ali mahmoud cv

ALI AHMED HASSAN MAHMOUD Address: Aluminum city - Nag Hamady, Kena .Postal code: 83642- Aluminum city.Phone: (Work) +20966566307, (Home) +20966563087, (Mobile) +201007706813.E-Mail: [email protected] No: 1763833 Nag Hamady, KenaObjective

An Electric, Instruments, Control and SCADA engineering position in large industrial plants including equipments installations, specifications, redesign and troubleshooting.

Personal DataNationality: Egyptian.Marital status: Married.Military obligation: completed.Date of Birth: 10/01/1975.City of Birth: El Balyana - Sohag.Experiences1- Egyptalum (Aluminum Company of Egypt) has employed me for the last

year as Electric, Instruments, Control and SCADA (reliability) engineer at maintenance department at anode paste plant.

2- From 6-2003 to 1-2008 working as maintenance shift supervisor at anode paste plant.3- From 6-2000 to 6-2003 working as I & C and SCADA engineer at

maintenance department at anode paste plant.Experiences (Details) Pitch Melting unit (RTO Technology) contract electrical technical member.

Second production line (Ormet anodes) instruments, MCCS, PLC, HMI installation and commissioning supervising with FCB Company France (SOLIOS) experts

Start up and commissioning period for paste plant instruments, MCCS, PLC, HMI installation and commissioning supervising with FCB Company France(SOLIOS) experts at Egyptalum.

Day to day operation of the site maintenance, analysis, troubleshooting and repair.

Maintenance of MCC's, PLC's, electric local panels, light systems, fire and alarm system.

Maintenance of heavy machines as mixers, ball mills, crushers ,vibrocompacting, bags filters, screws, vibrating feeders, materials handling systems , silos , tanks, Dosing systems, pitch & heating oil equipments , good lifts ,Electrical hoists.

Troubleshooting of hydraulics and pneumatic systems.Installation and Calibration of variant instruments at the factory (level, flow,

weight, height, temp. ...etc).Maintenance of ABB &Telemechanique (ac-dc) Motor speed drives.Maintenance of dosing systems (loss in weight feeder & belt weight feeder).Good experience at (PLC 5, SLC 5, control logix and Siemens S5, S7) with RS

logix5, RS logix500. RS logix5000 (Rockwell) and WINCC (Simatic).

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Maintenance (A-B) plc systems & HMI Troubleshooting with RS View32 (Rockwell).

Good knowledge off RS linx software, DH, DH+ and DH 485 networks.Good knowledge off RS 232, RS 422, Ethernet (TCP/IP),4-20 ma loops, HART,

devicenet, Profibus, Foundation Field Bus and Modbus serial communications protocols.Good knowledge off DDE server, OPC server.

- E-Mail: [email protected] Ali Ahmed Hassan Mahmoud Tel+201007706813

Industrial work fields:-1- Material handling systemsilos- belt conveyors - vibrating screens - vibrating feeder(motorized- magnetic) VMI - SINEX Manufacturer - bucket elevator(chain-belt) AUMUND - magnetic separators - weighting systems(belt-silo) - impact flow meter - silos level measurement - rotary flap gate Claudius Peters - pneumatic slide gate - telescopic material feeding – filters SOLIOS CARBONE 2- Product-handling systemRotating table Rollix Group - drums conveyor – pneumatic and hydraulic systems marking unit BOSCH – height measurements WENGLOR – photocells – product weighting system 3- Dedusting and filtering systemBag Filters (ERAY, INTENSIV- VENTEC) filtering-rotary gates –screw conveyors-Delta blowers – turbo classifiers- flow and pressure measurements - sequencer cards- dampers (electric-pneumatic). 4- Large Hydraulic units up to 250 barPumps-tanks-cylinders- valves (directional-proportional-servo)Controllers-temp.,pressure,level,flow and liner displacements measurements Parker-Rexroth - AEROQUIP – Hydrel - Rexorth hydraulic systems 5- Heavy EquipmentsBall mill (SOLIOSCARBONE)- Crushers(cage-roll-cone) STEDMAN-

RHODAX(SOLIOS CARBONE) - paste cooler Eirich – mixers Buss – forming systems(Xelios) - TSV dynamic classifier (SOLIOS CARBONE) - silos storages (Inka Tecknik) - Preheating screw (SOLIOS CARBONE) - cooling systems (oil ,grease, water and air) - storages cranes – industrial services(hoists – lifts - elevators – air conditioning units – fire fitting – alarms - lighting) 6- Pitch and oil transfer and feeding systemsHeat exchangers – pumps (JOHNSON –ALLWEILER- Petro-Land) – pneumatic valves (Norgren-ASCO - EL-O-Matic- EBRO) – 2 way, 3 ways electric control valves Temp. ,level, pressure and mass flow meters measurements 7- Pitch melting systemsRTO (regenerative thermal oxidizer) pitch fume treatment unit (Harald und Robert Birk )- pitch melting tanks - heat exchangers- control valves for flow-rate regulation(Partener Tecknik)

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8- Oil , vapor and coke heating systems Natural Gas or liquid fuel oil fired burner Saacke technology German –Vapor generation Liquid fuel oil fired burner Russian and American technology –control valves-transfer pumpsSaacke fuel fire heater Rotary hearth furnace 9- Weighting systems Dosing systems (loss in weight feeder, belt weight feeder) Hasler and (Rotary Weigh feeders) Pfister Silos , belt conveyor, transfer hopper and final products weighting manufacturing company Scaime, Nobel, Milltronics, PRECIA and Hassler


Important works

1-(2004)Caliciner unit updating plc , scada from teos to rs view 32 . 2-(2006) HMI updating and programming panel view Allen Bradley.

3-(2009) PLC power calc. , modification and pid regulation to control hydraulic cylinder.

4-(2010) heating oil units updating from Siemens S5 to S7 and new winncc 2008 (simatic) scada project. 5-(2011) electromechanical damper plc programming and regulation.

6-(2011) Design new circuits, install instruments and commissioning works for fuel fire system to a Pitch fume treatment unit.

7-(2012)Caliciner unit plc 5 to controllogix, remote I/O to control net extension unit and updating scada project and connect slc500 and plc with Ethernet and dh+ communication networks .

8-(2012)plc scada modification new scraps feeding and handling.

9-(2013)New past mixer cooler plc, scada programming and Instruments, control circuits commissioning and controller regulations.

10-(2014) dc motor and speed variator to ac motor and speed variator mixer update and power control regulation.

11-(2014) Silos project and communication network updating from old Rockwell application to new RS view 32.

12-(2015) Networks (fiber, copper,wifi) Ethernet,DH+ connection between 3 different plc projects and merging 3 scada projects in one project.

13-PLC, instruments and control installation, commissioning and calibration for

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-Anode paste plant project 2000-Second production line in plant 2003-Pitch meting unit 2009-Oil Heating unit 2011 -Anode paste plant after overall fire damage 2013-Dust collection and recycling system unit 2015


Automation engineer experiences :-

Allen Bradley hardware

( plc, slc , control logix , micrologix , softlogix , HMI panel views ,pc interface cards ktx , pktx and plc interface modules (Ethernet , ControlNet , DeviceNet , Modbus , Remot I/O , rtd , thermocouples ) Rockwell automation software (RS logix5, RS logix500, RS logix5000 and Panel Builder32, RS linx , RS view 32 ,RSEmulate ) Siemens automation hardware(Siemens Logo, S5 115u, S7 200, S7 300, S7 400, op panels HMI, MPI-MMI,Profibus interface cards) Simatic automation software(Simatic S7 family Wincc flexible 2008, Step 5 ,Step 7 Programs)Industerial Networks

DH+, DH, RS232, RS485, ASCI, Ethernet, ControlNet, ModBus, 4-20 ma loop hart ,profibus Ethernet Hardware (switches(Cisco - SCALANCE siemens)-communication media (fiber, WIFI, twisted pair, coaxial)Good knowledge of RS 232, RS 422, Ethernet (TCP/IP),4-20 ma loops, HART, devicenet, Profibus, Foundation Field Bus and Modbus serial communications protocols.Good knowledge off DDE server, OPC server.

Varable Speed Converter (ac-dc)(ABB (Acs-Dcs) , TELEMECANIQUE (Altivar 66-71-54) ,Siemens(micromaster) ,Vacon ,Cegelec Alstom ,

Instrumentations

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Installation and Calibration of variant at the factory Hazard area and non- Hazard Area(level, flow, weight, height, temp. ...etc), Control valves and Controllers. For international companies Khrone - Hasler – HONEYWELL - DANFOSS - PYRO- CONTROLE – CORECI- HOHNER - Endress+Hauser– RAMSEY- Nobel – JUMO – Newport –- RTK rexroth – Georgin – Parker – Samson – Precia – Sinex – Sarel – Elleta – Bordon - WATSON SMITH – HYDAC – JOUCOMATIC – ASCO -UTILCELL- HOTTINGER - Landis & Staefa – Scaime – Balluff


Job responsibilities

Supervising all types of maintenance (preventive – planned - emergency). Technical support to both the maintenance and production groups in the

Paste Plant, equipment cataloguing, equipment spare parts technical overhaul and spare parts requirements management with contractors.

Pitch Melting unit (RTO Technology) contract electrical technical member. Oil heating systems PLC (Siemens, S7 and Step7) and I&C updating

technical overhaul with contractor. SCADA, Instruments and control Modifications in anode paste plant. 24 hour on call service to troubleshooting and faults analysis. Applying national electrical standards as IEC, NEC, BS, DIN and SIL. Work team members training and review there performance by regularly

reviewing team KPI’s . Applying ISO 9001/2000 and OHSAS 18001 requirements for TQM. Preparing training manuals for maintenance groups.

Education

B.Sc. of Electrical Engineering, June 1998. Department of Electronics and Communications. Assuit University, Faculty of Engineering. Last year degree: 70%. Accumulative degree: 62 % Graduation Project: Wireless Computer Communication. Project Grade: Excellent.

Skills

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Designing a data base for all electrical spar parts in the factory by access program.

Windows 2000, WinNT, WIN98, WINME and WINXP operating systems. Very good experience at micro soft programs (ICDL certificated- VB6). Maintain and support the various types of PC's (personal, laptop) and

laser printers hard wares problems. Solving any problems of configuring all types of cards of

computer. Some experience at LAN networks, internet research.


Training

Site training on maintenance of industrial electrical machines by FCB Co. France.

ISO 9001/2000 by Egyptalum.OHSAS 18001 by Egyptalum.Measuring & calibration systems (UNCERTAINTY) by Egyptalum.ABB & TELEMECHANIQUE motor speed drivers (AC & DC) by Egyptalum.Repairing UPS electric & electronic circuits.Control in hydraulic systems by Rexroth.Maintenance & modifying of SCADA system (Allen Bradley-Rockwell).Self-training in maintenance management strategies (TPM, OEE,

FMEA, and 5S) and Safety analysis methods (PPE, FTA, JSB, RCA, and HAZOP).

Statistical and Mathematics methods as Mode, Median, Range, Arithmetic Mean, Root Mean Square, Mean Deviation, and Standard Deviation by Egyptalum.

Self-training Reliability-Based Preventive Maintenance.

Personal Qualification

Very good spoken and written English.Hard working and good observation. Very eager to learn and acquire new experiences.Good communication skills.

Interests

Football, reading, and internet research.7-6



ali mahmoud cv

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