aluminum pavilion instruction manualpdf.lowes.com/howtoguides/192487243749_how.pdf · keep children...
TRANSCRIPT
You must read these instructions carefully before you start to assemble this pavillion.Please ensure that you find all parts
9820402-29820402-1
Aluminum Pavilion
Instruction manual
IMPORTANT
in the carton box in the correct type and quantity as mentioned in the list illustrated in every page accordingly.Please carry out the steps in the order set out in these instructions.
Keep these instructions in a safe place for future reference.
size/cm:397Lx297Wx196/252H
size/inch:156Lx117Wx77/99H
polycarbonate panels.
Do not tighten the steps in the Aluminum Pavilion until completing on the assembly of the
This is a multi-part assembly, Allow at least 4 hours for assembly.
clear panels.
TOOLS & EQUIPMENT REQUIREDProtective Equipment:
1.Helmet
2.Glove
3.Long Sleeve Cotton Overalls
4.Emergency Medicine Cabinet
5.Eye Shield
-2-
Installation Tool:
5.Electric screwdriver+5mm Hexagon
2.Spanner 10mm/(25/64) (Ratchet Wrench is better)1.Triangle Stairs≈
9.Percussion bit(10mm)9.Percussion bit(10mm)(25/64)
3.Spanner 14mm/(35/64) (Install the expansion screw)4.Hexagon wrench 5mm(13/64)inch
wrench (suggest)
6.Wooden Mallet
7.Marking Pen
10.Knife
11.Phillips screwdriver
4.9 Feet Height
(13/64)inch
2.Angle Square
3.Level Meter
(16.4Feet)1.Tape Measure
Measurement Tools:
Hot items such as recently used grills, blowtorches etc.must not be stored in the Wall shed.
Keep children away from the assembly area.
!
SAFETY ADVICEWe strongly recommend the use of work gloves during assembly.
Do not attempt to assemble the Aluminum Pavilion in windy or wet conditions,
Do not touch overhead power cables with the aluminum profiles.
Always wear shoes and safety goggles when working with extruded aluminum.
The Aluminum Pavilion must be positioned and fixed on a flat level surface.
Do not lean against or push the Aluminum Pavilion during construction.
Do not position your Aluminum Pavilion in an area exposed to excessive wind.
Do not attempt to assemble this Aluminum Pavilion if you are tired ,have taken drugs or
alcohol or if you are prone to dizzy spells.
If using a step ladder or power tools ensure that you follow the manufactures safety advice.
Ensure there are no hidden pipes or cables in the ground before inserting the pegs.
Dispose of all plastic bags safely and keep them out of reach of children.
Note that the door is hinged on the right hand side and therefore opens to the right space needed.
GENERAL ADVICE
Selecting a site-choose a sunny level position away from overhanging trees.
If you are fixing your Aluminum Pavilion directly to a solid concrete foundation use the
pre drilled holes in the metal base supplied.
The component parts should be checked and laid out close at hand.
Keep all small parts(screws etc)in a bowl so they do not get lost.
Keep roof clear of snow and leaves.
with cold clean water.
Aluminum Pavilion needs cleaning, use a mild detergent solution and rinse
CARE & MAINTENANCEWhen your
Do NOT use acetone, abrasive cleaners or other special detergents to clean the
clear panels.
9820402-29820402-1
PRODUCT SIZE
-3-
256cm / 100.8inch
397cm / 156inch297cm / 117inch
196cm / 77inch
200cm / 78.7inch
252cm / 99.2inch
356cm / 140inch
Make sure to install at the right location
be caused from screws facing into month.
screws that might hurt your eyes, and avoid suffocation that may
5.Avoid looking up while working high up and avoid dropping
4. Wear long sleeve cotton overalls,gloves and helmet during
of them and pay high attention to electric safety.
7.If injuries occur, please take immediate action to
OTHER CAUTIONS
!
OTHER CAUTIONS
1. 4-5 people required, one is for measuring & taking marks to
ensure the installation dimension ,the second person is
responsible for the installation and the last one do as assistant
and assure the safety.
2. High-power electric tools are required, ensure the normal work
3. Be careful when using the kind of blunt tools, like hammer.
installation and wear safety glasses when using power tools .
6. No climbing, No standing on the tent to avoid falling down.
locate and use a first-aid kit. In case of emergency,please go to the nearest emergency room.
/ 98"
/ 59"
/ 139.7"
/ 100"
/ 29.4"
/ 27.8"
/ 19.5"
/ 76.7"
/ 31.6"
/ 144"
PARTS LIST
SKELETON SCREW
B1 1
B2 1
B5 4
B6 4
1497mm
B9 2
B10 16
B11 4
B12 4
SUMMARY STATEMENT FOR POLYCARBONATE PANEL
OTHER
P1L P1R
P3L
P3R
x4x4
x4
x4
F1 64
F2 79
F3 12
F4 12
F5 40
B15 12
S6 128
S8 12
比例 25.400 比例 25.400
比例 25.400 比例 25.400
比例 25.400
比例 25.400
比例 25.400
比例 25.400
B13 8
P2P2
P2P2
1 4
2 2
3660mm
3 2
1423mm
5 8
804mm
8L 4
8R 4 804mm
1950mm
6 4
11 8
706mm
748mm
9 8
495mm
10 8
12 22548mm
13 23548mm
CONNECT
B8 8
2497mm
B7 2
S9 58
M6(15/64)
M6(15/64)
M8(5/16)
T4.8(3/16)
T5(13/64)
/ 76.7"1950mm
/ 104.7"2660mm
/ 56"
/ 31.6"
Schematic diagram of connections Schematic diagram of frames
-5-
B9B9
6
8L8R
1010
B11
B5
B8
B8
1
22
B2
B1
B3
B9B9
B9
B9
6
6
6
6
5
5
5
5
B8B8
2 2
12 12B6
6
B13
1
B12
B15
1
1
1
1
1
2
2
3
3
5
5
5
5
5
5
5
5
8L
8L
8L
8L
8R
8R
8R
8R
6
6
6
6
77
7
7
7 7
7
7
9
9
9
9
9
9
9
9
10
10
10
10
10
10
10
10
11
11
11
11
11
11
11
11
12
12
13
13
B1
B2
B5
B5
B5
B5
B6
B6
B6
B6
B7
B7
B8
B8
B8
B8
B8
B8
B8
B8
B9
B9
B10
B10
B10
B10
B10
B10
B10
B10
B10
B10
B10
B10
B10
B10
B10
B10
B11
B11
B11
B11
B12
B12
B12
B12
"hexagonal screw" installation
Place the "hexagonal screw"into the groove,turn clockwise
until it stops turning.
Adjust the "hexagonal screw"by hand and twist so threads fix
it in place.
Place other parts on "screw"and assemble nut .
SUMMARY STATEMENT FOR POLYCARBONATE PANEL
UV
-6-
Face the white film side of panels towards the sun as they are UV-protected.
Columns Assembly
-7-
x4Ⅰ
x4Ⅱ
F2 x28
1 x4
B5 x4
B12 x4
F2
F2
B5
1
F2
F2
Ⅲx4
x4
B12
F2
F2
F2
1
Ⅳ
12 x2
B13 x4
-8-
F5 x 8S6 x56
2
12
F5
F5
F5
F5
B13
B13
x2Ⅰ x4Ⅱ
S6 x14
S6 x14
12
12
B13
F5
12
F5
B13
2
Ⅰ
Ⅱ
F5x4
12
2
2 x2
Ⅲx2
2
Ⅲ
Ⅲ
Beam Assembly
Fabric Hook S6 and Hook Stopper B13 preinstallation
13 x2
B13 x4
-9-
F5 x 12S6 x72
x2Ⅰ x4Ⅱ
S6 x18
S6 x18
13
13
B13
F5
13
F5
B13
3
F5x6
13
3
3 x2
Ⅲx2
3
3
13
F5
F5
F5
F5
F5
F5
B13
B13
Ⅰ
ⅢⅡ
No.3# Beam assembly
1.Tighten all screws2.Fabric hook and hook stopper is preinstalled here.It's much convenient for users to install sunshade or mosquito nets afterwards.
B8 x8
F2 x32
x2Ⅰ
B8
B8
3
3
1
1
B5
B5
B8
B8
3
3
x2
Ⅱ
F2
F2
B8
x4Ⅰ
B8
F2
F2
33
x2
Ⅱ
1
1
B8B8
Ⅲ
x2
Ⅲ
x2
x2
Ⅱ
Ⅲ
x2
B5
F2
F2
3
1
-10-
Connection among columns,beams and studdles.
F2 x8
Ⅱ x2
x2Ⅰ
Ⅰ
Ⅰ
Ⅱ
Ⅱ
F2
F2
B5
B5
2
2
F2
F2
1
1
B8
B8
B8
B8
B8
B8
B5
B5
B5
B5
-11-
3
3
Make sure the columns are verticalto the ground,and beams are horizotal.
F2 x8F1 x8
B6 x4
1
B8
B8
B8
B8
B8B8
F2
F2
F2
F2
x4
Ⅰ
B6
B6
B6
B6
x4Ⅱ
2
3
1
B6
-12-
F1
F1
Tighten all screws by diagonals.
Connection Strap Installation
!
B1
F1 x12
F1
B1
-13-
F1
F1
F1
F1
F1
F1
F1
F1
F1
F1
F1
F1
Preparation: Reserve F1 Screws before installing the roof.
Do not tighten F1.
Skeleton Assembly.
5 x8
6 x4
F4 x12
6
B1
F4
F1
F1
6
F4
B1
F4 and F1 need tighten
!
x4Ⅰ
x8Ⅱ
F4
5
B1
-14-
9 x4
9
9
9
9
9
5
5
5
5
5
5
5
5
6
6
6
6
F1 x24
B9 x2
Ⅰx4
F1
6
F1
F1
5
B9
x8
5
B9
F1
761mm±3
!
5
B9F1
B9
B9
6
6
B9 B9
x4
F1
F1 need tighten
!
-15-
B7 x2
66
6
6
55 5
55 5
55
B9
B9
B7
B7
B9
F1
F1
F1
!
x2Ⅱ
Ⅲx2
F1
F1
F1
F1
F1
B7
Ⅳ
761mm 761mm
761mm761mm
Ⅴ
30inch30inch
30inch30inch
30inch±0.1
Roof stators installation
Do not tighten F1.
-16-
B2
F2 x3
F2
F2
F2
B2
B2
Roof cap installation
Tighten all screws.
Team Work Required (2 or 3 persons)
!
180°
-17-
Roof Installation
5±0.1inch
-18-
F1 x12
Ⅰx8
5
F1
x4Ⅱ
F1
6
B6
126±3mm
5
B5
F1 need tighten
!
6
154±3mm
F1 need tighten
!
!
!
5
5
5
5
5
5
5
5
F1
F1
F1
F1
F1
F1
F1
F1
6
6
6
6
F1
F1
F1
F1
6.06±0.1inch
Make sure the measurements below are in tolerances.
8L / 8R Studdles Installation
-19-
8L x4
8R x4
F1 x8
Ⅰx4
2
2
12
12
F1
F1
!
8L
12
2
2
12
8R
x4Ⅱ
22
8L8R
F1
F1
F1
B7B9
Ⅲx4
F1 need tighten
!
8L8R
6
B7B9
8L
8L
8L
8L
8R
8R
8R
8R
B9
B9
B7
B7
Ⅰ
ⅠⅠ
Ⅰ
Ⅰ
Ⅰ
Ⅰ
Ⅰ
Do not tighten F1.
!
-20-
P1L
P1R
x4
x4
P3R
x4
P3L
x4
P2 P2
PC Panels Installation
Face the UV surface of the panels towards the sun
10 x8
11 x8
B10 x16 B11 x4
10
10
11
11
B10
B10
B10
B11
B11
Ⅰx8
x8Ⅱ Ⅲx4
B10
10
10
5
F5 x 20
B10
10
11
8R
6
11
11
B11
F5
F5
F5
x4
-21-
9 x4
9
9
9
9
B11
B11
B11
B10
B10
B10
B10
B10
B10
B10
B10
B10
B10
B10
11
1111
11
11
11
10
10
10
10
10
10
PC Panels Plastic Holders,Plastic end caps Installation
Fix the feet after checking everything was done as shown.
-22-
F3 x12
B15 x12
S8 x12
S8
Prison ground
F3
F3
F3
Soft ground
1.Make sure all columns are vertical to the ground.
2.Tighten all screws by diagonal.
Final inspection:
-23-
1.WARNING: If there is lightening, do not stay in or under the product. The frames are constructed of aluminum alloy, which
2.If there is any distorting with the calibration, please fix immediately. Any distortion can cause the skylight to fall.
1.The frames are made of aluminum alloy structure. If white spots or dirt is shown, please wipe with a wet cloth.
4.The boards/panels have flame retardant polycarbonate material applied to them and is recommended to keep away from
1.When using the product, please do not use sharp objects on collision films to avoid cuts. Be careful not to have a sharp
Maintenance:
1.If the ground is not level, the unit may tilt to one side. If you find this is the case, please fix immediately to avoid damage.
2.Please prevent adding any increased weight to the product.
3.Avoid any vine/climbing plants, fruits, or vegetables from growing on the canopy as to not compromise the structureand durability of the product. If the structure is compromised, it can easily cause the frame to crack, break, or collapse.
PC Panel Maintenance:
2.If films rupture, you may use glue to repair or use transparent tape. Polyurethane adhesive is also available for repairs. 3.Clean films regularly to keep the light transmittance as clear as possible.
object touch the film as it may scratch.
fire to avoid softening or deformation.
Frame Maintenance:
3.If any connection piece rusts, change out the screws to ensure the connection part is firm and stable.
White spots are normal in a wet/warm environment.
Please refer to the instruction manual for repairs.
Weather Protection:
3.Clear any leaves on top of canopy to reduce heat preservation.4.During snowy months, please remove any snow from pavilion to avoid any walls or roofs from collapsing.
is conductive, and may cause serious damage.2.When wind power reaches 40mph or above, you may need to set up defense equipment and fix the shed walls.
To fix the walls, use a strong rope or cable and connect to the four angles of the anchors with a block inserted into thesoil or tied to a nearby tree at least 4in.in diameter. When wind decreases, please remove safety measures of ropes.