023.pdf

AKDUCT PLASTIC vs. PVC DUCTING BY COHEAT TEST METHODOLOGY

This test was conducted by using R10 insulation on the bottom, both sides and the top, which exceeds the

requirements for insulation for both the Wisconsin UDC & CBC codes. The test is a demonstration of heat

transfer through a pressurized air duct system and shows the other factors that may contribute to the

complexity of heat conduction measurements, such as: thermal transmittance that includes convection plus

radiation; pressurized air movement; radiation through a cylindrical surface, emissivity of the duct surface,

thermal diffusivity of underground air ducts; and all could contribute directly or indirectly to the total fuel

utilization efficiency of the duct system.

View entire TEMPERATURE PERFORMANCE TEST OF AKDUCT PLASTIC vs. PVC DUCTING BY

COHEAT TEST METHODOLOGY at:

http://www.akduct.com/doc/CDC-AKDUCT-PVC-R-10-Coheat-99090_Final_Draft_R21.pdf

COMMERCIAL AIR TEST

The flange joint sustained 2-1/2” times the rate pressure or 25 inches WC pressure for 1 hour along 40

inches / WC and 50 inches W. pressure for 1 hour, with no bubble leakage indicated or separation of the

joints. http://www.akduct.com/doc/PRESSURE_TESTING_OF_ 20inch_flange_Duct_report_09078

INSTALLATION INSTRUCTIONS

http://www.akduct.com/doc/AKDUCT_INSTALLATION_INSTRUCTIONS.pdf

PRESSURE TEST OF 10” DUCT PIPE / SUMMARY OF RESULTS: The AKDUCT 10” plastic duct pipe joint connection/clamping system in an unrestrained state, sustained an

internal pressure of 1.5 psi (41.5” WC) for 5 minutes with no leakage or separation.

The system momentarily reached the pressure of 1.75 psi (48.4” WC) at which point the end-cap was noted

pushing out of the clamp until it separated enough that leakage occurred.

The tensile force (pull apart pressure) on the system joints was calculated to be 170 lb at 1.5 psi and 198 lb

at 1.75 psi.

View the entire Pressure Test report at:

http://www.akduct.com/doc/Pressure_Test_Result-90760.pdf

MOLD GROWTH & HUMIDITY TEST / PROCEDURE & RESULTS:

PROCEDURE: The sample was evaluated in accordance with UL 181, Section 11.0. Four samples were

exposed to Chaetomium Globosium for 60 days.

RESULTS: Growth Observed on all four samples; NONE.

View entire Mold Growth & Humidity Test report at:

http://www.akduct.com/doc/Mold_Growth_and_Humidity_Test.pdf

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AKDUCT TECHNICAL OVERVIEW Prepared for Inspectors, Architects, & Contractors

To review all AKDUCT Technical Documents go to http://www.akduct.com/doc

Confidential Page 2 03/31/09

TOXIC GAS GENERATION / PROCEDURE & RESULTS:

PROCEDURE: Specimens were exposed to flaming conditions in the smoke chamber, in accordance with

procedures in ASTM E662.

View entire Toxic Gas Generation test procedure and results at:

http://www.akduct.com/doc/material_and_combustion.pdf

RESULTS: Below are Tables of the results of flaming AKDUCT material and no toxic gases are detected

for HCN, HF and SO2. The small amounts detected for HCL, NOX, and CO are well below the levels

determined to be an Immediate Danger to Life and Health (IDLH), and the small levels also would pass

compliance within a standard workplace environment by published OSHA guidelines for workplace safety.

CO carbon monoxide

HF hydrogen fluoride

HC1 hydrogen chloride

NOx

nitrogen oxides (both NO, nitric

oxide, and N02, nitrogen dioxide,

are detected)

S02 sulfur dioxide

HCN hydrogen cyanide

Results

Table 2 Test Results with notations

(Concentrations in ppm unless otherwise noted)

No. HC1 HCN HF NOx S02 CO

1 Flaming 6 N.D. N.D. 15 N.D. 150

2 Flaming 4 N.D. N.D. 15 N.D. 110

Average 5 N/A N/A 15 N/A 130

NOTES: N.D. = None Detected; N/A = Not Available

BELOW FLOOD ELEVATION TESTING / PROCEDURE & RESULTS:

PROCEDURE: Testing of the AKDUCT assembly with pipe and fittings with 8 joint connections was

conducted by submerging the assembled system under 4 ½ feet of water for 24 hours.

RESULTS: The plastic duct mockup (AKDUCT) with 8 joint connections following 24 hours

submergence under 4 ½ feet of water showed NO leakage of water into the interior passageway.

The results are included in the 2008 ICC PMG LC 1014 listing.

View entire Below Flood Elevation test procedure and results at:

http://www.akduct.com/doc/AK%20DuctCDC-97818.pdf

KFI ENERGY ANALYSIS COMPARISON REPORT / EXECUTIVE SUMMARY:

Karges-Faulconbridge Inc. completed an independent analysis of the data of the June 28, 2007 report titled

“Temperature Performance Test of AKDUCT vs. PVC” conducted by a certified laboratory. The Thermal

Distribution Efficiency (TDE) for AKDUCT was determined to be 95% and the TDE for the PVC was

determined to be 93% from the data collected for temperature (in BTUH) for input and output. The

Thermal Distribution Efficiency of the AKDUCT is essentially the same as the PVC Duct System which

was insulated with R-10 per the standard referenced design by typical state building codes for energy

efficiency.

View entire KFI Energy Analysis Comparison Report Cover Letter & Executive Summary at:

http://www.akduct.com/doc/kfi_Energy_Analysis_Comparison_Report_AK_v_PVC.pdf

Page 69: Akduct Training Book

AKDUCT TECHNICAL OVERVIEW Prepared for Inspectors, Architects, & Contractors

To review all AKDUCT Technical Documents go to http://www.akduct.com/doc

Confidential Page 3 03/31/09

Minnesota Department of Labor & Industry :

The Board finds that AKDUCT’s thermal properties satisfy the intent of the Minnesota Building Code

(Minnesota Rule 1346.0603 Subpart 7;603.7.6)

View Letter goto http://www.akduct.com/doc/Mn. Appeals Decision akduct.pdf

Page 70: Akduct Training Book

MAXSEALMAXSEALMAXSEALMAXSEAL

Seals & Bonds Punctures in Roof, Flashing, Vents, Ductwork and seams.

MAXSEAL is a butyl rubber sealant with a Tedlar® facing to give it excellent weather ability in exterior and interior sealing and patching applications

INSTANT TACK UV RESISTANT

BUTYL RUBBER BASE FORMS TO IRREGULAR SURFACES

NON-STAINING

Technical Data Application

Color Gray - butyl tape with gray Tedlar® facing

Temperature Above 40°F

Solids 100% Method Trim to fit, remove release liner. Apply to clean, dry surface

Odor None Preparation Area is clean from debris and oils

Shrinkage None Temperature Moderate conditions Elongation 54% Storage Shelf Life - 1 Year Service Temperature -40ºF to +250ºF

Chemical Resistance Excellent to water, water vapors, ozone and mild alcohols

Bonding Time Instant tack, full 24 hours

Testing Results AAMA Specification 804.1-85 Requirements Results

1.2.4.1 Basic Visual Backing No surface cracks, bond loss staining or vehicle bleed

Pass

1.2.4.2.1 Hardness Shore “00” not greater than Pass

Unaged Oven aged 1.2.4.3 Yield Strength

6psi 10psi

Pass 90% cohesive

failure 1.2.4.4 Sag 1/16” Pass 1.2.4.5 Vehicle Migration None Pass

1.2.4.6 Low Temperature Flexibility No cracks or loss of

adhesion Pass

1.2.4.7 Water Resistance No voids, cracks, or

separation Pass

1.2.4.8 Penetration Not less than 50 Pass

CDC ENTERPRISES, INC. Phone 763-416-7773 FAX 763-416-7774 [email protected] www.akduct.com

Page 71: Akduct Training Book

AKDUCT AIRTITE SEALANT block co-polymer adhesive sealant. With unique rubber/resin matrix formed when cured gives AIRTITE bonding strength and flexibility. Color White, Black, Silver

Solvent Aromatic Hydrocarbons

Weight per Gallon 8.3 Lb Solids Content 76% (+/- 2%)

Viscosity 75 seconds/ .104 orifice, 40 psi @ 78°F

Elongation 300% Service Temperature -40°F to +250°F

Chemical Resistance Excellent to water and mild acids

Skin Over/Tack Free 1 to 1-1/2 Minutes Initial Cure Time 24 Hours

Full Cure Time 7 Days

Testing Results

Seals & Bonds

A Product of CDC ENTERPRISES, INC.

Ultimate Tensile Strength

1490(psi) ASTM-D412

Shear Strength 99(psi) ASTM-D1002

Cleavage Peel Resistance

38 (lbs/in-width) ASTM-D3807

Durometer Hardness scale “A” 48 ASTM-D2240

• NON-SAGGING • STAYS FLEXIBLE • ULTRA VIOLET STABILITY • NON-STRINGING • LOW VOC

Additional Specifications Package Size Case Pack 10.3 oz. Cartridge 24

U.S.D.A. Acceptability:

Product meets the U.S.D.A. require meets for use in meat and poultry processing areas under U.S.D.A. inspection.

Storage Temperature Moderate conditions 1 Year Shelf Life

F.D.A. Acceptability: Meets 21CRF175.105

Application

Temperature Above 40°F Method Standard Caulking Gun

Preparation Apply to clean, dry surface. Adequate ventilation required

Clean Up Clean tools with Mineral Spirits

Disposal According to Local, State and Federal Laws

Phone 763-416-7773 FAX 763-416-7774 [email protected] www.akduct.com