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    ALTERNATIVE FUELS FOR AUTOMOTIVE

    APPLICATIONS

    Dr. Mukesh Saxena

    INDIAN INSTITUTE OF PETROLEUMDEHRADUN

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    ALTERNATIVE FUELS FOR AUTOMOTIVE

    APPLICATIONS

    INTRODUCTION AND BACKGROUND

    ALTERNATIVE FUEL CHARACTERISTICS

    EMERGING SCENARIO

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    BACKGROUND

    Need for Air quality improvement and Oil Conservation

    promoted use of AFVs

    AFVs increasing worldwide

    Implementation of Supreme Court Directive ensured NGVsin Delhi alone

    In India NGVs from gasoline engines and from diesel engines

    are already in use

    LPG Vehicles

    Ethanol blended gasoline fuel vehicles

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    ALTERNATIVE TRANSPORT FUELS?

    NATURAL GAS

    LPG

    ETHANOL

    METHANOL DIMETHYL ETHER (DME)

    BIODIESEL

    FUEL CELL

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    WHY ARE ALTERNATIVE FUELS IMPORTANT?

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    Energy Independence Domestic Resources

    Emissions Generally reducedvehicular emissions

    Fleet Operating Costs Some offer potential to

    lower cost depending onresources

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    RESOURCES FOR PRODUCTION

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    Fuels Resources

    Natural Gas Fossil fuel

    LPG/Propane Natural gas, refinery by-product

    Methanol NG, Coal, Wood, garbage in land fills

    Ethanol Sugar cane, corn, mollases fermentation

    DME NG, Coal, Syn gas

    Bio-diesel Non-edible oil

    Hydrogen Electrolysis, HC fuels, Bio-massElectricity Coal,natural gas, petroleum fuels, Hydro,

    wind, nuclear, battery, fuel cell

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    IC ENGINES FUELS: RESOURCE AND

    PRODUCTION

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    ALTERNATIVE FUELS FOR AUTOMOTIVE

    APPLICATIONS

    ALTERNATIVE FUEL CHARACTERISTICS

    EMERGING SCENARIO

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    Fuel Properties iip

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    CNG/LPG

    GENERAL PERFORMANCE

    EXCELLENT KNOCK RESISTANCE (HIGHERPOWER AND EFFICIENCY).

    CNG: 80-90% METHANE

    LPG : 40-90% PROPANE

    LOW OZONE FORMING POTENTIAL.

    LOW EMISSION OF AIR-TOXIC.

    LOW COLD-START EMISSION.

    ZERO EVAPORATIVE EMISSION.

    REDUCED CATALYST DAMAGE

    REDUCED CO2 EMISSIONS

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    Typical Mechanical CNG/LPG Bi-fuel

    Conversion

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    Typical Electronic CNG/LPG Conversioniip

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    Numbers in

    g/mile

    Gasoline CNG LPG

    NMHC 0.36 0.20 0.21

    CO 8.25 0.03 2.55

    NOX 1.50 1.15 0.67

    CNG/LPG VEHICLE EMISSIONS

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    CNG/LPG VEHICLE EMISSIONS

    (ECE R49 test cycle results)

    Emission

    G/kWh

    Diesel

    Euro II

    Diesel

    Euro III

    CNG

    Lean burn

    LPG

    Lean burn

    NOx 7 5 1.0 1.5

    HC 1.1 0.66 0.2 0.25

    CO 4 2.1 0.1 0.1

    PM 0.15 0.10 < 0.05 < 0.05

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    METHANOL/ETHANOL

    GENERAL CHARACTERISTICS

    COMPATIBILITY WITH EXISTING VEHICLE.AS GASOHOL IN GASOLINE VEHICLES.

    FROM 0-100 % IN FLEXIBLE FUEL VEHICLES.

    FOR NEAT ALCOHOL (90%) ENGINE NEEDSMODIFICATIONS LIKE

    INCREASED STROKE/DECREASED BORE

    INCREASED COMPRESSION RATIO

    HEATED INTAKE AIR

    25% INCREASE IN MAX. TORQUE AND 28%

    INCREASE IN MAX. POWER WITH M100. ETHANOL/GASOLINE BLEND BOOSTS OCTANE

    NUMBER

    REDUCED EXHAUST EMISSIONS

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    ETHANOL EMISSIONS

    Emission g/mile ConventionalGasoline

    Ethanol(E85)

    NMHC 0.15 0.04CO 1.87 1.08

    NOX 0.20 0.16EvaporativeLosses g/test

    0.59 17.81

    Formaldehyde < 0.01 0.01Acetaldehyde < 0.001 0.03Buta 1,3-diene 0.001 0.001Benzene 0.018 0.002

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    ETHANOL EMISSIONS

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    Emission

    G/mile

    Diesel Ethanol

    CO 4.92 13.33

    NOx 7.16 4.9

    PM 1.23 0.35

    THC 0.33 13.33

    Formaldehyde 0.04 0.15

    ii

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    BIODIESEL

    PERFORMANCE & EMISSIONS

    FUEL: 20% RSME 80% DIESEL BLEND.

    ENGINE POWER ADJUSTED FOR SAME POWER

    OUTPUT.

    LOWER HC & CO AND HIGHER NOX EMISSIONS

    Numbers in

    g/kWh

    Diesel 2000

    std.

    RSME

    HC 1.1 0.8

    CO 4.5 4.3

    NOX 8.0 10.4

    PM 0.36 0.3

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    ff f

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    THC Emission

    B100

    B65

    B35

    B20

    -50

    -45

    -40

    -35

    -30

    -25

    -20

    -15

    -10

    -5

    0

    ChangeinTHCEm

    ission(%)

    CO Emission

    B20

    B35

    B65

    B100-50

    -45

    -40

    -35

    -30

    -25

    -20

    -15

    -10-5

    0

    ChangeinCO

    Emission(%

    )

    Emissions with different proportions of Bio-diesel

    E i i i h diff i f Bi di l

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    NOx Emission

    B20 B35

    B65

    B100

    0

    2

    4

    6

    8

    10

    12

    14

    IncreaseinNOxemission

    (%)

    PM Emission

    B100

    B65

    B35

    B20

    -70

    -60

    -50

    -40

    -30

    -20

    -10

    0

    ChangeinPME

    mission(%)

    Emissions with different proportions of Bio-diesel

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    Emerging Technical Issues for Bio-diesels

    Power loss

    Deterioration in fuel economy

    Increase in NOx emission

    Degradation of lube oil due to fuel dilution

    Deposit formation on engine critical components

    Failure of injection pump, and coke formation in injectors

    Incompatibility of biodiesel with certain elastomers

    ii

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    DME

    PERFORMANCE & EMISSIONS

    LOW PRESSURE HERMETICALLY SEALED COMMON RAILFUEL INJECTION SYSTEM.

    BETTER POWER OUT PUT.

    FUEL CONSUMPTION OVER LOAD IS COMPARABLE TO

    DIESEL ULTRA LOW GASEOUS EMISSIONS.

    Numbers in

    g/kWh

    Diesel India

    2000 std.

    DME

    HC 1.1 0.20

    CO 4.5 2.17

    NOX 8.0 3.85

    PM 0.36 0.05 est.

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    ii

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    Di-methyl Ether Fuel Systemiip

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    FUEL EFFICIENCY AND ENGINE

    EMISSIONS OF ALTERNATIVE FUELS

    0204060

    80100120

    Diesel,EuroII

    engine

    Meth

    anol

    engine,elect.

    Control+oxicat

    LPG

    DME

    CNG

    %

    FC, kWh-fuel/kWh-engine CO2

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    ENGINE EMISSIONS OF ALTERNATIVE FUELS

    0

    20

    40

    60

    80

    100

    120

    Diesel,E

    uroII

    engine

    Methanol

    engine,elect.

    Control+oxicat

    LPG,

    uncontrolled

    combu

    stion

    LPG,lean

    burn

    LPG

    ,

    stoich.(TWC)

    DME

    ,

    mechanic

    alFIE

    DME,

    elect.controlled

    FIE CNG,

    uncontrolled

    combu

    stion

    CNG,lean

    burn

    CNG,

    stoich.(TWC)

    %

    PM NO x

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    TANK AND FUEL WEIGHT OF

    ALTERNATIVE FUELS

    020

    406080

    100120140

    Diesel

    Meth

    anol

    LPG

    DME

    C

    NG(steel)

    CNG(co

    mposi

    te)

    Liquids, 1 bar Liquified gas, 5 bar Gaseous, 200 bar

    max.tank fill.80%

    Weigh

    t(tank+fuel)

    ofrefilled

    300littank,%

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    DRIVING RANGE WITH ALTERNATIVE FUELS

    0

    20

    40

    60

    80

    100

    120

    Diesel Methanol LPG DME CNG

    Bus Engine, FC = 35 lit Diesel/100 kmEngine

    Efficiencies = ECE R49 results

    DrivingRangewith

    refilled300

    littank,%

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    GREENHOUSE GASES AND RELATIVE

    WARMING EFFECTS

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    Gas % warmingcontribution

    Relative WarmingFactor

    Carbon dioxide CO2 50 1

    Methane CH4 18 10-80

    Nitrous oxide N2O 8 200-400

    Ozone O3 4 smallCFCs 20 10,000

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    ii

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    GREENHOUSE GAS EMISSIONS

    (BY SORCE)Base Technology

    0 200 400 600 800 1000

    Gasoline

    CNG

    LPG

    Methanol/NG

    Methanol/coal

    Ethanol (1)

    g/mi CO2 equiv.

    (1) CO2 from ethanol fermentation and combustion recycled to corn

    crop.

    Methane

    Losses

    Production &

    Processing

    Transport &

    Distribution

    Vehicle

    Emissions

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    GREENHOUSE GAS EMISSIONS

    (BY SORCE)iip

    Advance Technology

    0 200 400 600 800 1000

    Gasoline

    CNG

    LPG

    Methanol/NG

    Methanol/coal

    Ethanol (1)

    g/mi CO2 equiv.

    (1) CO2 from ethanol fermentation and combustion recycled to corn crop.

    Methane

    Losses

    Production &

    Processing

    Transport &

    Distribution

    Vehicle

    Emissions

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    EMISSIONS OF GREENHOUSE GASES FROM

    ALTERNATIVE FUELS

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    GlobalWarmingpotential

    Propane(LPG)

    NaturalGas

    (CNG)

    ReformulatedGasoline(RFG)

    Methanol(M85)

    Ethanol(E85)

    Light DutyVehicles(relative togasoline)

    -20 to-25%

    -10 to-15%

    Similar Similar +21%

    Heavy DutyVehicles(relative toDiesel)

    -2% +5% N/A +20% +49%

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    WHAT IS A FUEL CELL ?iip

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    TYPES OF FUEL CELLS

    Phosphoric Acid

    Proton Exchange Membrane

    Molten Carbonate

    Solid Oxide

    Alkaline

    Direct Methanol Fuel CellsRegenerative Fuel Cells

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    Schematic of PEM Fuel Cell

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    Schematic of FCV(Honda FCX)

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    FEATURES OF FUEL CELL

    Fuel Cell System includesFuel Reformer & utilizeHydrogen from any Hydrocarbon Fuel:Natural

    Gas,Alcohols,Gasoline,Diesel,Gas from landfills..

    Fuel Cell utilize Hydrogen as a fuel resulting into Zero

    Emission Vehicles

    Fuel cell produce lower Greenhouse Gases consideringall emissions:resource,processing & use

    Fuel cell provide better Energy Security

    Fuel Cell have wide range of Applications

    Fuel Cell could create new markets

    More Research needed to bring down the costs such that

    viable commercial fuel cell vehicles are available

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    ALTERNATIVE FUELS FOR AUTOMOTIVEiip

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    ALTERNATIVE FUELS FOR AUTOMOTIVE

    APPLICATIONS

    EMERGING SCENARIO

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    EMERGING SCENARIO: FUELS

    Gasoline and diesel fuels will remain major source of energyand would continue to be used in future

    CNG holds the maximum promise

    Ethanol/Methanol has the availability problem while methanolis highly toxic. There potential to reduce global warming grim.

    Oxygenates to be used in gasoline will generally be in theclass of ethers e.g. MTBE, TAME, ETBE etc.

    Use of alcohol-gasoline blend in catalytic converter equippedvehicles

    Use ofbiodiesels in the form ofmethylesters ofnonedible oils

    may find limited application and their use as a high cetaneblending component for diesel may be considered

    Application of DME as Fuel for Diesel Vehicles

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    EMERGING SCENARIO: VEHICLES

    Two Wheelers & Cars on alcohol-gasoline blends (M3

    and E5)

    Cars, Taxis & Three Wheelers on CNG/ LPG

    Buses, Trucks and LCVs on CNG/LPG

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    EMERGING SCENARIO: POLICY/STRATEGY

    Policy on Alternate Fuels application

    Strategy for introduction of different Alternate

    Fuels based on local availability

    Development of Alternative Energy sources andtheir infrastructure

    Commission demonstration projects in

    metropolitan and major cities

    Commission Surveys for Pollution Loading

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    Thank You