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ALOE VERA PROCESSING EQUIPMENT

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Today, a lot of Aloe Vera products are

available in market because of its

multi-function. Aloe Vera can be

processed into various product such as

Health/Medical product, Cosmetic pro-

duct and Food.

Our company designs and manufac-

tures our own equipment and com-

ponents, which are integrated into turn

–key plants through the intervention of

the various skilled workers which can

manage the project with the best

solution. We develop new technologies

which give it access to new industries,

such as Food and Beverage Industry

or Chemical Industry. We committed to

producing and marketing innovative

products to meet the inter-national

quality standards whilst.

The company also offer project consul-

tancy service to its valued clients and

supplies its equipment on turn-key

basic including commissioning and

training. We also manufacture pro-

cessed plants as per customer specific

requirement.

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MUNINMAXPROCESSING LINE

ALOE VERA

ALOE VERA

INDUSTRY

IN OVERVIEW

ABOUT US

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thealoe vera upstream

PROCESS

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According to the favored end product different steps can be chosen or added.

Waster Spray Washing Conveyor, included Chlorine Washing – the low-

cost system is designed to wash and sanitized aloe vera. The purpose of this

step is to soften and partially release foreign particles and dirt from the surface

of the leaves as product move along the conveyor with the chlorine water

mixing, then move under overhead spray bars. Also this can work as an

inspection / rejection point.

Brush Washer have plastic brushers that pick the leave up from the conveyor

and press them against two or more brushes giving a cleaning action on every

side of the leaves.

The inner gel, is the mucilaginous jelly from inner parenchymal cells of

the plant and after processing it, it referred to as Aloe Vera gel. The inner

Aloe Vera gel is composed generally by 98.5% water, where more than

60% weight of solids contained in this Aloe Vera gel. (*)

(*) Source: SMEDA

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In order to get a good quality aloe vera gel,

the tips and the ends of the leaf are removed

then the spiny sides are removed.

Material will move forward to Automatic

Peeling Machine with removable infeed and

output conveyor belt will help the manu-

facturer reduce manual work, working hours

and prevent from loss of yield (feeding aloe

vera leaves with thickness at least 6mm and

after cutting top, down, both sides of rind by

manual). The yield can be get up to more

than 50%.

Inspection Table, at this point, the leaves

get inspected one by one as they enter the

process. It is important at this step to reject

any leaves with evident injuries, cuts or

lesions in order to avoid contamination of the

product downstream.

Slicing Machine, the sharpness and high

grade stainless steel can be ensure the

precise slicing.

• Easy maintenance

• Easy and efficient cleaning

• Low operating expense

Dicing Machine, The Muninmax high per-

formance dicer cubes from 4mm up to 20mm

in precise, perfect cutting quality.

The capacity will be depended on size of

feeding product. High quality accessories

enable neat dicing without damaging in

produce. The contact of the cut surfaces after

cutting increase the shelf life of the produce

considerably.

In addition, you will benefit from it such as:

• Simple change of cutting tools.

• High flexibility for optimal integration in

processing lines

• Easy Maintenance.

Our excellent hygiene qualities are a major

advantage. All machine parts as knives,

guides, belt etc are quickly removable for

cleaning .

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Automatic Peeling Machine Slicing Machine Dicing Machine

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the aloe veraupstream – downstream

PROCESSING LINE

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CRUSHERUrchel Crusher: dices, strips, slices, granulates, and shreds at high production

capacities. With a maximum infeed of 10" (254 mm) in any dimension, the

machine offers cost-savings by eliminating the need to pre

new dicer promotes more precise cut tolerances with slice adjustment and

lockdown features. The machine also features fine

collars on both cutting spindles for ultimate precision

PREHEATINGJacket Heating Steam: is a tank with an outer jacket designed to contain

heating. Product is heated while being mixed blended or agitated

Screw Conveyor: The product is transported with thin warm water filled pre

heater via a rotating screw. A water circulation system with a unique heating

system ensure that the entire load heats up evenly, ensuring a uniform product

quality.

• Product residence time through screw conveyor

• Accurate temperature control

• No traceable product damage

(*) Source: Urchel

Urchel Crusher

Jacket Heating Steam

DRAINSCROLLScrew conveyor with perforated screens underneath

consists of electric motor driven spiral which is the only.

moving part, rotates within a food grade & sealed trough

The preheated crush material moves along the spiral

within the trough for conveying the solid crush material to

the filler while draining the excess juice. The speed of the

drain screw is controlled to obtain the target specs of solid

crush. Thus, the slower the speed of the drain screw and

the smaller the volume of incoming crush material, the

higher the crush percentage.

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, strips, slices, granulates, and shreds at high production

capacities. With a maximum infeed of 10" (254 mm) in any dimension, the

savings by eliminating the need to pre-cut product. This

new dicer promotes more precise cut tolerances with slice adjustment and

lockdown features. The machine also features fine-tuning through adjustable

collars on both cutting spindles for ultimate precision. (*)

: is a tank with an outer jacket designed to contain

heating. Product is heated while being mixed blended or agitated.

The product is transported with thin warm water filled pre-

heater via a rotating screw. A water circulation system with a unique heating

system ensure that the entire load heats up evenly, ensuring a uniform product

Product residence time through screw conveyor

Drainscroll

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We manufacture and deliver high

quality stainless steel tanks, storage

and processing solutions to a wide

range of customers in Thailand and

internationally.

Meet health & safety criteria.

Our process and storage tanks meet

the hygiene standard demanded by the

food and beverage industry such as

FDA, GMP, HCCP standard.

Meet you customers’ need.

Our quality assurance program

ensures that we built tanks that meet

the exact requirements of our clients–

in terms of capacity, functionality

TANKS & MIXING SYSTEM, hygiene, weld quality, traceability and

ease of cleaning.

Under pressure to perform.

We are renowned for the supply of cer-

tificated pressure vessels to ASME

code.

Mixing System

Process mixing systems for the

efficient mixing of all of ingredient,

liquid and solid. Our design will be

depended on product. All of our mixing

system is also in accordance with

GMP, HACCP and ASME code

standard.

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Mixing Tanks

Syrup Tanks Deaerator Tanks Aseptic Tanks

Juice Storage Tanks

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Downstream Section

UHT (Ultra High Temperature) process can extend the shelf life

of the product from a few days up to several months with

minimum quality loss. The UHT plants also allow for the

thermal and aseptic treatment of products with portions or

fibers and particulate. Product is heated up to high

temperature for a short period of time to kill micro-organisms

that are present in all product. The energy recovery achieved

by the heat regeneration leading to reduce energy

consumption.

Feature

- Energy and water consumption saving.

- Corrugated tubes to promote efficient heat transfer and

reduce thermal stresses.

- PLC control automatic system.

- Sanitary construction.

- Low operation cost.

sterilization

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Aseptic FillerMachine is designed to provide the highest possible level of sterility and productivity for

filling bulk aseptic bag in box or bag in drum containers. Most aseptic packing of this kind

have been applied to bulk packing for high and low acid food products, including tomato

paste, fruit juice purees, fruit juice concentrates, dairy products and other such products.

Before the filler is used, it is automatically sterilized. The system is fully automatic,

consisting of hydraulic actuation, a sterilization phase, filling head with clamping device,

filling vale, aseptic chamber and control panel.

The automatic cycle of opening, filling and closing; begins once the bag has been

manually inserted into the filling head. During the filling cycle, the temperature can be

controlled at critical point.

Features

• Machine frame is made of Galvanized

• Filling head is made of AISI 316/AISI 304 Stainless steel

• The parts in contact with product are made of AISI 316 stainless steel.

• Heads for bag with 1” fitment (2” spout feasible under request) with Plug Style and Cap

Style

• Steam sterilization system

• Circular head chamber which is fully-viewable (twin head)

• Integrated processing cycle safety system at critical point such as control temperature,

steam pressure and self - diagnosis with on screen alarms.

• Mass Flow-Meter for measuring the volumetric capacity.

• PLC control automatic system.

• Applicable bag size 20L, 200l, 1000L

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Cooker – Cooler Water Bath Type

use two chambers that are shaped like

horizontal cylinder. The first chamber is

the sterilizer and the second is the

cooler. A feed device delivers the cans/

cups through the infeed conveyor to

the revolving reel of the cooler.

The reel, working in conjunction with

the stationary spiral, carries the cans/

cups through the cooking steam. The

continuous spiraling motion and the

steam inject system give an even and

faster cooker every can/cup. At the end

of the cooking process, the cans/ cups

* Use for Hot Filling Process

are fed into the cooling chamber with

the counter-flow water where a similar

process cools them. End of process,

the cans/cups will run out of the

conveyor. The sterilized temperature

will be depended on product.

Batch Retort is defined as one where

a small amount of process water is

drawn from the bottom of the retort by

high capacity pump and distributed

through spray nozzle located along the

top and side of the retort. Typically the

sterilized temperature varies from 110to 135°C

Re-Sterilization

COOKER–COOLER /BATCH RETORT

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ONLY IF YOU SUCCEED, WE CAN BE SUCCESSFUL.

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Mixing

Sterilization

Packing

Re-sterilization

Preheating

UHT Treatment

Aseptic Filling

Final Product Final Product

Grading, Trimming, Washing

Aloe Vera Meat Flesh

Cutting, Grading

Peeling

Mixing

Hot Filling Process Aseptic Process

Aloe Vera Leaf

PRODUCTION FLOW DIAGRAM

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Muninmax Co., Ltd

107/1 M5 T. Wangpong, A. Pranburi,

Prachuapkhirikhan, Thailand 77120

Tel: +66 32 65 1939Fax: +66 32 54 2208

Email: info@muninmax.co.thwww.Muninmax.co.th

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