alstom’s chemical looping combustion prototype … library/research/coal/carbon capture...iqbal...

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Iqbal Abdulally, Carl Edberg - Alstom Power Herb Andrus, John Chiu - Alstom Power Paul Thibeault - Alstom Power Bruce Lani - US DOE, NETL 2011 CO 2 Capture Technology Meeting , August 22 – 26, 2011 ALSTOM’s Chemical Looping Combustion Prototype for CO 2 Capture from Existing Pulverized Coal Fired Power Plants

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Page 1: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

Iqbal Abdulally, Carl Edberg - Alstom PowerHerb Andrus, John Chiu - Alstom Power

Paul Thibeault - Alstom Power

Bruce Lani - US DOE, NETL2011 CO2 Capture Technology Meeting , August 22 – 26, 2011

ALSTOM’s Chemical Looping Combustion Prototype for CO2

Capture from Existing Pulverized Coal Fired Power Plants

Page 2: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 2

Agenda

Topic 1 General Project & Technology Background

Topic 3 Phase IV Activities and Status

Topic 2 Phase 0 to III Activities

Topic 4 Next Steps

Page 3: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 3

The Alstom Group: a Worldwide Leader in Power Generation

Full Power Systems Portfolio N°1 in air quality control systems

N°1 in services for electric utilities

N°1 in integrated power plants

N°1 in hydro power

N°1 in conventional nuclear power island

Recent acquisitions of solar & wind power

Lagisza

Medupi

Maritza Belchatow

NeurathRDK8

Flamanville

Santo Antonio Kwinana

Tallawara Colongra

Muara Tawar

Nhon Trach 1

Guatami

Utran

SoharFujairah

Dubai GTX

GhannouchRelizane

Terga

Malaga

Soto de Ribera

LangageAghada

Flevo

KW Emsland

Moscow TPP 26

Combigole

GissiModugno

Scandale

Grain

Gariep

Cahora BassaTucurui

Chief Joseph

Rocky Reach

Eastmain

La Sarcelle

Itaipu

Fozdo Chapeco

Estreito

Chicoasen

Peribonka

CSA

Manapouri

3 Gorges

Son La

Yangyang

Lower Jurala

Vishnuprayag

Subansiri

Deriner

Karun

Merowe

BujagaliAfourer

AlquevaLa Muela

Grand'maison

Nant De Drance Birecik

Hong Yan He

Ling Ao 3+4

Fuqing, NingdeFang Jiashan

Taishan

Lagisza

Medupi

Maritza Belchatow

NeurathRDK8

Lagisza

Medupi

Maritza Belchatow

Neurath Lagisza

Medupi

Maritza Belchatow

NeurathRDK8

Flamanville

Santo Antonio Kwinana

Tallawara Colongra

Muara Tawar

Nhon Trach 1

Guatami

Utran

SoharFujairah

Dubai GTX

GhannouchRelizane

Terga

Malaga

Soto de Ribera

LangageAghada

Flevo

KW Emsland

Moscow TPP 26

Combigole

GissiModugno

Scandale

Grain

Santo Antonio Kwinana

Tallawara Colongra

Muara Tawar

Nhon Trach 1

Guatami

Utran

SoharFujairah

Dubai GTX

GhannouchRelizane

Terga

Malaga

Soto de Ribera

LangageAghada

Flevo

KW Emsland

Moscow TPP 26

Combigole

GissiModugno

Scandale

Grain

Santo Antonio Kwinana

Tallawara Colongra

Muara Tawar

Nhon Trach 1

Guatami

Utran

SoharFujairah

Dubai GTX

GhannouchRelizane

Terga

Malaga

Soto de Ribera

LangageAghada

Flevo

KW Emsland

Moscow TPP 26

Combigole

GissiModugno

Scandale

Grain

Gariep

Cahora BassaTucurui

Chief Joseph

Rocky Reach

Eastmain

La Sarcelle

Itaipu

Fozdo Chapeco

Estreito

Chicoasen

Peribonka

CSA

Manapouri

3 Gorges

Son La

Yangyang

Lower Jurala

Vishnuprayag

Subansiri

Deriner

Karun

Merowe

BujagaliAfourer

AlquevaLa Muela

Grand'maison

Nant De Drance Birecik

Gariep

Cahora BassaTucurui

Chief Joseph

Rocky Reach

Eastmain

La Sarcelle

Itaipu

Fozdo Chapeco

Estreito

Chicoasen

Peribonka

CSA

Manapouri

3 Gorges

Son La

Yangyang

Lower Jurala

Vishnuprayag

Subansiri

Deriner

Karun

Merowe

BujagaliAfourer

AlquevaLa Muela

Grand'maison

Nant De Drance

Gariep

Cahora BassaTucurui

Chief Joseph

Rocky Reach

Eastmain

La Sarcelle

Itaipu

Fozdo Chapeco

Estreito

Chicoasen

Peribonka

CSA

Manapouri

3 Gorges

Son La

Yangyang

Lower Jurala

Vishnuprayag

Subansiri

Deriner

Karun

Merowe

BujagaliAfourer

AlquevaLa Muela

Grand'maison

Nant De Drance Birecik

Hong Yan He

Ling Ao 3+4

Fuqing, NingdeFang Jiashan

Taishan

Over 41 GW under executionNuclear

Hydro

Steam

Gas

Chemical Looping Technology Development

Page 4: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 4

Project Overview

Project Goals and Objectives

• Chemical Looping Program:

Develop and commercialize chemical looping process tomeet the goals for existing or new coal-fired power plants.

• Prototype Project:

Design (BP1), build, and test (BP2) a 3 MWth Prototype to demonstrate Chemical Looping (40hr auto-thermal operation).

Obtain engineering and operating information necessary todesign and build a reliable follow-on demonstration plant.

Page 5: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 5

Alstom’s Chemical Looping DevelopmentTargets:• Over 90% CO2 capture from coal• Less than $20/ton avoided cost of CO2 capture• Capital cost 20% < conventional steam plant (w/o CO2

capture)• Applicable to retrofit and new coal-fired power plants• Retrofit < 20% increase in COE• Beat steam power and IGCC performance and

economics, world-wide• Medium-Btu gas or hydrogen without oxygen plant• Economical H2 production at low cost

Page 6: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 6

Chemical Looping Prototype Schedule As Planned

Phase IVA is on Schedule

4. Start Shakedown

5. Complete Phase IVA Testing

6. Deliver Interim Report

7. Deliver Final Report

1. Complete Preliminary Engineering

2. Deliver Updated Technical and Cost Information to NETL (for BP1 Decision)

3. Start Installation

06 April 2010

Task1.0 Project Management

and Reporting2.0 Prototype Engineering3.0 Prototype Procurement

and Installation4.0 Prototype Operation

ShakedownCold Flow Hot Flow, Non-ReactingAutothermal

5.0 Solids Transport Testing6.0 Engineering Support7.0 Analytical Support

Jul - Sep Oct - Dec Jan - Mar Apr - Jun Jul - Sep Oct - Dec Jan - Mar Apr - Jun Jul - Sep Oct - Dec Jan - Mar Apr - Jun Jul - Sep2008 2009 2010 2011

Alstom FY 08-09 FY 09-10 FY 10-11 FY 11-12DOE FY 08-09 DOE FY 09-10 DOE FY 10-11

Phase IVA DOE Schedule

Phase IVABP1

Phase IVABP2

4

5

1

32

6

Milestones:

Page 7: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 7

Project Overview – Funding 2008 to 2011

DOE Funding $6,895,624

Alstom Funding $1,723,906Total Budget $8,619,530

Total Budget Period 1& 2

Participants:

Page 8: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 8

Alstom’s Limestone Chemical Looping ConceptEvolution

Alstom Entrained Gasification Technology (1974 – 1981) Alstom Fluidized bed

Technology (1978 - )

Alstom’s Limestone Based Chemical Looping Technology

Page 9: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 9

Alstom’s Limestone Chemical Looping Concept• In Alstom’s process, calcium

compounds from limestone are used as the reactant

• Coal is indirectly combusted or gasified by hot oxygen carrying reactant

• The Reactant is not consumed and is alternately reduced (oxygen removed) and oxidized (oxygen replenished) as it cycles between reactors

• The Reactant also carries heat where needed

OxidizerReducer

Calciner

Hot Solids

Cold Solids

CaCO3 CaO

CaS

Hydrogen

Coal,Steam

CO2

Air

CaCO3

Depleted Air, Ash,CaSO4

OxidizerReducer

Calciner

Hot Solids

Cold Solids

CaCO3 CaO

CaS

CaSO4CaSO4

Product Gas

Coal,Steam

CO2

Air

CaCO3

Depleted Air, Ash,CaSO4

Steam toPower Cycle

Air Reactor (Oxidizer)

CaS + 2O2 -> CaSO4 + Heat

Fuel Reactor (Reducer)

2 Cfuel + CaSO4 + Heat -> CaS + 2 CO2

8 Hfuel + CaSO4 + Heat -> CaS + 4H2O

Alstom’s Limestone-based CLC Process

Main Reactions:

Page 10: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 10

Chemical Looping Process:Options and Applications

Reducer Oxidizer

CaSO4 CaS

N2

AirCoal

CaCO3Steam

Ash, CaSO4to Disposal

CO2

Steam

Option 1 – Combustion with CO2 Capture

Reducer Oxidizer

CaSO4 CaS

N2

AirCoal

CaCO3Steam

Ash, CaSO4to Disposal

Calciner CO2

H2

Option 3 – Hydrogen with CO2 Capture

Reducer Oxidizer

CaSO4 CaS

N2

AirCoal

CaCO3Steam

Ash, CaSO4to Disposal

SyngasCO,H2

Option 2 – Syngas with no CO2 Capture

• CO2 Capture – PC Retrofit• CO2 Capture – CFB Retrofit• CO2 Capture-Ready Power Plant• Advanced Steam Cycles with CO2 capture

• IGCC with Down-Stream CO2 Capture• Industrial Syngas production• Coal-to-Liquid Fuels

• CO2 Capture – PC Retrofit• CO2 Capture – CFB Retrofit• CO2 Capture-Ready PC/CFB Power Plant• Advanced Steam Cycles with CO2 capture• IGCC with CO2 Capture• Fuel Cell Cycles with CO2 Capture• Industrial Hydrogen with CO2

Applications

Flexible technology with low cost

Page 11: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 11

Chemical Looping Overview Retrofit Options

Existing Steam

TurbinePower Block

Steam

Feed WaterGenerator

Air

Fluegas

ExistingPC Boiler

ExistingCoal

Pulverizer

CoalLimestone

(CaCO3)

Reducer Oxidizer

CaSO4 CaS

N2 to Stack

AirAsh, CaSO4to DisposalCalcinerCO2

H2

CO2-freeBoiler fuel

(H2)

Steam

Concept 1 – Chemical Looping CO2 --free Fuel; Minimum Boiler Modification

Concept 2 – Chemical Looping Oxidizer Replaces/Modifies Boiler

Feed Water

ExistingSteam

TurbinePower Block

Steam

Generator

ExistingCoal

Pulverizer

CoalLimestone(CaCO3)

Reducer Oxidizer

CaSO4 CaS

N2 to Existing Stack

Air

Ash, CaSO4to Disposal

CO2

Steam

Existing Steam

TurbinePower Block

Steam

Feed WaterGenerator

Air

Fluegas

ExistingPC Boiler

ExistingCoal

Pulverizer

CoalLimestone

(CaCO3)

Reducer Oxidizer

CaSO4 CaS

N2 to Stack

AirAsh, CaSO4to DisposalCalcinerCO2

H2

CO2-freeBoiler fuel

(H2)

Steam

Concept 1 – Chemical Looping CO2 --free Fuel; Minimum Boiler Modification

Concept 2 – Chemical Looping Oxidizer Replaces/Modifies Boiler

Feed Water

ExistingSteam

TurbinePower Block

Steam

Generator

ExistingCoal

Pulverizer

CoalLimestone(CaCO3)

Feed Water

ExistingSteam

TurbinePower Block

Steam

Generator

ExistingCoal

Pulverizer

CoalLimestone(CaCO3)

Feed Water

ExistingSteam

TurbinePower Block

Steam

Generator

ExistingCoal

Pulverizer

CoalLimestone(CaCO3)

Reducer Oxidizer

CaSO4 CaS

N2 to Existing Stack

Air

Ash, CaSO4to Disposal

CO2

Steam

Reducer Oxidizer

CaSO4 CaS

N2 to Existing Stack

Air

Ash, CaSO4to Disposal

CO2

Steam

Pulverized Coal Power Plant - Retrofit Concepts

Retrofit Options at < 20% Increase in COE with CO2 Capture

Page 12: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 12

Agenda

Topic 1 General Project & Technology Background

Topic 3 Phase IV Activities and Status

Topic 2 Phase 0 to III Activities

Topic 4 Next Steps

Page 13: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 13

Alstom – DOE Chemical Looping Development Plan

Phases 0, I, II and III Completed Prior to October 2008. Phase IV Began October 2008 –First Coal Fire June 2011 –Autothermal Scheduled for September/October 2011

Page 14: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 14

Schematic of Drop Tube Furnace System-1 (DTFS-1)

Chemical Looping ProgramDrop Tube Furnace System (DTFS) 1997 – 2003

Page 15: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 15

Chemical Looping Program 4 Inch Fluidized Bed Reactor System (1999 – 2003)

Reducer Kinetics1000 micron

0

10

20

30

40

1850 1870 1890 1910 1930 1950

Temp (degF)

Conv

ersi

on

(%/s

ec-a

ta)

CaSO4Carbon

Work was completed in 2003 and was used together with DTFS data to determine Kinetic Rate Data

• Batch Tests Yield Reaction Rates Over a Wide Range of Temps and Compositions

• Basis for Equipment Sizing for Plant Cost and Economic Studies

• Basis for Chemical Looping Process Development Unit Design

• Small bubbling bed test facility

• Used for:

• Fuel & Limestone Characterization

• Fuel fragmentation(FAD)

• Fuel reactivity

• Limestone reactivity

• Limestone attrition

Page 16: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 16

Chemical Looping ProgramProcess Development Unit (PDU) 2004 -2008

Chemical Looping Process Development Unit (PDU)

• Designed and Built by Alstom for about $1M

• 2 Year Test Program - $4M – 80% funded by US-DOE

• Allows Testing of Individual Loops and Processes

Page 17: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 17

Chemical Looping ProgramSummary of Kinetics Studies

Extensive Kinetic Studies Performed To Size The Prototype

Chemical Looping Reaction Kinetics Studies

Page 18: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 18

Chemical Looping Program Chemical Looping Kinetics

Chemical Looping - Kinetics Summary

1.E-011.E+001.E+011.E+021.E+031.E+041.E+051.E+061.E+071.E+08

7 8 9 10

1/Temp (degK * 10^4)

k's

(%/s

ec-a

ta),

exce

pt

k(w

gs) (

%/s

ec-a

ta^2

) Pitt 8 Carbon Gasification

Charcoal Gasification

CaSO4 Reduction (FBHE ash)

CaSO4 Reduction (FBHE ash w/ SA

CO2 Capture (FBHE ash)

CO2 Capture (FBHE ash w/ SA)

Water Gas Shift (FBHE ash)

Water Gas Shift (FBHE ash w/ SA)

CaS Oxidation

1400 degF2000 degF

Extensive Kinetic Studies Performed To Size The Prototype

Page 19: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 19

Chemical Looping Cold Flow Model (CFM)

• Goals for the CFM: Distribute, Transport, and Control Solids Flow Scale-up Training, Operating, and Trouble Shooting

Page 20: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 20

Agenda

Topic 1 General Project & Technology Background

Topic 3 Phase IV Activities and Status

Topic 2 Phase 0 to III Activities

Topic 4 Next Steps

Page 21: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 21

ALSTOM’s Chemical Looping 40ft Cold Flow Model (CFM)

Reducer Cyclones

Oxidizer Cyclone

Oxidizer Riser

Pressurizing Column from Oxidizer to Reducer

Reducer Riser

Reducer Dipleg

Reducer SPCV

Pressurizing Column SPCV

Cactus

Reducer Inlet Air

Crossover from Reducer to Oxidizer

Page 22: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 22

ALSTOM’s Chemical Looping - CFM4 Hours Steady Operation – Pressure Balance

Loop Pressure for 4 Hours Steady Run (17 JAN 2011 10:00 to 14:55)

P10Rx cyci

P13Rx dipleg

P2Rx riser

56

P1cactus

P50XO to Rx

P51 XO to Ox

P43Press column

P40Ox spo

P32Ox riser

P38Ox dipi

-20

0

20

40

60

80

100

120

140

160

180

200

Pres

sure

alon

g Lo

op ["

wg]

TR,TO/F1,T2/F38,T39/F40,T41/F31,T32/G5208, 2955/41.9,55.1/21.4,14.0/0,0/65.3

P9

P4

P5

INJ2

P7

P10

Reducer Riser

INJ1

P6

Fuel/LSFeed

P8

480

in

P5P58

G43

Oxider

P37

P36

P38

P4

P47

P46

P43

P54

P55

P56

P41

P48

P31

P33

P35

P32

P3

P42

P50

P49

P40

P3

Butterf lyValve

P45

G33

G34

G35

G36

G3

P0

F38 T39

F31T32

F40T41

P21 P23

P17

P1

P14

P2

P13

P15

P16

Butterf ly Valve

Laser Probe

load cell

F1T2

G1

TO

load

BH

P53

G42

P51

P52TR

P11

BH

P12 P39

P2

4 Hours of steady Operation

Page 23: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 23

ALSTOM’s Chemical Looping - CFM4 Hours Steady Operation

P9

P4

P5

INJ2

P7

P10

Reducer Riser

INJ1

P6

Fuel/LSFeed

P8

480

in

P5P58

G43

Oxider

P37

P36

P38

P4

P47

P46

P43

P54

P55

P56

P41

P48

P31

P33

P35

P32

P3

P42

P50

P49

P40

P3

Butterf lyValve

P45

G33

G34

G35

G36

G3

P0

F38 T39

F31T32

F40T41

P21 P23

P17

P1

P14

P2

P13

P15

P16

Butterf ly Valve

Laser Probe

load cell

F1T2

G1

TO

load

BH

P53

G42

P51

P52TR

P11

BH

P12 P39

P2

Solids flow and pressures around the loop remain steady during operation.

Loop3.wmv

Page 24: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 24

Chemical Looping - CFMSummary

• CFM validated the Prototype’s solids transport concept

• Multi-loop CFM operation was demonstrated: start-up and shutdowncontrol stability of the system

• Data used to verify the scale-up method

• CFM used for the training of operators for the prototype unit

• CFM will be used to trouble shoot Prototype solids transport

Page 25: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 25

Phase IVA - Chemical Looping Prototype

Chemical Looping 3 MWt Prototype Concept

• Up to 1000 lb/hr coal flow• 1st Integrated Operation• 1st Autothermal Operation

Prototype:• Location – Alstom Power, Windsor, CT.• All Equipment Necessary for Viable Demo

Design• Design, Construction, Operation,

Maintenance, Modification by Alstom

Page 26: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 26

Chemical Looping PrototypeComponent Construction

The Prototype was integrated into the existing Multi-use Test Facility (MTF)

Page 27: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 27

Chemical Looping PrototypeComponents InstalledProduct Gas Condenser/ChillerRemoves water from the product gas and protects Recycle Gas Compressors

Recycle Gas Compressor supplies fluidizing gas for the SPCV’s

Page 28: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 28

Prototype Startup

Main Control Room Operating station Control System Programming Station

Prototype startup in progress

Page 29: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 29

Prototype Progress To Date

The Prototype project has made significant progress toward achieving fully integrated operation.

• Controlled solids recirculation in the cold flow model and the prototype.

• Online heat-up of the process by external electric heaters, external natural gas burners and direct injection of natural gas into the reactors.

• Coal firing at relatively low reactor temperatures with low tar formation.

• Coal firing at design temperature with no evidence of tar formation.

• Coal and sorbent feeding online.

• SAHE operation.

• Hot restart after main fuel trip.

• Production of CO2 (Option 1) and Syngas (Option 2).

• Combustion reactions with chemical looping reactions.

Chemical looping reactions were achieved on June 11, 2011

Page 30: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 30

CaOx - Chemical Looping Prototype ResultsReducer Performance

0

500

1000

1500

2000

2500

12:55:00 13:00:00 13:05:00 13:10:00 13:15:00

Time (hr:min:sec)

Coa

l; R

educ

er R

iser

Gas

; B

urne

r A

ir;

Red

ucer

Tem

p

0102030405060708090100110120130140150160170180190200

Red

ucer

O2,

CO

2,C

O;

Red

ucer

dP

FT476 Coal (lb/hr)

FI1782 Reducer Riser Recycle Gas (lb/hr)

FIC4452 Reducer Burner Combustion Air (lb/hr)

FIC4459 Reducer Burner Tempering Air (lb/hr)

Reducer Riser Temp (degF)

Reducer O2 (vol %)

Reducer CO2 (vol %)

Reducer CO (vol %)

Reducer dP (in H2O)

CBA

Chemical looping reactions were achieved on June 11, 2011

• Point “A” - 360 lb/hr of coal and 1900 lb/hr of air for solids transport were flowing to the reducer

• Point “A” to Point “B” - CO2 concentration is about 35% vol.

• Point “C” - The recycle intake was switched from air to recycled product gas. The CO2 slowly rises as N2 is washed out of the system

Page 31: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 31

Agenda

Topic 1 General Project & Technology Background

Topic 3 Phase IV Activities and Status

Topic 2 Phase 0 to III Activities

Topic 4 Next Steps

Page 32: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 32

Alstom – DOE Chemical Looping Development Plan

Next Steps – Demonstration and Commercial Projects

Page 33: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 33

Chemical Looping Path Forward

• Phase IV A

Auto-Thermal 40 hour Coal Operation Optimization Test

• Phase IV B

Options: Syngas, H2 Add and test Calciner

• Phase V

Demonstration Plant

• Phase VI

Commercial Plant

Page 34: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

© ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

2011 CO2 Capture Technology Meeting , August 22 – 26, 2011 - - P 34

Alstom - Chemical Looping ProcessDevelopment Steps

Pilot Plant

Prototype

Demonstration

2014-2016

2000-2004

2011

Commercial Scale

2017-2023

Bench Tests

1996

10-100 kWth

1& 3MWth

10 - 50 MWe

>100 MWe

Reference Design Studies

Drop-Tube/TGA

Small & Large Cold-Flow-Model

CFD Modeling, Controls and

Tool Development

Page 35: ALSTOM’s Chemical Looping Combustion Prototype … library/research/coal/carbon capture...Iqbal Abdulally, Carl Edberg -Alstom Power Herb Andrus, John Chiu -Alstom Power Paul Thibeault

www.alstom.com

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