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© ABB Group March 3, 2011 | Slide 1 Digitizing Copper What to consider for a successful integration Alejandro Schnakofsky, NAM Applications and Tech Support Manager

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© ABB Group March 3, 2011 | Slide 1

Digitizing CopperWhat to consider for a successful integration

Alejandro Schnakofsky, NAM Applications and Tech Support Manager

© ABB Group March 3, 2011 | Slide 2

Automation & Power World 2011April 18-21, 2011 in Orlando, Florida

© ABB Group March 3, 2011 | Slide 3

Automation & Power World 2011April 18-21, 2011 in Orlando, Florida

Save the date for this “must attend” event!

April 18-21, 2011 Orlando World Center Marriott,

Florida Over 400 hours of educational

training Business forum Customer case studies Hands-on training Panel discussions Technical workshops

Earn PDHs and CEUs Technology & Solution Center

Over 70,000 sq. ft. of exhibits Network with your peers www.abb.com/a&pworld

© ABB Group March 3, 2011 | Slide 4

ABB Automation & Power WorldAt-a-glance

Educational workshopsAutomation & Power World offers over 400 hours of educational workshops specifically designed to make engineers, maintenance and management more valuable to their companies.

Technology & Solution CenterOver 1 ½ acres (70,000 ft²) of with nearly100 tons of electrical gear and 100’s of experts ready to answer any of your questions and share the future of Automation & Power Solutions.

Connect with peersWith over 4,000 of your peers in attendance, this is a powerful opportunity to network and learn from the industry. In addition, over 45 customers will be sharing their own case studies.

400+

70K

4,000

© ABB Group March 3, 2011 | Slide 5

Educational workshops developed for all audiencesJust a few examples

The coming wave of process safety system migration

Implementing an alarm management strategy for a 100,000 I/O system - Case study

Replacement and retrofit of large motors: Challenges and solutions

Dynamic studies for large scale renewable energy integration at a Texas CREZ - Case study

Secure commissioning of your process plant - Case study

New arc flash mitigation technologies and techniques for a safer working environment

Robotics 101 A better approach to non-revenue water loss Electric vehicles: Are they real this time? Why is SIL more important than architecture?

Engineering

Management

Maintenance

Industrials

EPCs

Utilities

OEMs

Roles

Company types

© ABB Group March 3, 2011 | Slide 6

Past attendees input

“I am impressed with the different parts of the program, the workshops and also the exhibit set-up... there is a lot of information to pick up.”Duane Souers, Georgia Pacific

“It’s a great opportunity to get a lot of exposure to people and products in one week.”Pardeep Gill, Alcoa

“It is well worth the time given the opportunities to: learn from industry experts, network with peers in the same industry, learn about emerging technologies, and build excellent supplier relationships.”Sanjin Osmancevic, National Grid

© ABB Group March 3, 2011 | Slide 7

Overview

IEC61850 Basics

SCL and Modeling in 61850

What is a GOOSE message?

What is involved?

Define an application

Network structure (redundancy)

Data model of IED and how it affects integration

System tool approach

Assign priorities to GOOSE traffic

Test and verification

© ABB Group March 3, 2011 | Slide 8

The history

Proprietary protocols

Serial protocols

Solutions based on low bandwidth usage

Solutions tied to legacy hardware

EPRI UCA early 90s

IEC 61850 version 1 released in 2006

© ABB Group March 3, 2011 | Slide 9

The Basics

A way to model equipment/functions and document in a standard format for easy exchange

Moving from a memory location driven data layout to one that is named and defined based on application

© ABB Group March 3, 2011 | Slide 10

Logical nodes

XCBRXCBR

XSWIXSWI

XSWIXSWI

SIMGSIMG

PTOCPTOC

PDISPDISCSWICSWI

CILOCILO

RRECRREC

Primary equipment

Secondary functionality

© ABB Group March 3, 2011 | Slide 11 “UCA & 61850 for Dummies.” – Douglas Proudfoot

What is inside a Logical Node?

© ABB Group March 3, 2011 | Slide 12

Different kinds of Logical Nodes

LLN0, LPHD: IED and function management

Pxxx: protection (PTOC, PIOC, PDIS, PDIF,….) (28)

Rxxx: protection related (RREC, RSYN, RDRx, ….) (10)

Cxxx: control related (CSWI, CILO, CALH, CCGR, CPOW)

Mxxx: measurements (MMXU, MMXN, MMTR, MHAI, MDIF, MSTA)

Axxx: automatic functions (ATCC, ANCR, ARCO, AVCO)

Gxxx: generic functions (GGIO, GAPC, GSAL)

Sxxx: sensor/monitoring interface (SIMG, SIML, SARC, SPDC)

Txxx: instrument transformer (TCTR, TVTR)

Xxxx: switchgear process interface (XCBR, XSWI)

Yxxx: transformer process if (YPTR, YLTC, YEFN, YPSH)

Zxxx: further power related equipment (ZBAT, ZGEN, ZMOT,…)

Ixxx: interfacing and archiving (IHMI, ITCI, IARC, ITMI)

© ABB Group March 3, 2011 | Slide 13

Modeling – Substation structure

230kV

Line 1 Line 2

115kV

Line X Line Y Line Z

Orlando

230kV

115 kV

Diameter 1

Diameter 2

T1

Line X

Line Y

Line Z

T1 Line 3

CB1

CB2

CB3

D1 D2

MyIEDCB13CB12CB11

CB10

Substation

Voltage Level

Bay

Orlando Substation

© ABB Group March 3, 2011 | Slide 14

The Basics (cont.)

Client-Server interactionsGet information from relays and meters

Higher resolution of information

Lower integration costs

Drag and drop process thanks to SCL file

All manufacturers with same naming convention

Less chances for mistakes

© ABB Group March 3, 2011 | Slide 15

The Basics (cont.)

Digitize copper (GOOSE + SMV)Thanks to Ethernet technology and previously mentioned

data model we are able to digitize copper:

Binary signals (GOOSE)

Analog signals (GOOSE)

© ABB Group March 3, 2011 | Slide 16

The Basics (cont.)Operatorworkplace

Engineering/Monitoring

Station bus (8-1)

Control Protection

Process Interface

Protection& Control

Process Interface

Control Protection

Process Interface

Process bus (9-2) Cu wires

Stationlevel

Baylevel

Processlevel

Gateway

Client /

ServerGOOSE

SMV

© ABB Group March 3, 2011 | Slide 17

SCL and Modeling in 61850

61850 defines a common language where all compliant manufacturers can exchange information regarding the “functions” (Logical Nodes) and related data available inside their equipment.

Substation Configuration Language

Offers 4 file formats (Ed. 1)

SSD: Substation Specification Description

ICD: IED Capabilities Description

CID: Configured IED Description

SCD: Substation Configuration Description

© ABB Group March 3, 2011 | Slide 18

What is a GOOSE message?

Generic Object Oriented Substation Event

Fast and reliable distribution of information

Status (breaker position, trip, pickup, alarms, etc.)

Analog (voltage, current, counter values, etc.)

Performance

Fast messages Type 1A (Class P2/P3) received within 3ms.

This includes transmission time into the other IEDs (similar to an output to input connection between 2 relays)

© ABB Group March 3, 2011 | Slide 19

What is a GOOSE message?

GOOSE messages are based on change event

GOOSE messages include diagnostic functions (a “heart beat” to all devices subscribed is sent periodically)

GOOSE messages are managed by GCBs (GOOSE control block) inside IEDs

GOOSE messages send “Data Sets” upon changes of state

Data set (information)

GCB Network

© ABB Group March 3, 2011 | Slide 20

What is a GOOSE message?

© ABB Group March 3, 2011 | Slide 21

What is a GOOSE message?

Once Data Set is created the GOOSE Control Block must be defined

MAC Address: Multicast address for GCB

APPID: filtering criteria

Application Identifier: used to subscribe to the message

DataSet: information being sent

© ABB Group March 3, 2011 | Slide 22

What is involved?Define an application

Anything that requires the exchange of information within relays (done today via hardwired connections)

Breaker Failure

DFR

Transfer Scheme

Reclosing in multi breaker arrangements 51/50

51/50

51/5051/5051/50

© ABB Group March 3, 2011 | Slide 23

What is involved?

Define a network structure

Depending on the application of GOOSE messages the network infrastructure now becomes part of the P & C team

Switches must comply to the same quality and performance standards as other electronic P & C equipment (Dielectric, SWC, RFI, etc).

Redundancy (Parallel Redundancy Protocol)

© ABB Group March 3, 2011 | Slide 24

What is involved? PRP

© ABB Group March 3, 2011 | Slide 25

What is involved?

Data model of IED and how it affects integration

As seen, the 61850 data model brings a common format for all manufacturers

ICD files are available from manufacturers prior to ordering equipment

Ensure selected devices have a data model that supports your application

Ensure selected devices can send and receive information from/to desired Logical Node (Function)

SAS engineering work can start with ICD files!

© ABB Group March 3, 2011 | Slide 26

What is involved?

System tool approach

Thanks to common file format engineering of the SAS system can be performed under a single tool

This provides a single point of interaction with the configuration files of all devices regardless of manufacturer

End result (SCD file) must be part of the final system documentation just like DC and AC elementary are

© ABB Group March 3, 2011 | Slide 27

What is involved?

System Tool(CCT 600)

IED Tool

ICD

SCD

IED ToolIED ToolIED Tool

(PCM600)

ICDICD

ICD

SSDSubstation Design

IED internal format

© ABB Group March 3, 2011 | Slide 28

What is involved?

Assign priorities to GOOSE trafficGOOSE messages are layer 2 packets (Ethernet)

Network traffic segmentation is achieved via VLANs

Traffic can be prioritized (1-7) to ensure proper bandwidth is allocated to GOOSE messages

© ABB Group March 3, 2011 | Slide 29

What is involved?

Test and verificationDigitizing copper requires new testing techniques

and tools

These tools are available now from different manufacturers

Visualization of results are important

See that application works: GOOD

See and record network traffic: BETTER

Network analyzers allow us to quickly diagnose and evaluate the status of the system

© ABB Group March 3, 2011 | Slide 30

What is involved?

© ABB Group March 3, 2011 | Slide 31

Applications for Smart Substation Design

New substation design based on IEC61850 takes full advantage of microprocessor relay features saving/reducing:

Panel Space

Hard wired connection points

Equipment

Points of failure

Testing

Documentation

Sample applications:

Breaker failure

Bus differential

Alarms & Station DFR

Transfer schemes

© ABB Group March 3, 2011 | Slide 32

Conventional Breaker Fail SchemePanel cutoff switch

Multiple connection points

© ABB Group March 3, 2011 | Slide 33

Smart Breaker Fail SchemeUtilize Relay’s HMI to enable disable protection elements instead of hard wired switches

Replace multiple connection points with Peer to Peer exchange of information (GOOSE messages)

Trip signal from R2-R5 will be published as GOOSE messages. The breaker fail relay R1 subscribes to these messages and will initiate its 50BF pickup timer upon sensing a trip signal.

© ABB Group March 3, 2011 | Slide 34

Conventional Alarms and Station DFR

Several connection points (costs)

Often signals are combined to reduce amount of connections points resulting in lack of depth of information (e.g. Relay IRF)

Rigorous documentation

Changes require manual labor (connection points, relabeling of terminations, etc)

© ABB Group March 3, 2011 | Slide 35

Smart Alarms and Station DFR

Annunciator / DFR

Ethernet link

Utilization of GOOSE messages instead of hard wired output contacts for:

Alarms

Trigger signal for DFR

Peer based IRF schemes

© ABB Group March 3, 2011 | Slide 36

Conventional Transfer Scheme9 Relays needed

for Feeder P&C

1 Transfer scheme relay

Hardwired signals:

Main1 Pos

Main2 Pos

Tie Pos

VT1

VT2

© ABB Group March 3, 2011 | Slide 37

Smart Transfer Scheme 9 Relays needed for

Feeder P&C

Tie relay executes transfer scheme logic

Hardwired signals:

Tie Pos

VT1

VT2

Signals via GOOSE:

Main1 Pos

Main2 Pos

Advanced logic to determine load prior to transfer and determine if sources can handle combined load without equipment/apparatus failure

© ABB Group March 3, 2011 | Slide 38

QUESTIONS?

© ABB Inc. March 3, 2011 | Slide 39

Automation & Power World 2011April 18-21, 2011 in Orlando, Florida

© ABB Inc. March 3, 2011 | Slide 40

Workshop statisticsOver 400 hours of training

~45 customer presented case studies

87 sessions in the Technology and Solution Center

11 hours of panel discussions consisting of customers, industry experts and ABB executives

Nearly 50 hours of hands on technical training © ABB Oy

March 3, 2011 | Slide 40

© ABB Inc. March 3, 2011 | Slide 41

ABB Automation & Power WorldRegistration options

* See www.abb.com/a&pworld for more details

Full Conference Courtesy Registration

Access to ABB product developers and application experts in the 70,000 ft² (over 1.5 acre) Technology & Solution Center

Access to a series of complimentary and educational workshops.

Free Lunch and Tuesday Evening Reception

Access to over 300 additional educational workshops – Including ARC Analysts presentations

Up to $1,500 off a future ABB purchase*

Complimentary ARC report valued at $2,500!*

Evening Events (Monday and Wednesday)

Cost $300 per day or$800 for all three days.

Free!

Full Conference Courtesy Registration

Access to ABB product developers and application experts in the 70,000 ft² (over 1.5 acre) Technology & Solution Center

Access to a series of complimentary and educational workshops.

Free Lunch and Tuesday Evening Reception

Access to over 300 additional educational workshops – Including ARC Analysts presentations

Up to $1,500 off a future ABB purchase*

Complimentary ARC report valued at $2,500!*

Evening Events (Monday and Wednesday)

Cost $300 per day or$800 for all three days.

Free!

© ABB Inc. March 3, 2011 | Slide 42

Top ten reasons to attend Become more valuable, choose

from over 400 educational workshops and hands-on training sessions

Connect with thousands of peers and industry experts from 40 countries

Ask questions of, and give feedback to, ABB product developers and executive management

Get up to date with new and emerging technologies and industry trends

Learn how to maximize the value from your existing assets

Discover how to improve grid reliability, energy efficiency and industrial productivity

Apply lessons learned from over 45 customer-presented case studies

Focus on critical non-technical issues facing your company in the business forums

Succeed professionally by earning CEUs on select workshops and PDHs for every workshop you attend

See the widest range of technologies from one company at one conference!

© ABB Inc. March 3, 2011 | Slide 43

Automation & Power World 2011April 18-21, 2011 in Orlando, Florida

Register today!

www.abb.com/a&pworld

Join the Automation & Power conversation: Stay in the loop:

© ABB Inc. March 3, 2011 | Slide 44© ABB Group March 3, 2011 | Slide 44