alternative fuels2
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ALTERNATIVE FUELS FOR AUTOMOTIVE
APPLICATIONS
Dr. Mukesh Saxena
INDIAN INSTITUTE OF PETROLEUMDEHRADUN
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ALTERNATIVE FUELS FOR AUTOMOTIVE
APPLICATIONS
INTRODUCTION AND BACKGROUND
ALTERNATIVE FUEL CHARACTERISTICS
EMERGING SCENARIO
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BACKGROUND
Need for Air quality improvement and Oil Conservation
promoted use of AFVs
AFVs increasing worldwide
Implementation of Supreme Court Directive ensured NGVsin Delhi alone
In India NGVs from gasoline engines and from diesel engines
are already in use
LPG Vehicles
Ethanol blended gasoline fuel vehicles
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ALTERNATIVE TRANSPORT FUELS?
NATURAL GAS
LPG
ETHANOL
METHANOL DIMETHYL ETHER (DME)
BIODIESEL
FUEL CELL
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WHY ARE ALTERNATIVE FUELS IMPORTANT?
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Energy Independence Domestic Resources
Emissions Generally reducedvehicular emissions
Fleet Operating Costs Some offer potential to
lower cost depending onresources
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RESOURCES FOR PRODUCTION
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Fuels Resources
Natural Gas Fossil fuel
LPG/Propane Natural gas, refinery by-product
Methanol NG, Coal, Wood, garbage in land fills
Ethanol Sugar cane, corn, mollases fermentation
DME NG, Coal, Syn gas
Bio-diesel Non-edible oil
Hydrogen Electrolysis, HC fuels, Bio-massElectricity Coal,natural gas, petroleum fuels, Hydro,
wind, nuclear, battery, fuel cell
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IC ENGINES FUELS: RESOURCE AND
PRODUCTION
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ALTERNATIVE FUELS FOR AUTOMOTIVE
APPLICATIONS
ALTERNATIVE FUEL CHARACTERISTICS
EMERGING SCENARIO
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Fuel Properties iip
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CNG/LPG
GENERAL PERFORMANCE
EXCELLENT KNOCK RESISTANCE (HIGHERPOWER AND EFFICIENCY).
CNG: 80-90% METHANE
LPG : 40-90% PROPANE
LOW OZONE FORMING POTENTIAL.
LOW EMISSION OF AIR-TOXIC.
LOW COLD-START EMISSION.
ZERO EVAPORATIVE EMISSION.
REDUCED CATALYST DAMAGE
REDUCED CO2 EMISSIONS
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Typical Mechanical CNG/LPG Bi-fuel
Conversion
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Typical Electronic CNG/LPG Conversioniip
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Numbers in
g/mile
Gasoline CNG LPG
NMHC 0.36 0.20 0.21
CO 8.25 0.03 2.55
NOX 1.50 1.15 0.67
CNG/LPG VEHICLE EMISSIONS
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CNG/LPG VEHICLE EMISSIONS
(ECE R49 test cycle results)
Emission
G/kWh
Diesel
Euro II
Diesel
Euro III
CNG
Lean burn
LPG
Lean burn
NOx 7 5 1.0 1.5
HC 1.1 0.66 0.2 0.25
CO 4 2.1 0.1 0.1
PM 0.15 0.10 < 0.05 < 0.05
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METHANOL/ETHANOL
GENERAL CHARACTERISTICS
COMPATIBILITY WITH EXISTING VEHICLE.AS GASOHOL IN GASOLINE VEHICLES.
FROM 0-100 % IN FLEXIBLE FUEL VEHICLES.
FOR NEAT ALCOHOL (90%) ENGINE NEEDSMODIFICATIONS LIKE
INCREASED STROKE/DECREASED BORE
INCREASED COMPRESSION RATIO
HEATED INTAKE AIR
25% INCREASE IN MAX. TORQUE AND 28%
INCREASE IN MAX. POWER WITH M100. ETHANOL/GASOLINE BLEND BOOSTS OCTANE
NUMBER
REDUCED EXHAUST EMISSIONS
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ETHANOL EMISSIONS
Emission g/mile ConventionalGasoline
Ethanol(E85)
NMHC 0.15 0.04CO 1.87 1.08
NOX 0.20 0.16EvaporativeLosses g/test
0.59 17.81
Formaldehyde < 0.01 0.01Acetaldehyde < 0.001 0.03Buta 1,3-diene 0.001 0.001Benzene 0.018 0.002
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ETHANOL EMISSIONS
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Emission
G/mile
Diesel Ethanol
CO 4.92 13.33
NOx 7.16 4.9
PM 1.23 0.35
THC 0.33 13.33
Formaldehyde 0.04 0.15
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BIODIESEL
PERFORMANCE & EMISSIONS
FUEL: 20% RSME 80% DIESEL BLEND.
ENGINE POWER ADJUSTED FOR SAME POWER
OUTPUT.
LOWER HC & CO AND HIGHER NOX EMISSIONS
Numbers in
g/kWh
Diesel 2000
std.
RSME
HC 1.1 0.8
CO 4.5 4.3
NOX 8.0 10.4
PM 0.36 0.3
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THC Emission
B100
B65
B35
B20
-50
-45
-40
-35
-30
-25
-20
-15
-10
-5
0
ChangeinTHCEm
ission(%)
CO Emission
B20
B35
B65
B100-50
-45
-40
-35
-30
-25
-20
-15
-10-5
0
ChangeinCO
Emission(%
)
Emissions with different proportions of Bio-diesel
E i i i h diff i f Bi di l
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NOx Emission
B20 B35
B65
B100
0
2
4
6
8
10
12
14
IncreaseinNOxemission
(%)
PM Emission
B100
B65
B35
B20
-70
-60
-50
-40
-30
-20
-10
0
ChangeinPME
mission(%)
Emissions with different proportions of Bio-diesel
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Emerging Technical Issues for Bio-diesels
Power loss
Deterioration in fuel economy
Increase in NOx emission
Degradation of lube oil due to fuel dilution
Deposit formation on engine critical components
Failure of injection pump, and coke formation in injectors
Incompatibility of biodiesel with certain elastomers
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DME
PERFORMANCE & EMISSIONS
LOW PRESSURE HERMETICALLY SEALED COMMON RAILFUEL INJECTION SYSTEM.
BETTER POWER OUT PUT.
FUEL CONSUMPTION OVER LOAD IS COMPARABLE TO
DIESEL ULTRA LOW GASEOUS EMISSIONS.
Numbers in
g/kWh
Diesel India
2000 std.
DME
HC 1.1 0.20
CO 4.5 2.17
NOX 8.0 3.85
PM 0.36 0.05 est.
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Di-methyl Ether Fuel Systemiip
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FUEL EFFICIENCY AND ENGINE
EMISSIONS OF ALTERNATIVE FUELS
0204060
80100120
Diesel,EuroII
engine
Meth
anol
engine,elect.
Control+oxicat
LPG
DME
CNG
%
FC, kWh-fuel/kWh-engine CO2
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ENGINE EMISSIONS OF ALTERNATIVE FUELS
0
20
40
60
80
100
120
Diesel,E
uroII
engine
Methanol
engine,elect.
Control+oxicat
LPG,
uncontrolled
combu
stion
LPG,lean
burn
LPG
,
stoich.(TWC)
DME
,
mechanic
alFIE
DME,
elect.controlled
FIE CNG,
uncontrolled
combu
stion
CNG,lean
burn
CNG,
stoich.(TWC)
%
PM NO x
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TANK AND FUEL WEIGHT OF
ALTERNATIVE FUELS
020
406080
100120140
Diesel
Meth
anol
LPG
DME
C
NG(steel)
CNG(co
mposi
te)
Liquids, 1 bar Liquified gas, 5 bar Gaseous, 200 bar
max.tank fill.80%
Weigh
t(tank+fuel)
ofrefilled
300littank,%
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DRIVING RANGE WITH ALTERNATIVE FUELS
0
20
40
60
80
100
120
Diesel Methanol LPG DME CNG
Bus Engine, FC = 35 lit Diesel/100 kmEngine
Efficiencies = ECE R49 results
DrivingRangewith
refilled300
littank,%
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GREENHOUSE GASES AND RELATIVE
WARMING EFFECTS
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Gas % warmingcontribution
Relative WarmingFactor
Carbon dioxide CO2 50 1
Methane CH4 18 10-80
Nitrous oxide N2O 8 200-400
Ozone O3 4 smallCFCs 20 10,000
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GREENHOUSE GAS EMISSIONS
(BY SORCE)Base Technology
0 200 400 600 800 1000
Gasoline
CNG
LPG
Methanol/NG
Methanol/coal
Ethanol (1)
g/mi CO2 equiv.
(1) CO2 from ethanol fermentation and combustion recycled to corn
crop.
Methane
Losses
Production &
Processing
Transport &
Distribution
Vehicle
Emissions
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GREENHOUSE GAS EMISSIONS
(BY SORCE)iip
Advance Technology
0 200 400 600 800 1000
Gasoline
CNG
LPG
Methanol/NG
Methanol/coal
Ethanol (1)
g/mi CO2 equiv.
(1) CO2 from ethanol fermentation and combustion recycled to corn crop.
Methane
Losses
Production &
Processing
Transport &
Distribution
Vehicle
Emissions
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EMISSIONS OF GREENHOUSE GASES FROM
ALTERNATIVE FUELS
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GlobalWarmingpotential
Propane(LPG)
NaturalGas
(CNG)
ReformulatedGasoline(RFG)
Methanol(M85)
Ethanol(E85)
Light DutyVehicles(relative togasoline)
-20 to-25%
-10 to-15%
Similar Similar +21%
Heavy DutyVehicles(relative toDiesel)
-2% +5% N/A +20% +49%
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WHAT IS A FUEL CELL ?iip
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TYPES OF FUEL CELLS
Phosphoric Acid
Proton Exchange Membrane
Molten Carbonate
Solid Oxide
Alkaline
Direct Methanol Fuel CellsRegenerative Fuel Cells
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Schematic of PEM Fuel Cell
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Schematic of FCV(Honda FCX)
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FEATURES OF FUEL CELL
Fuel Cell System includesFuel Reformer & utilizeHydrogen from any Hydrocarbon Fuel:Natural
Gas,Alcohols,Gasoline,Diesel,Gas from landfills..
Fuel Cell utilize Hydrogen as a fuel resulting into Zero
Emission Vehicles
Fuel cell produce lower Greenhouse Gases consideringall emissions:resource,processing & use
Fuel cell provide better Energy Security
Fuel Cell have wide range of Applications
Fuel Cell could create new markets
More Research needed to bring down the costs such that
viable commercial fuel cell vehicles are available
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ALTERNATIVE FUELS FOR AUTOMOTIVEiip
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ALTERNATIVE FUELS FOR AUTOMOTIVE
APPLICATIONS
EMERGING SCENARIO
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EMERGING SCENARIO: FUELS
Gasoline and diesel fuels will remain major source of energyand would continue to be used in future
CNG holds the maximum promise
Ethanol/Methanol has the availability problem while methanolis highly toxic. There potential to reduce global warming grim.
Oxygenates to be used in gasoline will generally be in theclass of ethers e.g. MTBE, TAME, ETBE etc.
Use of alcohol-gasoline blend in catalytic converter equippedvehicles
Use ofbiodiesels in the form ofmethylesters ofnonedible oils
may find limited application and their use as a high cetaneblending component for diesel may be considered
Application of DME as Fuel for Diesel Vehicles
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EMERGING SCENARIO: VEHICLES
Two Wheelers & Cars on alcohol-gasoline blends (M3
and E5)
Cars, Taxis & Three Wheelers on CNG/ LPG
Buses, Trucks and LCVs on CNG/LPG
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EMERGING SCENARIO: POLICY/STRATEGY
Policy on Alternate Fuels application
Strategy for introduction of different Alternate
Fuels based on local availability
Development of Alternative Energy sources andtheir infrastructure
Commission demonstration projects in
metropolitan and major cities
Commission Surveys for Pollution Loading
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Thank You