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1

CAEnableLtd.

Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or distribution prohibited.

Engineering Competencies

Design of Metal Brackets,Fixtures, Gages &

Anti-vibration Products

Computer Aided DesignFinite Element Analysis

Noise AnalysisConcurrent Engineering...

2

CAEnableLtd.

Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or distribution prohibited.

Concurrent Design Engineering

CAD -Computer Aided DesignGD&T -Geometric Dimensioning & TolerancingFEA -Finite Element AnalysisVA/VE -Value & Engineering AnalysisAPQP -Advanced Product Quality PlanningFMEA -Failure Modes & Effects AnalysisPPAP -Production Part Approval Process

3

CAEnableLtd.

Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or distribution prohibited.

Modal Analysis

■ FFT Analysis■ Vibration Analysis■ Noise Analysis

4

CAEnableLtd.

Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or distribution prohibited.

Types of FEA:

■ Static FEA■ Dynamic FEA■ Shape Optimization FEA New!New!

5

CAEnableLtd.

Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or distribution prohibited.

Static FEA:

Stress/Strain AnalysisModal AnalysisLarge deformationNon-linearHyper-elasticsis

6

CAEnableLtd.

Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or distribution prohibited.

Dynamic FEA:

■ Crash Analysis■ Buckling Analysis■ Metal Forming

7

CAEnableLtd.

Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or distribution prohibited.

Static FEA Example

■ Rectangular■ Flat Sheet■ Corner load■ Left edge fixed

8

CAEnableLtd.

Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or distribution prohibited.

Dynamic FEA Optimization

■ Start with a Rect. Plate (as an example)

■ Apply the expected loads & boundary conditions

9

CAEnableLtd.

Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or distribution prohibited.

Dynamic FEA Optimization

■ Sculpts it for you based on the Loads & Boundary Conditions

■ Unconventional Designs & Non-Intuitive Designs

10

CAEnableLtd.

Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or distribution prohibited.

FEA Optimized Design 1

■ Load -Fy at top right■ Left edge fixed■ Results in a different

optimal solution!

11

CAEnableLtd.

Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or distribution prohibited.

FEA Optimized Design 2

■ Load -Fy at Top Center■ Bottom edge fixed■ Same plate, different

optimal design...

12

CAEnableLtd.

Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or distribution prohibited.

FEA Optimized Design 3

■ Added load -Fx at Top Center

■ Nonintuitive design■ Optimal designs &

solutions for Multiple / Asymmetric Loads

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CAEnableLtd.

Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or distribution prohibited.

FEA Optimized Design 3a

■ Not an intuitive design■ Finds solutions for

Multiple / Asymmetric Loads

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CAEnableLtd.

Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or distribution prohibited.

FEA Optimization

■ How it works...■ Results:

Novel Design Concepts Shapes not normally

intuitive

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CAEnableLtd.

Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or distribution prohibited.

Ex. Cast Wheel

■ 3D BREP Model of an Cast Aluminum Wheel

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CAEnableLtd.

Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or distribution prohibited.

Linear FEA:

■ Von Mises Stresses

18

CAEnableLtd.

Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or distribution prohibited.

FEA Modal Analysis

■ 0.8 Hz (one of several)

19

CAEnableLtd.

Copyright 2006 CAEnable, Ltd – Confidential Information. Duplication or distribution prohibited.

Questions?

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