2011/12 strategic plan briefing
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2011/12 Strategic Plan Briefingto the
Parliamentary Portfolio Committee
22 June 2011
Mintek
•
CORE BUSINESS–
R&D of efficient mineral processing technologies
–
R&D of green technologies–
Promotion of mineral based economies
–
Build world class R&D excellence
•
OTHER–
Uphold good governance
–
Ensuring short term viability and long term sustainability of Mintek
–
Enhancing Mintek’s
visibility and credibility
Slide 2 of 52
Mintek
management structure
As at 31 May 2011
CEOMr Abiel Mngomezulu
RESEARCH & DEVELOPMENT
Dr Makhapa Makhafola
FINANCESakhi Simelane
BUSINESS DEVELOPMENTDr Roger Paul
TECHNOLOGYPeter Craven
CORPORATE SERVICESAdv Mamokete Ramoshaba
ADVANCED MATERIALSDr Elma van der Lingen
BIOTECHNOLOGYPetrus van Staden
MEASUREMENT& CONTROL
Paul Brereton-Stiles
MINERALOGYNosiphiwo Mzamo
SMALL-SCALE MINING& BENEFICIATION
Nirdesh Singh
FINANCEHester Pretorius
ESTATE MANAGEMENT SERVICES & FACILITIESMuzi Ntombela
MINERAL ECONOMICS & STRATEGY UNIT
Vacant
ANALYTICAL SERVICESMonde Mtakati
ENGINEERING SUPPORTKhulekani Ngcobo
HYDROMETALLURGYDr Leon Krüger
MINERAL PROCESSINGAlan McKenzie
PYROMETALLURGYTom Curr
INFORMATION & COMMUNICATIONS
Haveline Michau
HUMAN RESOURCES DEVELOPMENTMakgomo Umlaw
Slide 3 of 52
Mining Value Chain
Exploration Mining Concentration Refining Value Addition
Pyrometallurgy
Hydrometallurgy& Biotechnology
CGS MINTEK
CSIR
Slide 4 of 52
Planning cycle
Q4Compact
Business PlansFinancial Plans
(Progress Review)
Q1Opportunities
Priorities(Progress Review)
Q2Guidelines
Call for Submissions(Progress Review)
Q3Strategic Session
Work Package ReviewBudget Allocation(Progress Review)
Slide 5 of 52
Financial controls and monitoring
State Grant
KPA KPA KPA
Cluster Cluster
Work Package$$$
Work Package$$$
Work Package$$$
Cluster Cluster
Work Package$$$
Work Package$$$
SBU
Project
Project
Project
SBU
Project
Project
ProjectSlide 6 of 52
Planning Cycle
Planning Cycle
BASE METALS RESEARCH CLUSTER
Slide 9 of 52
Base metals research: opportunities
•
Industries in neighbouring countries represent a market for South African technology, laboratory, design, construction, supply and maintenance services
•
Maximise
reserve base
•
Minimise
energy and water consumption
•
Minimise
environmental footprint
•
Downstream value-addition
•
Improved analytical tools
Slide 10 of 52
Base metals research Cluster 12,835
WP Work Package TitleOwner Div. Value Proposition Statement Total
BM1Base Metal Flotation Measurement & Optimisation
MAC
To optimise the recovery of Base Metal Sulphides in the flotation process through the development and application of advanced process control and novel measurement instruments for reagents.
1,400
BM2Microbial management of
heap leach operationsBIO
To establish a better understanding of the microbiological aspects of heap bioleaching processes, which could potentially be a step towards achieving faster start‐up of heaps, accelerated rates and achieving better metal extractions.
1,200
BM3 Fe removal, SO2/air HMD
To optimise the performance of the downstream purification circuits of base metal plants locally and in Southern Africa by the removal of iron and manganese in an efficient and cost effective manner through the process development of the air-SO2/H2SO3 technology, which will dramatically reduce the costs and risks around gas introduction into slurry systems of this nature
1,310
BM4a Development of Metrix HMD
To demonstrate the benefits of RIP technology in recovery of valuable (base) metals from waste streams, thereby reducing the environmental impact of solid and liquid streams from base metal plants.
1,000
BM7 Ore geosciences BIO
Develop test protocols and software whereby the gangue chemistry of ore for heap leaching can be evaluated on laboratory scale, for rapid and low-cost evaluation of the anticipated reagent cost, which is usually the dominant operating cost item for heap leach operations.
1,620
BM11Demonstration of reagent recycle
HMD
To optimise the recovery and recycle of magnesium hydroxide from waste streams of Base Metal hydrometallurgical precipitation circuits.
1,255
Slide 11 of 52
FORENSIC MINERAL CHARACTERISATION
SADPMR –
MINTEK DIAMOND PROVENANCE PROJECT
Slide 12 of 52
•
Develop a forensic method for diamond provenance, and ascertain
if this can be used for discrimination
•
Build a SADC database of gem-quality diamonds (mainly alluvials), characterising
shape, colour, surface features, breakage, infrared spectra, trace elements. *Conflict diamonds are mostly alluvial in origin, and the majority of alluvial diamonds are gem-quality
• Emphasis on real production type samples –
gems not coated stones
• Control ABSOLUTELY the provenance of the samples
• Share information with sample providers and the scientific community
• Build local skills and methods with all interested parties
The project
Slide 13 of 52
Who is/has been involved in Diamond Provenance?
◊
Macquarie University, Australia (academic)
◊
Royal Canadian Mounted Police, Canada (forensic)
◊
Graham Pearson’s group: Durham University, U.K./Univ. of Alberta, Canada (academic)
Slide 14 of 52
Process Control Products(Spread over many Clusters)
Slide 15 of 52
MaC
-
strategy
• Specialise–
Solve Specific Metallurgical Process Measurement & Control Problems
–
Be the Best–
Stay the Best
• Produce Products (Hardware & Software)–
Package IP into Products
–
Adapt & Apply Technology for Industry Use–
Develop Once and Replicate
–
Minimise Commercial Labour Commitment
Slide 16 of 52
ENV6 -
Cyanide measurement and control
MintekMintek CynoprobeCynoprobe(0.5 –
3000ppm)
Need to measure 22 ppb(0.022ppm) for river discharge!
Slide 17 of 52
• Water-
& Energy Efficient Processing
• International collaboration
• PGM Processing
Slide 18 of 52
•
SA is 2nd only to Russia in using the highest amount of electricity to produce a unit of GDP, because SA:
–
has a large, energy- intensive resource extraction
component–
historical low energy cost
Beneficiation and energy usage
Slide 19 of 52
Electricity consumption per sector
Denotes mineral or metal activity
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
Dome
stic u
se
Oil &
Chem
icals
Comm
ercia
lGo
ld
Othe
r Man
ufactu
ring
Steel
& fo
undr
iesAlu
miniu
mPla
tinum
Electr
ificati
onFe
rroch
rome
Ag
ricult
ural
Food
& Be
vera
gePa
per &
Pulp
Othe
r mini
ng &
proc
essin
g
Non‐m
etall
ic M
inera
lsTit
ania
slag
Rail t
ransp
ort
Ferro
mang
anes
e
Texti
les &
Clot
hing
Othe
r fer
roall
oys
Base
met
als
GW
Minerals & metals industry 38%
Domestic15%
Industry (excluding mines & smelters)
13%
Oil & Chemicals12%
Paper & Pulp3%
Agriculture4%
Textiles & clothing2%
Food & Beverage3%
Commercial10%
Slide 20 of 52
•
Waste reduction before processing by selective mining and pre-concentration
•
Improved crushing and grinding•
More efficient smelting
•
Underground processing
Energy reduction ways
Slide 21 of 52
24/06/2011
CommoDas
sorter
Slide 22 of 52
Rados
sorter
Slide 23 of 52
Of a total research budget of €53 billion, EU spends €32 billion on Cooperative Research
This is the budget element generally applicable for mining and metallurgical R&D
Slide 24 of 52
Companies: – BHP Billiton– Boliden– Deutsche Montan Technologie – KGHM– K + S AG– LKAB– Luzenac
Group– Meed– Outokumpu Technology– Deutsche Steinkohle AG– Rio Tinto– S & B Industrial Minerals– SGL Carbon– Technip– Tecnicas Reunidas
Research institutes and Geological surveys:– BRGM (France)– GTK (Finland)– Mintek (South Africa)
Associations:–
EneRG, the European Network for Research in Geo-energy
–
EURACOAL, the European Association for Coal and Lignite (23 members)
–
EuroGeoSurveys, the Association of the European Geological Surveys (29 members)
–
EUROGIF, the European Oil and Gas Innovation Forum (15 members)
–
Euromines, the European Association of Mining Industries
–
EUROROC, the European and International Federation of Natural Stones Industries
–
IMA-Europe, the European Industrial Minerals Association (300 members)
–
MINFO, the Swedish Mineral Processing Research Organisation (14 members)
Associations (continued):–
MIRO, Mineral Industry Research Organisation (32 members)
–
MITU, the Swedish Mineral Industry Research Organization (4 members)
–
Polish Non Ferrous Metal Platform–
UEPG, the European Union Association of Aggregate Producers (19 national Federations of producers)
Academia: –
Ecole des mines de Paris –
Centre de Geosciences
–
RWTH University of Aachen, Germany
–
TNO–
University of Technology Lulea, Sweden
–
University of Leoben, Austria
Mintek
is the only non-EU member of the HLG
Slide 25 of 52
Mintek’s
unique strength
Slide 26 of 52
PGM Cluster –
broad strategy
• Maximise reserve base
• Minimise energy and water use
• Minimise environmental footprint
• Improve process technology
• Develop downstream use of PGMs
• PGM recycling
• Improved analytical and mineralogical methods
Slide 27 of 52
HeadingThe ConRoast-
Bay 2
Slide 28 of 52
Proposed new atomiser facility
Slide 29 of 52
VALUE ADDED PRODUCTS AND SERVICES (VAPS)
Slide 30 of 52
Beneficiation chain
ExplorationExploration Mine Mine DevelopmentDevelopment
MiningMining
Smelting & Smelting & RefiningRefiningMetalsMetals Milling & Milling &
ConcentratingConcentrating
Semi Semi ––
Finished Finished ProductsProducts
Advanced Advanced ProductsProducts
Slide 31 of 52
Advanced materials division
BIOMEDICAL• Gold-based Drugs(HIV, Malaria & Cancer)
CATALYSIS• Gold-catalysis• Centre of Competence
Fuel Cell Catalysis• PMDN
NANO• Gold-based Nano•
NIC (Nanotechnology Innovation Centre)
PHYSICAL MET• FMDN• IF Grinding balls• PMDN • TAP Foundry• MTC
Slide 32 of 52
Promotion of minerals based economies
Slide 33 of 52
Small-scale mining and beneficiation
•
Creation of start-ups and employment
•
Training & skills development •
Development, adaption
and transfer of small scale technologies
•
Accredited as training service provider with MQA
•
Ceramic & Jewellery Incubators
Development, Support and Incubation of SMME’s in the minerals sector
Slide 34 of 52
Sustainable development
Asbestos dump rehabilitation –
managed by Mintek
under the DMR’s
derelict and ownerless mines programme.
Before rehabilitationSlide 35 of 52
Sustainable development
Asbestos dump rehabilitation –
managed by Mintek
under the DMR’s
derelict and ownerless mines programme.
After rehabilitationSlide 36 of 52
SAVMIN -Atomaer
plant
Slide 37 of 52
Building world class R&D excellence
Slide 38 of 52
Bursary programmes
Slide 39 of 52
Staff capacity
Slide 40 of 52
Non core/ other
Slide 41 of 52
Revenue streams
State (Parliamentary) grantThis refers to Mintek’s
annual allocation of state funding that is to be utilised for research and development in fulfilment of Mintek’s
mandate and compact that is approved annually by the Department of Mineral Resources.
Contracted researchResearch and development performed in terms of a specific mandate from a customer, be that government or private companies. Research is classified as the freedom to design and explore new technologies, methods or applications.
Products and servicesWork performed that is not classified as research and will include but is not exclusive: products sold, advice and expertise given, training provided, application of proven methods, etc.
Other incomeRental income from Mintek
property, interest income, library fees, conference facility, etc.
Slide 42 of 52
1968-2011 Annual income
‐
50,000,000
100,000,000
150,000,000
200,000,000
250,000,000
300,000,000
350,000,000
400,000,000
450,000,000
19681969197019711972197319741975197619771978197919801981198219831984198519861987198819891990199119921993199419951996199719981999200020012002200320042005200620072008200920102011
STATE GRANT TOTAL INCOME OTHER REVENUE
Profitability
Slide 44 of 52
Revenue
Slide 45 of 52
Revenue analysis
Slide 46 of 52
Expenditure
Slide 47 of 52
Capital expenditure
Slide 48 of 52
Status of some of the buildings
Slide 49 of 52
Mintek
buildings
Slide 50 of 52
HURDLES
•
Staff Turnover
•
“
Younging”
of the institution
•
Funding models
•
Aging infrastructure
Slide 51 of 52
www.mintek.co.zaMintek – your partner in unlocking mineral wealth
Slide 52 of 52
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