alllliiss cchhaallmmeerrss service manual · 2017-11-06 · ac-s-d17 aalllliiss cchhaallmmeerrss...

11
AC-S-D17 A A l l l l i i s s C C h h a a l l m m e e r r s s Service Manual D-17 THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF ALLIS CHALMERS OR IT’S SUCCESSORS. ALLIS CHALMERS AND IT’S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. Service Manual

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Page 1: Alllliiss CChhaallmmeerrss Service Manual · 2017-11-06 · ac-s-d17 aalllliiss cchhaallmmeerrss service manual d-17 this is a manual produced byjensales inc.without the authorization

AC-S-D17

AAll ll iiss CChhaallmmeerrssService Manual

D-17

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF ALLIS CHALMERS OR IT’S SUCCESSORS. ALLIS CHALMERS AND IT’S SUCCESSORS

ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

Serv

ice

Man

ual

Page 2: Alllliiss CChhaallmmeerrss Service Manual · 2017-11-06 · ac-s-d17 aalllliiss cchhaallmmeerrss service manual d-17 this is a manual produced byjensales inc.without the authorization

Make: Allis Chalmers Model: D‐17Years Made: 1958‐1967

HP‐PTO: 46.48 HP‐Engine:  HP‐Drawbar: 36.7 Year Beginning Serial Number

HP‐Range: 46Engine‐Make: AC

Engine‐Fuel: GAS 1957 1001

Engine‐Cyl(s)‐CID: 4/226

Transmission‐STD: CM

Optional:  1958 4300

Fwd/Rev Standard: 8/2

Fwd/Rev Optional: 

Mfwd‐Std/Opt:  1959 16500

Tires‐Std Front: 6.00‐16

Tires‐Std Rear: 14‐28

Wheelbase‐Inch: 93 1960 28200

Pto Type: LIVE Pto Speed: 540 CAT I‐3pt Hitch: False 1961 33100

CAT II‐3pt Hitch: FalseCAT III‐3pt Hitch: False

Hitch Lift:  1962 38070

Hydraulics‐Type: OPEN

Hyd‐Cap: 9.75 Hyd‐Flow:  1963 65001

Hyd Std Outlets: 1Cooling Capacity: 14

Fuel Tank Capacity: 20.75

1964 70611

Cab‐Stdm A/C; Rops:  Weight: 4659 New Price: 5393 1965 77090

1966 80533

1967 86061

Location MFG Color Name

ENTIRE TRACTOR LESS RIMS (1958‐1959) ACPERSIANORANGE1ENTIRE TRACTOR LESS RIMS AND WHEELS (1960‐1967) ACPERSIANORANGE2RIMS ACALUMINUMFRONT AND REAR WHEELS (1960‐1967) ACCREAM

Paint Codes 

FRONT OF TORQUE HOUSING ON LEFT SIDE

Page 3: Alllliiss CChhaallmmeerrss Service Manual · 2017-11-06 · ac-s-d17 aalllliiss cchhaallmmeerrss service manual d-17 this is a manual produced byjensales inc.without the authorization

Dlt SERVICE MANUAL INDEX

BEARING SUPPORT (Single Front Wheel) •

CAMSHAFT & BUSHINGS ••••.

CRANKSHAFT & MAIN BEARINGS •

CRANKSHAFT PULLEY.

CYLINDER BLOCK

CYLINDER HEAD & VALVES •

CYLINDER LINERS, PISTON & RINGS

DIFFERENTIAL • . •

DISTRIB UTOR TIMING •

DRA WBAR SPRING.

ENGINE

ENGINE CLUTCH

FINAL DRIVE • • •

FRONT SUPPORT (Manual Steering)

FRONT SUPPORT (Power Steering).

FRONT WHEELS ••

FUEL TANK

GOVERNOR & DISTRIBUTOR DRIVE.

GOVERNOR LINKAGE

HOOD ..•.•• . ••

HYDRAULIC EQUIPMENT (Optional) •

HYDRAULIC PUMP • HYDRAULIC TESTING. . IGNITION SWITCH • • • •

"LIFT-LOWER" LEVER

LIFT SHAFT HOUSING

47

46

-47

53

· 39

.42

78

52

97

31

32

66

18

23

12

· III

49

.44

11

· 104

86 thru 96 125 - 130 •. 110

• • • • 98

.84,85

L.P.G. TANK FLOAT GAUGES. • .110

L.P.G. & EQUIPMENT . . . . . . . . . . . . . 114 - 124

Supplement No. 33 D17

2

Page 4: Alllliiss CChhaallmmeerrss Service Manual · 2017-11-06 · ac-s-d17 aalllliiss cchhaallmmeerrss service manual d-17 this is a manual produced byjensales inc.without the authorization

OIL FILTERS. • • •

OIL PUMP ~ ••.• OPERATION METER. PEDEST AL & SPINDLE

PISTON & CONNECTING ROD.

POWER DIREC'l'OR CLUTCH.

POWER DIRECTOR CLUTCH SHAFT

POWER STEERING PUMP & GOVERNOR.

POWER STEERING RAM. •

P. T .0. SHAFTS & GEARS

36

35 30 13

41

80

55

30

26

56

RADlA T0!t. • • • . . • . • • . . • • • • • . •• 11

REAR AXLE

REGULATOR. ENSIGN

ROCKER ARM •.•••

ROLL SHIFT FRONT AXLE

SINGLE FRONT WHEEL •

SPARK PLUGS. • • •

SPOOL VALVES

STARTING MOTOR

TIMING GEAR COVER •

TORQUE HOUSING • •

"TRACTION BOOSTER II

TRANSMISSION ••..•

TRANSMISSION CONTROL COVER.

TRANSPOR T VALVE

DI7 3

66

• 110

37

14

15

51

101

110

44

54

• . • • 97

70, 131 - 144

. • . • 76

. • 107

Supplement No. 45

Page 5: Alllliiss CChhaallmmeerrss Service Manual · 2017-11-06 · ac-s-d17 aalllliiss cchhaallmmeerrss service manual d-17 this is a manual produced byjensales inc.without the authorization

GENERAL SPECIFICATIONS (Cont'd)

DISTRIBUTOR (Prior to Engine SIN 17-19978)

Make Model Type Point Gap Rotor Rotation Autoznatic Advance Full Advance

Delco-Rezny 1112584

Autoznoti ve .022"

Clockwise 300

Engine R. P. M. 1800

Effective with Engine .sIN 17-19978 & Up

Make Model Type Point Gap Rotor Rotation Autoznatic Advance Full Advance

Delco-Rezny 1112593

Autoznotive .022"

Clockwise 250

Engine R. P. M. 1600

SPARK PLUGS (Prior to Engine SIN 17-17293)

Size Reach Point Gap Heat Range

14 znzn 3/8"

• 025"

Heavy Loads (Gasoline)

Light Loads (Gasoline) Octane Fuel

AC-45 Cozn. Auto-Lite A-7 Chaznpion J-8

or Low AC-47 Cozn.

Auto-Lite A-9 Chaznpion J -11

Effective with Engine SIN 17-17293 and up

Size Reach Point Gap Heat Range

14 mm. 3/4"

.025"

Heavy Loads (Gasoline) AC-45XL Auto-Lite AG-5

Chaznpion N-8 Light Loads (Gasoline) or Low Octane Fuel AC-47XL;Champion N-18

L. P. Gas (All Engines) Size 14 mm. Point Gap .018"-.022" Heat Range Champion N-3

OIL PUMP ,Prior to Engine SIN 17-19978) Type Gear Driven by Engine Caznshaft Caznshaft Gear 11 tooth Puznp Drive Gear 10 tooth Relief Valve in block Relief Pressure znax. 10-20 P.S. I. Oil Intake Floating screen Oiling Systezn By-pass type filter

D17 5

Effective with Engine SIN 17-19978 and up

Type Driven By Caznshaft Gear Puznp Drive Gear Relief Valve Relief Pressure Max. Oil Intake Oiling Systezn

CYLINDER LINER

Inside diameter Liner Stand Out

PISTON

Type Cazn Ground

Gear Engine Caznshaft

14 tooth 9 tooth

in puznp 30-35 P.S. I.

Floating Screen Full Flow Filter

4.000" to 4.001" · 000" to .003"

Cazn ground . 009"

Skirt Diameter (large) Skirt Diameter (small) Skirt Clearance

3.998" 3.989"

· 002" to .003" to be taken at bottozn Piston zneasureznents

of skirt .

PISTON PIN

Type Claznped in rod Pin diameter .9893" to .9895" Pin Length 3.490" to 3.510" Pin Clearance .0005" to .0007"

with piston and pin at 700 F.

PISTON RINGS

Ring End Gaps Coznpression Ring .009" to .017" Oil Ring (Segznent type). 015" to .055"

Ring Width Coznpression ring .123" to .124" Oil ring (segznent type). 1825" to .189"

Ring groove width Coznpression rings . 1255" to • 12b5u

Oil ring (segznent type). 1875" to .189" Ring Land Clearance

Coznpression rings .0015" to .0035" Oil ring (segznent type). 0015" to .0035"

Coznpression Rings have a tapered face and znust be installed with the letter liT" or word "top" upward.

VALVES

Exhaust Diazneter Inlet Diazneter Stezn Diazneter Guide Diazneter Inside Stezn to guide clearance Seat Angle (Exhaust) Seat Angle (Inlet) Seat Width V~lve Margin

1. 5" 1-11/16"

· 371" to .372" • 3745" to . 3755" . 0025" to .0045"

450

300

1/16" to 3/32" 1/16"

Supp1eznent No. 45

Page 6: Alllliiss CChhaallmmeerrss Service Manual · 2017-11-06 · ac-s-d17 aalllliiss cchhaallmmeerrss service manual d-17 this is a manual produced byjensales inc.without the authorization

TORQUE SPECIFICATIONS (TRACTOR)

Specifications not covered by special torques.

Capscrew or stud size

1/4" 5/16" 3/8" 7/16" 1/2" 9/16" 5/8" 3/4"

Specifications covered by special torques.

ADAPTOR GROUP Adaptor housing to engine block Adaptor housing to torque housing

MUFFLER GROUP Muffler to manifold

ROLL SHIFT FRONT AXLE GROUP .Axle support to retainer Rivot bracket to adaptor housing

DRA WBAR GROUP

Torque Ft. Lbs.

5 - 7 8 - 12

20 - 24 30 - 35 45 - 50 65 - 70 88 - 95

lZO - 130

Size Torque Ft. Lbs.

1/2" l/Z"

7/16"

1/2" 1/2"

70 - 75 70 - 75

15 - 17

70 - 75 70 - 7!i

Drawbar bracket to lift shaft housing 3/4" Drawbar bracket to transmission housing 3/4"

160 - 175 160 - 175

FINAL DRIVE GROUP Final drive housing to sleeve Final drive sleeve to transmission

FRONT WHEEL GROUP Front wheel to hub Front wheel adjustment

LIFT ARM GROUP Lift arm housing to transmission

PEDESTAL AND SPINDLE GROUP Retainer to front support housing Pedestal to retainer plate

PUMP GROUP (HYDRAULIC) Pump to torque housing Pump to torque housing

SNAP COUPLER GROUP Drawbar spring support to torque hOUSing

Supplement No. 33 D17

8

5/8" 5/8"

130 - 140 130 - 140

1/2" 75 - 80 Tighten to definite drag and loosen t o nearest cotter pin slot. F r ee turning - no end play.

1/2" 70 - 75

1/2" 70 - 75 1/2" 70 - 75

1/2" 50 - 60 3/8" 35 - 40

3/4" 160 - 175

Page 7: Alllliiss CChhaallmmeerrss Service Manual · 2017-11-06 · ac-s-d17 aalllliiss cchhaallmmeerrss service manual d-17 this is a manual produced byjensales inc.without the authorization

HOOD

REMOVAL

To reIIlove hood, reIIlove the air cleaner stack cap. release the hood latches and lift hood asseIIl­blies froIIl tractor. If the latches are too tight or too loose, they may be corrected by adjusting the fastener hook at rear of hood and fastener bracket at front.

To reIIlove the hood support channel at center. reIIlove the two cap screws at front attaching to radiator shell. and at rear attaching to battery tray assembly. Remove the light wires froIIl the quick connect terIninal and wiring harness frOIIl clips attaching wiring harness. ReIIlove support channel iroIIl tractor.

RADIATOR AND SHELL

REMOVAL

Drain the radiator and engine block. reInove the radiator cap to prevent the systeIIl froIIl air lock­ing. Renx>ve the hood assemblies. Remove upper and lower radiator hoses. ReIIlove the radiator grill and reIIlove the two capscrews attaching radiator to front support. ReIIlOve capscrews at bOttOIIl of radiator shell. Disconnect light wires froIIl quick disconnect terminal. The radiator and shell maybe removed together or separately.

D17 11 SlLppleIIlent No. 33

Page 8: Alllliiss CChhaallmmeerrss Service Manual · 2017-11-06 · ac-s-d17 aalllliiss cchhaallmmeerrss service manual d-17 this is a manual produced byjensales inc.without the authorization

FRONT WHEELS

SPINDLE NUT

OUTER BEARING CUP

REMOVAL

Remove weight from front wheels. The wheel may be r~ved from hub if preferred. Remove the wheel hub cap. Remove cotter pin. Back off the adjusting nut until only two or three threads are holding, then pull or bump wheel hub outward until the outer bearing cone contacts adjusting nut. then it will be free of spindle. Remove nut. washer. and outer bearing cone. and slide wheel and hub from spindle.

In some instances the inner bearing cone will be tight on spindle and will not be removed with hub. In such cases the inner bearing cone must be pulled or driven from spindle. then remove bear­ing retainerl felt washer, spacer and the felt seal retaining washer. The inner bearing spac­er and felt seal retaining washer is not used on roll shift front axle equipped tractors.

In other instances the inner bearing cone will be a looser fit on spindle and will be removed with wheel hub. In this case the inner bearing cone must be driven from hub driving out the bearing retainer. Drive out the bearing cups if worn or rough. Clean the inside of the hub thoroughly. Always use new felt seals saturated in oil.

ASSEMBLY (Front Wheels)

Install the felt retaiIring washer and inner bearing spacer in place over spindle. (This washer and spacer is not used on roll shift front axle equipped tractors.) Soak felt seal in oil or grease before installing. This will tend to make the seal more resistant to moisture and dirt. Place the felt seal in place on spindle.

Supplement No. 33

BEARING SPACER

~ HUB SEAL

SPINDLE

With the wheel hub perfectly clean, install the inner and outer bear:i:ng cups. Put a thin coat of No. 2 wheel bearing grease on surface of bearing cups. Pack the bearing cones completely with No. 2 wheel bearing grease. Install the inner bearing cone in place in wheel hub and install the bearing retainer. Install retainer with the cupped side toward bearing and the flat side toward felt seal.

Install the wheel hub over spindle; the inner bear­ing will center hub on spindle and guide end of hub over felt seal. Install the outer bearing cone, washer and adjusting nut. Tighten nut until all parts of assembly are properly seated solidly to­gether. then back nut off one castellation and in­sert cotter pin. Bend cotter pin so that it will not contact hub or hub cap. Install hub cap and tighten.

Dl7 12

Page 9: Alllliiss CChhaallmmeerrss Service Manual · 2017-11-06 · ac-s-d17 aalllliiss cchhaallmmeerrss service manual d-17 this is a manual produced byjensales inc.without the authorization

PEDESTAL AND SPINDLE ASSEMBLY

MUD SHIELD CAPSCREW--,

WASHER---=,

SHIM---.....

\ SHAFT SNAP RING ..

SPLiNED COUPUNG--D MUD SHIELD BUTTON

FRONT SUPPORT PEDESTAL

REMOVAL

Support front end of tractor to where the wheels clear the floor. Remove wheels and wheel hubs if necessary. Remove the caps crews attaching pedestal to front support housing and remove pedestal from housing. A splined coupling is attached to pedestal assembly, and will disengage from steering shaft when pedestal is lowered from housing.

Remove capscrew retaining splined coupling to spindle shaft, and remove capscrew and washer. If bearing adjustment is necessary shims may be removed to tighten bearings. Add shims if bear­ings are too tight and binding.

To replace the lower steering shaft bearing or oil seal, remove the splined collar and pull spindle assembly from pedestal housing. If the bearing cone is tight on spindle the oil seal and bearing cone will be removed with spindle shaft. Pull bearing cone from spindle shaft, drive cap'from pedestal housing.

If the bearing cone is not tight on shaft, the spindle assembly may be removed, leaving the oil seal and beariDg cone in housing. IIi. this case, drive the bearing cone from pedestal thus re­moving the oil seal. Drive bearing cup from pedestal housing. Always replace oil seals when disassembling, replace bearing cone and cup if worn or rough.

ASSEMBLY (Pedestal and spindle)

Install the bearing cup in lower end of pedestal. Properly pack the bearing with bearing grease, and put a thin coat of the grease on bearing cup. Place bearing cone into bearing cup. Install the steering shaft oil seal. All oil seals must be soaked in oil before using. Use sealer on outer diameter of seal. Drive seal in flush with bottom of housing.

Install the spindle shaft in pedestal, pressing the shaft through bearing cone until the collar on shaft is seated firmly against bearing cone. With snap ring installed in the splined coupling, place over the upper end of spindle shaft with the end nearest the snap ring downward.

Install the capscrew, lockwasher, flat washer and the proper amount of shims to obtain the. correct bearing adjustment, and tighten capscrew 'secure­ly. If bearing adjustment is too tight add shims and if too loose reznove shims. Adjust to a free rolling fit without end play or binding.

To install the pedestal assembly to the front support housing, turn the steering wheel to the straight ahead position, or until the pin hole in the vertical steering shaft is straight crosswise with tractor. Install the pedestal assembly with the spindles in the straight ahead position. After splined coupling engages shaft, install and tighten capscrews. Torque caps crews from 70 to 75 ft. lbs. Install wheel hubs and wheels. Torque wheels to hubs from 75 to 80 ft. Ibs.

Dl7 13 Supplement No.3 3

Page 10: Alllliiss CChhaallmmeerrss Service Manual · 2017-11-06 · ac-s-d17 aalllliiss cchhaallmmeerrss service manual d-17 this is a manual produced byjensales inc.without the authorization

ROLL SHIFT FRONT AXLE

CENTER STEERING ARM R.H. TIE ROD SOCKET

LH. TIE ROD SOCKET

AXLE SUPPORT

SPINDLE SNAP RING

R.H. SPINDLE ARM ~ I>

11 NUT~ "P FRONT AXLE STUD ~'F ... '-~./J '- R.H. SPINDLE SUPPORT

~~~~ct~F~~====::;=~,tf (/ WASHER

l.H. SPINDLE ARM

~~~~~~~~~~~~o~ / ~

REMOVAL

Attach hoist to front end of tractor. Remove the four caps crews attaching the axle support casting to the front support housing. Lift front of tractor with hoist far enough for steering arm to clear top of axle support casting. and drive the roll pin frOIn the center steering arm. Pull steering arm from shaft.

Grasp the axle support casting. move forward and lift the support from a~e assembly. Remove the capsc:rews and mxts from the pivot strap at bottom of the rear axle pivot bracket and remove the axle assembly from tractor. The rear pivot pin on diesel tractors is retained by a cotter pin, and on gasoline tractors it is self retained between the bracket and pivot strap when assembled, due to a collar machined on the pin.

To replace the spindles or spindle bushings, .re­move the wheel and wheel hub. Remove the Snap ring retaining spindle arm to shaft and remove arm and Hi-Pro key. Remove shaft from the spindle support assembly. The spindle bush­ings may now be pressed or driven from spindle support. To remove spindle support from axle assembly. remove bolt at outer end and stud froIn slot at frant of axle and slide out the spindle support assembly from axle.

Supplement No.3 3

~. -..

FRONT AXLE BOLT

SPINDLE SHAFT BUSH:NG ~

ASSEMBLY

~ I@ THRUST WASHER-

Install the bushings in the spindle supports. Use a bushing driver and drive or press the bushings into place until flush with support. Place the two thrust washers on spindle shaft and install into spindle support. Shaft must not bind in bushings. Install the Hi-Pro key at top of spindle shaft. Install spindle arm and insert retaining snap ring. Install the spindle support assembly to the axle assembly and insert the outer bolt and stud, tighten nuts securely. Install front wheel hubs and wheels.

To install the axle assembly to tractor, roll the axle assembly in place under tractor and install the rear pivot pin and pivot strap to pivot bracket. Attach the center steering arm to steering shaft and drive in roll pin. Place the axle support cast­ing in place at top of axle assembly. Lower trac­tor until front support housing is near the axle support casting, align holes, install and tighten capscrews.

The axle rear pivot bracket is installed differently on the gasoline and diesel tractors. The gaso­line tractor bas the pivot strap installed to rear of the pivot bracket, and with the collar on pivot pin between pivot bracket and pivot on axle assembly. On. diesel tractor~ the pivot strap is installed in front side of the pivot bracket, with the thicker axle pivot in between the strap and bracket. The pivot pin is a straight pin, enter from front and retain with a cotter pin.

D17 14

Page 11: Alllliiss CChhaallmmeerrss Service Manual · 2017-11-06 · ac-s-d17 aalllliiss cchhaallmmeerrss service manual d-17 this is a manual produced byjensales inc.without the authorization

SINGLE FRONT WHEEL (9.00 x 10" 8 Ply Tire) -

REMOVAL

Support tractor with hoist. Rernove the two bolts attaching wheel spindle to fork. lift tractor until fork clears spindle and roll front wheel forward to clear wheel fork. To remove tire, deflate tire. Rem.ove the caps crews from. the tire retaining ring and rem.ove ring. If only one retaining ring is rem.oved, rem.ove the one on the valve stem. side. The tire and tube nay DOW be rem.oved from. wheel. The wheel fork m.ay be rem.oved from. bearing support by rem.oving the five caps crews.

To rem.ove the wheel bearings, rem.ove the four caps crews attaching bearing retainer to wheel. The felt seal and seal retainer may be rem.oved with bearing retainer. Drive on the opposite end of spindle until the outer bearing cup is clear of wheel and remove the complete spindle assembly. The inner seal retainer and felt seal may now be rem.oved. The inner bearing cup m.ay be driven out if necessary to replace. The bearing cones m.ay be pulled from. spindle if replacem.ent is necessary.

ASSEMBLY

Clean the inside of wheel hub thoroughly. Clean spindle, bearings and all necessary parts before reassembling. Drive the inner bearing cup into place in wheel with the large cliam.eter of cup to­ward center of Wheel. Pack the two bearing cones with No. 2 wheel bearing grease and press them. into place on spindle with the small end of cones toward outer ends of spindle. Place a thin coat of bearing grease on the bearing cups. Install the felt seals in place in hub of wheel and seal re­tainer. Soak in oil or use a coating of wheel bearing grease on felt seals before installing. This will cause the seal to be m.ore effective in keeping out dirt and m.oisture. Install seal re­taining washer with flat side toward felt seal.

SEARING CUP

HUB SEAL

SEAL REf AINER

Install the spindle and bearings in place in wheel hub, using caution while entering spindle through felt retainer and seal. Install the outer bearing cup with large diam.eter toward bearing cone and drive into place. Install the bearing retainer. using the necessary am.ount of shim.s needed to obtain the proper bearing adjustm.ent. After tightening caps crews, bum.p the spindle shaft in both directions before checking bearing adjust­m.en.t. Add or rernove shim.s until the proper ad­justm.ent is obtained - a free rolling fit without end play or binding.

Dl7 15 Supplem.ent No. 33