2012 05 08 eu asia biomass conference malaysia 9 may 2012 dwa
Post on 11-May-2015
917 Views
Preview:
DESCRIPTION
TRANSCRIPT
Presenting to: 1© 5/10/2012
Biobased Products
Markets and possibilities in Europe and around the world
9 May 2012
Derek Atkinson
2© 5/10/2012
Agenda
Purac at a glance
Developments in biobased products
Developments in bioplastics
EU policies to implement a biobased economy
Purac investments in a biobased economy
Purac at a glance
80 years experience in the development, production and marketing of natural lactic acid
Focus on:
Food preservation
Green chemicals and biobased building blocks
Global network and manufacturing footprint with the core of the development activities in the Netherlands
Turnover of 407 mil EUR (2011)
1050 Employees
Growth driven by innovation
Fermentation is a key competence for Purac
3© 5/10/2012
Global presence
Purac factory
Purac sales office
Purac regional application center
100,000 mton Lactic Acid plant Purac Thailand
5© 5/10/2012
75,000 mtons PLA monomers plant Purac Thailand
6© 5/10/2012
5,000 mton PLA plant at Synbra, NL
7© 5/10/2012
Developments in biobased products
8© 5/10/2012
Chemicals volume 20 times lower than fuels, but similar in total added value
9© 5/10/2012
Source: New Scientist 2007
Other
Chemicals
Fuels
Value Added
895
15%
42%
43%
Volume
300
26%
3%
71%
Leading chemicals, fuels and commodities players are building biobased chemicals into their portfolios
10© 5/10/2012
Bio-based
products
Ethyl-ene(PE)
EO/MEG
1,3-PDO(PTT)
Lactic acid(PLA)
Amino acids
Surfactants
PHA
Green solvents
Acetic acid
Citric acid
Isoprene
Poly-propylene (PP)
Butanol
Succinic acid(PBS,BDO)
AcrylicAcid
(3- or 2-HPA)
PTA(PET)
AdipicAcid (Nylon 6,6)
for
L+/D-
forms
Songyuan
Ji'an Biochem.
Commercial stage Not yet commercial
Farnesene
1,4-BDO
Epi-Chloro-hydrin
Bio-based
products
Source: ICIS
Value generated per dry ton biomass
11© 5/10/2012
Malaysian Ringgits
Global market for fermentation derived fine chemicals
Chemical 2009 USD millions 2013 USD millions
Amino Acids 5,410 7,821
Enzymes 3,200 4,900
Organic Acids 2,651 4,036
Vitamins 2,397 2,286
Antibiotics 1,800 2,600
Xanthan 443 708
Total 15,901 22,351 (+40%)
12© 5/10/2012
Source: Frost & Sullivan 2011Advances in Fermentation Technologies An Industry Overview
Biobased chemicals assessed for market penetration and reference materials
13© 5/10/2012
Source: Patel, M and others The BREW Project (adapted)
Biobased chemical Reference petrochemical
Ethyl lactate Ethyl acetate
Ethylene Ethylene
Adipic acid Adipic acid
Acetic acid Acetic acid
n-Butanol n-Butanol
PTT PTT & Nylon 6
PHA HDPE
PLA PET and PS
FDCA Terephthalic acid
Succinic acid Maleic anhydride
Future GHG savings per ton and annual savings assuming complete replacement fossil based chemical
Product GHG savingston CO2 / ton product
Capacity million tpa
GHG savingsmillion tpa CO2
Acetic acid 1.2 8.3 9.6
Acrylic acid 1.5 2.9 4.4
Adipic acid 3.3 2.4 7.9
Butanol 3.9 2.5 9.6
Caprolactam 5.2 3.9 20.0
Ethanol 2.7 2.6 7.1
Ethyl lactate 1.9 1.2 2.2
Ethylene 2.5 100.0 246
Lysine 3.6 0.6 2.3
Succinic acid 5.0 1.4 6.8
1,3-propanediol 2.9 - -
PHA 2.8 57.0 160
PLA 3.3 11.1 36.5
14© 5/10/2012
Source: Hermann, G.G. And others 2007
Developments in bioplastics
15© 5/10/2012
Global production capacity bioplastics
0
200
400
600
800
1000
1200
1400
1600
2006 2007 2008 2009 2010 2011 2012
Capacity
16© 5/10/2012
Capacity in tons* 1000
Year
Source: European Bioplastics Association
Global bioplastics capacity by 2015
Total capacity
1,709,700 mton
Bio-PE
Bio-PET
PLA
PHA
Biodegradable polyesters
Biodegradable starch blends
Bio-PVC
Bio-PA
Regenerated Cellulose
PLA-Blends
Bio-PP
Bio-PC
Others
17© 5/10/2012
120,000
Source: European Bioplastics Association
Bio-PE450,000
Bio-PET290,000
PHA147,100 PLA
216,000
143,500
124,800
Comparing bio-routes to different products
Product TechnologyOverall process
yield
Kg sugar for 1 kg polymer
Overall process
yield
Kg sugar for 1 kg polymer
Remarks
Bio PLA Sugar to PLAvia lactic acid and Lactides
80% 1,25 > 62% < 1,60In commercial operation, Purac, Natureworks, others
Bio PE Sugar to ethanol to ethylene to
PE
31% 3,22 < 25% > 4,00 In commercial operation in Brazil, Braskem
Bio PP Sugar to ethanol to propylene
47% 2,14 No Commercial suppliers
Bio PET * Bio MEG + Bio PTA,
from sugar36% 2,77 < 20% >5,00 *
MEG: India Glycols,PTA :via bio-isobutanol (Gevo) or isobutene
18© 5/10/2012
Theoretical Actual
* Bio-PET is not commerial, for the actual yield calculation an assumption of 90% yield of the theoretical yield for each process step has been made.
EU policies to implementa biobased economy
19© 5/10/2012
EU putting the biobased economy high on the agenda
Europe 2020
Knowledge based Bio-economy
Lead markets initiative for biobased products
20
Consumerdemand
for sustainable products
Societalsupport
forgreen
economy2011
Strategy and Action plan on biobased
economy
Europe 2020
& Innovation
Union
NationalBiobasedEconomy Programs
Lead Market
Initiative
EU building a biobased economy
Purac investments in a biobased economy
22© 5/10/2012
23
• Sustainable Sourcing Program focusing on most important raw materials (palm oil, sugar, cocoa, …)
Addressing sustainability along value chain
• Bioplastics (PLA)• Succinic Acid• Natural
preservatives• Health &
wellness• Salt reduction
• Reduction targets for Energy, Water, Packaging, and Waste
• Processes based on alternative substrates
• Improved production processes
Sourcing OperationsSustainableSolutions
R&D
Towards an even more sustainable Lactic Acid process
The new gypsum-free Lactic Acid process uses less raw materials and results in less co-products
Demonstration plant for gypsum-free Lactic Acid process in Gorinchem, NL
26© 5/10/2012
Alternative substrates
Aim: Non-food substrates for non-food applications
Goal: A plant for producing PLA monomers using non-foodsubstrates by 2015
Corn stover
Corn cobs
Bagasse
EFB’s
Wood waste
Paper waste
27
Examples of potential substrates:
28
Towards a lower carbon footprint
Investments in new biobased chemicals
29© 5/10/2012
Purac has joined forces with the strongest
and most experienced chemicals intermediate
player in the world
30
Joint News Release 1 August 2011
BASF and CSM explore a bio-based succinic acid joint venture
The two companies will intensify their collaboration with the aim to become the leading supplier in the succinic acid market
LUDWIGSHAFEN, GERMANY and DIEMEN, NETHERLANDS, August 1, 2011 – BASF SE and Purac, a subsidiary of CSM nv, today announce the start of negotiations to form a joint venture for the production of bio-based succinic acid.
31
Succinic Acid as a platform chemical
32
Application fields of biobased Succinic Acid
Biopolymer Polyesters
PharmaFood
Polyamides Plasticizers
Coolants Deicers
Personal Care
Polyurethane
Fine Chemicals
Solvents
Fuel Additive
s
Intermediates
33© 5/10/2012 33
top related