al-rasikh & al- sand blasting . ... 11 turbine units manufactured by ge 25 mw capacity baiji...
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AL-RASIKH & AL-MERJALJOINT VENTURE PRESENTATION
The future is in our hands
Introduction
Al-Rasikh and Al-Merjal are both Iraq companies working in the field of rebuilt the infrastructure of energy, industry, Gas and oil.The two companies started cooperation in many projects since 2013 and approaches a joint venture agreement recently through combining the resources and experience to handle the existing and future projects challenges.In this presentation we are going to focus on the experience integration of both companies resources.
Part II
• AL Merjal General Construction company established in 1991 and registered in Iraq as (first class electrometrical company ).
• AL Merjal employed highly qualified and experience engineers and technical workers indifferent industries.
• AL Merjal has vast experience in rehabilitation of the thermal power plant, construction, of new power plant, transmission ,distribution and vast experience in oil & gas and industry , this comes due to full coordination with international prime contracts .
• The early start of AL Merjal general construction company was with AL Heqma civil work bureau and Al Sharq mechanical and electrical work both were registered in 1991 in Baghdad chamber of commerce from 1991 to 2001. In 2001 the two bursas were united and registered with the Iraq company register as AL Merjal general construction company in no. (8050) dated 23/10/2001 AL Merjal is committed to provide the best services to the highest engineering standard and highest performance under supervision of high caliber staff. AL Merjal committed to satisfy the time schedule of different projects under difficult circumstances.
ORGANAIZATION CHART & PERCENTAGE OF WORKS PER SECTOR
EngineeringDept.
AuditingDept.
Jordan/Amman HeadOffice
Iraq / Baghdad Office
Technical Dept.
Managing Director
FinancialDept.
QA / QCDept.
HSEDept.
Secretary
Doc. Control
Site Manger
Projects Dept.
HSE Mechanical Electrical Civil Instrument SecurityTeam Team Team Team team Team
Percentage of Works Per Sector
Energy Sector 70%
Oil &Gas Sector 20%
Industrial infrastructures4%Others (water, wastewater 6%
65
25
10
Percentage of Energy sector
Thermal Power Plants
Gas Power Plants
Diesel Power Plants
SERVICES & FIELDS
1 . Our Services :
• Project Management Services
• Engineering Services
• Civil Construction Services
• Electro-Mechanical full construction services
• Commissioning Services
• O&M Services
• Projects Rehabilitation Services
• Project Procurement Services
• Projects Assessment Services
2 . Fields We Are Working For:
• Energy Field:
Power Generation Power Transmission Power Distribution
• Oil and Gas Field:
Refineries Pipelines Pumping Station Industrial Oil Unit
• Water Field:
Water Treatment Plant Waste Water Treatment Plant Water Intake and
Pumping Stations
LIST OF TOOLS & EQUIPMENT'S
• Crane ( 20 - 50 Ton )• Magnetic drills• Electric stroke Saws• Fork lifts (5 &10 Tons )• Truck provided with Hydraulic Crane• Truck, Trailers, Loaders• Caravans (Offices, Living & Services )• Welding Machines & Accessories ( TIG & MIG Machines ….etc.)• Mechanical Inspection Equipment.• Electric basket• Power Machinery (tubes beveling machines, portable & bench grinders,
portable & bench drills, etc.)• Insulation machinery (Roller, Shear...etc )• Testing Tools ( Vacuum, Pressure pump up to 220bars, pneumatic kit for
exchangers tubes test )• Scaffolding• Stress Relief equipment with accessories• Electrical Winch Machines• Lifting Tools ( tear fore. chain blocks,..) up to 20 tons• Generator 50 -150 KVA
• Air Compressor.• Water Jet cleaning machines.• Sand Blasting .• Tube bending machine.• Plate bending machine.• Excavator.• Wheel Loader.• Water Truck .• Pick-up vehicles.
LIST OF WORKFORCE
1- Head & Operation Management Staff• Management Team.• Engineering & Design team.• Contracting & Legal Revising team.• Procurement Team.• Financial & Commercial Team.• Operation Management Team.• Planning & Scheduling Team.• Tendering & Proposal Team.• Human Recourses Management Team.• Project Control Management team.• QA/QC Team.• HSE Team.
2- Projects Management & Operation Staff• Projects Operation Management Team .• Site Management Team .• Security Team.• Civil Construction Team .• Electro-Mechanical Erection & Rehabilitation Team .• Testing & Commissioning Team .• Document Control Team .
3- Project Sites Implementation Staff• Site Implementation Engineers .• Site Implementation Technician & Forman.• Site Material loading & Handling Team .• Site Skilled & Unskilled Labor .• Site Administration Team• Site Assessment team• Site Security Guard Team
PROJECTS LIST
# Project Description Project Location Date Of Project Client
1
Full replacement work services of water tube boiler and furnace as well for steam boiler no. 1 to 4
Baiji thermal powerplant 1996 - 2000 MOE
2 Rehabilitation of 2 unit 220MW capacity each
Baiji thermal powerplant 1999 - 2000 Ansaldo
Energy
Rehabilitation of steam3 boiler with capacity of 80
ton /Hr.
Al-Phosphate chemical plant facility in Al –Anbar Gov.
1999 - 2000 MOI
Construction of Crude oil4 steel storage tanks with
capacity of 2 X 3000 M3Seneya Refinery 2000 - 2001 MOO
5 Rehabilitation of boiler 60 Ton/Hr. capacity
Petro-Chemical Plant facility in
Basra Gov.2001 - 2002 MOI
6 Rehabilitation of 6 Boilers 60 Ton/ Hr. capacity
Al-Phosphate Chemical Plant
facility in Al-Mosul Gov.
2002 - 2003 MOI
Dismantle of onecomplete Boiler 90 ton/hr
7 capacity and install new Boiler 160 Ton/Hr capacity
North Gas company 2002 - 2003 MOO
8
Rehabilitation of unit 5 & 6boilers 580 ton/Hr. capacity each as well asall related auxiliary work
Daura power plant 2002 - 2003 Babcock / Germany
Design , Supply &9 Erection one Over head
crane 65 ton capacity
Baiji gas powerplant 2003 - 2004 MOE
Installation of 2 LFO10 storage tanks 5000 M3
capacity
Baiji gas power plant 2003 - 2004 MOE
Electro-Mechanical erection services of 8 gas
11 turbine unitsmanufactured by GE 25 MW capacity
Baiji gas power plant 2004 - 2005
Washingto n Group
( GESupervisio
n)
Rehabilitation of 5 thermal 12 units no. 1,2,3, 4 & 6 ( 220
MW capacity each)Baiji thermal power 2004 - 2005 Bechtel
company
13
A complete installation facility of 2 gas turbine units no. 3 & 4 manufactured by Siemens 159 MW capacity type V.94.2
Baiji gas powerplant 2005 - 2006
Odabrecht Company
(SIEMENS S/V)
Complete Construction services of TAZA gas turbine power plant ( 1 X
14 265 MW + 1 X 60 MW )capacity manufactured by Siemens type ( V.94.3+ V.64)
Kirkuk Gov. 2004 - 2006SIEMENS(Germany)
15 EPC firefighting system) Seneya Oil Refinery 2006 -2006 MOO
16
Rehabilitation services of boiler 580 Ton / Hr. capacity each for unit 3& 4
Dura power plant2006 - 2007
MOE
Complete construction of17 new boiler ,150 ton/ Hr. in
Dura oil refineryDaura oil refinery 2007 - 2008 Bono
( Italy)
Complete civil Construction services of
18 Erbil gas turbine power plant with capacity of (6 X 125MW )
Erbil gas turbine powr plant 2007 - 2009 ABB
19
Full site technical assessment services of unit 1 & 3 Hitachi Boilers for JICA – Japan
Musaiab Thermal Power Plant 2007 – 2010 Hitachi
Japan
Condenser Re-tubing20 Services of Thermal Units
no. 1 to 6
Baiji thermal power plant 2008 - 2009 MOE
21
Full replacement work of two lifting pumps station with capacity of 8.2 M/Sec
Baii Thermal power plant 2010 - 2010 MOE
Full replacement services22 work of circulating water
system of water intake
Baii Thermal power plant 2011 - 2011 MOE
23
Complete Construction works for HFO Diesel power plant with capacity of ( 4 X 6 MW ) manufactured by WARTSILA
Duhok Gov. 2012 - 2013 WARTSILAAustria
Rehabilitation of24 chemical separation
tower type O6H1B
ARADAT Co.for Chemicals &
DetergentsBaiji
2014 - 2014 ARADATCo.
EPC steam boiler 15025 ton/Hr. manufactured by
Bono – ITALYDura Oil Refinery 2012 - 2014 Bono
Italy
BRIEF DISCRIPTION FOR MAIN PROJECTS
1 .REHABILITATION OF BEIJI THERMAL POWERPLANT
(2 X 220 MW ) WITH ANSALDO ENERGYMerjal Co. the first Iraqi company completionfor full Rehabilitation for Thermal Power Plant
Rehabilitation Of 2 Units Of 220 Mw Each, For Baiji Thermal Power As Sub-contractor For ANSALDO Energy, Italy, In 1999 To 2000 . Work Includes Boilers, Turbines, Generators, And B.O.P. (( Mechanical, Electrical, I&C , Inspection, Pre Commissioning & Commissioning ))
2. REHABILITATION OF BEIJI THERMAL POWERPLANT
(5 X 220 MW ) WITH BECHTEL COMPANY
Rehabilitation of Unit 1,2,3,4 and 6 capacity 220 MW each, for Baiji Thermal Power Plant with Bechtel Co.,in 2004 to 2005 . Work includes boilers, turbines , generators, and B.O.P. (( mechanical , electrical , I&C, Inspection, Pre commissioning & commissioning )) .
3. Rehabilitation Of Daura boilers withBabcock GMBH Company
Rehabilitation of 2 boilers (580 Ton/Hr.) for units 5&6 including mechanical , electrical , I & C inspection , pre commissioning and commissioning with BABCOCK Co. , project started 2002, and finished in 2003.
4.TAZA GAS TURBIN 265 (V.94.3) & 60 (V.64 ) WITH SEIMENS
Merjal Co. the first Iraqi company completion for full construction gas turbine plant
Complete Construction Of two Unit 265 MW (V.94.3) & 60 MW( V.64) Gas Turbine For TAZA Power Plant, 2004-2005, withSEIMENS as turnkey job ,Starting From Site preparation ,Foundation, Steel Structures, GT, Air Intake, Auxiliary, BalanceOf Plant, Piping And Fitting, Buildings, Gas Reduction Station,Water Treatment Unit, Fire Fighting Network , Control. Switch
dGear An I&C .
Construction unit (3 &4 ) Baiji Gas Turbines (V.94.2) 159 MW each, with Odabrecht Co.2005-2006.Complete Construction Of two Unit 159 MW (V.94.2) Gas Turbine For beiji Power Plant, as turnkey job ,Starting From Site preparation , Foundation, Steel Structures, GT, Air Intake, Auxiliary, Balance Of Plant, Piping And Fitting, Water Treatment Unit, Fire Fighting Network, Control. Switch Gear And I&C
5. BAIJI GAS TURBINE ( 2 X 159 MW) WITH ODABRECHT COMPANY
Engineering , Supply & Construction of new, 150 ton/ hr, Bono Made for Daura oil refinery, ministry of oil .The scope of work included foundation, steel structure,and biler installation. Pre-commissioning and commissioning, start up test for 72 hours, and over to client.
6. EPC BOILER 150 TON/HR MANUFACTURED BY BONO – ITALY
Details of rehabilitation for BAIJI & DOURA Thermal Power Plants done by AL MARJALmany times
1. Boiler Section Replace of water Wall Panels up to 30 m with baffle tube. Replace of Corner Panels. Replace of Headers and Nipples. Replace front & rear hopper panels . Replace buck – stays . Replace hanger bolts . Replace primary superheat coils . Replace secondary superheat coils . Replace cold reheat coils . Replace hot reheat coils . Replace economizer coils . Replace hanger tubes
Replace boiler casing . Replace cladding . Replace insulation . Replace attemperators . Replace safety, manual, motorize and pneumatic valves . Replace drum internal parts . Overall and inspection for FDF & GRF with replacement all bearings and bearing housing. Replace air heaters ( baskets, sectors, support and guide bearings …etc. Replace all type of soot blowers with all accessories Replace oil Burners & igniters with all accessories. Replace steam air heaters coils. Replace of prefabricated Gas & Air ducts with its expansions. Replace of Air & Gas Dumpers . Replace of wind boxes with its expansions. Replace of Power Panels & cables.
Replace of field instrumentation
Replace of Fuel Heaters & Filters.
Maintain of Boiler chimney.
Inspection and Test for all above activities.
Chemical washing and passivation.
Replace of field instrumentation
Replace of Fuel Heaters & Filters.
Maintain of Boiler chimney.
Inspection and Test for all above activities.
Chemical washing and passivation
2. Turbine sector Replace HP, IP& LP rotors . Replace all bearings. Replace diaphrams . Replace the turning gears. Replace oil & steam seals. Condenser re-tubing. Replace HP, LP heaters Replace feed water pumps. Replace condensate pumps. Replace Turbine Main Valves. Replace power panels & cables . Replace field Instrumentation.
3. GENERATOR SECTOR Replace Rotor. Replace bearings Electrical tests for Rotor & Stator .
4. BOP Replace two lifting pumps 8.2 m/s with all accessories . Replace three circulating pumps with all accessories . Maintain Gas reduction station. Maintain fuel plant system. Maintain water treatment plant.
QA/QC PLAN
Merjal Company ( MGCC ) has developed this Construction Quality Assurance/Quality Control (QA/QC) Manual to ensure that Construction activities comply with the applicable updated engineering standards, approved design criteria, engineering plans and specifications, and good engineering practice.
The Engineering Specifications, and the Quality Assurance (QA) and Quality Control (QC) Inspections, sampling, testing, survey controls, and records required to demonstrate that the Permit has met these requirements.
(MGCC) has developed the QA/QC company dept. to ensure that construction activities comply with the applicable updated engineering standards, approved design criteria, engineering plans and specifications, and good engineering practice.
The following plans & Procedures have been built by (MGCC) QA/QCDept. covering all required QA/QC instruction & guidelines for projectsconstruction and supervision:
• QA/QC construction procedure
• QA/QC Organization Chart
• QA/QC job description
• QA/QC check sheets
• QA/QC inspection plan
• QA/QC Calibration plan
• QA/QC piping hydrostatic testing
• QA/QC welding procedure
HSE PLAN
Merjal Company (MGCC) safety manual has been established to assist staff of the Division of Engineering to be aware of their duties with respect to workplace health and safety.
It details aspects of the Workplace Health and safety of engineering construction works.
The responsibility for implementation of the guidelines set out in this document rests with each member of the Division. In particular the document highlights the responsibilities of management and staff within the Department. Success in implementation depends on each person having a positive attitude to the spirit of these guidelines.
An understanding of the contents of the manual is essential for teaching staff, supervisors and other employees. It outlines the responsibilities, procedures and actions required of all persons to achieve high standards of workplace health and safety.
(MGCC )has been established independent safety department managingthe following:
• Jobsite Safety Rules
• Construction Safety Rules
• Scaffolding Safety Guidelines
• Safe Lifting Guideline and Procedure
• Safety Personal Protective Equipment
• Safety Organization Chart
CERTIFICATES
Conclusion
Network References Skills
From what we saw above
Al-Rasikh JV with Al-Marjel means:
That is why we believe that ……
The future is in our hands
Al-Rasikh joint venture with Al-Marjel holds the success key forefficient solutions for rebuilding the infra-structure of our country.