20 novembre, 2010 wcm – world class manufacturing program
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20 Novembre, 2010
WCM – WORLD CLASS MANUFACTURING PROGRAM
What is the World Class Manufacturing ?
Focus Areas:
S: Safety : to eliminate accident
Q: Quality : to way to reach the best production quality in worldwide
C: Cost : Reduce production cost by reducing waste and loss
D: Delivery : Reduce delivery time
E: Environment : Reduce environmental accidents to zero and reduce negative
environmental effects
WCM (World Class Manufacturing) is prepared for increasing the shopfloor standards to a world class level with improvement and development in a systematic way.
WCM in Industry
WCM is a methodology used by many companies of automotive and various sectors worldwide:
• Fiat Group
• Chrysler
• Royal Mail
• Volvo
• Ariston Thermo Group
• Sistema Poland
• Tarkett
• Elica
List of the firms involved in WCM Award Ceremony held in London in October 2010 .
WCM Program in Fiat World
The WCM studies are carried out in about 150 factories of Fiat and Chrysler Group.
Factory
WCM Program in the Suppliers
WCM@S Program 2008 2009 2010 2011 2012 2013 2014
FIAT GROUP(Worldwide)
3 16 60 170 350 475 565
TOFAŞ
2 7 10 23 28
Since 2008, the strategic suppliers of FIAT Group companies
have been integrated into the WCM Program.
WCM Basic Structure and Objectives
Cost Deployment
Safety
Productivite
Total Industrial Eng.
(TIE)
0 Waste
Workplace Organization
FocusQuality
Improving
Method &Standards
Total Quality Control(TQC)
0 Defect
Quality
Technical Efficiency
Total Productive Main.
(TPM)
0 Breakdown
Maintenance
Service Level
Just in Time(JIT)
0 Stock
Logistic
Target
0 Accident
Evaluation of Results
World Class Manufacturing Approach
Waste/ Loss
Analysis
Right Methods
Implementation
Improvement and Expansion
• What is the Problem?• Where?• What is the priority?
Benefit / Cost
Implementation with Discipline
Participation of all employees
World Class Manufacturing Structure
TOFAŞ WCM Road Map
TOFAŞ, which has been selected as the the first ‘Silver Factory’
of FIAT Group in 2009 with a 62-point WCM audit score, is trying
to be the first ‘Golden Factory’ surpassing the 70-point in this
year.
TOFAŞ’s gains within 5-year WCM Journey
Improvement in Accident Frequencies
97 %
Reduction in Transformation Cost
35 %
Improvement in Hours per Vehicle
20 %
Improvement in Quality Indicators
62 %
Proposal per Person
38
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