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2013

B-259,Old Minal Resideny,

J.K Road,Bhopal-462023

Office:- 0755-6997418, 0755-4233111

email:headoffice@bolster-

engineering.com

web:www.bolster-engineering.com

Bolster Engineering Solutions

Bolster Engineering Solutions B-259 MINAL RESIDENCY,J.K. ROAD, BHOPAL- 462023

Office:- 0755-6997418, 0755-4233111 632623

E-mail :[email protected] web:www.bolster-engineering.com

Location : M/s Triveni Electroplast Pvt Ltd

Date of Training/Certification : 17.10.2013 To 18.10.2013

Date of Examination : 18.10.2013

Total duration of Theory &Practical : 17 Hours

Total no of candidates : 20 nos

Recommended STD used for qualification : ASNT SNT- TC -1A-2011

& Certification of Training section

NDT Training program Level II Dye Penetrant Testing


Office:- 0755-6997418, 0755-4233111 632623


List of Candidates for NDT Training/Certification 2013-14

Sl No

Name of candidate Company Name

1 Rajesh Kumar Pandey Gururaj Radiators 2 Brijesh Kumar Yadav Gururaj Radiators 3 Amit Kumar Triveni Electroplast Pvt Ltd 4 Rajneesh Kumar Triveni Electroplast Pvt Ltd 5 Vaibhav Singh Triveni Electroplast Pvt Ltd 6 Rohan Kundra Triveni Electroplast Pvt Ltd 7 Rajiv Gupta Triveni Electroplast Pvt Ltd 8 Deependra Singh Negi Joyti Fabricators.Naini 9 Pratap Raj Singh Joyti Fabricators.Naini 10 C.P Singh Alstom T&D Naini 11 IMK Raju Alstom T&D Naini 12 Vinit Upadhay Alstom T & D Naini 13 Sheetal Gupta SS Engineering Naini 14 Niraj Kumar Namdeo Shartha Engineering Pvt Ltd 15 Ghanshyam Yadav Rajesh Engineering Naini 16 Mukesh Negi Engineering Service Centre Naini 17 Iqbal Singh Engineering Service Centre Naini 18 Rahul Kushwaha Jayanti Enterprises 19 Vikash Chauhan Bolster Engineering Solutions

Course outline covered SCOPE This course covers the principles of Liquid Penetrant Testing and prepares a candidate to Select equipment to conduct test Setup test equipment Steps to conduct test Familiarize with codes and standards Interpret results with respect to applicable codes and standards Understand limitation of the test method Write test reports.


Office:- 0755-6997418, 0755-4233111 632623


TRAINING Training material is presented in modules that are followed by quizzes PERSONNEL CERTIFICATION ASNT SNT-TC-1A Training, experience and examination requirements Training Requirements Recommended Course Outline Training Hours Practicals Quizzes and examinations MODULE 1: MANUFACTURING DISCONTINUITIES Types of Discontinuities: Inherent, Processing and Service Casting Discontinuities: Hot Tear, Cold Shut, Porosity, Shrinkage Primary Processing Discontinuities including discontinuities in Rolling, Forging, Drawing, Extruding Secondary Processing Discontinuities including discontinuities in Grinding, Heat Treating, Machining, Welding, Plating Service Discontinuities:- Erosion, Wear, Fatigue, Corrosion, Creep MODULE 2: PRINCIPLES Purpose of Liquid Penetrant Testing Physical Principles Wetting Characteristics and Contact Angle Wetting Ability Force of Cohesion and Surface Tension Capillary Action Viscosity Reversed Capillary Action Visibility of Indication Categories of Test Processes Types of Dye: Type I (Fluorescent) and Type II (Visible) Methods of Removal of excess Penetrant including Water Washable, Emulsifiers and Solvent Removable Sensitivity Levels - , 1, 2, 3, 4 Selection of Process Limitations of Penetrant Testing MODULE 3: BASIC STEPS This module covers the basic steps involved in the following processes Method A - Water Washable Method B - Lipophilic Emulsifier Method C - Solvent Removable Method D - Hydrophilic Emulsifier MODULE 4: PRE AND POST CLEANING Choice of Cleaning Method Different Cleaning Methods including Detergent, Solvent, Alkaline, Steam, Ultrasonic cleaning, Vapor Degreasing MODULE 5: APPLICATION OF PENETRANTS AND DEVELOPERS Selection of Penetrant Materials


Office:- 0755-6997418, 0755-4233111 632623


o Cleaners o Penetrant o Developer o Selection based on family Application of Penetrant Standard Temperature Limits Dwell time Drying Drying Parameters Drying Time Limits Application of Developers Types of Developers o Aqueous o Non-Aqueous Developing Time Fluorescent Inspection o Black Light Warm Up Time o Minimum intensity and light meter o Visual Adaptation Visual Inspection o Minimum light intensity and light meter Post Cleaning Limitation of Penetrant Testing MODULE 6: INTERPRETATION Interpretation of Test Results Flow Chart for Interpretation True, False, Relevant and Non Relevant indications Categories of Indications: - Rounded and Linear Evaluation of Indications MODULE 7: CODES & STANDARDS (Specific Training) Codes ASME Section V, Article 6 ASME Section VIII, Appendix 8 (Accept/Reject Criteria) Standards ASTM E-165 Standard Practice for Liquid Penetrant Examination Other codes and standards can be discussed at the request of the students. Please make such requests at time of registration PRACTICAL TRAINING Test on Flawed Samples Visible Solvent Removable Fluorescent Water Washable Solvent Removable Tests on Weld samples


Office:- 0755-6997418, 0755-4233111 632623


EXAMINATIONS General Specific Practical Tests Candidates must score a minimum of 70 % in each test and a minimum of 80% average for all the three tests.

Training Section


Office:- 0755-6997418, 0755-4233111 632623


Practical Section

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