aluminium ingots mozal - seekpartfile.seekpart.com/keywordpdf/2011/1/12/20111127541264.pdf · 1...
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1 PRODUCT DEFINITION
MOZAL, MOZAMBIQUE
ALUMINIUM INGOTS MOZAL
Information updated as of September 2008
The typical specifications set out above are indicative only. Seller does not warrant compliance with the typical specifications and reserves the right to amend them at any time.
This section describes the entire group/s by which the Mozal product is described and specified.
1.1 GRADES OF PRODUCTMozal produces primary aluminium, with a purity grade of, or greater than 99.7% aluminium. This product is traded as commodity aluminum on the world market. Mozal product is graded in accordance with the Aluminium Association grading system.
Mozal will determine the actual grades offered by Mozal from time to time. These grades will depend upon the present metal quality and market factors. They are likely to include P0406A, P0610A and P1020A. Mozal may offer other grades from time to time.
1.2 INGOTSThe ingot is the basic component part of the product sold by Mozal and its size and form conforms to the special contract LME rules and specifications regarding quality shape and weight.
1.2.1 INGOT FORM (SIZE AND wEIGhT)The ingot size and shape is as shown below in Figure 1
The ingot has a nominal weight of 23.7kg and oversize and undersize ingots are rejected through the process prior to packing into bundles.
1 PRODUCT DEFINITION
This section describes the entire group/s by which the mozal product is described and specified
1.1 Grades of Product
Mozal produces primary aluminium, with a purity grade of, or greater than 99.7% aluminium. This product is traded as commodity aluminum on the world market. Mozal product is graded in accordance with the Aluminium Association grading system.
Mozal will determine the actual grades offered by Mozal from time to time. These grades will depend upon the present metal quality and market factors. They are likely to include P0406A, P0610A and P1020A. Mozal may offer other grades from time to time.
1.2 Ingots
The ingot is the basic component part of the product sold by Mozal and its size and form conforms to the special contract LME rules and specifications regarding quality shape and weight.
1.2.1 Ingot Form (size and weight)
The ingot size and shape is as shown below in Figure 1
The ingot has a nominal weight of 23.7kg and oversize and undersize ingots are rejected through the process prior to packing into bundles.
1.2.2 Ingot Contamination
The moulds are coated with a canola oil spray prior to casting, and the ingots may show some residue of this oil, or its combustion products. They may also acquire some residue of any oil leakage in the system that found its way to the moulds. This residue will be confined to small areas and will not affect the performance of the product during the remelting process or any subsequent processing.
Even though all efforts will be made to maintain all surfaces in prime conditions Mozal cannot guarantee that 100% of product will meet this specification. Please see section 5.1 below regarding health and safety of product.
Figure 1 – ingot mould shape and surfaces
3
MOZAL, MOZAMBIQUE
ALUMINIUM INGOTS MOZAL
Information updated as of September 2008
The typical specifications set out above are indicative only. Seller does not warrant compliance with the typical specifications and reserves the right to amend them at any time.
1.2.2 INGOT CONTAMINATIONThe moulds are coated with a canola oil spray prior to casting, and the ingots may show some residue of this oil, or its combustion products. They may also acquire some residue of any oil leakage in the system that found its way to the moulds. This residue will be confined to small areas and will not affect the performance of the product during the remelting process or any subsequent processing.
Even though all efforts will be made to maintain all surfaces in prime conditions Mozal cannot guarantee that 100% of product will meet this specification. Please see section 5.1 below regarding health and safety of product.
1.2.3 INGOT SURFACE CONDITIONThe top surface (see figure 2) of the ingots is free from visible cracks, bubbles or holes. This is achieved through the action of skimming or controlled cooling to provide a safe and clean product. All efforts will be made to eliminate surface and subsurface cavities, however it is impossible for Mozal to guarantee that 100% of product meets this specification. Please see section 5.1 below regarding health and safety of product. The other faces of the ingot will show minor surface roughness, from contact with the mould. The Ingots are not individually marked with a unique number.
1.3 BUNDLESThe bundle comprises 44 ingots packed in an interlocked manner and secured with three polyester straps. The bottom of the ingot has slight projections on two opposite sides to allow easy handling of the product by forklift (See figure 3).
The bundles are packed by robot, and shall show tight packing and interlocking of all ingots. Oversize and undersize ingots are rejected prior to packing to ensure a quality bundle build.
1.3.1 BUNDLE FORM (wEIGhT AND DIMENSION)The bundles are weighed individually. Bundles outside the range of 970kg to 1070kg are rejected through the system.
The scales are test weighed every 24 hours. Record of readings are taken and stored. Out of calibration conditions are reported and corrected. All products that have been weighed by an out of calibration scale since the last test weighing was passed are manually re-weighed before dispatch or at the stock yard.
1.2.3 Ingot Surface Condition
The top surface (see figure 2) of the ingots is free from visible cracks, bubbles or holes. This is achieved through the action of skimming or controlled cooling to provide a safe and clean product. All efforts will be made to eliminate surface and subsurface cavities, however it is impossible for Mozal to guarantee that 100% of product meets this specification. Please see section 5.1 below regarding health and safety of product. The other faces of the ingot will show minor surface roughness, from contact with the mould. The Ingots are not individually marked with a unique number.
1.3 Bundles
The bundle comprises 44 ingots packed in an interlocked manner and secured with three polyester straps. The bottom of the ingot has slight projections on two opposite sides to allow easy handling of the product by forklift (See figure 3).
The bundles are packed by robot, and shall show tight packing and interlocking of all ingots. Oversize and undersize ingots are rejected prior to packing to ensure a quality bundle build.
1.3.1 Bundle Form (weight and dimension)
The bundles are weighed individually. Bundles outside the range of 970kg to 1070kg are rejected through the system.
The scales are test weighed every 24 hours. Record of readings are taken and stored. Out of calibration conditions are reported and corrected. All products that have been weighed by an out of calibration scale since the last test weighing was passed are manually re-weighed before dispatch or at the stock yard.
1.3.2 Strapping
Three polyester straps (Tenax 19mm or equivalent) secure the bundle. The straps are applied parallel to each other, with the center one going through the middle of the bundle, and the bottom ingot layer longitudinal face.
The polyester strapping is preferred over the more traditional steel for its improved shock resistance, corrosion resistance, elasticity and ease of handling. It is however more vulnerable to direct impact and abrasion. Reasonable care must be taken when handling this product.
Note: The polyester strapping is never to be used for lifting or dragging of the product. It will fail if used in this manner.
1.3.3 Labelling
Every Mozal bundle is labeled on 3 sides (faces). The label contains a bar code that has embedded information on the cast and bundle number. The label also has the bundle weight printed on it (See figure 4).
Figure 2 - Ingot top surface
Figure 3 - Bundle side view
Figure 4 - Example bar code
4
1.2.3 Ingot Surface Condition
The top surface (see figure 2) of the ingots is free from visible cracks, bubbles or holes. This is achieved through the action of skimming or controlled cooling to provide a safe and clean product. All efforts will be made to eliminate surface and subsurface cavities, however it is impossible for Mozal to guarantee that 100% of product meets this specification. Please see section 5.1 below regarding health and safety of product. The other faces of the ingot will show minor surface roughness, from contact with the mould. The Ingots are not individually marked with a unique number.
1.3 Bundles
The bundle comprises 44 ingots packed in an interlocked manner and secured with three polyester straps. The bottom of the ingot has slight projections on two opposite sides to allow easy handling of the product by forklift (See figure 3).
The bundles are packed by robot, and shall show tight packing and interlocking of all ingots. Oversize and undersize ingots are rejected prior to packing to ensure a quality bundle build.
1.3.1 Bundle Form (weight and dimension)
The bundles are weighed individually. Bundles outside the range of 970kg to 1070kg are rejected through the system.
The scales are test weighed every 24 hours. Record of readings are taken and stored. Out of calibration conditions are reported and corrected. All products that have been weighed by an out of calibration scale since the last test weighing was passed are manually re-weighed before dispatch or at the stock yard.
1.3.2 Strapping
Three polyester straps (Tenax 19mm or equivalent) secure the bundle. The straps are applied parallel to each other, with the center one going through the middle of the bundle, and the bottom ingot layer longitudinal face.
The polyester strapping is preferred over the more traditional steel for its improved shock resistance, corrosion resistance, elasticity and ease of handling. It is however more vulnerable to direct impact and abrasion. Reasonable care must be taken when handling this product.
Note: The polyester strapping is never to be used for lifting or dragging of the product. It will fail if used in this manner.
1.3.3 Labelling
Every Mozal bundle is labeled on 3 sides (faces). The label contains a bar code that has embedded information on the cast and bundle number. The label also has the bundle weight printed on it (See figure 4).
Figure 2 - Ingot top surface
Figure 3 - Bundle side view
Figure 4 - Example bar code
4
Information updated as of September 2008
The typical specifications set out above are indicative only. Seller does not warrant compliance with the typical specifications and reserves the right to amend them at any time.
MOZAL, MOZAMBIQUE
ALUMINIUM INGOTS MOZAL
1.3.2 STRAPPINGThree polyester straps (Tenax 19mm or equivalent) secure the bundle. The straps are applied parallel to each other, with the center one going through the middle of the bundle, and the bottom ingot layer longitudinal face.
The polyester strapping is preferred over the more traditional steel for its improved shock resistance, corrosion resistance, elasticity and ease of handling. It is however more vulnerable to direct impact and abrasion. Reasonable care must be taken when handling this product.
Note: The polyester strapping is never to be used for lifting or dragging of the product. It will fail if used in this manner.
1.3.3 LABELLINGEvery Mozal bundle is labeled on 3 sides (faces). The label contains a bar code that has embedded information on the cast and bundle number. The label also has the bundle weight printed on it (See figure 4).
The bundle label is positioned on the second ingot face from the bottom and slightly to the left of the observant when directly facing the bundle (see figure 5).
The Barcode format (number) is as follows:
The barcode sticker contains no product grade information. Mozal provides this information with the shipping documentation.
The ingot bundles also carry a single Danger Label, to warn users of the hazards associated with the use of the ingot products. (See figure 6)
The bundle label is positioned on the second ingot face from the bottom and slightly to the left of the observant when directly facing the bundle (see figure 5).
The Barcode format (number) is as follows:
The barcode sticker contains no product grade information. Mozal provides this information with the shipping documentation.
The ingot bundles also carry a single Danger Label, to warn users of the hazards associated with the use of the ingot products. (See figure 6)
1.4 Superpacks
The superpack is a shipping configuration for transport of aluminium ingot bundles.
1.4.1 Superpack form (size and packing)
It contains a total of 24 bundles packed in a 2x2x6 bundle form, i.e. - 2 high, 2 wide and 6 bundles long. The pack is secured by a belly band, and each pair of 2 bundles high is supported by an M strap for lifting purposes
CAST NUMBER
3 1 5 5 0 4 0
BUNDLE NO.
Figure 5 - Bundle Label position
DANGER
Ingots w hich are not clean, dry and preheated can cause an Explosion if loaded i nto molten
metal Only Clean and Dry ingots should be
loaded into a melting process Please see Mozal Product Specification PRO-213 For further details
Figure 6 - Danger Label
Ingots which are not clean, dry and preheated can cause an Explosion if loaded into molten
metalOnly Clean and Dry ingots should be
loaded into a melting process
5
The bundle label is positioned on the second ingot face from the bottom and slightly to the left of the observant when directly facing the bundle (see figure 5).
The Barcode format (number) is as follows:
The barcode sticker contains no product grade information. Mozal provides this information with the shipping documentation.
The ingot bundles also carry a single Danger Label, to warn users of the hazards associated with the use of the ingot products. (See figure 6)
1.4 Superpacks
The superpack is a shipping configuration for transport of aluminium ingot bundles.
1.4.1 Superpack form (size and packing)
It contains a total of 24 bundles packed in a 2x2x6 bundle form, i.e. - 2 high, 2 wide and 6 bundles long. The pack is secured by a belly band, and each pair of 2 bundles high is supported by an M strap for lifting purposes
CAST NUMBER
3 1 5 5 0 4 0
BUNDLE NO.
Figure 5 - Bundle Label position
DANGER
Ingots w hich are not clean, dry and preheated can cause an Explosion if loaded i nto molten
metal Only Clean and Dry ingots should be
loaded into a melting process Please see Mozal Product Specification PRO-213 For further details
Figure 6 - Danger Label
Ingots which are not clean, dry and preheated can cause an Explosion if loaded into molten
metalOnly Clean and Dry ingots should be
loaded into a melting process
5
The bundle label is positioned on the second ingot face from the bottom and slightly to the left of the observant when directly facing the bundle (see figure 5).
The Barcode format (number) is as follows:
The barcode sticker contains no product grade information. Mozal provides this information with the shipping documentation.
The ingot bundles also carry a single Danger Label, to warn users of the hazards associated with the use of the ingot products. (See figure 6)
1.4 Superpacks
The superpack is a shipping configuration for transport of aluminium ingot bundles.
1.4.1 Superpack form (size and packing)
It contains a total of 24 bundles packed in a 2x2x6 bundle form, i.e. - 2 high, 2 wide and 6 bundles long. The pack is secured by a belly band, and each pair of 2 bundles high is supported by an M strap for lifting purposes
CAST NUMBER
3 1 5 5 0 4 0
BUNDLE NO.
Figure 5 - Bundle Label position
DANGER
Ingots w hich are not clean, dry and preheated can cause an Explosion if loaded i nto molten
metal Only Clean and Dry ingots should be
loaded into a melting process Please see Mozal Product Specification PRO-213 For further details
Figure 6 - Danger Label
Ingots which are not clean, dry and preheated can cause an Explosion if loaded into molten
metalOnly Clean and Dry ingots should be
loaded into a melting process
5
Information updated as of September 2008
The typical specifications set out above are indicative only. Seller does not warrant compliance with the typical specifications and reserves the right to amend them at any time.
MOZAL, MOZAMBIQUE
ALUMINIUM INGOTS MOZAL
1.4 SUPERPACkSThe superpack is a shipping configuration for transport of aluminium ingot bundles.
1.4.1 SUPERPACk FORM (SIZE AND PACkING)It contains a total of 24 bundles packed in a 2x2x6 bundle form, i.e. - 2 high, 2 wide and 6 bundles long. The pack is secured by a belly band, and each pair of 2 bundles high is supported by an M strap for lifting purposes
1.4.2 SUPERPACk STRAPPINGThe straps used for belly bands and M-straps are 32mm wide by 1.5 mm thick. The lifting strain for this M strapping is 10 tonnes.
1.4.2 Superpack strapping
The straps used for belly bands and M-straps are 32mm wide by 1.5 mm thick. The lifting strain for this M strapping is 10 tonnes.
2 HEALTH, SAFETY AND ENVIRONMENT
2.1 Health and Safety Requirements
The aluminium ingot bundle is destined to be re-melted in a subsequent handling process. Addition of solid materials to liquid aluminium is a potentially dangerous process.
Before charging any ingots to an aluminium-melting furnace, the ingots must be free from any contamination. Oils, fertilizers, or strongly oxidising materials have the potential to cause a major explosion if they come in contact with liquid aluminium during a melting process.
Before charging any ingots to a molten bath of aluminum, the ingots must be clean, as described above, and furthermore the ingots must be completely dry. Wet ingots can cause a serious explosion or splashing of molten metal.
The ingots must be dried, by preheating them at 200°C for a period of 2 hours. Testing should take place to ensure that the preheating system is capable of fully heating the ingots to a core temperature of 120°C for a period of not less than 1 hour.
During the course of transit, there is high risk that the ingots will become wet. Substandard transport or storage conditions, outside Mozal control, may result in the product becoming dirty or contaminated with foreign materials. For this reason it is essential that the user of the product treat all ingots with care and suspicion.
Additional information is contained in Appendix B – Material Safety Information
Figure 7 - Mozal Superpack
6
MOZAL, MOZAMBIQUE
ALUMINIUM INGOTS MOZAL
Information updated as of September 2008
The typical specifications set out above are indicative only. Seller does not warrant compliance with the typical specifications and reserves the right to amend them at any time.
2 hEALTh, SAFETY AND ENVIRONMENT
2.1 hEALTh AND SAFETY REQUIREMENTSThe aluminium ingot bundle is destined to be re-melted in a subsequent handling process. Addition of solid materials to liquid aluminium is a potentially dangerous process.
Before charging any ingots to an aluminium -melting furnace, the ingots must be free from any contamination. Oils, fertilizers, or strongly oxidising materials have the potential to cause a major explosion if they come in contact with liquid aluminium during a melting process.
Before charging any ingots to a molten bath of aluminum, the ingots must be clean, as described above, and furthermore the ingots must be completely dry. wet ingots can cause a serious explosion or splashing of molten metal.
The ingots must be dried, by preheating them at 200°C for a period of 2 hours. Testing should take place to ensure that the preheating system is capable of fully heating the ingots to a core temperature of 120°C for a period of not less than 1 hour.
During the course of transit, there is high risk that the ingots will become wet. Substandard transport or storage conditions, outside Mozal control, may result in the product becoming dirty or contaminated with foreign materials. For this reason it is essential that the user of the product treat all ingots with care and suspicion.
Additional information is contained in Appendix B – Material Safety Information
2.2 ENVIRONMENTAL REQUIREMENTSAluminium material is readily recyclable. Downstream products from aluminum processing are also readily recyclable. The polyester strapping material is recyclable. Contact your local recycling agent, or your local Signode agent for further information.
MOZAL, MOZAMBIQUE
ALUMINIUM INGOTS MOZAL
Information updated as of September 2008
The typical specifications set out above are indicative only. Seller does not warrant compliance with the typical specifications and reserves the right to amend them at any time.
3 QUALITYQuality is clearly recognised as an essential element to providing products that meet this specification. To this end, Mozal is undertaking registration against ISO 9001:2000.
The specific steps for obtaining the required quality are not detailed as part of this document, but rather in the specific operating procedures of the various pieces of equipment and in procedures documenting the various operating systems and activities.
All Mozal product that doesn’t adhere to the specifications on this document, is handled as described in the Mozal non conforming products procedure.
3.1 RECORDSAll records of product sold to the customers can be found in electronic copy in STM/SEM Outbound Logistics- Certificate of Analysis.
4 FLOwChARTNone
5 DEFINITIONS AND ABBREVIATIONS
6 REFERENCES
2.2 Environmental Requirements
Aluminium material is readily recyclable. Downstream products from aluminum processing are also readily recyclable. The polyester strapping material is recyclable. Contact your local recycling agent, or your local Signode agent for further information.
3 QUALITY
Quality is clearly recognised as an essential element to providing products that meet this specification. To this end, Mozal is undertaking registration against ISO 9001:2000.
The specific steps for obtaining the required quality are not detailed as part of this document, but rather in the specific operating procedures of the various pieces of equipment and in procedures documenting the various operating systems and activities.
All Mozal product that doesn’t adhere to the specifications on this document, is handled as described in the mozal non conforming products procedure.
3.1 Records
All records of product sold to the customers can be found in electronic copy in STM/SEM Outbound Logistics- Certificate of Analysis.
4 FLOWCHART
None
5 DEFINITIONS AND ABBREVIATIONS
6 REFERENCES
TERM
LME
AA
DESCRIPTION
London Metal Exchange
Aluminium Association
REFERENCE DESCRIPTION
The Aluminium Association
TITLE
International Designations and Chemical CompositionLimits for Unalloyed Aluminium, May 2000
7
2.2 Environmental Requirements
Aluminium material is readily recyclable. Downstream products from aluminum processing are also readily recyclable. The polyester strapping material is recyclable. Contact your local recycling agent, or your local Signode agent for further information.
3 QUALITY
Quality is clearly recognised as an essential element to providing products that meet this specification. To this end, Mozal is undertaking registration against ISO 9001:2000.
The specific steps for obtaining the required quality are not detailed as part of this document, but rather in the specific operating procedures of the various pieces of equipment and in procedures documenting the various operating systems and activities.
All Mozal product that doesn’t adhere to the specifications on this document, is handled as described in the mozal non conforming products procedure.
3.1 Records
All records of product sold to the customers can be found in electronic copy in STM/SEM Outbound Logistics- Certificate of Analysis.
4 FLOWCHART
None
5 DEFINITIONS AND ABBREVIATIONS
6 REFERENCES
TERM
LME
AA
DESCRIPTION
London Metal Exchange
Aluminium Association
REFERENCE DESCRIPTION
The Aluminium Association
TITLE
International Designations and Chemical CompositionLimits for Unalloyed Aluminium, May 2000
7
MOZAL, MOZAMBIQUE
ALUMINIUM INGOTS MOZAL
Information updated as of September 2008
The typical specifications set out above are indicative only. Seller does not warrant compliance with the typical specifications and reserves the right to amend them at any time.
7 APPENDICESAppendix A Ingot and Bundle Drawings A-1Appendix B Materials Safety Data B-1 to B-2Appendix C Product Details Brochure C-1 to C-2
7.1 APPENDIx A INGOT AND BUNDLE DRAwINGS
7 APPENDICES
Appendix A Ingot and Bundle Drawings A-1Appendix B Materials Safety Data B-1 to B-2Appendix C Product Details Brochure C-1 to C-2
7.1 Appendix A Ingot and bundle drawings
1 base layer at 4 Ingots + 8 Layers at 5 Ingots = Total 44 Ingots x 23.7 kg = 1043kg
40
12
3030 452
40
119 512 119
23
750
110
11444
70
160
170
23704
646
750
MA
X 10
00M
IN 9
90
750
8
MOZAL, MOZAMBIQUE
ALUMINIUM INGOTS MOZAL
Information updated as of September 2008
The typical specifications set out above are indicative only. Seller does not warrant compliance with the typical specifications and reserves the right to amend them at any time.
7.2 APPENDIx B MATERIALS SAFETY DATA
7.3 hAZARDOUS IDENTIFICATION
The aluminum ingot bundle is destined to be re-melted in a subsequent handling process. Addition of solid materials to liquid aluminium is a potentially dangerous process.
Before charging any ingots to an aluminium-melting furnace, the ingots must be free from any contamination. Oils, fertilizers, or strongly oxidising materials have the potential to cause a major explosion if they come in contact with liquid aluminium during a melting process.
Before charging any ingots to a molten bath of aluminum, the ingots must be clean, as described above, and furthermore the ingots must be completely dry. wet ingots can cause a serious explosion or splashing of molten metal.
The ingots must be dried by preheating at 200°C for a period of 2 hours. Testing should take place to ensure that the preheating system is capable of fully heating the ingots to a core temperature of 120°C for a period of not less than 1 hour.
During the course of transit, there is high risk that the ingots will become wet. Substandard transport or storage conditions, outside the control of Mozal, may result in the product becoming dirty or contaminated with foreign materials. For this reason it is essential that the user of the product treats all ingots with suspicion.
7.2 Appendix B Materials Safety Data
7.3 Hazardous Identification
The aluminum ingot bundle is destined to be re-melted in a subsequent handling process. Addition of solid materials to liquid aluminium is a potentially dangerous process.
Before charging any ingots to an aluminium-melting furnace, the ingots must be free from any contamination. Oils, fertilizers, or strongly oxidising materials have the potential to cause a major explosion if they come in contact with liquid aluminium during a melting process.
Before charging any ingots to a molten bath of aluminum, the ingots must be clean, as described above, and furthermore the ingots must be completely dry. Wet ingots can cause a serious explosion or splashing of molten metal.
The ingots must be dried by preheating at 200°C for a period of 2 hours. Testing should take place to ensure that the preheating system is capable of fully heating the ingots to a core temperature of 120°C for a period of not less than 1 hour.
During the course of transit, there is high risk that the ingots will become wet. Substandard transport or storage conditions, outside the control of Mozal, may result in the product becoming dirty or contaminated with foreign materials. For this reason it is essential that the user of the product treats all ingots with suspicion.
7.4 First-Aid Measures
7.5 Fire-fighting Measures
DESCRIPTION
Product Identification
Chemical Formula
Appearance
Odour
Solubility
Density
CAS No
Boiling Point
Melting Point
Vapour Pressure [mmHg]:
% Volatiles by volume @ 21°C (70°F):
VALUE
Aluminium Ingot
Al
Bright, silver coloured metal
Odourless
Insoluble in water
2.70
7429-90-5
2327°C (4221°F)
660°C (1220°F)
1 @ 1284°C (2343°F)
Zero
DESCRIPTION
Inhalation:
Ingestion:
Skin Contact:
Eye Contact:
VALUE
Not expected to require first aid measures.
Not expected to require first aid measures.
Not expected to require first aid measures.
Not expected to require first aid measures.
DESCRIPTION
Fire:
Explosion:
Fire Extinguishing Media:
Special Information:
VALUE
Not considered to be a fire hazard.
Not considered to be an explosion hazard.
Use any means suitable for extinguishing surrounding fire.If aluminium commences melting or burning, use gas or dry powder to extinguish fire. Do not use water
Use protective clothing and breathing equipment appropriate for the surrounding fire.
9
MOZAL, MOZAMBIQUE
ALUMINIUM INGOTS MOZAL
Information updated as of September 2008
The typical specifications set out above are indicative only. Seller does not warrant compliance with the typical specifications and reserves the right to amend them at any time.
7.4 FIRST-AID MEASURES
7.5 FIRE-FIGhTING MEASURES
7.2 Appendix B Materials Safety Data
7.3 Hazardous Identification
The aluminum ingot bundle is destined to be re-melted in a subsequent handling process. Addition of solid materials to liquid aluminium is a potentially dangerous process.
Before charging any ingots to an aluminium-melting furnace, the ingots must be free from any contamination. Oils, fertilizers, or strongly oxidising materials have the potential to cause a major explosion if they come in contact with liquid aluminium during a melting process.
Before charging any ingots to a molten bath of aluminum, the ingots must be clean, as described above, and furthermore the ingots must be completely dry. Wet ingots can cause a serious explosion or splashing of molten metal.
The ingots must be dried by preheating at 200°C for a period of 2 hours. Testing should take place to ensure that the preheating system is capable of fully heating the ingots to a core temperature of 120°C for a period of not less than 1 hour.
During the course of transit, there is high risk that the ingots will become wet. Substandard transport or storage conditions, outside the control of Mozal, may result in the product becoming dirty or contaminated with foreign materials. For this reason it is essential that the user of the product treats all ingots with suspicion.
7.4 First-Aid Measures
7.5 Fire-fighting Measures
DESCRIPTION
Product Identification
Chemical Formula
Appearance
Odour
Solubility
Density
CAS No
Boiling Point
Melting Point
Vapour Pressure [mmHg]:
% Volatiles by volume @ 21°C (70°F):
VALUE
Aluminium Ingot
Al
Bright, silver coloured metal
Odourless
Insoluble in water
2.70
7429-90-5
2327°C (4221°F)
660°C (1220°F)
1 @ 1284°C (2343°F)
Zero
DESCRIPTION
Inhalation:
Ingestion:
Skin Contact:
Eye Contact:
VALUE
Not expected to require first aid measures.
Not expected to require first aid measures.
Not expected to require first aid measures.
Not expected to require first aid measures.
DESCRIPTION
Fire:
Explosion:
Fire Extinguishing Media:
Special Information:
VALUE
Not considered to be a fire hazard.
Not considered to be an explosion hazard.
Use any means suitable for extinguishing surrounding fire.If aluminium commences melting or burning, use gas or dry powder to extinguish fire. Do not use water
Use protective clothing and breathing equipment appropriate for the surrounding fire.
9
7.2 Appendix B Materials Safety Data
7.3 Hazardous Identification
The aluminum ingot bundle is destined to be re-melted in a subsequent handling process. Addition of solid materials to liquid aluminium is a potentially dangerous process.
Before charging any ingots to an aluminium-melting furnace, the ingots must be free from any contamination. Oils, fertilizers, or strongly oxidising materials have the potential to cause a major explosion if they come in contact with liquid aluminium during a melting process.
Before charging any ingots to a molten bath of aluminum, the ingots must be clean, as described above, and furthermore the ingots must be completely dry. Wet ingots can cause a serious explosion or splashing of molten metal.
The ingots must be dried by preheating at 200°C for a period of 2 hours. Testing should take place to ensure that the preheating system is capable of fully heating the ingots to a core temperature of 120°C for a period of not less than 1 hour.
During the course of transit, there is high risk that the ingots will become wet. Substandard transport or storage conditions, outside the control of Mozal, may result in the product becoming dirty or contaminated with foreign materials. For this reason it is essential that the user of the product treats all ingots with suspicion.
7.4 First-Aid Measures
7.5 Fire-fighting Measures
DESCRIPTION
Product Identification
Chemical Formula
Appearance
Odour
Solubility
Density
CAS No
Boiling Point
Melting Point
Vapour Pressure [mmHg]:
% Volatiles by volume @ 21°C (70°F):
VALUE
Aluminium Ingot
Al
Bright, silver coloured metal
Odourless
Insoluble in water
2.70
7429-90-5
2327°C (4221°F)
660°C (1220°F)
1 @ 1284°C (2343°F)
Zero
DESCRIPTION
Inhalation:
Ingestion:
Skin Contact:
Eye Contact:
VALUE
Not expected to require first aid measures.
Not expected to require first aid measures.
Not expected to require first aid measures.
Not expected to require first aid measures.
DESCRIPTION
Fire:
Explosion:
Fire Extinguishing Media:
Special Information:
VALUE
Not considered to be a fire hazard.
Not considered to be an explosion hazard.
Use any means suitable for extinguishing surrounding fire.If aluminium commences melting or burning, use gas or dry powder to extinguish fire. Do not use water
Use protective clothing and breathing equipment appropriate for the surrounding fire.
9
MOZAL, MOZAMBIQUE
ALUMINIUM INGOTS MOZAL
Information updated as of September 2008
The typical specifications set out above are indicative only. Seller does not warrant compliance with the typical specifications and reserves the right to amend them at any time.
7.6 hANDLING AND STORAGEBundle should not be suspended from the polyester straps. Individual bundles should be transported by forklift and care should be taken not to damage the strapping.
Ingots should be properly dried to remove all moisture prior to melting; failure to do this can result in an explosion.
7.7 ExPOSURE CONTROLS/PERSONAL PROTECTION
7.8 STABILITY AND REATIVITY
7.9 TOxICOLOGICAL INFORMATIONNo LD50/LC50 information found relating to normal routes of occupational exposure.
7.6 Handling and Storage
Bundle should not be suspended from the polyester straps. Individual bundles should be transported by forklift and care should be taken not to damage the strapping.
Ingots should be properly dried to remove all moisture prior to melting; failure to do this can result in an explosion.
7.7 Exposure Controls/Personal Protection
7.8 Stability and Reativity
7.9 Toxicological Information
No LD50/LC50 information found relating to normal routes of occupational exposure.
7.10 Ecological Information
7.11 Disposal Considerations
Aluminium is a material that is readily recyclable. Efforts should be made to recycle any unused materials and waste/dross materials resulting from processing. Whatever cannot be saved for recovery or recycling should be managed in an appropriate and approved waste disposal facility. Unclassified landfill is acceptable in this case. Processing, use or contamination of this product may change the waste management options. Local disposal regulations may differ in various countries or regions. Please consult local authorities for details.
7.12 Transport Regulations
None.
Byproduct drosses from the processing of aluminium should be transported only when completely cold. They must also be protected from rain or moisture.
The typical specifications set out above are indicative only. Seller does not warrant compliance with the typical specifications and reserves the right to amend them at any time.
DESCRIPTION
Stability:
Hazardous Decomposition Products:
Hazardous Polymerisation:
Incompatibilities:
Conditions to Avoid:
Carcinogen Anticipated:
VALUE
Stable under ordinary conditions of use and storage.
Toxic Fumes may form when heated to decomposition.
Will not occur.
Mercury, Halocarbons, Halogens, Strong Oxidising Agents, Some Acids, Bases and other materials.
Reaction with Incompatibles. Risk occurs when ingots contaminated with compatibles are melted resulting in highly energetic exothermic reaction, and potentially explosion
No
DESCRIPTION
Environmental Fate:
Environmental Toxicity:
VALUE
No information found.
No information found
DESCRIPTION
Inhalation
Ingestion
Skin Contact
Eye Contact:
Chronic Exposure:
Aggravation of Pre-existing Conditions:
VALUE
Not expected to be a health hazard
Not expected to be a health hazard
Gloves are recommended in case of sharp edges
No adverse effect expected No adverse effect expected
No adverse health effect expected
10
7.6 Handling and Storage
Bundle should not be suspended from the polyester straps. Individual bundles should be transported by forklift and care should be taken not to damage the strapping.
Ingots should be properly dried to remove all moisture prior to melting; failure to do this can result in an explosion.
7.7 Exposure Controls/Personal Protection
7.8 Stability and Reativity
7.9 Toxicological Information
No LD50/LC50 information found relating to normal routes of occupational exposure.
7.10 Ecological Information
7.11 Disposal Considerations
Aluminium is a material that is readily recyclable. Efforts should be made to recycle any unused materials and waste/dross materials resulting from processing. Whatever cannot be saved for recovery or recycling should be managed in an appropriate and approved waste disposal facility. Unclassified landfill is acceptable in this case. Processing, use or contamination of this product may change the waste management options. Local disposal regulations may differ in various countries or regions. Please consult local authorities for details.
7.12 Transport Regulations
None.
Byproduct drosses from the processing of aluminium should be transported only when completely cold. They must also be protected from rain or moisture.
The typical specifications set out above are indicative only. Seller does not warrant compliance with the typical specifications and reserves the right to amend them at any time.
DESCRIPTION
Stability:
Hazardous Decomposition Products:
Hazardous Polymerisation:
Incompatibilities:
Conditions to Avoid:
Carcinogen Anticipated:
VALUE
Stable under ordinary conditions of use and storage.
Toxic Fumes may form when heated to decomposition.
Will not occur.
Mercury, Halocarbons, Halogens, Strong Oxidising Agents, Some Acids, Bases and other materials.
Reaction with Incompatibles. Risk occurs when ingots contaminated with compatibles are melted resulting in highly energetic exothermic reaction, and potentially explosion
No
DESCRIPTION
Environmental Fate:
Environmental Toxicity:
VALUE
No information found.
No information found
DESCRIPTION
Inhalation
Ingestion
Skin Contact
Eye Contact:
Chronic Exposure:
Aggravation of Pre-existing Conditions:
VALUE
Not expected to be a health hazard
Not expected to be a health hazard
Gloves are recommended in case of sharp edges
No adverse effect expected No adverse effect expected
No adverse health effect expected
10
MOZAL, MOZAMBIQUE
ALUMINIUM INGOTS MOZAL
Information updated as of September 2008
The typical specifications set out above are indicative only. Seller does not warrant compliance with the typical specifications and reserves the right to amend them at any time.
7.10 ECOLOGICAL INFORMATION
7.11 DISPOSAL CONSIDERATIONSAluminium is a material that is readily recyclable. Efforts should be made to recycle any unused materials and waste/dross materials resulting from processing. whatever cannot be saved for recovery or recycling should be managed in an appropriate and approved waste disposal facility. Unclassified landfill is acceptable in this case. Processing, use or contamination of this product may change the waste management options. Local disposal regulations may differ in various countries or regions. Please consult local authorities for details.
7.12 TRANSPORT REGULATIONSNone.
Byproduct drosses from the processing of aluminium should be transported only when completely cold. They must also be protected from rain or moisture.
7.6 Handling and Storage
Bundle should not be suspended from the polyester straps. Individual bundles should be transported by forklift and care should be taken not to damage the strapping.
Ingots should be properly dried to remove all moisture prior to melting; failure to do this can result in an explosion.
7.7 Exposure Controls/Personal Protection
7.8 Stability and Reativity
7.9 Toxicological Information
No LD50/LC50 information found relating to normal routes of occupational exposure.
7.10 Ecological Information
7.11 Disposal Considerations
Aluminium is a material that is readily recyclable. Efforts should be made to recycle any unused materials and waste/dross materials resulting from processing. Whatever cannot be saved for recovery or recycling should be managed in an appropriate and approved waste disposal facility. Unclassified landfill is acceptable in this case. Processing, use or contamination of this product may change the waste management options. Local disposal regulations may differ in various countries or regions. Please consult local authorities for details.
7.12 Transport Regulations
None.
Byproduct drosses from the processing of aluminium should be transported only when completely cold. They must also be protected from rain or moisture.
The typical specifications set out above are indicative only. Seller does not warrant compliance with the typical specifications and reserves the right to amend them at any time.
DESCRIPTION
Stability:
Hazardous Decomposition Products:
Hazardous Polymerisation:
Incompatibilities:
Conditions to Avoid:
Carcinogen Anticipated:
VALUE
Stable under ordinary conditions of use and storage.
Toxic Fumes may form when heated to decomposition.
Will not occur.
Mercury, Halocarbons, Halogens, Strong Oxidising Agents, Some Acids, Bases and other materials.
Reaction with Incompatibles. Risk occurs when ingots contaminated with compatibles are melted resulting in highly energetic exothermic reaction, and potentially explosion
No
DESCRIPTION
Environmental Fate:
Environmental Toxicity:
VALUE
No information found.
No information found
DESCRIPTION
Inhalation
Ingestion
Skin Contact
Eye Contact:
Chronic Exposure:
Aggravation of Pre-existing Conditions:
VALUE
Not expected to be a health hazard
Not expected to be a health hazard
Gloves are recommended in case of sharp edges
No adverse effect expected No adverse effect expected
No adverse health effect expected
10