akz 9 series - shk hydraulik · 2018. 12. 17. · relief valve mc compressor oil drain plugged...

P19

P20

P21～22

P23

P24

P25～27

P28

P29

P30

I N D E XAKZ 9 series

P1～2

P3

P4

P5～6

P7～8

P9～18

AKZ9SERIES

A K Z 9 S E R I E S

Use of new refrigerant R410A

Oil Hydraulic DivisionOil Hydraulic Equipment

Principle/Piping system diagram

Description of model symbols

Outside dimension diagram

Specifications and range of use

Cooling capacity characteristic chart

Expansion board for main machine communication

Control panel/Operation mode/Setting method

Electric schematic diagram

Electric wiring connection instruction diagram

Notes for handling

Method of selection

Optional parts

Supporting information

Thermistor

Features

Table of history

Service network

RoHS Compliant

High-accuracy, Energy-saving, Compact

Environmentally FriendlyInverter Oil Cooling Unit

1

*1. Comparison taking a non-inverter unit to have a power consumption of 100*2. Measured during Daikin’s model operation patterns

100

80

60

40

20

0Non-inverterunit （Daikin）

AKZ 8series

AKZ 8 AKZ 9

AKZ 9series

comes top in theindustry

±0.1℃

■AKZ 9 series

7series 8series 9series

990

360440

875

440

The AKZ 9series

1,020

360

440

AKZ9SERIESRoHS Compliant

360

AKZ 9 SERIES

Features

Features

*Compared with AKZ 439 class （Unit: mm）

Morecompact

Circulation type

Reduction of approximately45％

Reduction of approximately20％

*2*2

Main m

achine heating generation

Time

Low-load

High load

Target temperature

Note） Pattern diagram with the heating load stabilized at 0 - 100%　　（Comparison with Daikin unit）

Further Evolution of High-accuracy Temperature Control Achieve high energy-saving performance

Achieve low-noise operation in the low-load range

Expansion of cooling capacity control range

RoHS Compliant

Compact design of top class in the industry

■Our acclaimed ±0.1℃ oil temperature control has been extended to cover an even wider range.

■The cooling capacity resolution in the low-load range has been improved through optimal control of the compressor and electronic expansion valve.

■Control with loads from 0% (no load) to 100% achieved

No load

Outlet oil temperature control

■Complies with the RoHS Directive, e.g. by adopting printed circuit boards with lead-free solder.

■Achieve high energy-saving performance with the adoption of a Daikin original IPM motor and R410A refrigerant for high COP characteristics.

■The power consumption can be checked on the operation panel.

Power consumption (*1)

59.5dB（A）　 58dB（A）Corresponding value in anechoic chamber (with AKZ 439 class)

■Noise level also reduced in line with load reduction*At room temperature of 25 and thermal load of 1 kW

*

2

■Refrigerant gas leakage detection alarm functionAn alarm signal is output when the refrigerant gas would be leaked (as cooling circuit failure).

■Oil temperature warning functionA warning signal can be output when the oil temperature or air temperature strays outside arbitrarily setting range.

■Auto tuning functionThis function substantially cuts the time taken for adjustment during trial operation by automatically setting the gain when oil temperature control is not stable in the factory setting status or when optimization is required.

■999-hour timer function (ON timer)The operation start time can be set from 0 to 999 hours in one-hour units.

■Preventive maintenance function●A warning signal is output to notify that maintenance is required when the air filter or condenser becomes clogged.

●If the thermistor fails (out of control), emergency operation is possible by selecting another operation mode. This function minimizes the factors of line stoppages.

■The control panel has been revamped. Data is now displayed in an easier-to-understand format with more digits space.

The power consumption is also displayed (new function).■The newly adopted plug-in terminal block has enabled tool-less connection of signal cables (simple connection).

■The increased pitch of the condenser’s fins suppresses clogging and makes cleaning easier.

(1.5 mm previously → 1.8 mm)

M

Machine tools ： Machining center, NC lathe, grinding machine, NC specialized machine, NC electric discharge machine, etc.Industrial machine ： Molding machine, press, etc.

■Example of major applications

Example of use at machining center

Temperature （viscosity） control● Prevention of deterioration of hydraulic oil （Longer life）● Stabilized operation of actuator

Cooling of hydraulic oil

Hydraulic unit

Column

Spindle

Workpiece Bed

Tool

Cooling of periphery of built-in motor● Minimize the thermal displacement of spindle● Minimize the thermal displacement of column● Prevent temperature rise of motor coil

Cooling of cooling oil

Cooling in gear box● Minimize the thermal displacement of spindle● Minimize the thermal displacement of column

Cooling of lubricantGearbox

Built-inmotor

Applications

AKZ 9 SERIES

Features

With breaker

With tankDifferentvoltages

Compliancewith CE

With heaterIndividualspecifications forgeneral purposeare set assemi-standardtypes

Features

Reinforce durability for mist or dust in the severe condition of factory

Higher durability for long-distance transportation

Five types of semi-standard specification units in addition to the standard type to achieve shorter product delivery terms

Functions featured

New functions for ease of use

Easy monitoring of operating status

Improved operability/maintainability

■The ingress protection of the control box has been upgraded (equivalent to IP54).

■Electronic components resistant to sulfidization have been adopted.

■The specifications for withstanding vibration during transport have been upgraded to reflect actual transportation conditions.

■The room temperature, inlet and outlet oil temperatures and other internal data can be monitored at a personal computer using Hybrid-Win*.

This data can be displayed collectively, making it easy to grasp the operating status.

*Hybrid-Win is a software tool for monitoring the internal status of the unit using a personal computer. You can download the tool and its instruction manual free of charge from the website (http://www.daikinpmc.com) after registering as a user.*The communications cable and the monitor harness must be purchased separately.

RS232Ccommunications cable

Monitor harnessfor oil cooling units

MM

S2T

3

M

M

B

CD

A

E

S3PH

9AKZ SERIES

9AKZ SERIES

Pressure reducing mechanism

Fan

（Suction air）

（Compressor）

（Refrigerant）

*4

Oil pump

Oil inlet

Oil outlet

Tank

Machine tools

Evaporator

（Cooler

）

Control board

*2*5

*3

（Oil）

*1

Inlet oil temperature thermistor （To *1）Outlet oil temperature thermistor （To *2）Oil temperature control thermistor （To *3）〈Optional part〉　　　　　　　　　　　

Room temperature thermistor （To *4）

Machine temperature synchronous thermistor （To *5）〈Optional part〉

Note）

1. Refer to Pages 19 and 　20 for optional parts.2. Refer to Pages 21 and 　22 for detailed setting 　　and others.

【Refrigerating cycle】A：Refrigerant gas is converted into compressed gas at high temperature and high pressure by a compressor so that gas can be easily cooled and liquefied by a condenser.B：In the condenser, the gas at high temperature and high pressure made in the compressor is cooled with air and converted into liquid at high temperature and high pressure.C：The pressure reduction mechanism reduces the pressure of the liquid at high temperature and high pressure and converts it into liquid at low temperature and low pressure 　 by squeezing it so that it can be easily evaporated in a cooler.D：In the cooler, liquid at low temperature and low pressure made in the pressure reduction mechanism removes heat from oil, evaporates （cools oil）, 　 and is converted into gas at low temperature and low pressure.E：The bypass mechanism controls the cooling capacity at low loads by adjusting the volume of gas at high temperature and high pressure supplied to the cooler.

Oil outlet

Oil inlet*1

Inlet oiltemperature thermistor

High-pressure switch（-C type only）

*2Discharge gastemperature thermistor

Oil pump

*4Electronic expansion valveOutlet temperature thermistor

*5Outlet oil temperature thermistor

Electronicexpansionvalve

Fan

Spindle of main machine

Tank of main machine

Condenser

*3Condensation temperature thermistor

Compressor protectionthermostat（-C type only）

Accumulator

Filter

Filter

Roomtemperaturethermistor

Low pressuregauge port

*1*2*3*4*5 Evaporator

Control board

Relief valve

MCcompressor

Oil drainPlugged

Series piping system diagram

AKZ 9 SERIES

Bypass mechanism

Condenser

Principle and overall system diagram

Principle and overall system

diagram/series piping system

diagram

Hot gasbypass valve

Specifications of standard, semi-standard, and non-standard types

■AKZ 9 （Circulation type）

■Optional parts （Refer to Pages 19 and 20）

1

2

6,7,8,9 ……

3

4

5

※※※

○○○○

Different voltages

○○○○○

AC220,230V 50/60HzAC380,400,415V 50/60HzAC440,460,480V 50/60Hz

BC046047048HT

・Machine temperature synchronous thermistor （Lead wire length: 5m, 10ｍ, 15m）・Oil temperature control thermistor （Lead wire length: 5m, 10ｍ）・Expansion board for main machine communication （Serial communication）

5AKZ1 2

※※39

4

-

4

9AKZ SERIES

B ： With breakerC ： Compliance with CEH ： With heaterT ： With tank

046 ： Different voltage AC220,230V 50/60Hz047 ： Different voltage AC380,400,415V 50/60Hz048 ： Different voltage AC440,460,480V 50/60Hz

Non-standard specifications to meet individual requirements that are not covered by the semi-standard specifications* Contact us separately about special specifications (UL compliance, tropical treatment, etc.).

Description of model symbols

Viscosity of oil for use ： 1.4 ー 200 mm2/SUse of low-viscosity oil

With timerWith outlet temperature sensorWith breakerCompliance with CE

With heaterWith tank

Use of twin pumpSpecified painting color

Unit with separately installed pump

European Safety Standard

999-hour timer

Unit with separately installed pumpUnit with separately installed pump

Standard type Semi-standard Non-standard Remarks

AKZ 9 SERIES

Description of m

odel symbols

Oil cooling unit identification codeAKZ : High-accuracy inverter oil cooling unit [Circulation type, for spindle and lubricant]

Symbol of series (Symbol to represent model change)

Cooling capacity (kW) × 10Indicates ten times the cooling capacity Examples: 14, 32, 43, 56, 90, where 14 indicates a cooling capacity of 1.4 kW

Specification identification code

Symbol for semi-standard types (B,C,H,T)

Or, a serial number (three numerical digits)

　 -

Single letter

： Used for units with a semi-standard specification or a combination of semi-standard specifications： When ■ below is a serial number, the semi-standard specification is identified here with a single letter of the alphabet.

5

Discharge pressure (oil) : 0.5 MPa

Discharge pressure (oil) : 0.98 MPaDischarge pressure (oil) : 1.47 MPa

With expansion board for serial communication

Without transformer

With transformer

0.5 1.2 1.5

AKZ149

ーHーCーB ーCーBーT *9AKZ329 AKZ439

1.3/1.4 2.8/3.2

φ300、54Wφ250、54W

0.4kW×4P

5～50

5～45

5～50

1.4～200（ISO　VG2～32）

Ｒc3/4

Ｒc1 1/4 Ｒc1 1/4Ｒc3/4 Ｒc3/4 Ｒc3/4 Ｒc3/4Ｒc1 1/4

DC12/24V

3.8/4.3

0.90kW/3.9A

12/14.4 24/28.8

0.5 0.6

0.91kW/3.6A

0.91kW/3.5A

1.29kW/4.1A

1.32kW/4.2A

1.43kW/4.2A

0.90kW/3.9A

0.91kW/3.6A

0.91kW/3.5A

0.49 0.72 0.98

62 65

Equivalent to 0.4kW Equivalent to 0.75kW Equivalent to 1.1kW

IP2X

ーH ーT *9 ーH ーT *9

10－－－－

950×360×440650×360×440 810×360×535 950×360×440 1075×360×440775×360×440 965×360×535 1075×360×440 1175×360×440875×360×440 1065×360×535 1175×360×440

7851

10－

64

10－

5668 87 83 73 92 91 81 100

－ 15 －－ 20 －－ 20 －

2.6kVA

*3 *3 *3

1.36kW/4.9A

1.43kW/4.8A

1.43kW/4.6A

1.49kW/4.8A

1.61kW/5.2A

1.72kW/5.0A

1.36kW/4.9A

1.43kW/4.8A

1.43kW/4.6A

1

ー 2.6kVAー 2.6kVA ー

ーー 1ーー 1ーー

ーCーB

*10 *10 *10

1.80kW/6.6A

1.88kW/6.4A

1.88kW/6.1A

AKZ149AKZ329AKZ439

■AKZ569

380V400V415V440V460V480V

50/60Hz

4.0A3.8A3.6A3.4A3.3A3.1A

2.22kW

■AKZ909

380V400V415V440V460V480V

50/60Hz

7.1A6.8A6.5A6.2A5.9A5.7A

4.28kW

■AKZ149

380V400V415V440V460V480V

50/60Hz

2.1A1.9A

1.8A

1.7A

0.92kW

0.93kW

0.92kW

0.93kW

■AKZ329

380V400V415V440V460V480V

50/60Hz

2.6A2.5A2.4A2.3A2.2A2.1A

1.38kW1.44kW1.46kW1.38kW1.44kW1.46kW

■AKZ439

380V400V415V440V460V480V

50/60Hz

3.4A3.3A3.1A3.0A2.9A2.7A

1.82kW1.89kW1.90kW1.82kW1.89kW1.90kW

5

SpecificationsAKZ9SERIES

AKZ 9 SERIES


Oil Cooling Unit horsepower（HP）

Cooling capacity（50/60Hz）*1 kW

kW

200V 50Hz

200V 60Hz

220V 60Hz

mm

L/min

MPa

K

℃

℃

Discharge side

Suction side

℃

mm2/s

kg

Heater

Supply power*2

Transformer capacity

Exterior color

Outside dimensions（H×W×D）

Compressor（Totally enclosed DC swing type）

Evaporator

Condenser

Propeller fan

Refrigerant control

Transport vibration performance*7

Molded-case circuit breaker（Rated current）

Items to be preparedby customer*8

Refrigerant（New refrigerant: R410A）*5 Filling amount

Usable oil

Noise value（Value measured at 1m high in front, value equivalent as measured in anechoic chamber）

Protection equipment

Fixed type

Standard

Object to be controlledSynchronization range

Object to be controlled

Range

Oil pump

Motor

Theoretical discharge rate

Open pressure

Max. power consumptionMax. consumption current

Main circuit*3

Operating circuitCircuit voltage

Model name

Operating range

Product external pressure loss

Oil viscosity

Inlet oil temperature

Room temperature

Oil inlet

Oil drain

Oil outletConnecting tube

ｋg

dB（A）

Mass

AMolded-case circuit breaker（Rated current）

L

A

Oil tank（Capacity）

Temperature adjust（Selectable）

Syn-chroni-zation type

Motor

Standard

Standard

Standard

Shell-end coil type

Cross-fin coil type

3-Phase ＡＣ 200/200・220V 50/60Ｈz

3-Phase ＡＣ 200/200・220V 50/60Ｈz 3-Phase ＡＣ 200/200・220V 50/60Ｈz 3-Phase ＡＣ 200/200・220V 50/60Ｈz

Room temperature or machine temperature *4（Set to “Room temperature: Mode 3” by default）

Inlet oil temperature or outlet oil temperature（Set to “Inlet oil temperature” by default）

－9.9～＋9.9 against the standard temperature（Set at 0.0 by default）

Inlet oil temperature or outlet oil temperature

Compressor revolutions by inverter ＋ Opening of electric expansion valve

A set of overcurrent relay（motor for pump）, reverse-phase protection equipment, restart prevention timer, low room-temperature protection thermostat, high room-temperature protection thermostat, low oil-temperature protection thermostat, relief valve for pump, discharge tube temperature thermostat, condenser temperature thermostat, refrigerant leak detector, and inverter protection equipment. High-pressure switch（－C type only）, compressor protection thermostat（－C type only）, overheat prevention temperature thermostat（－H type only）, boil-dry protection switch（－H type only）, no-fuse breaker (－B type only)

0.5MPa or less

－30.7kPa or less

Lubricant, hydraulic oil of mineral oil（Not usable for hydraulic oil of ester phosphate, water, water-soluble liquid, drugs, food products, fuel, cutting liquid, grinding liquid, etc.）

Ｒc1/4（Plugged）

Up down 14.7m/S2 ×2.5 hr（7.5～100Hz sweep / 5 min.）

10（Required for types other than ーB type）

Note）*1. The cooling capacity represents the value at the standard point（inlet oil temperature: 35℃, room temperature: 35℃, oil for use: ISO VG32）. The tolerance of the product is approx.±5%.*2. Be sure to use a commercial power supply for the power source. The use of an inverter power supply may cause burn damage to the unit. The voltage fluctuation range should be within ±10%. If the voltage fluctuation range is more than ±10%, please consult us. *3. There are three types of different voltage specifications depending on the power source: －046, －047 and －048 units. －047 and －048 units deal with the different voltage by featuring a transformer. The main circuit voltage is the transformer’s secondary side voltage of 200 VAC, 50/60 Hz. (－046 units have no transformer and therefore have the same external dimensions and mass as standard units. Their main circuit voltage is 220/230 VAC, 50/60 Hz.)*4. The machine temperature synchronous thermistor optionally available is required for this function.（Refer to Page 19 for details.）*5. The MSDS（Material Safety Data Sheet） of refrigerant R410A is attached to ーC type.*6. Electric component box ingress protection: IP54 or equivalent (However, use piping conduits etc. rated at least IP54 at wiring ports.)*7. The specifications for withstanding vibration during transport are those of a standard unit.*8. The molded-case circuit breaker is not supplied with this product. Please prepare it by yourself.*9. The yellow line on the tank oil level gauge shows the highest oil level and the red line the lowest oil level.*10. The maximum power consumption/maximum current consumption of different voltage specifications are shown in the tables below.

Different voltagespecifications *3



Ivory white

Ingress protection*6

Supply power Power/current Supply power Power/current

Supply power Power/current Supply power Power/current Supply power Power/current

2.0 3.0

AKZ569

ーT *9ーCーB ーCーBーH

AKZ909

5.0/5.6 8.0/9.0

φ455、100Wφ400、100W

0.75kW×4P0.75kW×4P 0.7kW×4P

5～50

5～45

5～50

1.4～200（ISO　VG2～32）

Ｒc1 1/4

Ｒc1 1/4

Ｒc1 1/4Ｒc1

DC12/24V

30/36

0.6

2.50kW/8.4A

2.57kW/8.1A

3.00kW/8.9A

2.22kW/7.7A

2.30kW/7.6A

2.30kW/7.3A

1.02 1.48

65 67

IP2X

ーT *9 ーH

15－－－

0.7kW×4P

1375×470×5801110×470×560 1410×470×560 1360×470×590 1485×560×7001220×560×680 1520×560×680 1470×560×659

Ｒc1 1/4 Ｒc1 1/4Ｒc1

11582

20－

97100 145 132 122 175

－ 50 －－ 70 －

4.0kVA

*3 *3

4.25kW/13.6A

4.30kW/13.5A

4.28kW/13.0A

2

6.0kVAー

ーー 3ーー

40

30

20

10

00 10 20 30 40 50

50

*10

ー

*10

0.75kW×4P

AKZ569AKZ909

Range of use

6

AKZ 9 SERIES


Oil Cooling Unit horsepower（HP）

Cooling capacity（50/60Hz）*1 kW

kW

200V 50Hz

200V 60Hz

220V 60Hz

mm

L/min

MPa

K

℃

℃

Discharge side

Suction side

℃

mm2/s

kg

Heater

Supply power*2

Transformer capacity

Exterior color

Outside dimensions（H×W×D）

Compressor（Totally enclosed DC swing type）

Evaporator

Condenser

Propeller fan

Refrigerant control

Transport vibration performance*7

Refrigerant（New refrigerant: R410A）*5 Filling amount

Usable oil

Noise value（Value measured at 1m high in front, value equivalent as measured in anechoic chamber）


Fixed type

Standard

Object to be controlledSynchronization range

Object to be controlled

Range

Oil pump

Motor

Theoretical discharge rate

Open pressure

Max. power consumptionMax. consumption current

Main circuit*3

Operating circuitCircuit voltage

Model name

Operating range

Product external pressure loss

Oil viscosity

Inlet oil temperature

Room temperature

Oil inlet

Oil drain

Oil outletConnecting tube

ｋg

dB（A）

Mass

AMolded-case circuit breaker（Rated current）

L

A

Oil tank（Capacity）

Temperature adjust（Selectable）

Syn-chroni-zation type

Motor

Standard

Standard

3-Phase ＡＣ 200/200・220V 50/60Ｈz

Equivalent to 1.5kW Equivalent to 2.2kW

3-Phase ＡＣ 200/200・220V 50/60Ｈz 3-Phase ＡＣ 200/200・220V 50/60Ｈz

Cross-fin coil type

Room temperature or machine temperature *4（Set to “Room temperature: Mode 3” by default）

Inlet oil temperature or outlet oil temperature（Set to “Inlet oil temperature” by default）

－9.9～＋9.9 against the standard temperature（Set at 0.0 by default）

Inlet oil temperature or outlet oil temperature

Compressor revolutions by inverter ＋ Opening of electric expansion valve

A set of overcurrent relay（motor for pump）, reverse-phase protection equipment, restart prevention timer, low room-temperature protection thermostat, high room-temperature protection thermostat, low oil-temperature protection thermostat, relief valve for pump, discharge tube temperature thermostat, condenser temperature thermostat, refrigerant leak detector, and inverter protection equipment. High-pressure switch（－C type only）, compressor protection thermostat（－C type only）, overheat prevention temperature thermostat（－H type only）, boil-dry protection switch（－H type only）, no-fuse breaker (－B type only)

0.5MPa or less

－30.7kPa or less

Lubricant, hydraulic oil of mineral oil（Not usable for hydraulic oil of ester phosphate, water, water-soluble liquid, drugs, food products, fuel, cutting liquid, grinding liquid, etc.）

Ｒc1/4（Plugged）

Up down 14.7m/S2 ×2.5 hr（7.5～100Hz sweep / 5 min.）

15（Required for types other than ーB type） 20（Required for types other than ーB type）

Note）1. The mark ◎ shows the standard point.2. Be sure to use the unit at the range of use specified in　　　　　.（The use outside the use range may cause unit failure.）

Room tem

perature

（℃）

Inlet temperature（℃）


Ivory white


Molded-case circuit breaker（Rated current）

Items to be preparedby customer*8

Ingress protection*6

Brazed plate type

Refer to Page 5 for explanatory notes.

255 10 15 20 30 35 40 45

200

0

1,800

1,400

1,600

1,200

1,000

800

400

600

255 10 15 20 30 35 40 45

500

0

4,000

3,500

3,000

2,500

2,000

1,000

1,500

255 10 15 20 30 35 40 450

6,000

5,000

4,000

3,000

2,000

1,000

AKZ149

AKZ329

AKZ439

7

AKZSERIES


AKZ 9 SERIES


Cooling capacity（

W）

Room temperature（℃）

Oil temperature ＝Room temperature

Oil temperature ＝Room temperature －10℃

Oil temperature ＝Room temperature ＋10℃

Cooling capacity（

W）


Oil temperature ＝Room temperatureOil temperature ＝Room temperature －10℃




Cooling capacity（

W）


AKZ569

AKZ909

255 10 15 20 30 35 40 45

1,000

0

7,000

6,000

5,000

4,000

2,000

3,000

255 10 15 20 30 35 40 450

12,000

10,000

8,000

6,000

2,000

4,000

■Solid line 　　： When operated at 60Hz　■Broken line 　　　： When operated at 50Hz1. The mark “○” shows the standard point. （Room temperature: 35℃ Inlet oil temperature : 35℃ Oil for use: ISO VG32）2. The cooling capacity differs depending on conditions such as room temperature, inlet oil temperature, oil dynamic viscosity and other factors.

8

AKZ 9 SERIES



Oil temperature ＝Room temperature ＋10℃Cooling capacity（

W）




Cooling capacity（

W）


（372）

36030 300

650

（700）

（365）38

（520）

90（160）

（674）

（10）

（13）

44041015

12305

12 60 216 60 12

14

123

253

513

66328

106

⑧

⑲

⑰

⑱

⑰

⑱

⑮⑯

⑬ ⑨

⑩⑪

④

⑦⑧

⑦⑫

⑭

⑳

⑳

①

②

③

⑤⑥

（413）

300

（1000）

650

314

（50） 36030030

30123

（13）

44041015

（820）（974）

90

38 （365）（160）

66

553

406

111

328

283111

79190

⑲ ⑮⑯⑬ ⑨

⑤⑥

⑩⑪

④

⑧

⑰

⑦⑧

⑫

⑭

①

㉑

㉓

㉒

②

③

（453）

（505）

AKZ9SERIESAKZ149(-B,-C,-046)

AKZ149-H

9

Outside dim

ension diagramAKZ 9 SERIES

Outside dimension diagram Note） Refer to Page 5 for more details.The positions of the fixing bolt holes are compatible with the AKZ 8 series, but the positions of the oil outlet/inlet and the power supply/signal cable inlet ports are not.

Part No. Name Description11 Room temperature thermistor12 Unit faceplate13 Design faceplate14 Instruction faceplate

18 Cutting injury caution plate19 High temperature caution plate20

Part No. Name Description1 Oil inlet2 Oil outlet3 Oil drain Rc1/4 Plugged

Rc3/4Rc3/4

4 Oil pan drain5 Control panel6 Electric component box lid7 Power supply inlet (Right / Left)8 Signal line inlet (Right / Left)9 Eye plate10 Air filter

M6 plug

Caution plate

15 Overall caution plate16 Electric schematic diagram faceplate17 Battery charge mark faceplateφ28 Hole

φ22 Holeφ25 Hole

Standard specifications With breaker Compliance with CE Different voltages (without transformer)

Exhaust air

4-U slots (for fixing bolts)

Rear face

R6 (at all 4 locations)

With heater

Cutting injury caution plateHigh temperature caution plateCaution plate

Part No. Name Description11 Room temperature thermistor12 Unit faceplate13 Design faceplate14 Instruction faceplate15 Overall caution plate16 Electric schematic diagram faceplate17 Battery charge mark faceplate181920Heater boxHeater drain Rc1/4 PluggedAir bleeder Rc1/4 Plugged

212223


Rc1 1/4Rc3/4

4 Oil pan drain5 Control panel6 Electric component box lid7 Power supply inlet (Right)8 Signal line inlet (Right / Left)9 Eye plate10 Air filter

φ28 Holeφ22 Holeφ25 Hole

M6 plug

Rear face

4-φ12 holes (for fixing bolts)

Exhaust air

Suction air

Suction air

Opposite side

Opposite side

Opposite sideOpposite side

⑰

⑱

⑳

⑳

（635）

540

（23）

（372）

⑲

⑰

⑱

⑮⑯

36030030

（860） 650

160

174

123

38 （365）（160）

90（680）

（10）

（834）

53520410105

673

413

125

11066

⑬ ⑨

⑤⑥

⑩⑪

㉑㉒

④㉓

⑦⑧ ⑭

①

②

③

㉔

（420）

（500）

⑲ ⑮⑯

300

30 300360 （50）

650

123

314

30

270

60 38

15（13）

410440 （13）

（365）

（10）

（13）

（270）

406

32866

553

813

⑬

⑤⑥

⑩⑪

㉒

④

⑦⑧

⑫

⑨

⑰

⑭

①

②

③

*1

㉑

AKZ149-T

AKZ149-047,-048

10

Outside dim


Rear face


Exhaust air

Yellow line 15L

Red line 11L

⑧

⑦⑫

Suction air

Suction air


*The yellow line on the oil level gauge shows the highest oil level and the red line the lowest oil level. (Keep the oil level between the yellow and red lines during use.)

Part No. Name Description

11 Room temperature thermistor

12 Unit faceplate13 Design faceplate14 Instruction faceplate15 Overall caution plate16 Electric schematic diagram faceplate17 Battery charge mark faceplate


Rc3/4Rc3/4



M6 plug

21 Oil tank22 Tank drain Rc3/8 Plugged

15L

24 Oil hole-cum-air bleeder HY-06T23 Oil level gauge* KLA-50A

18 Cutting injury caution plate19 High temperature caution plate20 Caution plate

Different voltages (With transformer)

TransformerTransformer box

Part No. Name Description11 Room temperature thermistor12 Unit faceplate13 Design faceplate14 Instruction faceplate15 Overall caution plate16 Electric schematic diagram faceplate17 Battery charge mark faceplate

2122


Rc3/4Rc3/4

4 Oil pan drain5 Control panel6 Electric component box lid7 Power supply inlet8 Signal line inlet9 Hanger10 Air filter

φ28 Holeφ22 Hole

M6 plug



Rear faceExhaust air

Note) *1. The hanging fitting is located below. Do not use this fitting for hanging.

With tank

⑤⑥

253

66328

106

⑮⑯

⑬ ⑨

⑩⑪

④

⑦⑧ ⑭

⑳

①

②

③

123

14

12602166012

5 30

（372）

36030 300

775

（825）

44041015

（10）

（13）

90（645）

12

（799）

（365）38（160）

648

（453）

（413）

（505）

⑮⑯

⑬ ⑨

⑤⑥

⑩⑪

④

775

（1125）

30 300360

300

（50）

314

123 30

⑦⑧

（945）

15 410440

（13）（1099）

90

38 （365）（160）

⑳

⑭

①

㉑

㉓

㉒

②

③

79190

111

406553

111283

328

66

⑲

⑰⑱

⑲

⑰⑱


AKZ329-H

11

Outside dim




With heater



11 Room temperature thermistor12 Unit faceplate13 Design faceplate14 Instruction faceplate15 Overall caution plate16 Electric schematic diagram faceplate


Rc3/4Rc3/4

4 Oil pan drain5 Control panel6 Electric component box lid7 Power supply inlet (Right / Left)8 Signal line inlet (Right / Left)9 Eye plate

10 Air filter


M6 plug

17 Battery charge mark faceplate

Exhaust airRear face



⑧

⑦⑫

Suction air


18 Cutting injury caution plate19 High temperature caution plate20 Caution plateHeater boxHeater drain Rc1/4 PluggedAir bleeder Rc1/4 Plugged


212223


Rc1 1/4Rc3/4



M6 plug

Rear face


Exhaust air

⑧

⑰

⑫

Suction air

Opposite side

Opposite side

（635）

540

（23）

（372）

190

775

（1015）

30 300360

123

204

（835）

90

105 410 20535

（10）

（160）（365）38

（989）

66110

155

443

838

⑮⑯

⑬ ⑨⑥⑤

⑩⑪

㉑

㉒

④㉓

㉔

⑦⑧

②

③

①

⑭

⑳

（420）

（500）

300

775

3030

300360 （50）

314

123 410440

270

（365）

60 38

（10）

（13）

15（13）（13）

（270）

66328

406

553

948

⑮⑯⑬

⑤⑥

⑩⑪

④

⑫

⑧⑦

㉒㉑

⑨

⑰

①

⑭

⑳②

③

⑲

⑰⑱

⑲

⑰⑱

*1

AKZ329-T

AKZ329-047,-048

12

Outside dim


With tank


12 Unit faceplate




13 Design faceplate14 Instruction faceplate15 Overall caution plate16 Electric schematic diagram faceplate17 Battery charge mark faceplate


Rc3/4Rc3/4



M6 plug


20L




Yellow line 20LRed line 11L

Rear face

Exhaust air

⑧

⑦⑫

Suction air


18 Cutting injury caution plate19 High temperature caution plate20 Caution plateTransformerTransformer box


2122


Rc3/4Rc3/4


φ28 Holeφ22 Hole

M6 plug




Suction air

（453）

（372）

12314

12602166012

5 30

36030 300

875

（925）

44041015

（10）

（13）

12

（365）38（160）

90（745）（899）

253

66328

106

708

⑮⑯

⑤⑥

⑬ ⑨

⑩⑪

④

⑦⑧ ⑭

⑳

①

③

②

（413）

（505）

875

（1225）

3030 300

360

300

(50)

123

314

（1045）

15 410440

（13）

（1199）

90

（160）（365）38

79190

111

406553

111283

328

66

⑮⑯

⑬ ⑨

⑤⑥

⑩⑪

④

⑦⑧ ⑳

①

㉑

㉓

㉒

⑭

②

③

⑲

⑰⑱

⑲

⑰⑱


AKZ439-H

13

Outside dim




With heater



11 Room temperature thermistor12 Unit faceplate13 Design faceplate14 Instruction faceplate15 Overall caution plate16 Electric schematic diagram faceplate


Rc3/4Rc3/4

4 Oil pan drain5 Control panel6 Electric component box lid7 Power supply inlet (Right / Left)8 Signal line inlet (Right / Left)9 Eye plate

10 Air filter


M6 plug

17 Battery charge mark faceplate




⑧

⑦⑫

Suction air


18 Cutting injury caution plate19 High temperature caution plate20 Caution plateHeater boxHeater drain Rc1/4 PluggedAir bleeder Rc1/4 Plugged


212223


Rc1 1/4Rc3/4



M6 plug



⑧

⑰

⑫

Suction air

Opposite side

Opposite side

（23）

540

（635）

（372）

（10）

（160）

（365）38

（935）

90

105 410 20535

（1089）

66110

155

443

898

⑮⑯

⑬ ⑨⑥⑤

⑩⑪

㉑

㉒

④㉓

㉔

⑦⑧

②

③

①

⑭

⑳

190

875

（1115）

30 300360

204

123

（420）

（500）

300

875

3030

300360 （50）

123

314

410440

270

（365）

60 38

（10）

（13）

15（13）（13）

（270）

66328

406

553

1008

⑬

⑤⑥

⑩⑪

④

⑫

⑧⑦

㉒㉑

⑨

⑰

⑮⑯

①

⑭

⑳ ②

③

⑲

⑰⑱

⑲

⑰⑱

*1

AKZ439-T

AKZ439-047,-048

14

Outside dim



With tank


12 Unit faceplate



13 Design faceplate14 Instruction faceplate15 Overall caution plate16 Electric schematic diagram faceplate17 Battery charge mark faceplate


Rc3/4Rc3/4



M6 plug


20L


*The yellow line on the oil level gauge shows the highest oil level and the red line the lowest oil level. (Keep the oil level between the yellow and red lines during use.)Exhaust air


Rear face


⑧

⑦⑫

Suction air



18 Cutting injury caution plate19 High temperature caution plate20 Caution plateTransformerTransformer box


2122


Rc3/4Rc3/4


φ28 Holeφ22 Hole

M6 plug



Suction air

AKZ569（-B,-C,-046）

AKZ569-H

15

AKZ9SERIES

（13）

（16）

5 30

40 390470

1110

（1160）

15 530560

12

R6

（980）

90

38 （425）

（480）

（517）

（1135）

（191）

32722 60 306 60 22

30 500 （13）

24011075

213

597

875

390

（1460）

15 530560

（1370）

38 （425）

（480）

513

（191）

（13）

300

11094

132

1101110

（1410）

102240331

（1435）

（517）

40470

327

（316）

897

⑲

⑰⑱

⑮⑯

⑳⑬ ⑨

⑩⑪

⑭

①

②

③

⑤⑥

㉑

㉒

⑲

⑰⑱

⑮⑯

⑳⑬ ⑨

⑩⑪

④

⑦⑧

⑦⑧

⑭

①

②

③

⑤⑥

㉓④

Outside dim


Outside dimension diagram Note） Refer to Page 6 for more details.The positions of the fixing bolt holes and the oil outlet/inlet ports are compatible with the AKZ 8 series, but the positions of the power supply/signal cable inlet ports are not.


With heater

Cutting injury caution plateHigh temperature caution plateModel name nameplate


212223


Rc1 1/4Rc1 1/4

4 Oil pan drain5 Control panel6 Electric component box lid7 Power supply inlet8 Signal line inlet9 Eye plate10 Air filter


M6 plug


(at all 4 locations)

Exhaust air

Rear face

4-U slots (For fixing bolts)

⑧

⑦⑫

Suction air



⑧⑫

Suction air

Opposite side

Inside face

Inside face




Rc1 1/4Rc1 1/4



M6 plug

Model name nameplate

15 Overall caution plate16 Electric schematic diagram faceplate17 Battery charge mark faceplate

AKZ569-T

AKZ569-047,-048

16

（13）90

38 （425）（480）（191）

40 390470

265

1110

（1425）

327 25 530580

（1245）

（1400）

230

1140

88（750）

（281）

110360395

（1375）

862

1110

250

266

327（40） 390

470

30

（50）（40）

6030

590530

100

（1230）

90

（13）50030

（425）38

（13）

（202）

（13）

（13）

463

1125

75110240

（530）

（642）

38

847

*1

⑲

⑰

⑰

⑱

⑲

⑰⑱

⑮⑯

⑮⑯

⑳⑬

⑨

⑩⑪

④

⑦⑧

⑫

⑭

①

②

③

⑤⑥

㉑

㉒

⑳⑬ ⑨

⑩⑪

④

⑦⑧

⑭

①

②

③

⑤⑥

㉑

㉒

㉓㉔

Outside dim



With tank






Rc1 1/4Rc1



M6 plug


50L


18 Cutting injury caution plate19 High temperature caution plate20 Model name nameplate

Exhaust air


Rear face

⑧

⑦⑫

Suction air


Inside face

Inside face




2122


Rc1 1/4Rc1 1/4


φ28 Holeφ22 Hole

M6 plug


Rear face Exhaust air


Suction air


AKZ909(-B,-C,-046)

AKZ909-H

AKZ9SERIES

17

40022

60396

6022

（16）

5 30

40 480560

1220

（1270）

22.5 635680

12

R6

（1130）

50

（13）

（1245）

（311）（545）38

（635）

（570）

30 620 （13）

88123257

213512790

190257419

132

11094

22.5 635680

（1480）

（1545）

38 （545）（311）

40 480560

400

（316）

300

1220

（1520）

（1570）

（635）

（570）

62030 （13）

513812

⑲

⑰⑱

⑮⑯

⑳⑬ ⑨

⑩⑪

⑭

①

②

②

③

⑤⑥

㉑

㉒

⑲

⑰⑱

⑮⑯

⑳⑬ ⑨

⑩⑪

④

⑦⑧

⑦⑧

⑭

①

②

③

⑤⑥

㉓

Outside dim


Outside dimension diagram Note） Refer to Page 6 for more details.The positions of the fixing bolt holes and the oil outlet/inlet ports are compatible with the AKZ 8 series, but the positions of the power supply/signal cable inlet ports are not.


With heater

Cutting injury caution plateHigh temperature caution plateModel name nameplate


212223


Rc1 1/4Rc1 1/4



M6 plug




Rc1 1/4Rc1 1/4



M6 plug

Model name nameplate

15 Overall caution plate16 Electric schematic diagram faceplate17 Battery charge mark faceplate

(at all 4 locations)

Exhaust air

4-U slots (For fixing bolts)

⑧

⑦⑫

Suction air


Rear face

Exhaust air


⑧⑫

Suction air

Opposite side

Rear face

Inside face

Inside face

AKZ909-T

AKZ909-047,-048

18

50

（13）

（311）（545）38（570）

110

230

25 650700

（1395）

（1510）

40 480560

265

1220

（1485）

（1535）

88（870）

（281）

400437472

7771055

⑲

⑰

⑰

⑱

⑲

⑰⑱

⑮⑯

⑮⑯

⑳⑬

⑨

⑩⑪

④⑦⑧

⑫

⑭

①

②

③

⑤⑥

（202）

50

（545）38

30 620 （13）

（13）

30 635（13） 695 （13）

100

（1380）

60

38

88123257

4637621040

400

30（266）

（250）

1220

（40） 480 （40）560 （50）

㉑

㉒

（747）

（620）

⑳⑬ ⑨

⑩⑪

④

⑦⑧

⑭

①

②

③

⑤⑥

㉑

㉒

㉓㉔

*1

Outside dim



With tank Part No. Name Description





Rc1 1/4Rc1



M6 plug


70L





2122


Rc1 1/4Rc1 1/4


φ28 Holeφ22 Hole

M6 plug




⑧

⑦⑫

Suction air


Rear face Exhaust air

Inside face

Inside face


Suction air


Red line 51L

Yellow line 70L

Thermistor （Compatible with all types of Oil Cooling Unit 9 series）

ＡＫＺ 9-OP-K5 5m

ＡＫＺ 9-OP-Y10 10m

ＡＫＺ 9-OP-Y5 5m

ＡＫＺ 9-OP-A10 10m

ＡＫＺ 9-OP-A5 5m



AKZ 9-OP-K

AKZ 9-OP-Y

AKZ 9-OP-A

27.5 80

（φ5）

（φ4.5）

R1/8

φ1.1

（φ4.5）

25 80

　φ8

R1/8

（φ4.5）

27.5 80SXH-001T-0.6

（φ5）

φ1.1

19

Optional part

Thermistor

Optional part

■Thermistor models and applications

ModelNameLength oflead wire L（m）

Application（To be installed）

by youApplicablemodelShape

Machine tem

perature synchronous thermistor

Thermistor for

oil temperature control

（　　　　　　　）

（　　　　　　　）

（　　　　　　　）

For machinetemperaturesynchronouscontrol

Implanted inthe main

machine body

For machinetemperaturesynchronouscontrol

Attached to thesurface of mainmachine body

For return oiltemperaturecontrol

Installed in oiltube of themain machine

AKZ 9Series

XHP-3（Blue）

Lead wire

Lead wire

Lead wire

Thermistor characteristics: Resistance value … R25 （Resistance value at 25℃）＝ 20kΩ, Tolerance: ±3%

When this optional part is installed in the oil piping of the main machine, the thermistor detects the temperature to allow the control of oil temperature.

■Instruction for installation and connection

Rc 1/8Screw seat Oil tube

Keep this part in close contact with the main body and cover the part with putty.

Connect to Oil Cooling Unit control board connector CN11.

Please prepare the band and mounting screws yourself.

Connect to Oil Cooling Unit x 2MTerminal box Nos. 30 and 31.

（Main machine body）

Replace this part with the oil outlet thermistor and operatein the outlet oil temperature control mode Nos. 1, 5 and 6.

Connect to Oil Cooling Unit x 2MTerminal box Nos. 30 and 31.

Rc 1/8（To be machined on the main machine side） Drill holeφ8, 20 or more in depth

Fill the hollow portion with silicon grease.Recommended grease: Heat dissipating grease No. KS609made by Shin-Etsu Chemical Co., Ltd.

Main（machine）body

Plug-in terminal

Plug-in terminal

■Installation positions of additional oil temperature control thermistor　(machine body or others)

PSP04664AKZ149、AKZ329、AKZ439、AKZ569、AKZ909AKZ9-OP-CS

20

9AKZ SERIESOptional part

Expansion board for main m

achine communication

The following functions are enabled by mounting this option board on the Oil Cooling Unit and connecting it to the main machine:1. The operation mode and the operation setting can be changed from the main machine side.2. The alarm code and temperature data （machine temperature, room temperature, inlet oil temperature, outlet oil temperature, inlet and outlet differential temperature, inverter frequency） of Oil Cooling Unit can be read from the main machine side.

Communicationmethod

Serial communicationonly

Model Installation position Specificationsheet No.Applicable model

AKZ9-OP-CS board

Suppliedlead wire

Connect to CN12on the control board

■Installation position for AKZ9-OP-CS（serial communication only）

Refer to the specifications sheet for the communication procedure and specifications.Note）1.

D-SUB 9 pin connector

AKZ9-OP-CS board

・Dimensions of communication board （W×H）: 40×50 ・The communication board is secured at four positions by locking support.

Control board

Control board

Overcurrent circuit breaker (Not featured on some types)

Thermistor foroil temperature controlInstallation position

(CN11)

Machine temperaturesynchronous thermistorInstallation position(No. 30/31 pin)

Installation plate inside electric component box

Expansion board for main machine communication

6

7 8 9 10

1 5 2 11 3

1

7

8

9

10

5

Level 1 alarm: The lamp keeps blinkingLevel 2 alarm: The lamp is turned on2

11

3

NORMAL: Normal modeSETTING: Operation setting mode

MONITOR: Monitor modeTIMER SET： Timer setting mode 4

4 6

21

Supporting information Part names, functions and operation of control panel

Supporting

information

Part nam

es, functions and operation of control panel

Power lamp (Green)

Error warning lamp (Red)

Timer mode lamp (Red)

Operation mode display

Operation mode / Data No. display

Data display

［SELECT］ key

［DOWN］ key

［UP］ key

［ENT］ (Determine) key

The lamp is turned on while power is supplied.

The lamp keeps blinking while the unit is at a stop in the timer mode.

Displays the current operation mode (Normal mode, Operation setting mode) or data number of the data currently displayed on the data display part.

Displays various data. The data displayed differs depending on the operation mode and data number.

Selects the operation mode.

Decrements the value of the operation mode, data number and data by 1. When held for two seconds or longer, decrements the values by 10.

Determines the operation mode, data number, and data to be changed.

NO. Item Description

When an error occurs

Displays the mode of the control panel

Normalmode

Operationlock mode

Monitormode

Auto tuningmodeOperationsetting mode

Parametersetting mode

Timersetting mode

Hold down for more than 5 seconds.



Turn on the power

To enter a special mode, hold down a number of keys in combination for more than 5 seconds.A mode can be changed by operating the key in general.

CAUTION

■ The default setting is “Operation lock mode”.　 To start operation, perform the unlocking operation as shown above.■ The default setting for operation on the standard unit is: 　 Operation mode: 3 (Inlet oil temperature control, room temperature synchronization control) 　 Differential temperature: 0.0 (K)

■Operation for change to each mode

Increments the value of the operation mode, data number and data by 1. When held for two seconds or longer, increments the values by 10.

Warning lamp (Green) Level 1 warning: The lamp keeps blinking.Level 2 warning: The lamp is turned on.When a warning occurs

■Setting procedure: AKZ

Operation mode and setting method

0 *1

1 *1

2 *1

3 *1

4 *1

5 *1

6 －

7 －

8 *3

9 *2

*1. If the thermistor is not connected or has a broken wire, －99.9 is displayed.*2. With the default setting, 0 is displayed. Note that display is enabled when parameter n020 is “1” or the optional communication expansion board is installed.*3. This is the value obtained by rough calculation under the following conditions (the error is around 20%): power supply voltage of 　 200 V, pump discharge pressure of 0.2 MPa (VG32: oil temperature 25℃). Contact us separately about pumpless units.

Machine body temperature 【Th1】

Outlet oil temperature or return oil temperature 【Th2】

Room temperature 【Th3】

Inlet oil temperature 【Th4】

Reserved 【Th5】

△T（Th4～Th2）

Cooling capacity control command value （％）

Compressor inverter rotational speed （rps）

Power consumption （kW）

Extended DIN （hundreds digit）, DOUT （tens digit） status

Press the [ENT] key to switch between “Mode” and

“Data” .

9AKZ SERIES

22


Outlet oil temperature or return oil temperature control, room temperature synchronous control

Supporting

information

Operation m

ode and setting method

AKZ 9 Series

Note) 1. Modes 2, 7, and 8 cannot be used on this series. Note) 2. Refer to Page 19 for details of necessary optional parts.

Mode No. Mode name Description Necessary optional partSetting temperature range

Inlet oil temperature, room temperature synchronous control

Keep the inlet oil temperature at the setting temperature within the range specified in the right column.

Between Room temperature -9.9℃ and Room temperature + 9.9℃

Inlet oil temperature, machine temperature synchronous control

Machine temperature synchronous thermistor

Between Machine temperature -9.9℃ and Machine temperature+ 9.9℃

Between Machine temperature -9.9℃ and Machine temperature + 9.9℃

Between Room temperature -9.9℃ and Room temperature + 9.9℃

Mode 0 Inlet oil temperature, fixed temperature control Keep the inlet oil temperature at the setting temperature within the range specified in the right column.

Mode 3

Keep the inlet oil temperature at the setting temperature within the range specified in the right column.Mode 4

Keep the outlet oil temperature or return oil temperature at the setting temperature within the range specified in the right column.

Mode 1Outlet oil temperature or return oil temperature control Fixed temperature control

Outlet oil temperature or return oil temperature controlMachine temperature synchronous control

Oil temperature control thermistor (When return oil temperature is controlled)

5～50℃


Mode 5


Mode 6

Oil temperature control thermistor (When return oil temperature is controlled)Oil temperature control thermistor (When return oil temperature is controlled)Machine temperature synchronous thermistor

5～50℃

Default setting: Set to“Mode: 3”and temperature to“0.0”. When you use your unit at a setting other than the default setting, change the setting following the procedure shown below.

The following points can be checked in the monitor mode.

Points checked in the monitor mode

Monitor No. Description Note Monitor No. Description Note

The number of the“Mode”is decreased by one.

The number of the“Mode”is increased by one.

The“Setting temperature” is reduced by 0.1.

The“Setting temperature” is increased by 0.1.

Change the mode Change the setting temperature

3

4

Press the or key for mode setting.

Determine the value by pressing the key.

5

6

Press the or key for temperature setting.

Determine the value by pressing the key.

7　To return to the “Normal” mode, press the key three times.

1 Power ON --- Release the operation lock mode before starting operation for the first time.Hold down the key and key simultaneously for more than 5 seconds.

2 Select the “Setting” mode and press the key once.

Blinking Blinking

A5P

-047, 048 only

Option

X4M

Option

Th-1

3130

1312

1110

967

6665

6463

6261

60

－H type only

X4M 24 23

S4T

Red

Red

Black

Black

T1R t°

For －B units only

Black

Black (white)

Black (red)

MCCB

L2 L3L1

Black

Black (white)

Black (red)

Th-6

Th-7

Th-8

S9

S151

S150

CE type only

S2T

CE type only

CE type onlyShort-

circuit line

Short-circuit line

Black

Black

Black

Black

Black (white)

Black (red)

Blue

Orange

Brown

Black

White

Red

Yellow

HvHuVcc

GND

WVU

θS172

DCL

6.3A 250V

Surge

absorber

Photocoupler

LED300

Inverter CPU normal

CN103

-～

X2M

A4P

A3P

A2P

A1P

Communication

-～

-+

Th300

Th-Fin

Y1E

Y2E

M2C

M3F

M

IC600

-+-

～

CN650

X500

Relay control

Relay control

M1P

DCM

3～M

3～M


input circuit

S160

S90

LED_A

LED140

Option

Alarm output

ACDC

θS2T

S3PH

S172

S171

S170

S179

9596K1S

Th-9

S60

+12V

S140

+12V

+15VE

CN2

S183

S184

S182

S185

3130

1312

1110

967

6665

6463

6261

L1

Th-2

Th-3

Th-4

CN11

CN10

S80

S200

Red

Yellow

Blue

CN7

CN6

CN110

CN20

CN18

+ -

C551

C550

Power supply circuit

CN15

-+

3.15A 250V

FU550

DCL2

DCL1

FU650

3.15A 250V

U1V1W1

K1S

T3T2T1

L3L2

60

X530

X510

X520

X519

X501

FU513

FU512

FU511

SA

SA

L3L2L1

N=4

X1M

Option

S130

CN600

R S T

R S T

X3M

ST

R

K2M

W2

V2

U2Black

BlackBlack

－H type onlyE1HF1UTF2UT

Magnetic

contact coilK2M

－H type only

t°t°

M

5

63

26

5

2

S5P

－H type only

24

4

L2 L3L1

～ -

MR52Pa

MR30Y

MR30X

MR30W

COR

X3M

L2 L3L1TrInput

Output

0V

MCCB

For －047 and －048 types

Black

Black (white)

Black (red)

Short-circuit line

CN12

S10

S0

SW0

23


Supporting

information

Electric schematic diagram

Electric schematic diagram （Typical diagram）

6766

6564

6362

6160

931

3013

1211

10Warning and operation signal

Remote

control

Optional

protection

equipment

For connection

of machine

synchronization

thermistor

Level 1

Level 2

OFF :

ON :

Alarm, level output

Error / Power failure

Pump operation

Normal

Warning output

X2M

Expansion user I/O

Board communicating

Control CPU normal


High-accuracy analog input

Analog monitor

For external communication

(parallel)

Operational error

prevention switch

For external

communications (serial)

For shipping adjustments

2. Refer to the electric schematic diagram of ach type for details.

Note) 1. If a thermistor for temperature control (Th-9) is used, the existing Th-2 at CN11 is to be replaced.

[Power supply]

Standard ,

－C, －B,

－T, －H

-046

-047

-048

3～220･230V

50/60Hz

3～380･400･415V

50/60Hz

3～440･460･480V

50/60Hz

Model

Supply power

3～200/200･220V

50/60Hz

[Optional part]

Additional part symbol

Type name

Part symbol

Model

Name

Th-9

AKZ9-OP-CS

AKZ9-OP-Y10

AKZ9-OP-Y5

Th-1

Thermistor for oil

temperature control

AKZ9-OP-A10

AKZ9-OP-A5

AKZ9-OP-K10

A5P

AKZ9-OP-K5

Machine temperature

synchronous thermistor

X3M,X4M

S4T

E1H

Terminal block

Overheat prevention

temperature switch

Heater

K2M

Magnetic contact

MCCB

Circuit breaker

Circuit breaker

MCCB

－H(With heater)

－047,048

(Different voltage

specifications,

with transformer)

－C

(CE compliance type)

－B (With breaker)

[Semi-standard types]

[Standard, －046

(different voltage specifications, without transformer)]

COR

T1R

Th-Fin S3PHDisplay board

A4P

Transformer

Electronic expansion valve

Y1E,Y2E

Terminal block

X1M,X2M

Box temperature thermistor

Th300

Fin temperature thermistor

Oil temperature thermistor (option)

Th-9

Discharge gas temperature thermistor

Th-6

Condensation temperature thermistor

Th-7

EV valve outlet temperature thermistor

Th-8

Machine temperature

synchronous thermistor (option)

Th-1

Inlet oil temperature thermistor

Th-4

Air (room temperature) thermistor

Th-3

Ferrite core

Reactor

DCL

Outlet oil temperature thermistor

Th-2

M2C

Motor (Compressor)

M3F

Motor (Fan)

High-pressure switch

Compressor protection

thermostat

S2T

Connector

CN,S,X

K1S

Overcurrent relay

Motor (Pump)

M1P

FUFuse

Noise filter board

A3P

CCondenser

Inverter board

A2PA1P

Control board

Magnetic contact coil

F1UT,F2UTThermal fuse

S5P

Boil-dry protection

pressure switch

X3M,X4M

Terminal block

TrTransformer

AKZ9-OP-K15

Expansion board for main

machine communication

AWG#142.5mm2Ｍ４ 2.0mm2Ｍ5

X1MAKZ 149,329,439,569

（２）Warning output chartWarning statusNon-warning status

OFFＯＮ６6－６７

（１）Alarm/operation status output chartRemote operation (between 【１０】 and 【１１】)

ＯＦＦＯＮ

OFFＯＮOFFＯＮOFFＯＮOFFＯＮ

６１－６2

６０－６４

６０－６３

６０－６１

Warning output （NO contact）

4

1

2

3

AWG#124.0mm2Ｍ5 3.5mm2

（1）（2）

L1 L3L2

L1 L3L2

（3）

048:047: 415

480415480

415480440V 460 440 460 440 460

380V 400 380 400 380 400

WVU

MR５２Ｐa

MR３０X

MR３０W（X2M）

６３６４６５６６６７９１０１１１２１３３０３１６０６１６２

MR３０Ｙ

Ｍ5X1M

AKZ 909

A5P

-047, 048 only

Option

X4M

Option

Th-1

3130

1312

1110

967

6665

6463

6261

60

－H type only

X4M 24 23

S4T

Red

Red

Black

Black

T1R t°

For －B units only

Black

Black (white)

Black (red)

MCCB

L2 L3L1

Black

Black (white)

Black (red)

Th-6

Th-7

Th-8

S9

S151

S150

CE type only

S2T

CE type only

CE type onlyShort-

circuit line

Short-circuit line

Black

Black

Black

Black

Black (white)

Black (red)

Blue

Orange

Brown

Black

White

Red

Yellow

HvHuVcc

GND

WVU

θS172

DCL

6.3A 250V

Surge

absorber

Photocoupler

LED300

Inverter CPU normal

CN103

-～

X2M

A4P

A3P

A2P

A1P

Communication

-～

-+

Th300

Th-Fin

Y1E

Y2E

M2C

M3F

M

IC600

-+-

～

CN650

X500

Relay control

Relay control

M1P

DCM

3～M

3～M


input circuit

S160

S90

LED_A

LED140

Option

Alarm output

ACDC

θS2T

S3PH

S172

S171

S170

S179

9596K1S

Th-9

S60

+12V

S140

+12V

+15VE

CN2

S183

S184

S182

S185

3130

1312

1110

967

6665

6463

6261

L1

Th-2

Th-3

Th-4

CN11

CN10

S80

S200

Red

Yellow

Blue

CN7

CN6

CN110

CN20

CN18

+ -

C551

C550


CN15

-+

3.15A 250V

FU550

DCL2

DCL1

FU650

3.15A 250V

U1V1W1

K1S

T3T2T1

L3L2

60

X530

X510

X520

X519

X501

FU513

FU512

FU511

SA

SA

L3L2L1

N=4

X1M

Option

S130

CN600

R S T

R S T

X3M

ST

R

K2M

W2

V2

U2Black

BlackBlack

－H type onlyE1HF1UTF2UT

Magnetic

contact coilK2M

－H type only

t°t°

M

5

63

26

5

2

S5P

－H type only

24

4

L2 L3L1

～ -

MR52Pa

MR30Y

MR30X

MR30W

COR

X3M

L2 L3L1TrInput

Output

0V

MCCB

For －047 and －048 types

Black

Black (white)

Black (red)

Short-circuit line

CN12

S10

S0

SW0

9AKZ SERIES

24


Supporting

information



（１）

（２）

（3）

In the case of the standard type and semi-standard type （－Ｃ，－Ｈ，－Ｔ，－046）, connect the line to X1M.In the case of “with breaker” （－B） specifications, connect to the circuit breaker.In the case of the semi-standard type （with transformer：－047，－048）, connect the line to the terminal block supplied with the transformer.

Breaker

Terminalblock

Interior of oil cooling unit

Warningoutput

Breaker

Power supply capacity … Refer to the max. power consumption and max. consumption current of the specification sheet of each type.

Connection to power supply terminal block （X1M, Tr）

１． Screw terminal and wiring diameter

1. Straight crimp terminal and wiring diameter

2. Use a round crimp-style terminal for connection.3. The terminal block is for three poles and the earth wire is to be secured on the enclosure with a screw

Connect the lines to the terminals corresponding to the main power supply.

（Earth）or moreor moreor more

or moreor moreor more

Wiring diameterUL cableIEC cableJIS cable

ScrewterminalSeries

Connection to signal terminal block （X2M）

Normal Pumpoperation

Unassigned （Do not connect to this terminal） Unassigned （Do not connect to this terminal）

Remotecontrol

For connectionof machine

synchronizationthermistor

For connection of optional protection equipment （OP）

Error / Power failure

Alarm level output（OFF: Level 1, ON: Level 2）

*

Wiring diameter

AWG#22～#16

UL cable

0.3mm2～1.5mm2IEC cable

0.25mm2～1.25mm2JIS cable

Straight pinterminals

Signal output time chart

Level 1error orLock

Level 2error

Power failure（Power OFF）

NormalLevel 2error


NormalLevel 1error orLock

Level 1error orLock

Level 2error


NormalLevel 2error


NormalLevel 1error orLock

Pump operation （NO contact）

Error level （NO contact）

Error / Stop （Power OFF）（NC contact）

Signal output

Operation status

Signal output

Operation status

Normal （NO contact）

1. Always install an all-pole (3-pole) circuit breaker (to be prepared by you) of the specified capacity on the main power supply.

*All contact distances must be at least 3 mm.2. Always ground the unit. Since a noise filter is installed, there is a risk of electrical shock without proper grounding.

3. Before opening the electric component box, always turn off the power, and wait for 5 minutes until internal high voltage has been discharged.

4. Do not energize the equipment with the electric component box kept open.

DANGER

1. To avoid the effects of noise, connect the power wire by cutting it to the proper length so that no excess wire comes into contact with the control board or others.

2. To perform remote control, remove the short-circuit wire between [10] and [11] and install an operation switch （to be prepared by you）.

3. The mode is set to “Lock mode （Stop mode）” by default. Before starting operation, follow the procedure to release the Lock mode from the operation panel. Refer to the operation manual for the unlocking procedure.

4. The unit is provided with a misoperation prevention switch (PROTECT) to reject setting from the operation panel. If you want to use this function, make the necessary setting referring to the operation manual.

CAUTION

1. The following electric wires can be used on the terminal block for straight crimp-style terminals.

　　Single wire: φ０．57～φ１．44（ＡＷＧ＃22～＃16）　　Stranded wire: ０．25mm2～1．25mm2（ＡＷＧ＃２２～１６）2. Load applicable to [60 - 64] and [66 - 67] is as follows:　　Min. applicable load: 10mV DC, 10μA or more　　Max. applicable load: 30V DC, 2A （Resistance load）

3. For [10] to [13], please prepare contacts to meet the condition of minimum applicable load 12V DC and 5mA.

4. When the length of the thermistor to be connected to [30] － [31] is longer than 10m, or the wiring is routed in a poor noise environment, use shielded wire.

CAUTION

2. Use a straight crimp-style terminal for connection.3. Use stranded wires for electric connection.4. The wiring size is 0.5 mm2 to 1.5 mm2 in the case of duplex cable according to IEC. If using stripped wire, make the stripped length 9 mm to 10 mm.*Recommended models and manufacturers: TGN TC－1.25－9T (NICHIFU Co., Ltd.) APA－1.25N (DAIDO SOLDERLESS TERMINAL MFG. CO., LTD.)

0.50 0.6 0.7

B

C

AQ0

Q1

Circulation volume or flow rate Q（L/min）

0.8

AKZ149

AKZ329・439・ 569・909

External pressure loss △P（MPa）

10

mm2/s10,0005,0003,0002,000

1,000

500400300200150

10075

5040

30

20

15

109.08.07.06.0

5.0

4.0

3.0

2.0

-10 0 10 20 30 40 50 60 70℃

-10 0 10 20 30 40 50 60 70℃

20 30 40 50 60 70 80 90 100 110 120 130 140 150 °F

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 °F

68

46

3222

10

5

2

Usable range Unusable range

25


Supporting

information

Notes for installing external piping

Notes for installing external piping

If the external pressure loss （site piping resistance） exceeds the specified use range, there may occur phenomena such as abnormal noise of the pump （relief noise, noise of cavitation）, decrease of cooling capacity and control failure of oil temperature. Keep the external pressure loss within the specified use range.

1. Suction-side pipingKeep the suction vacuum pressure within the range between -30.7 and 0kPa.The use of a suction filter of 100 to 150 mesh is recommended.

2. Discharge-side piping Keep the pressure loss of the discharge-side piping at 0.5 MPa or less.3. Do not install a stop valve on the suction or discharge side. When a stop valve must be installed on the discharge side out of necessity, use a 0.5Mpa relief valve along with the stop valve.

4. Calculation of piping resistanceDetermine the oil piping size by calculating the piping resistance according to the following equation:

Piping resistance △P=0.595 ×ν×Q×L/Ｄ4（For use of general hydraulic oil and lubricant）

Piping resistance（MPa）Dynamic coefficient of viscosity（mm2/s）－Refer to the Viscosity / Temperature Chart.Flow rate （L/min）Piping length （m）Internal piping diameter （mm）

△ P ：ν ：

Q ：L ：D ：

Design the site piping to withstand a pressure of at least 1.0 MPa.Note）

●Relationship between oil flow rate and external pressure loss

An AKZ 9 series Oil Cooling Unit incorporating a pump of the circulation type has the characteristics shown below. When the external pressure loss (△p) is 0.5 MPa or less, the rated flow rate (Q0) is achieved, but when the external pressure loss exceeds 0.5 MPa, the flow rate becomes lower than the rated flow rate.

Good exampleBad example

△P ＞0.5MPa↓

The oil flow rate becomes Q1, lower

than the rated flow rate.

△P ≦0.5MPa↓

The rated flow rate （Q0） is achieved.

Flow rate （Q0: Rated flow rate）External pressure lossStatus when the external pressure loss is “0”Status when the external pressure loss is “0.5Mpa”

Status when the external pressure loss is large and the oil flow rate is “0”.

Q（L/min）：△P（MPa）：

A ：B ：

C ：（Cracking pressure of relief valve）

Example of viscosity （dynamic coefficient of

viscosity）In winter: 195mm2/sISO VG32 Oil

（temperature 5℃）In summer: 29mm2/sISO VG32 Oil

（temperature 40℃）

■Viscosity / Temperature ChartDynam

ic viscosity

Temperature

Temperature

Notes for handling

Special notes AKZ 9 Series

○

×

×

×

×

×

×

×

9AKZ SERIES

26


Supporting

information

Notes for handling

1. When adverse transport conditions are expected in transporting the machine overseas or elsewhere, special precautions should be taken in the packaging and transportation method so as to avoid the application of excessive force on Oil Cooling Unit （this unit）.

2. Oil Cooling Unit （this unit） does not incorporate a flow switch for checking the oil supply and a temperature switch for abnormal supply of oil temperature （high temperature or low temperature）. So, please provide a protection device such as a flow switch and a temperature switch on the main machine side.

●Important notes to be observed regarding the main machine side 　（machine tools and industrial machine）

Notes for operation and cooling capacity

1. Do not use Oil Cooling Unit for cooling a liquid at 50℃ or more. Start to operate Oil Cooling Unit at the same time as the main machine or before liquid temperature rises to 40℃.

2. Do not place an object that hinders ventilation within 500mm of the suction port or discharge port.3. If the air filter is clogged, the cooling capacity is reduced. Clean the air filter （wash with hot water or clean with air） periodically once every two weeks to prevent clogging.

Notes regarding liquid usable with Oil Cooling Unit

1. The notes are given in the table below. （○ symbol ・・・ Can be us

akz 9 series - shk hydraulik · 2018. 12. 17. · relief valve mc compressor oil drain plugged...

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