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Alfa Laval solutionsAlfa Laval solutionsTo save water, to treat water,to clean water, to desalinatewater…
Dr. Nóra NémethBudapest Water Summit, 8-11 October 2013
Alfa Laval is a leadingglobal provider ofspecialized products andengineered solutions.
The company
www.alfalaval.com
Alfa Laval is a leadingglobal provider ofspecialized products andengineered solutions.
Processes
We help customers toheat, cool, separateand transport productssuch as water, oil,chemicals, beverages,foodstuff, starch andpharmaceuticals.
www.alfalaval.com
We help customers toheat, cool, separateand transport productssuch as water, oil,chemicals, beverages,foodstuff, starch andpharmaceuticals.
Solutions
Alfa Laval aims at creating better everydayconditions for people by providing highly efficientand environmentally responsible solutions forwater supply, energy production and food.
www.alfalaval.com
Our corporate mission
Alfa Laval has the vision ofcreating better everyday conditionsfor people – everywhere. Ourproducts are used in industrialprocesses that are crucial forsociety, helping our customersoptimize their processes to reduceenergy use, protect theenvironment, and make food andpharmaceutical production safer.
www.alfalaval.com
Alfa Laval has the vision ofcreating better everyday conditionsfor people – everywhere. Ourproducts are used in industrialprocesses that are crucial forsociety, helping our customersoptimize their processes to reduceenergy use, protect theenvironment, and make food andpharmaceutical production safer.
Biofuels
Biotech and pharmaceutical
Chemicals
Crude oil refinery
Engine and transport
Fluid power
Food and beverages
HVAC
Industrial fermentation
Latex
Machinery
Marine and diesel
Metal working
Mining and mineralprocessing
Oil and gas
Power
Pulp and paper
Refrigeration and air-conditioning
Semiconductor systems
Steel and coke oven gas
Sugar
Wastewater treatment
We serve most industries
www.alfalaval.com
Biofuels
Biotech and pharmaceutical
Chemicals
Crude oil refinery
Engine and transport
Fluid power
Food and beverages
HVAC
Industrial fermentation
Latex
Machinery
Marine and diesel
Metal working
Mining and mineralprocessing
Oil and gas
Power
Pulp and paper
Refrigeration and air-conditioning
Semiconductor systems
Steel and coke oven gas
Sugar
Wastewater treatment
A global company
37 manufacturing units* 102 service centres Sales companies in
55 countries Other sales representation
in 45 countries
www.alfalaval.com
37 manufacturing units* 102 service centres Sales companies in
55 countries Other sales representation
in 45 countries
* Plus a number of minor production and assembling units
Gustaf de Laval (1845-1913)“The Man of High Speeds”
• 200 projects andinventions
• 92 patents, includingthe milk separator(1878) and the steamturbine (1883)
• Started 37 companies
www.alfalaval.com
“The Man of High Speeds”
• 200 projects andinventions
• 92 patents, includingthe milk separator(1878) and the steamturbine (1883)
• Started 37 companies
Competitive strengths
• A global company, foundedin 1883
• Highly engineered products
• Global market leadership
• Large customer andgeographical diversification
• Large base of installedproducts
• Strong brand recognition
www.alfalaval.com
• A global company, foundedin 1883
• Highly engineered products
• Global market leadership
• Large customer andgeographical diversification
• Large base of installedproducts
• Strong brand recognition
Key technologiesHeat Transfer
Energy saving solutions forheating, cooling, ventilation,evaporation and condensation
Products:
• Plate heat exchangers, includingbrazed and welded heat exchangers
• Shell-and-tube heat exchangers• Air heat exchangers• Spiral heat exchangers• Thermal fluid systems• Boilers
www.alfalaval.com
Heat Transfer
Energy saving solutions forheating, cooling, ventilation,evaporation and condensation
Products:
• Plate heat exchangers, includingbrazed and welded heat exchangers
• Shell-and-tube heat exchangers• Air heat exchangers• Spiral heat exchangers• Thermal fluid systems• Boilers
Key technologiesSeparation
Efficient separation of liquidsfrom liquids, of particles fromliquids and of fluids and solidsfrom gases
Products:• High speed separators
• Decanters
• Membrane filtration
www.alfalaval.com
Separation
Efficient separation of liquidsfrom liquids, of particles fromliquids and of fluids and solidsfrom gases
Products:• High speed separators
• Decanters
• Membrane filtration
Key technologiesFluid handling
Safe transport and controlof fluids
Products:
• Pumps
• Valves
• Mixers
• Tank equipment
• Installation material
www.alfalaval.com
Fluid handling
Safe transport and controlof fluids
Products:
• Pumps
• Valves
• Mixers
• Tank equipment
• Installation material
Focus on R&D• Constant
improvements ofexisting products
• New capacities,materials andfunctions
• New products andtechnologies
• Cooperation withcustomers andpartners
www.alfalaval.com
• Constantimprovements ofexisting products
• New capacities,materials andfunctions
• New products andtechnologies
• Cooperation withcustomers andpartners
Visit our showroom on www.alfalaval.com/showroomto see our newest products
Focus on R&D
• Launching 35-40 newproducts every year
• New products key forprofitable growth
• More than 1 900 patents
• Investment (2012): MEUR81.3 = 2.4% of total net sales
www.alfalaval.com
• Launching 35-40 newproducts every year
• New products key forprofitable growth
• More than 1 900 patents
• Investment (2012): MEUR81.3 = 2.4% of total net sales
Trends and InnovationTrends and InnovationTo save water, to treat water, toclean water, to desalinatewater…
Content
• Wastewater treatment solutions
• AQUA to generate freshwater
• PureBallast to clean ballast water
• Desalination solutions
• Other water saving solutions
www.alfalaval.com
• Wastewater treatment solutions
• AQUA to generate freshwater
• PureBallast to clean ballast water
• Desalination solutions
• Other water saving solutions
Wastewater treatmentWastewater treatmentMBR, decanter centrifuges
GlobalGlobal ttrendsrends
Population growth
Urbanization
Industralisation
Improve living standard
Tighter legislation
Waterscarcity and
morewastewaterto be treated
www.alfalaval.com© Alfa Laval Slide 18
Population growth
Urbanization
Industralisation
Improve living standard
Tighter legislation
Waterscarcity and
morewastewaterto be treated
By 2020: 900 million more people on theplanet
700 million more people incities
2,1 billion m3/yr fresh watergap
WaterWater shortageshortage and pollution in Chinaand pollution in China
340 cities suffer from water shortages, affecting 160 millionpeople
70% of Chinese lakes, rivers and 90% of groundwater arepolluted
700 million Chinese drink contaminated water
75% of all diseases in China come from water pollution*
100 000 water-pollution-related deaths per year*
www.alfalaval.com
340 cities suffer from water shortages, affecting 160 millionpeople
70% of Chinese lakes, rivers and 90% of groundwater arepolluted
700 million Chinese drink contaminated water
75% of all diseases in China come from water pollution*
100 000 water-pollution-related deaths per year*
© Alfa Laval*World Health Organization (WHO)*World Health Organization (WHO) estimatestimationion
Trends in wastewater treatment
Higher effluent waterquality and water reuse
www.alfalaval.com© Alfa Laval
Global Market for MBR
• Physical waterscarcity
• Stringent waterquality requirements
• Space limitations
www.alfalaval.com
• Physical waterscarcity
• Stringent waterquality requirements
• Space limitations
© Alfa Laval Slide 21
Membrane Bio reactor – Hollow SheetCombining the best of two worlds
www.alfalaval.com
Flat Sheet Hollow Fibre Hollow Sheet
Trends in wastewater treatment
Higher effluent waterquality and water reuse
Energy factory
Shortage of qualifiedpersonnel
Higher performance withsmaller CO2 footprint
www.alfalaval.com© Alfa Laval
Higher effluent waterquality and water reuse
Energy factory
Shortage of qualifiedpersonnel
Higher performance withsmaller CO2 footprint
Decanter centrifuges for sludgedewatering
”G1” Design ”G2” Design
www.alfalaval.com
G3 – The next generation
www.alfalaval.com
The conversion ofseawater into fresh water
The AQUA freshwater generator
Literature code: EMD00197 0901
Water is life
www.alfalaval.com
Water quality (salinity)
Sea water 20000 – 35000 ppm
Tap water 250 –300 ppm
Mineral water bottled 105 ppm
Freshwater generator 0,5 – 2 ppm
www.alfalaval.com
Water is essential onboard
Technical uses:
• Boiler make-up
• Cleaning
• Heating
• Cooling
• Tank cleaning
• Separation operation
• NOx reduction
www.alfalaval.com
Technical uses:
• Boiler make-up
• Cleaning
• Heating
• Cooling
• Tank cleaning
• Separation operation
• NOx reduction
Water is essential onboard
Domestic uses:
• Drinking
• Cooking
• Showering
• Laundry
www.alfalaval.com
Domestic uses:
• Drinking
• Cooking
• Showering
• Laundry
Alfa Laval water production/day
• More than 15.000 freshwater generators in service
• 360.000.000 l /day
• 1,4 million households
• 5,6 million people
• 0,1% of the world population
www.alfalaval.com
• More than 15.000 freshwater generators in service
• 360.000.000 l /day
• 1,4 million households
• 5,6 million people
• 0,1% of the world population
59%
41%
Alfa LavalOther solutions
Based on ships over 2000dwtAlfa Laval: Nirex, AtlasOther solutions: Bunker Water, Competing Products
AQUA freshwater generator
• Half the seawater flow– Only half the seawater flow needed
than by other freshwater generators
• Lower costs and emissions– Reduction of seawater pumping needs
correspond to lower consumption ofelectrical energy, giving less fuelrequirement which again reduce theCO2 emissions
• 3- in- 1 plate technology– The AQUA plates incorporate
evaporation, separation andcondensation processes into one singletype of titanium plate
• Simple, compact installation
One half of the story……
www.alfalaval.com
• Half the seawater flow– Only half the seawater flow needed
than by other freshwater generators
• Lower costs and emissions– Reduction of seawater pumping needs
correspond to lower consumption ofelectrical energy, giving less fuelrequirement which again reduce theCO2 emissions
• 3- in- 1 plate technology– The AQUA plates incorporate
evaporation, separation andcondensation processes into one singletype of titanium plate
• Simple, compact installation
AQUA freshwater generator
• Easy operation and maintenance• Long product lifetime
– High grade materials that resist corrosionand erosion. AQUA will last as long as thelife time of the ship
• Low-salinity water– The fresh water supplied by AQUA has
lower content of salt and other dissolvedsolids than supplied by other freshwatergenerators
• Continuous quality control– The salinometer-equipped control system
continuously monitors the quality of theoutgoing freshwater.
…..and the other half
www.alfalaval.com
• Easy operation and maintenance• Long product lifetime
– High grade materials that resist corrosionand erosion. AQUA will last as long as thelife time of the ship
• Low-salinity water– The fresh water supplied by AQUA has
lower content of salt and other dissolvedsolids than supplied by other freshwatergenerators
• Continuous quality control– The salinometer-equipped control system
continuously monitors the quality of theoutgoing freshwater.
Less seawater, low impact
• ½ the seawater flow• ½ the pumping
energy• ½ the fuel for
electric powergeneration
• ½ the CO2 emission
www.alfalaval.com
• ½ the seawater flow• ½ the pumping
energy• ½ the fuel for
electric powergeneration
• ½ the CO2 emission
Electric power consumption
www.alfalaval.com
Calculation Based on: 5000 Working Hours/year, 0,20 € per kWh. Source: Marketing surveyperformed in July 2008 by FKAB
A steady flow of savings
Reduction in environmentalfigures
www.alfalaval.com
Calculation Based on: 5000 Working Hours/year, CO2 0,5 kg, NOx 0,012 kg and SOx 0,010 kg per kWh.Source: Marketing survey performed in July 2008 by FKAB
A steady flow of savings
A chemical-free solutionto clean ballast water
PureBallast
Literature code: EMD00197 0901
To save the marine ecosystems
The Alfa LavalPureBallast systems isinstalled onboard vesselswhere they clean theballast water down to alimit complying with theInternational MaritimeOrganization (IMO)convention and the UnitedStates Coast Guard(USCG) legislation, beforeit is discharged.
www.alfalaval.com
The Alfa LavalPureBallast systems isinstalled onboard vesselswhere they clean theballast water down to alimit complying with theInternational MaritimeOrganization (IMO)convention and the UnitedStates Coast Guard(USCG) legislation, beforeit is discharged.
PureBallast 3.0• Up to 60% less energy
• 50% smaller footprints
• Flows up to 6000 m3/h
www.alfalaval.com© Alfa Laval Slide 39
• Up to 60% less energy
• 50% smaller footprints
• Flows up to 6000 m3/h
Fresh water for life
Desalination solutions foreveryday need
Literature code: EMD00197 0901
Desalination
Multi-Effect System(MED)
They are used in:
• Land-baseddesalination plants
• Power industry• Solar power• Geothermal
installations• Ships and offshore
platforms• Oil & Gas offshore
industry• Food industry• Mining
Serving a wide range of industries AlfaLaval desalination systemsproduce potable water, processwater, and boiler feed water.
www.alfalaval.com© Alfa Laval Slide 41
Multi-Effect System(MED)
They are used in:
• Land-baseddesalination plants
• Power industry• Solar power• Geothermal
installations• Ships and offshore
platforms• Oil & Gas offshore
industry• Food industry• Mining
• Today, with more than 50 years’ experience, over30,000 successful installations and referencesthroughout the world, Alfa Laval is one of thetechnology leaders in the desalination field.
• We have installed a total freshwater capacity ofmore than 1,000,000 m3/day for offshoreplatforms, cruise ships and merchant vessels of alltypes, and supplied more than 200 land-basedinstallations for power, industry and municipalapplications.
More than 30,000 installations
www.alfalaval.com
• Today, with more than 50 years’ experience, over30,000 successful installations and referencesthroughout the world, Alfa Laval is one of thetechnology leaders in the desalination field.
• We have installed a total freshwater capacity ofmore than 1,000,000 m3/day for offshoreplatforms, cruise ships and merchant vessels of alltypes, and supplied more than 200 land-basedinstallations for power, industry and municipalapplications.
Karachi, Pakistan – 13,680 m3/d
www.alfalaval.com
Other water savingsolutions
Air heat exchangers, closedloop systems, etc…
Literature code: EMD00197 0901
Air heat exchangersRestrictions on water usage and legislation against”thermal pollution” of water sources promotes air ascooling media.
www.alfalaval.com© Alfa Laval Slide 45
Closed loop systems
A well-working, cost-effective centralcooling system is a key factor in manyprocess industries, including petrochemicalplants, refineries, power plants and otherheavy-duty industrial environments.
www.alfalaval.com
A well-working, cost-effective centralcooling system is a key factor in manyprocess industries, including petrochemicalplants, refineries, power plants and otherheavy-duty industrial environments.
Closed loop cooling / heatingFilter
www.alfalaval.com
Sea water basin
Closedloop cooler
Sustainability is at the heart of what we do
For more than a century,Alfa Laval has beenproviding customers withsolutions that enable themto reuse and protectnatural resources, suchas water and energy, intheir industrial processes.
www.alfalaval.com
For more than a century,Alfa Laval has beenproviding customers withsolutions that enable themto reuse and protectnatural resources, suchas water and energy, intheir industrial processes.
Thank you very muchfor your attention!
www.alfalaval.com
Thank you very muchfor your attention!
