all tools for steering gears. from exchange to repair · pdf file3-pin socket-type, for...

All tools for steering gears. From exchange to repair

Starter-kits, diagnostic tools, test equipment, test bench and accessories

Tool brochure

2 05.08.2015 EN | Version 03

ALL FOR YOUR WORKSHOP

For the daily work with steering gears and steering parts you need not only

know-how and experience, but also the right tools – by Robert Bosch Automo-

tive Steering GmbH. We have the expertise and experience of over 75 year’s

construction of steering gears.

Robert Bosch Automotive Steering GmbH offers a complete range of tools and

diagnostic tools for successful work with and on PC and CV steering gears.

Opt for one of our starter kits, consisting of special tools for installation and

removal of steering gears, or for our diagnostic tools. To check our steering

gears, we also provide detailed test equipment.

On the following pages you will find our tools, diagnostic tools, test equipment

and accessories.

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EN | Version 03 05.08.2015 3

OUR STARTER KITS

From now on, professional handling of steering gears. PC kits by the original

equipment manufacturer of steering gears for the service professional. Ex-

change of steering gears easily and professionally.

The PC starter kit is designed for the complete installation and removal of PC

steering gears in the workshop environment. It includes all specialized tools

needed for installation and removal of PC steering gears.

Order number: 7418 798 906

Holding device kit

Includes five interchangeable clamping jaws with diameter 24, 26, 28, 30 und 32 mm

Holding device kit (mutually)

Includes five interchangeable clamping jaws with diameter 24, 26, 28, 30 und 32 mm

PC kit

PC starter kit

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Universal wrench with inner-joints without a key area

Suitable for all standard inner-joints

Ball joint extractor

Fork hole 24 mm

Headroom 50 mm


Fork hole 24 mm

Headroom 80 mm


Fork hole 22 mm

Headroom 50 mm

Hose clamp pliers (straight)

Hose clamp pliers

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Your expertise is in commercial vehicles? Here is your kit for professional in-

stallation and removal of CV steering gears of the market leader.

The CV starter kit is designed for the complete installation and removal of CV

steering gears in the workshop environment. It includes the specialized tools

needed for installation and removal of CV steering gears. The expansion with

the advanced kit is developed for the rear axle steerings RAS and RAS-EC.


Hand pump

Hand pump with hose and plug

Cylinder

With two cylindrical screws for mounting

Bell

Suitable for drop arms to diameter 120 mm

Bell


With recess for inserting the drop arm

Bell


2 Ball joint extractors

Fork hole 46 mm resp. 34 mm

Headroom 100 mm resp. 70 mm

For all standard sizes, also for RAS cylinder necessary

Pressure gauge complete

CV kits: start and advanced

CV starter kit

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Hydraulic unit

For filling of RAS steering system

Test equipment

Test storage pressure

Setting gauge

Check size S = 98 mm

For steering gears: 8346 974 157; 8346 974 162; 8346 974 169; 8346 974 180; 8346 974 182; 8346 974 185; 8346 974 186; 8346 974 198; 8346 974 200; 8346 974 210; 8346 974 211; 8346 974 214; 8346 974 216; 8346 974 217; 8346 974 218

Setting gauge

Check size S = 140,35 mm

For steering gear: 8344 974 146

Leading axle: 140,35 mm

Setting gauge



Trailing axle: 146,86 mm

Setting gauge


For steering gears: 8346 974 164; 8346 974 165; 8346 974 183; 8346 974 187; 8346 974 209

Setting gauge



Setting gauge


Setting gauge


Setting gauge



CV starter kit advanced for RAS and RAS-EC

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Setting gauge



Setting gauge


For steering gears: 8346 974 158; 8346 974 166

Setting gauge


For steering gears: 8346 974 170; 8346 974 221; 8346 974 278; 8346 974 279

Setting gauge


For steering gears: 8346 974 161; 8346 974 163; 8346 974 167; 8346 974 168; 8346 974 190

Setting gauge


Adjusting tool

Use for diagnosis of RAS-EC the customer tool or ZF-TESTMAN.

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DIAGNOSIS OF STEERING GEARS FROM 1ST HAND – FOR PC AND CV

Modern vehicles require modern diagnostics. Our original equipment manufac-

turer expertise we can also provide for the workshop diagnosis. The ZF-

TESTMAN enables efficient diagnosis of our steering gears without distracting

the diagnosis professional. So that you can concentrate on the essentials: the

steering.

ZF-TESTMAN IAM Edition Kit

Order number: ZFF 6008 208 450

Complete kit hardware case incl. software and 1 year license

ZF-TESTMAN IAM Edition Renewal of License


Renewal of license for 1 year more

ZF-TESTMAN IAM Edition Multi-user License


Only software and 1 year license for another workplace

PC and CV diagnostic tools

ZF-TESTMAN for IAM

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ZF-TESTMAN Service Edition Kit



ZF-TESTMAN Services Edition Renewal of License



ZF-TESTMAN Service Edition Multi-user License


Only software and 1 year license for another work-place

ZF-TESTMAN Commercial Vehicle Edition Kit



ZF-TESTMAN Commercial Vehicle Edition Renewal of License



ZF-TESTMAN Commercial Vehicle Edition Multi-user License



ZF-TESTMAN for ZF Services

ZF-TESTMAN Commercial Car Edition

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ZF-TESTMAN Passenger Car Edition Kit



ZF-TESTMAN Passenger Car Edition Renewal of License



ZF-TESTMAN Passenger Car Edition Multi-user License



Terminal tester


9-pin

Universal adapter


9-pin, as accessory for CAN cable (ZFF 6008 207 023)

Terminal tester for ZF-TESTMAN

ZF-TESTMAN Passenger Car Edition

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Vehicle adapter


OBD, as accessory for ISO 9141 cable (ZFF 0501 211 103)

Use: EP1 for Mini R50

Vehicle adapter


OBD, as accessory for CAN cable (ZFF 6008 207 023)

Use: VW-Audi group; BMW-EPS; BMW-AL; JAC S2; Ford CD4; GM; Opel Astra A33xx; Fiat Alfa 940

Additional cable – EP1


3-pin socket-type, for connection to power pack


Order number: 798 585

3-pin pin-type, for connection to vehicle



3-pin socket-type, for connection to power pack




Additional cable – SERVOTRONIC F


9-pin socket-type, for connection to control unit

Additional cable – SERVOTRONIC F



PC additional cable / Vehicle signal lines when using the terminal tester

PC adapter lines for ZF-TESTMAN

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Additional cable


6-pin socket-type, for connection to steering gear

Use: BMW E85 EPSc; BMW E90 EPSapa; BMW E89 EPSapa; BMW E72 EPSapa; Porsche 9x1; Daimler BR212; Daimler BR166; Daimler X166; Daimler C218; Daimler C292; Daimler C207; Daimler VS20; Daimler X204; Daimler X218; JLR L405; JLR L494; JRL L538; Honda T6AA; Honda TY2A Legend; Audi MSS

Additional cable



Use: BMW E85 EPSc; BMW E90 EPSapa; BMW E89 EPSapa; BMW E72 EPSapa; Porsche 9x1; Daimler BR212; Daimler BR166; Daimler X166; Daimler C218; Daimler C292; Daimler C207; Daimler VS20; Daimler X204; Daimler X218; JLR L405; JLR L494; JRL L538; Honda T6AA; Honda TY2A Legend; Audi MSS

Additional cable



Use: VW PQ35 (Gen1, Gen2); VW PQ46 (Gen2); Audi TT

Additional cable



Use: VW PQ35 (Gen1, Gen2); VW PQ46 (Gen2); Audi TT

Additional cable



Use: VW PQ35 (Gen 3); VW MQB; Fiat Alfa 940

Additional cable



Use: VW PQ35 (Gen 3); VW MQB; Fiat Alfa 940

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Additional cable



Use: GM Delta; GM Theta

Additional cable




Additional cable


Lab cable with 32 mA fuse and 4 mm banana plug


Additional cable



Use: GM D2UX

Additional cable



Use: GM D2UX

Additional cable



Use: JAC S2

Additional cable



Use: JAC S2

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Additional cable



Use: Ford CD4; Volvo 313; JLR-X152

Additional cable



Use: Ford CD4; Volvo 313; JLR-X152

Additional cable



Use: TATA Nano; TATA Vista; Ford B562

Additional cable




Additional cable



Use: Qoros-CF 14K

Additional cable



Use: Qoros-CF 14K

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Voltage supply cable


Use: VW PQ35; VW PQ46; Audi TT; Fiat Alfa 940; GM Delta; GM Theta; GM Epsilon



Use: BMW E90



Use: BMW E72; BMW PL6; Daimler C218; Daimler X204; Daimler BR212; Daimler BR166; Daimler X166; Daimler C292; Daimler C207; Daimler VS20; Daimler X218;Porsche 9x1, JLR- L405, JLR- L494, JLR-L538, Honda T6AA; Honda TY2A Legend; Audi MSS; VW Craft-er



Use: JAC S2



Use: Ford CD4; Volvo 313; JLR X152






Use: GM D2UX



Use: Qoros-CF 14K

Voltage supply for work when removed

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Vehicle adapter


Use: MAN F2000; MAN BUS A25; MAN BUS A26; MAN BUS A30

Vehicle adapter


Use: Leyland LF

Vehicle adapter


Use: MAN TGA

Vehicle adapter (OBD)


Use: Daimler; EvoBus; Iveco; MAN; DAF

Additional cable


7-pin socket-type

Additional cable


7-pin pin-type

Additional cable


4-pin socket-type

Additional cable


4-pin pin-type

Additional cable


Servotwin, vehicle signal lines, for connection to steering gear

Adapter cable for ZF-TESTMAN

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EN | Version 03 05.08.2015 17

Adapter cable


Only for ZF-Servocom with potentiometer

Use: Leyland LF; MAN BUS A25; MAN BUS A26; MAN BUS A30

Terminal tester


68-pin

Adapter


68-pin socket-type auf 39-pin pin-type, for connection to vehicle

Adapter


68-pin pin-type on 39-pin socket-type, for connection to control unit

Adapter


68-pin extension: 7 m

Use: EST 46

Cable


For diagnosis RAS-EC

Use: Volvo

Adapter cable for front axle sensor

Terminal tester (68-pin)

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DPA 06 (hardware case)


USB cable


Connection DPA06 to PC

Adapter


15-pin SUB-D / EST-37

Adapter


15-pin SUB-D / 9-pin MNL (blue marked)

Adapter


MNL 9-pin to 6- and 3-polig

Diagnostic cable


15-pin SUB-D / 9-pin MNL

Adapter


15-pin SUB-D / MINI USB

Adapter


15-pin SUB-D/ 9-pin JPT

Adapter


15-pin SUB-D/ OBD-2

Adapter


2x Bluetooth sticks

Bluetooth connection from DPA 06 to computer

Spare parts for ZF-TESTMAN

Content DPA06 Hardware case

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EN | Version 03 05.08.2015 19

Diagnostic cable


9-pin SUB-D / 9-pin MNL

RS232 cable


Connection DPA05 to serial interface computer

Diagnostic cable


9-pin SUB-D / 9-pin JPT

OBD2


9-pin SUB-D / OBD2

Diagnostic cable


Passau for EST-37

Additional adapter cable for DPA05

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MEASURING, CHECKING, TESTING

For diagnosis of hydraulic steering gears. As easy to use as a diagnostic tool,

detailed work with professional equipment. Our test equipment for hydraulic

range of PC and CV steering gears are suitable not only for troubleshooting.

Already used within maintenance and inspection, each purchase quickly pays.

Servotest 100 is designed for testing of hydraulic steering gears and oil pumps in the vehicle. Simply install the Servotest 100 at an easily accessible location in the pressure line of the steering gear and required tests can be carried out professionally during an inspection or troubleshooting.

With the built-in shut-off valve and the pressure limiting valve, the function of the steering valve can be simulated and thereby the pump can be checked. Easy handling, from techni-cians for technicians.

Servotest 100


Power steering tester

Use: all hydraulic steerings

Pressure relief valve


Valve block


Valve block


Test equipment

Servotest 100

Spare parts for Servotest 100

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The Servotest 600 is also designed for testing of hydraulic steering gears and oil pumps in the vehicle. The Servotest 600 has easy handling as in the smaller version Servotest 100, but advanced and exact testing options.

Servotest 600


Power steering tester

Use: all hydraulic steerings

Measuring device


Pressure limitation valve


Temperature sensor


Flow control valve


Pressure sensor


Flow meter


Plug adapter


Flow control valve


Test cable


Euro box


Test cable


Cable


Test cable


Bracket


Pipe union


Bracket


Valve block


Foot


Type plate


Servotest 600

Spare parts for Servotest 600

Tool brochure

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The Servotronic test is a specialized tools for our SERVOTRONIC steering gears for the pro-fessional. The Servotronic test is designed for testing of transformer and control unit of the SERVOTRONIC steering gears.

The Servotronic test receives when used in vehicle the power supply from the electrical sys-tem. When testing on the test bench, the additional power supply unit is required for power supply.

Servotronic test


Electrical check of transducer and control unit

Use: SERVOTRONIC steering gears

Control unit


Additional Power Supply Unit

Order number 7418 798 546

For testing on test bench

Servotronic test

Accessory for Servotronic test

Tool brochure

EN | Version 03 05.08.2015 23

Oil pressure gauge for the inspection of CV steering gears, designed to 0 – 250 bar, with shut-off valve and built-in safety valve to 130 bar.

Damped pressure gauge complete


Tool for inspection

Use: all hydraulic products

Pressure gauge thrush


tube


R12x1, 5x45 required finished size, steel tube DIN 2391

Damped pressure gauge complete

Spare parts for pressure gauge complete

Tool brochure

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OUR TEST BENCH

At your workshop safety has priority, especially when it comes to steering

gears. After every repair of internal parts of a steering gear a test on the test

bench is absolutely necessary. Only this way the safety in the vehicle can be

guaranteed.

The ZFLS hydraulic test bench was developed for detailed pump and steering gear testing after repair of the internal parts of the steering gear. Automated test sequences enable effi-cient use and continuous expansion. Extensive adapters ensure simple but professional in-stallation on the test bench. But if it hooks once, our technicians are available via the hotline and remote access to the test bench.

Hydraulic test bench

Order number: 7418.798.800

Testing of pumps, valves, cylinders, ZF-Servocom, hydraulic steering gears

Geared hub

Order number: 702004

For steering gears: 8052 955 201 8052 955 205 8052 955 206

Geared hub


For steering gears: 8090 955 184 8090 955 187

Geared hub



8098 956 148 8098 956 181

Test bench and accessories

Hydraulic test bench

Accessories for steering gears for hydraulic-test bench

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EN | Version 03 05.08.2015 25

Geared hub


For steering gears: 8044 955 114 8097 965 101 8097 965 102 8098 955 123 8098 955 310 8098 955 326 8098 955 874

Geared hub


For steering gears: 8043 955 127 8095 955 157 8095 955 236 8095 955 239 8095 955 272

Clamping device for steering


For steering gears: 8052 955 205















Use with holder if required.






Tool brochure

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For steering gears: 8044 955 114 8095 955 239 8095 955 272 8095 955 157 8097 965 101 8097 965 102 8098 955 310 8098 956 148 8098 955 123 8098 955 569 8098 965 191 8098 965 181 8118 955 101

Clamping devices for further steering versions

Order number: ***

If required, further clamping device for clamping device for steering

Use: all series

Steering shaft insert


For steering gears: 8052 955 201 8052 955 205 8052 955 206 8054 991 108 8090 955 184 8090 955 187






For steering gears: 8043 955 127 8070 965 116 8095 955 157 8095 955 236 8095 955 239 8095 955 272 8097 965 101 8097 965 102 8098 955 191 8098 955 569 8098 956 148 8098 956 181 8098 955 310 8098 955 326 8098 955 874

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Supporting plate


For pumps: 7674 955 282

Supporting plate


For pumps: 7685 955 235

Supporting plate


For pumps: 7685 955 704 7685 955 509 7685 955 563

Supporting plate


For pumps: 8601 955 141

Supporting plate


For pumps: 8691 955 156

Supporting plate


For pumps: 8607 955 102

Supporting plate

Order number: 9X20 000 505

For pumps: 8694 955 504

Adapter


For pumps: 7685 955 235

Adapter


For pumps: 8607 955 102

Accessories for pumps for hydraulic test bench

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Adapter


For pumps: 8601 955 141 8691 955 156

Adapter


Use with 803053

For pumps: 8601 955 141 8691 955 156

Adapter


For pumps: 7674 955 282

Adapter


For pumps: 7685 955 704 7685 955 509 7685 955 563

Adapter

Order number: 9X20 000 506

For pumps: 8694 955 504

Short Quick Coupling


M14x1,5



M16x1,5



M18x1,5

Long Quick Coupling


M14x1,5

Long Quick Coupling


M16x1,5

Long Quick Coupling


M18x1,5

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EN | Version 03 05.08.2015 29

Quick Coupling 35°


Use with: 803133

803134

803135

Quick Coupling 90°


Use with: 803133

803134

803135

PL 12 Connection


M14x1.5

Use with: 803243

803245

PL 12 Connection


M16x1.5

Use with: 803243

803245

PL 12 Connection


M18x1.5

Use with: 803243

803245

Tool brochure

30 05.08.2015 EN | Version 03

Robert Bosch Automotive Steering GmbH

D-73522 Schwaebisch Gmuend

Phone +49 7171 31-7936

E-mail: [email protected]

Steering-service.com

all tools for steering gears. from exchange to repair · pdf file3-pin socket-type, for...

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