amg pre-qualification catalogue 2015

“ADVANCED MANUFACTURING FOR METAL & GLASS CO.” known as “AMG”Dammam, Saudi Arabia is a wholly Saudi owned company; established in theyear 2005, with a paid up capital of SR 10,000,000 under License No. (2/1014)from the Ministry of Commerce and Industry.

From its fundamentality, “AMG” has grown to become one of the mostoutstanding companies in its specialized fields of designs, fabrications, andindustry. Its yield ranges includes curtain walls, structural glazed curtain walls,horizontal structural curtain walls, aluminum glazed doors, windows,partitions, louvers, storefronts, kitchen cabinets, and skylights.

With a classy machine aid and highly trained and skilled manpower resourcesthat meet international specifications, we, of “AMG”, are also dedicated inservice to public and private sectors since the time and through.

“Advanced Manufacturing for Metal & Glass Co.” is always prepared to meetand accomplish the requirement of the local market for high qualitymanufacturing and installations.

GENERAL INFORMATION:

Name of the Company: ADVANCED MANUFACTURING FOR METAL & GLASSCOMPANY

Mailing Address: PO Box 13631 16th St., 2nd Industrial Area,31414 DammamKingdom of Saudi Arabia

Telephone Number: (966) 13-8127776Fax Number: (966) 13-8127470

Email Address: [email protected]

Commercial Registration: 2050058201

Industrial License: 20330215721

Chamber of Commerce: 91312

COMPANY PROFILE

mailto:[email protected]





Advanced Manufacturing for Metal & Glass Co. has successfully served to the utmost satisfaction of its clients in the following sphere of activities.

Aluminum Fabrication:From extruded and rolled materials supplied by globally known sophisticated suppliers such as TECHNAL (France), BALEXCO (Bahrain), ALUPCO (Saudi Arabia), REYNAERS (Belgium), and SCHUCO (Germany) including the following sub-activities;DESIGN- From concept to full working drawing including technical submissions and supportive data is available with us.FABRICATION – Utilizing the state of the art equipment and sophisticated machines; the fabrication is done to the highest degree of accuracy and finish.ASSEMBLY – Using crimping method or other mechanical connections, all units are assembled to international standards.INSTALLATION – Trained installers, controlled by Project Manager is working in planned and agreed sequence, having regard to individual project requirements, covering, securing to masonry, alignment and application of caulking/mastic sealant.TRANSPORTATION – AMG has its own fleet to transport the material to the customers throughout the Kingdom Provinces.

Factory Location:AMG is located in 2nd Industrial Area in Dammam, Kingdom of Saudi Arabia in a purpose built factory. The administrative office is attached to the factory.

Production Capacity:At present AMG is capable of producing about 60,000 m² glazed aluminum doors and windows, operating in one shift of 8 hours a day. The production range includes sliding doors & windows, side and bottom/top hung windows, single and double swing doors, louvers, partitions, railing, curtain wall, structural glazed curtain wall, horizontal structural curtain wall, etc…

Quality Control:Pre-delivery inspection of materials ensures strict quality control scheme is being implemented to check flaws and errors in materials and workmanship.

Delivery:Inspections of the goods/products are to be conducted to ensure before it is being delivered for installation. Quality check is cleared and delivery notes are to be issued to complete the documents before sending it to the site.

Installation:The delivered materials are then to be checked and quality measures are to be executed at the site to further ensure the quality of the product

ORGANIZATIONAL CHART

BOARD OF DIRECTORS

PRESIDENT

GENERAL MANAGER

DATA PROCESSING

SUPERVISOR

CHIEF ACCOUNTANT

ADMINISTRATION MANAGER

OPERATIONS MANAGERSALES MANAGERFINANCE MANAGER

COMPOUND IN-CHARGE

GOVERNMENT RELATIONS REPRESENTATIVE

PERSONEL AFFAIR

CASHIER

SALES REPRESENTATIVES

OFFICE

SUPERVISOR

CHIEF ESTIMATOR

SECRETARY

ACCOUNTANT

COLLECTOR

ESTIMATOR

GUARD

DIS-PATCH

PRODUCTION MANAGER

PURCHASING MANAGER

PROJECTS MANAGER

PURCHASE COORDINATOR

TECHNICAL MANAGER

STORE KEEPER

PRODUCTION

FOREMANQA / QC

MAINTE-NANCE

FOREMANQA / QCPROJECT MANAGERS

QUALITY CONTROL

DESIGN ENGINEERS

FABRICATION

ENGINEERSMATERIAL ENGINEER

TECHNICIANS LABORSFABRI-

CATORSHELPERS

DRIVERS

INSTALLATION SUPVERVISORS

INSPECTOR

JANITOR / OFFICE BOY

EXECUTIVE ASSISTANTS

SECRETARY

LOCAL BUYER

INSTALLERS

GLASS PLANT

FOREMAN

HELPERSSAFETY

OFFICERS

MANPOWER LIST

DESIGNATION QTY

General ManagerExecutive Assistants

12

Sales & Marketing ManagerSecretarySales RepresentativesChief EstimatorsCosting EngineersOffice Supervisor

113

121

Administration ManagerSupervisor Personnel AffairsGovernment Relations RepresentativesCompound In-ChargeTelephone OperatorOffice BoysGuard

1121121

Finance ManagerChief AccountantAccountantsCashier

1131

Data Processing Supervisor 1

Operations ManagerSecretary

11

Production ManagerMaintenance Foremen

TechniciansGlass Foreman

Labors

11214

DESIGNATION QTY

QA / QCProduction Foreman

FabricatorsStore Keepers

HelpersDispatch

DriversHelpers

31

1201418

2

Technical ManagerDesign EngineersFabrication EngineersQuality Control

Inspectors

14312

Material PlanningMaterial Engineer

11

Projects ManagerProject Managers

QA / QCSite Engineers (Dammam / Site Out)

Installation SupervisorsSafety Officers

Installers

1368

124

108

Purchase ManagerSecretaryPurchase Department CoordinatorsLocal Buyer

1132

Total 341

A M

GM

AJO

R E

QU

IPM

EN

TS

“AMG

-C

o.”

islo

ca

ted

inth

e2

nd

Ind

ustr

ialC

ity,

Dam

ma

m,

an

dis

ope

rating

ina

facili

tyare

ao

f2

1,0

00

sq

m.

Th

ep

rod

uction

are

afa

cili

tyis

10

,50

0sq

ma

nd

the

resto

fth

ea

rea

isa

su

pp

ort

ing

are

afo

rm

ate

ria

lm

ove

me

nt.

Ou

rm

ajo

ro

pe

ratio

ne

qu

ipm

en

tsa

nd

ma

ch

ine

rie

sw

ea

reu

sin

gfo

rth

efa

bri

ca

tio

no

fco

mp

lete

alu

min

um

pro

du

cts

are

as

follo

ws:

MAJOR EQUIPMENTS:

SN DESCRIPTION SUPPLIER QTY

1 FIBERMAK HIGH SPEED SENSITIVE LASER CUTTING MACHINE

ERMAKSAN 1

2 HYDRAULIC STEEL WORKER – DOUBLE PISTON SAHINLER 1

3 WATER JET CUTTING SYSTEM CMS / TECNOCUT 1

4 HYDRAULIC SWING BEAM SHEAR ERMAKSAN 1

5 POWER –BENDING MACHINE / CNC POWER BEND

ERMAKSAN 1

6 SHEARING MACHINE FOR METAL ELUMATEC 1

7 BENDING MACHINE FOR METAL ELUMATEC 1

8 ROLLER BENDING MACHINE FOR SHEET ELUMATEC 1

9 NIBBLING MACHINE FOR SHEET EUROMAC 1

10 MANUAL TABLE CUTTING MACHINE (WOOD) LOCAL 2

11 DOUBLE HEAD MACHINE (SMALL) ELUMATEC 1

12 DOUBLE HEAD MACHINE (BIG) ELUMATEC 1

13 6-AXIS CNC MACHINE CENTER SIMCO 1

14 2-AXIS SINGLE HEAD CUTTING MACHINE SIMCO 1

15 3-AXIS SINGLE HEAD CUTTER MACHINE SIMCO 1

16 NOTCHING MACHINE FOR TRANSOM ELUMATEC 1

17 AUTOMATIC SAW MACHINE ELUMATEC 1

18 DUST COLLECTOR LOCAL 1

19 MANUAL CUTTING MACHINE (TABLE SAW) ELUMATEC 2

20 CRIMPING MACHINE ELUMATEC 1

21 4-AXIS CNC MACHINING MENTRE ELUMATEC 1

22 3- SPIDLE COPY ROUTER ELUMATEC 1

23 SINGLE HEAD COPY ROUTER ELUMATEC 6

24 END MILLING ELUMATEC 2

25 CONVEYOR TABLE BONDING AREA SIMCO 4

26 BONDING MACHINE BEST MAKINA 1

27 PUNCHER FOR SCHUCO PROFILES SCHUCO 1

28 PACKAGING MACHINE FOR ALUMINUM WITH STAND OF 4 METERS

SIMCO 1

SN DESCRIPTION SUPPLIER QTY

29 S.S PIPE EDGE POLISHER GXE 2

30 S.S GRIT SATIN FINISHING MACHINE 2

31 CLADDING MACHINE (CNC) AXYZ 1

32 PRESS MACHINE (PUNCHING) EDWARDS 1

33 PUNCHING MACHINE (HEAVY DUTY) = 1

34 WELDING MACHINE FOR ALUMINIUM LINCOLN POWER 1

35 WELDING MACHINE FOR STEEL ZX6-500 5

36 BAND SAW CHENLONG / SHARK 2

37 LATHE MACHINE = 1

38 BENCHING DRILL MACH / NESSAN / ELUMATEC 3

39 SHAPER MACHINE ALBA 1

40 SAND TRAP MACHINE = 2

41 PROFILE BENDING MACHINE BWRGLER 1

42 SCAFFOLDING = 60,000 M²

43 SKY CLIMBERS = 30

44 TRAILERS VOLVO 3

45 TRUCKS (BIG LOAD) MITSUBISHI 4

46 TRUCKS (MEDIUM LOAD) MITSUBISHI 4

47 BUSES / COASTER 6

48 MINI-BUSES 4

49 PICK – UP 6

50 CARS 15

•OFFICE FACILITIES ARE TO-DATE AND HIGH ENDS.

•FROM PC, LAPTOPS, PLOTTERS, PRINTERS , SCANNER, PROJECTORS, INTERNET SERVER, FILE SHARING SERVER, SOFTWARES AND PROGRAMS, ETC.

LIST OF RECENTLY COMPLETED PROJECTS BY AMG CO.

Name of Contractor

Name of Project

Amount (SAR)

Scope Consultant Location

TharoukContracting

Bamarouf Building 12,200,000 Cladding , Curtain Wall, Louver,

Frameless

V3 Middle East Jeddah

Al KifahContracting

Al- Kifah Tower 5,694,832 Curtain Wall, Cladding, Canopy, &

Frameless

Al-KifahContracting

Dammam

A. Al-SayedCon. Group

Al-Amal Hospital 2,668,854 Doors, Windows and Curtain Wall

Saudi Designer Dammam

Al JoudahContracting

College of Medical Science – Al Jouf

University

7,139,345 Curtain Wall, Cladding, Doors &

Windows

Fahad AlMoudaleg

Consultancy

Jouf


Faculty of Society –Hail University


Windows

Saudi Consulting

Hail


Faculty of Science –Al Baha University


Windows

Saudi Consulting

Baha


Faculty of Society – Al Baha University


Windows

Fahad AlMoudaleg

Consultancy

Baha

Khaled Est. Gen.

Contracting

Medical Tower 6,572,547 Curtain Wall, Cladding, Doors &

Windows

Dar Al MajdConsulting

Office

Jouf

Saudi Bin LadinGroup

(KSU)Research Center

10,246,483 Curtain Wall, Cladding, Skylight, Doors & Windows

Saudi Consulting

Services

Riyadh

Saudi Bin LadinGroup

(KSU)Girl Housing

11,311,151 Curtain Wall, Cladding, Skylight, Doors & Windows

Saudi Consulting

Services

Riyadh

Four CornersContracting

AACC New Facilities Bldg.


Windows

Mahmoud Gharib

Jeddah

Drake & Skull Al Jawhara Tower 20,028,792 Curtain Wall, Cladding, Podium Louvers,Doors &

Windows

Salama Structural

Engineering Consultant

Jeddah

Name of Contractor

Name of Project

Amount (SAR)

Scope Consultant Location

Al QussieInternational

Technical Science for Girls


Windows

Dammam

Dar Al KhiyoulContracting

Al Othaim Mall 9,970,800 Curtain Wall, Cladding, Doors &

Windows

M D E C Dammam

Drake & Skull / ARAMCO

UPDC 7,501,025 Curtain Wall, Cladding, Canopy, &

Frameless

IC Dhahran

Al HokairContracting

Mall Of Arabia 36,426,269 Curtain Wall, Cladding, Skylight, Doors & Windows

Jeddah

I B S Samsung NafforaTechno Valley


Windows

International Building System

Jubail

Al SubeaeiContracting

Al Fanar Tower / Jacobs Zate


Windows

S B C M Khobar

A R C O N Baker Hughes Tech.Center


Windows

Dhahran

United ArabianCompany

Al Noaimy Tower 1,967,267 Curtain Wall, Cladding, Doors &

Windows

Jubail

LIST OF RECENTLY COMPLETED PROJECTS BY AMG CO.

Name of Client/

ContractorName of Project

Expected Date of Completion Location

MARCO Taif University [Student Housing]

10/9/2015 Taif


Al Baha University [Administration Building]

25/9/2015 Baha

Safari Company Ltd.

Hail University[Society College]

10/10/2015 Hail

DAMAC PropertiesL.L.C.

Damac Esclusiva Tower – DamacTwin Tower

02/11/2015 Riyadh

Bin ShihonContracting

Al Baha University[Applied Medical Science College]

25/11/2015 Baha

Al SwailemContracting

Unaizah University [Staff Housing]

24/12/2015 Unaizah


Water Tank Tower in KhamisMushayt

31/1/2016 KhamisMushayt

MARCO Taif University [Medical College]

15/2/2016 Taif

LIST OF ON-GOING PROJECTS BY AMG CO.

Company’s standard doors and windows are French designed and tested

casement and sliding system. Having a range of fully integrated series of

profiles, allowing manufacture of individual or composite units to suit a

particular design option or variable to suit a multiplicity of client exacting

requirements. The system conforms to most recognized European and

International Standards from all aspect of design and fabricate, finishes of

painting and/or anodizing, workshop practices, glazing and hardware. Skilled

and trained installation teams are employed for improved operations.

The system has many unique and ingenious design features, it permits a

variable glazing thickness of 4 mm to 24 mm glass or panels or any other type

of in-fill construction using the bead clipping principle. Wall thickness of profile

designed to suit particular application. Aluminum framed insect screens

(single or double), quality system hardware: hinges, handles, locks, flush bolt

and many other hardware such as panic devices and door closers (surface

and floor mounted) are all available to suit specific design.

Corner joints are individually designed and are constructed by welding; screw

fixings within profile screw ports or generally mechanically jointed using cast

or extruded aluminum cleats secured by mechanical jointed using cast or

extruded sealed in accordance with BS4873:1972. All doors and windows are

glazed, fully weather-stripped and sealed against all elements with EPDM or

equivalent gaskets. Aluminum insect screens where required are retained in

aluminum frames using the rolled in gasket or clip method for fixing into main

frame after installation. Windows are designed to allow water drainage to the

exterior.

Quality finishes to surfaces of aluminum profiles, panels, hardware and

accessories, etc. may be in either anodizing or polyester painting. Many

colors are available to suit client individual requirements.

Unless otherwise required/specified all exposed profiles are anodized to

Grade AA20 or 20 microns minimum average thickness in accordance with BS

1615:1972.

1.) Conforming to following British and International Standards:

BS DIN ASTM

Manufactured from extruded BS 1474 17615P3

Aluminum alloys generally.

Anodizing to BS3987 17611

Glass-Generally to comply with requirements of BS 952 n/a1036

Glazing in accordance with BS6262 n/aUniform Building

RegulationsSealant-single part gun grade polysulphide based BS5215 n/a

C920

Wind Loading BS CO-3 n/aE330

Chapter V Part2

Construction-in accordance with BS 4873:1972Section 5.2.6

Weather-strip – EPDM International Standards 1503934 – 1978(E) 7863C864

Design Criteria GeneralBS 4313: 1968DD 4 : 1971BS 5386: Part1 : 1976

Part2: 1980

Part3: 1974

2.) Performance

Working with the above standards codes and drawings should not change the dimension or shape of the window and their components caused by presence or absence of water or variations in moisture conditions or temperature changes including the effect or differential temperature difference between and within the various components or deformation due to sporadic pressure of suction from the wind or by reason of their being used for their purpose or for any other cause within normal limits shall not effect the appearance, use, or color or performance specified.

All surface finish shall be uniform in texture, color and appearance within the limits of the approved samples and without irregularities or distortions. Rivets and screws etc., which are not intended to be visible shall be treated so that there is no discontinuity of the finished surface.

3.) Construction

The design and method of construction shall be consistent with good and proven practice. Windowsshall generally comply with BS 4873: 1972 in respect to materials, work, sizes, manufacturingtolerance, glazing securities safety and performance. The outer frames and leaves are crimpedcleated and sealed at each corner. All in accordance with BS 4873: 1972 Section 5.2.6. All units shallbe fabricated to agreed tolerances. No metals likely to cause galvanic or other corrosion shall beplaced in contact with the aluminum. Any other dissimilar materials shall be treated to avoid suchaction between metals.

4.) Delivery and Protection

AA Aluminum window frame, components and accessories will be, suitable protectedwith low tac tape or other means from the time of leaving our premises to the installation on thebuilding, suitable storage to be provided for all materials.BB All window units, assemblies or elements are to be prepared and packaged fortransport to the site. All corners, edges and finished surfaces are to be adequately protected toavoid damages.

5.) Sealant

One part polysulphide based gun grade in accordance with BS 5215, supported by suitablepolyethylene backing core applied in accordance with manufacturer’s recommendations.

6.) Weather –stripping

All opening sections are weather-stripping with EPDM gaskets to International Standards1503934 – 1978 (E)DIN 7715 cat. EBS 3734

And silicone brush.

7.) Materials

All aluminum frames and shutter profiles extruded from the following:A1 Mg Si 0.5 F22 - F25A1 Mg Si 1.0 F28 ) -- World DesignationA1 Mg Si 1.0 F32 – F36)All in accordance with BS 1474

Anodizing to BS 3987:1974 (Anodic Oxide Coating on wrought aluminum for external architecturalapplications.)The finished anodized surface shall be free from “Banding, Streaking and Smut”. Color to becontrolled within approved top and bottom limits agreed.Fasteners shall be tempered aluminum, stainless steel or other metallic or non metallic materialsnon-corrosive and compatible with the aluminum members.

8.) Hardware / Accessories

Side Hung WindowsOperating handles will be manufactured from one or more of the following materials with non-corrosive pins and springs etc.

aa. Extruded Aluminumbb. Die Cast Aluminumcc. Die Cast Mazak

Each shutter will be mounted on one set of aluminum extruded hinge with stainless steels pin andnylon bushes.

Bottom Hung WindowsOne spring loaded catch manufactured from one or more of the following materials with non-corrosivepins and springs etc.

aa. Extruded Aluminumbb. Die Cast Aluminumcc. Die Cast Mazak

Each leaf will be fitted with a set of hinges and a set of arms.

Sliding WindowsEach sliding leaf shall receive the following hardware:

aa. 3 Rollers / Leafbb. One (1) side Handle / Lock

The frame shall accommodate handle sticker plate and dust plugs.Side Swing DoorsSingle Swing Doors shall have the following fittings;

aa. Two (2) nos. Hingesbb. One (1) no. Lockcc. One pair of Lever Handledd. One (1) pair of Flush Extension Boltee. One (1) Door Closer (optional)

All the steel pins and springs etc. used in above mentioned accessories shall be in stainless steel.

Double Swing DoorDouble swing doors incorporate the following accessories;

aa. One (1) no. Floor Closer per leafbb. One (1) no. Dead Lock per doorcc. One (1) pair of Push/Pull Bar or Platedd. One (1) pair of Extension Flush Bolt

9.) Workmanship

The standard of workmanship, comprising design, fabrication and delivery shall be the best possiblestandard.Cutting shall be straight and free from burrs and joints without gaps or imperfections except asdesigned.The glass is secured in a gasket manufactured from EPDM and is installed in the shutter frame eitherby the bead principle or wrap around dependent on type of windows. All in accordance with BS 4873:1972 and BS 6262 : 1982 glazing for buildings.

10.) Drawings

Drawings shall be submitted in accordance with the following.The elevation of the unit, full size cross section, thickness, standard dimensions, the method ofinstalling, anchorage, size of anchors and gap between them and method of weather-stripping.

1. ) Overall Project Planning and Control2. ) Engineering and Design3. ) Production and Quality Assurance4. ) Procurement and Transportation5. ) Installation

QUALITY CONTROL PROCEDURE

The following notes are intended for the guidance of supervisory and Inspection staff.It is expected that Section Supervisor will exercise strict control over their sections to ensure thatInspector have minimum cause for rejection of materials due to faulty workmanship.Inspector will be familiar with the standard laid down by Advanced Manufacturing for Metal & GlassCo. with reference to British Standards method of compliance and will cooperate fully withmanagement to ensure that no product leaving the work falls below the criteria dictated by thesestandards.

DELIVERY INSPECTION

All aluminum profiles when delivered to be wrapped and tested for minimum micron thickness, topand bottom limits of color with approved apparatus. Profile to be checked for shapes and damages.All damaged area are to be clearly marked.Once all checks have been made and cleared for usage, all faces of profiles will be taped forinspection.

WORKSHOP INSPECTION

A.) Before commencing any new job, Supervisors will check with drawing office that materials to beused are as specified.B.) On completion of machining operations, materials will be drugged of any swerve burrs or sharpedges.C.) All cutting machines to be checked weekly for accuracy and operation. All jigs and fixtures will bechecked for accuracy and alignment before a production run and at not less than weekly intervalsduring use. All inspection to be recorded in the relevant. Section logs and signed by Supervisor.D.) Random Checks to be carried out by Operator Supervisor and Quality Control Inspector onaccuracy of meters and other cuts.

E.) On final assembly of all parts, a complete inspection by Q.C. Dept. is to be carried out. Uponacceptance by Q.C, the Q.C. level of approval is to be attached and documented as required.F.) Q.C. Inspector to fill in Q.C. report sheet daily, sending copy to Production Sales and master copyto the G.M. keeping copies for their own use.

This contains a description of the main activities to be executed during the performance anddevelopment of the project.To sum up, the distinct features of Advanced Manufacturing for Metal & Glass Co. are best measuredby the following key areas.

45

1. OVERALL PLANNING CONTROL:In order to ensure that schedule will be met, cost controlled and maximum efficiency obtained during allphases of the project, our activities with the cooperation of the Consultant would include the following:• Overall planning and scheduling of design, manufacturing and fabrication.• Material Submittals• Coordination in preparation of material requisitions.• Preparation and delivery of detailed shop drawings.• Furnishing materials such as basic engineering, drawings, structural calculations and installation

procedures.• Organized release of drawings required for the product.

2. ENGINEERING AND DESIGNThe Engineering and Design department forms the essence of the spectacular growth of AdvancedManufacturing for Metal & Glass Co. in terms of technical, qualitative, and productive aspects. Tofurther streamline the department activities, it has been subdivided into five distinct but interlinkedgroups.1. Estimation2. Design3. Costing4. Manufacturing5. Installing

3. PRODUCTION AND QUALITY ASSURANCEIn order to ensure that quality standards are constantly maintained, Advanced Manufacturing for Metal& Glass Co. shall make the highest degree to commit to the following:

Manufacturing Preparation of fabrication drawings and manufacturing. In plant preliminary inspection run a thorough check to ascertain that all materials are properly

manufactured and tested in compliance with the check point. For final quality inspection, examine the quality of materials and products before the delivery to site.

4. PROCUREMENT AND TRANSPORTATION

All materials and products concerning this project are delivered with sufficient time to site.Advanced Manufacturing for Metal & Glass Co. will render its full assistance in the round of chainactivities of loading, shipping, unloading, and inland transportation through their process of planningorganizing and directing in close conjunction with the main contractor.Procurement activities concerning necessary hardware, weather-stripping, gaskets, and sealant will beperformed by Advanced Manufacturing for Metal & Glass Co. in such a manner that all items aredelivered timely to its plant for proper fabrication of the products.

5. INSTALLATION

Trained installer under the supervision of qualified site Engineers controlled by the Project Manager areworking in planned sequence, having regard to individual project requirements, covering, securing tostructural opening, alignment and application of leveling, shims covered with sealant with backing rod.

Custom Made Designs

POWDER COATING PRE-QUALIFICATION DOCUMENTS

A. INTRODUCTION:

“ADVANCED MANUFACTURING FOR METAL & GLASS CO.” (AMG) – Dammam, Saudi Arabia is a wholly owned company, (member of well known AL-SAGHYIR Group) was established in 1408 H with a paid up capital of SR 10,000,000 under license No. (2/1014) from the Ministry of Commerce and Industry.

The company intuits its fast growth and development in its field of business by taking further steps to enhance the production process with the aid of a Powder Coating Paint Plant capable to apply polyester powder coatings. As well as the latest special equipment for wooden coatings are also installed and processed.

AMG COATING PLANT is always ready to meet and fulfill the requirements of local market for high quality powder coating and wooden finish at all times.

For particulars and future reference, we are pleased to provide you our complete postal and communication address for correspondence.

ADVANCED MANUFACTURING FOR METAL & GLASS CO.PO Box 13631Dammam 31414, Kingdom of Saudi Arabia

Coating DivisionFirst Industrial City, RiyadhTel: 00966-1-4487800

Fax: [email protected]

111



OVERVIEW OF THE FACTORY

THE FACTORY AREAAMG POWDER COATING plant is placed within an area of 29 meters width and 50 meters length. The management offices are 10 meters width and 24 meters length. Plant is located at the 1st

Industrial Estate, Riyadh.

TECHNICAL STANDARDAMG POWDER COATING PLANT is fully carried out to British Standard 6496: 84 specification for the application of inorganic coating to aluminum and steel products. Coating plant equipment are installed by well known British concern namely M/s. ERCON Metal Finishing Systems Limited., United Kingdom, who are the specialist to establish the coating equipment and commissioning of British standard powder coating plants around the world. As well as, our coating plant is also designed by M/s ERCON Group of England.

PRODUCTION LINEAMG POWDER COATING PLANT consists of two(2) production lines;

A – Main Ordinary RAL colors production linesB – Wood Finish (NATURAL) production line.

MAIN LINEConsists of:a. JIGGING AREA: Where the materials are jigged to a special designed bars, preparing the

material to be chemically treated.

1. CHEMICAL TREATMENT:As per attachment enclosed (11 tanks process).

2. CROSS OVER AREA:Where jigged material is hooked to the conveyor built to proceed for Electro-static powder coating booth.

3. SPRAY BOOTH AREA:The factory consists of Two Spray booth (Automatic Booth consisting of six spray guns, three guns on each side and a manual booth with two spray guns. Moreover, these booths are computerized to control the thickness of powder coated over Aluminum or steel surfaces.

4. CURING OVEN:Curing Oven consists of two parts(OVENS). First oven is called “Infra Red Oven” which is designed to achieve better curing and to speed up the curing process, it is directly connected to maintain oven which cures the material, to sufficient time for full curing. The oven runs at a temperature of 225°C far about 11 – 12 minutes. (Oven Length: 20 meters and 4 meters height)


5. OFF LOADING AND PACKING AREA:Materials are loaded by special cranes and then packed by wrapping paper and then wrapped up by special protective packing plastic, and packed in pallets strapped by steel finally loaded by fork-lift on our truck for delivery.

6. CHEMICAL TREATMENT TANKS:Coating Plant have 11 (eleven) chemical treatment tanks to treat the materials.

Tank Dimension: 216 depth x 92 width x 760 length (cms.)

7. CONVEYER BELT:a. maximum speed = 2.0 meters / minuteb. applied speed = 1.7 meters / minute

POWDER COATING:

All powder coating at AMG (Powder Coating Division) Riyadh, is carried out to BS 6496 : 84 specification for the application of inorganic coating to Aluminum products.

The specifications includes the following stages:

1. Degrease to remove light oils and atmospheric contaminants.2. Rinse to remove excesses chemicals and entrapped contaminants.3. Each in strong alkaline solution to produce surface for mechanical bonding of coating.4. Rinse to remove excesses chemicals and entrapped particles.5. Acid chemical demits to dissolve impurities in etched surface such as iron and copper which can

result in galvanic corrosion.6. Rinse to remove excess chemical and entrapped contaminants.7. Dip in Acidic Zinc chromate solution to give chrome conversion of surface giving a correction

resistant layer which will act as a catalyst for the chemical bonding of the ensuring powder coating.

8. Rinse to remove excess chemicals.9. Rinse to give a chemical free surface.10. Rinse in Hot de-ionized water to remove all traces of cations and anions giving an electrically

neutral surface.11. Dry in Hot Air circulating oven to remove all traces of moistures.12. Electro – Statically apply architectural polyester powder coating at a finished thickness of

minimum 50 microns.13. Stove the powder at a minimum of 180°C for 20 minutes of 200°C for 15 minutes .

POWDER COATING:

During the process, a series of BS Q-panels are coated with the material which are subject todestructive testing for assessment of the finished product.

A quality control sheet is prepared during the process which will include test results of thechemical analysis of the pre-treatment tanks and a heat distribution curve of the curing oven toensure that the recommended time/temperature period for curing has been observed.

The coated profiles will be examined visually for defects such as pin holes or blisters and a seriesof coating thickness readings will be taken to ensure the BS standard recommendations havebeen achieved.

A. GLOSS TEST:

This is a true indication of correct curing – the panel must show the gloss level of the powderused, ie., MATT –SATIN OR HIGH GLOSS AS SPECIFIED BY THE MANUFACTURER.

B. BENT TEST:

The panel is mechanically bent round a conical mandrill varying from 3 mm diameter to 30 mmdiameter.Inspection of the bent panel must reveal no cracking or disbanding on either side or outside ofthe bend.

C. CROSS HATCH TEST:

The coating on the panel is cut using a rotary knife with blades at 2mm centers in one directionand then re-cut at right angles to the original cuts and across them.

After removing the dust from the cut area, adhesive tape is firmly pressed over the cuts and thenquickly torn off.

The result should reveal no detachment of any lattices formed by the cross cuts.

D. IMPACT TEST:

The panel is attached over a die and a weighted 20mm diameter ball is dropped from a fixedheight on to the panel. The subsequent deformation must show no cracking or detachment ofthe coating either on the convex or concave surfaces.

E. SCRATCH RESISTANCE:A weighted needle of fixed diameter is pulled mechanically over the coated panel; the weight isgradually increased until the needle penetrates the coating to the substrate. The result weightmust meet the manufacturers recommendations for the type of powder used.

POWDER COATING:

The coated area is given 50 wipes with cotton wool soaked in M.EK. Inspection after completion

should show no removal of the pigment to the cotton wool.

All results are recorded together with the coating and chemical test results to give a completequality control certificate.

The test panels are then labeled with relevant information of coating date, powder batch no., oventemperature and time.

These with a further untested panels are available for the customer’s inspection at our laboratory.

Note: This process will also be undertaken at the customer’s request using any of the followingPowder Coatings.

a. epoxies b. Epoxy / Polyesterc. Polyester d. Super Durablese. PVDF Powder

amg pre-qualification catalogue 2015

Documents

aluminum glazed doors

glazed aluminum doors

alupco saudi arabia

sliding doors windows

saudi owned company

aluminum fabrication

transportation amg

present amg