219 gs850glt
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Serial Frame Number Numkro de Serie du Cardre Niirnero de Serie del Cuadro
GS850 - 700001
PREFACE
When it becomes necessary to replace parts on SUZUKI always use SUZUKl GENUINE PARTS which have passed a strict inspection which guarantees quality and performance.
This parts catalogue covers the list of all service parts for SUZUKl GS850GLT.
Serial Frame Nunber GS850GLT.. tF.No. GS850-700001%
A IIYSTRUCIIMS FOR BWTH16 ME CATAL08UE
l. DIWBYSIOIYS Dimensions of the parts in this catalogue are indicated in unit millirneters.
2 ABBREUIATlIMlS Abbreviations used in this catalogue are as follows:
AR : As required NT : Number of teeth
ASSY : Assembly OPT : Optional
E.No. : Engine Number OS : Over size
F.No. : Frame Number STD : Standard
d : Diameter of material T : Thickness
ID : Inside diameter
OR : Outside diameter
US : Under size
W : Width
L : Length
LH : Left hand side
RH : Right hand side
Figures in the remarks column show the dimensions of parts as follows:
12 X 34 X 5.6
T T T ID OD T(or W,L)
3. llrn P m OF ASFMatY Parts number that have a period (.) mark before the parts name
will be indicated the inner part in relation to the assembly.
4. m m n m A parts bulletin will be sent to you on all occasions
when changes in parts occur, including interchangeable modifications between new pans and old ones.
!i.m &l. There are some different parts from those of production models among spare parts for the administrative reasons and common use of them with other models.
52 In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off accordkg to the length mentbned on parts catalogue or what is actually required on the vehicle.
51 Note that the drawings on the llustration page are for ready reference of spare parts number, not to be used as an assembly manual.
When assembling, use "SUZUKI SERVICE MANUAL".
&.sP€aFmTImconE This catalogue contains the parts for the model designed for the following
spec.; sPec.code: E l , E2, E4, E21, E22, E24, E25, E34.
PREFACE
Quand il devient & m i r e de remplacer des @ces sur SUZUKI MOWCVWllES toujours ut i l i i r tes PIECES D'ORIGINE SUZUKl qui ont &t& soumises a des contrbles de qualii dveres leur garantissant la qualite et les performances ~mpeccables.
Ce catalogue de pieces d6tachhes couvre la liste de toqtes les pOces de rechange pour SUZUKl GS850GLT.
de serie du cadre GS850GLT.. -F.No.GS850-700001?r
A IlYSTRUCnOWS WUR MmR LE CATAIAIGUE
B 1. MMENSlOWS Les dimensions des p&es dans ce catalogue sont mdtquees en untt6s de
millidtres.
Z ~ n O N s Les abrwiations utilisi?es dans ce catalogue sont les suivantes:
AR
ASSY
€.No.
F.No.
d
ID
OD
L
LH
RH
: Comme re- NT : Nornbre de dents
: Assemblage OPT : Sur option
: Numi?ro du moteur OS : Sur-dimensionne
: N u d r o du chassis STD : Standard
: Diametre de la piece T : Epaisseur
: Diametre inthrieur US : Sous-dimensionni?
: Diametre extbrieur W : Largeur
: Longueur
: Cbrb gauche
: Cbti? droit
Les chiires dans la colonne remarques rnontrent les dimensions des pibces comrne il suit:
1 C H e E S ~ c E L ' h s s E n l B U G E Les num6ros de pieces qui cornportent un point f , ) avant la &signation de
pi& d h c h b indique la pDce inteme se rappottant I'assemblage.
Un bulletin de p i b detschBBs vous sera envoyb tout moment opportun auand des chanaements de ~ieces ont lieu. v compris les modifications de dieces interchaGeables entre les nouvelles et anciennes pikes.
5.m 51. 11 exist8 certaines pieces diibrentes de ceHes de rechange pour les mod&tes de production w des raisons administratives et dont I'usage est commun avec celles d'autres mod8Ies.
52 Concernant les durites en caoutchwc et les tuwux en ~inyle. ne Pas manquer de les couper 8 la bonne longueur comme indiqub dans le catalogue des p i b s dbtachbes ou selon ce qui est utile pour le vbhicule affectb.
M Noter que les dessins 8 la page d'illustration s e m t 8 titre de rbfbrence pour les numbroa de pieces d6tacHes. et non pas comme rbfbrence pour I'assemblage. Pour cette derniere opbration, se reporter au "MANUEL D'ENTRETIEN SUZUKI".
R CODE M SRCIRCATMll Ce catalogue contient les indiitions de p- pour le nuu!4e COWU
suivant les spbcifications suivantes: Code de sp8cifiions: El, E2, E4, E21, €22, E24. E25, E34.
Cuando se hace necesario reemplazar las piezas en MOmUUETAS de SUZUKI, Sirvase usar siempre 1% PIEZAS GENUINAS DE SUZUKl qw han parado una estricta inspei6n de calidad y rendimiento.
Este catiilogo contiene todas b s piezas sueltas para GS850GLT de SUZUKI . N(lmet-0 de serie del cuadro
GS850GLT- - . F.No. GS850-700M)ls
1. MIWDILPIORES En este catalogo, las dimens~ones de las plazas se ~nd~can en unidad de
milimetros.
tA t7MmNRIS Las abreviaturas usadas en este catalogo son como sigue.
AR : Lo necesario
ASSY : Conjunto
NT : Numero de dientes
OPT : Opcional
E.No. : Nbmero del motor OS : Sobremedida
F.No. : Numero del bastidor STD : Standard
d : Diarnetro del material T : Espesor
ID : Diametro interno US : Submedida
0D : Dikmetro externo W : Ancho
L : Longitud
LH : Lado izquierdo
RH : Lado derecho
Los numeros en la wlumna de "Observaciones" muestran las dimensiones de las piezas como sigue:
3.~tYWlMIlmccrmum, El numero de piera que cuenta con una marca de period0 ( . l antes del nombre
de pieza i n d i pieza interna con relacibn al conjunto.
GS85OGLT - 5-
Remitiremos un boletin de pieza en owsiones de modiiwcion de piezas, incluyendo rnodificaciones de inrercambiibilidad entre las nuevas y viejas piezas.
5. r n A 51. Hay ciertas piezas diferentes de aqueNas de modelos de produccibn entre las piezas de repuesto por razones administrativas y uso comun de ellas con los otros modelos.
52 En cuanto a las manaueras de aoma v tubos de vinilo. sirvase usarlas conando segbn la longit"d memio;ada i n el catalogo de piezas o segOn la longitud realmente requqida por el vehiculo.
U Debe obasrvarse que 1% dibujos dados en la Mgina de ilustracion son para la ~ p i d a referencia del numem de pieza de repuesto, y no para usarse como un mamral de armado. En el armado, use el "MANUAL DE SERVlClO DE SUZUKI".
RCOOSOOEEWWWMION Este catalogo contiene las piews para el modeto diseiiado para las
siguientes especificacibn; CMigo deespecificacion: E l , E2, E4, E21, E22, E24, E25, E34.
How to read Mode de lecture Modo de leer
23 rnillimeters equal 0.906 inch 23 rnillim&res Bgalent 0,906 pouce 23 milimetros = 0,906 pulgada
Contents are subject to change without notice or obligation.
Les rnatibs trait& sont susceptibles d 'he modi f ih sans prbvis ni obligation de nowe part.
El contenido e& sujeto a modificaciones sin previo aviso.
FIG. 1
FIG.1 CYLINDER HEAD COVER Q ' t y Remarks
Ref.No. P a r t No. Description - 1 11171-45000 COVER, c y l i n d e r head I
2 1 i 173-45002 GASKET i
3 01 517-06408 BOLT 16
4 11174-45000 CAP, c y l i n d e r head cover s ide 4
5 021 32-05128 SCREW B
6 11176-45010 COVER, breather I
7 1 1 177-45000 GASKET I
8 Oi5l7-M258 BOLT 4
9 11186-45000 SEPARATER, o i l No.1 (34x110) 2
10 l l 187-45000 SEPARATER, o i l No.2 (35x68) 2
FIG.2 CYLINDER HEAD Q'ty Remarks
Ref.No. Par t No. Description
I l l 100-45830 CYLl NDER HEAD SET I
2 1 1 1 15-45740 .GUIDE, Intake valve 4
3 1 1 1 16-45740 .GUIDE, exhaust va lve 4
4 09381-10003 .RING, valve guide 8
5 09103-06026 .BOLT 16
6 09206-08001 .PIN 8
7 1 1 141-49002 GASKET I
) 8 09280-99003 0 RING I
9 04211-1 1189 PIN 2
10 01 517-06458 BOLT 2
1 1 0151 7-06308 BOLT I
12 09 159- 10026 NUT 4
13 09 168- 100 17 GASKET 4
14 08316-16108 NUT 8
15 09 160- 10039 WASHER 8
16 09241-23002 PLUG, c y l i n d e r head s ide 4
17 1 1 152-45000 RUBBER PAD 18
18-1 09482-00225 SPARK PLUG (NGK, B8ES) 4
18-2 09482-00196 SPARK PLUG (NO, W24ES-U) 4
19 26431-45001 GEAR, tachometer d r iven (NT:IO) I
20 26441 -45000 SLEEVE I
21 26451-45000 SEAL BAND I
22 09289-05002 Ol L SEAL I
23 26449-33000 PLATE, gear sleeve I
24 09 128-051 0 1 SCREW I
25 13110-45100 PIPE, in take W 2
26 13120-45100 PIPE, In take LH 2
27 09 106-05006 .SCREW 4
) 28 08322-1 1058 .WASHER 4
29 09280-38003 0 RING 4
30 09402-52306 CLAMP 4
31 021 12-06208 SCREW 8
FIG.3 CYLINDER
Q' t y Remarks Ref.No. P a r t No. Description
1 11210-45100 CYLINDER I
2 09108- 10027 STUD BOLT 4
3 09108- 10028 STUD BOLT 8
4 1 1241-45040 GASKET I
5 09280-70001 0 RING 4
6 09280-21004 0 RING 2
7 09206-13001 PIN 2
FIG.4 CRANKCASE Q ' t Y Remarks
Ref.No. P a r t No. Description
1 1 1300-4582 1 CRANKCASE SET I
2 09206-13001 .PIN 2
3 09103-08020 .BOLT (8x125) 2
4 09 103-08009 .BOLT (8x 100) I
5 01517-08908 .BOLT(8x90) 5
6 01517-08658 .BOLT (8x65) 7
7 01517-08608 .BOLT (8x60) 2
) 8 01517-06908 .BOLT (6x90) 3
9 01517-06758 .BOLT (6x75) 6
10 01517-06508 -BOLT (6x50) I
1 1 01517-06458 .BOLT(6x45) 4
12 01517-06358 -BOLT(6x35) 9
13 24821-45100 .PLUG, breather I
14 09343-02016 HOSE (L:270) I
15 09 100- 10074 BOLT ( 10x270) I
16 09 100- 12022 BOLT ( 12x235) I
17 09100-10078 BOLT (10x165) I
18 0i107-10608 BOLT (10x60) 1
19 01107-10508 BOLT(10x50) I
20 09159-10011 NUT 2
21 09159-10020 NUT 2
22 08319-21 128 NUT I
23 09 160- 10005 WASHER 2
24 08322- 1 1 108 WASHER 4
25 08321-21108 LOCK WASHER 2
26 08322- 1 1 128 WASHER 2
FIG. 4
FIG.4 CRANKCASE Q'ty Remarks
Ref.No. Part No. Description
27 09280-13001 0 RING, o i l gal l ery I
28 09247-14012 PLUG, o l 1 check I
29 09 168- 14004 GASKET I
30 1 1394-45000 CAP, o i l gal l ery l
31 1 1497-45000 GASKET l
32 02 122-06 168 SCREW 3
33 16445-45000 HOUSING, o i l pressure switch I
) 34 16448-45000 0 RING I
35 01517-06258 BOLT 2
36 091 68-06009 WASHER 2
37 37820-45050 SWITCH, o i l pressure I
38 09280- 1900 1 0 RING I
39 09247-20002 PLUG, o i l f i l l e r I
40 09 168-2000 i GASKET l
41 09247-14014 PLUG, o i l d ra in I
42 09 168- 14004 GASKET I
43 09128-06004 PLUG, o i l level l
44 09 168-06009 GASKET l
FIG.5 CRANKCASE COVER
Q' t~ Remarks Ref.No. Part No. Descr ipt ion
COVER, c l u t ch
GASKET
SCREW ( 6 x 6 5 )
SCREW ( 6 x 2 5 )
SCREW ( 6 x 2 0 )
PLUG, engine o i l f i l l e r
0 RING
COVER, contact breaker
EMBLEM
GASKET
SCREW ( 5 x 3 0 )
COVER, generator
EMBLEM
GASKET
P I N
SCREW ( 6 x 4 5 )
SCREW ( 6 x 4 0 )
SCREW ( 6 x 3 5 )
COVER, secondary d r i ve u n i t
P I N
SCREW ( 6 x 3 0 )
SCREW ( 6 x 2 0 )
SCREW ( 6 x 2 5 )
WASHER
COVER, s t a r t e r motor
BOLT ( 5 x 1 0 )
WASHER
GASKET
FIG.6 OIL PUMP - OIL FILTER Q ' t y Remarks
Ref.No. Par t No. Description
PAN, o i l
GASKET
BOLT
B0 LT
PLUG, o i l d r a i n
GASKET
FILTER SET, eng ine o i l
.O RING
SPR l NG
CAP
STUD BOLT
NUT
WASHER
PUMP, eng ine o i l
0 RING
SCREW
GEAR, o i l pump d r i v e n (NT:33)
WASHER
PIN
ClRCLlP
STRAINER, eng ine o i l
SCREW
F I G. 7 CRANKSHAFT Q ' t y Remarks
Ref.No. P a r t No. Description
l 12200-45100 CRANKSHAFT ASSY I
2 12161-45100 .ROD, connecting 4
3 09 160-29008 .WASHER 4
4 09 160-29009 .WASHER 4
5 09263-29002 .BEAR1 NG 4
6 12220-45 100 -CRANKSHAFT, RH l
7 12231-45100 -WEB, crankshaft RH I
8 12241-45100 .CRANKSHAFT, middle RH I
9 12271 -45100 .CRANKSHAFT, middle LH l
10 12250-45100 .WEB, crankshaft middle 2
1 1 1226 1-45 100 .CRANKSHAFT, LH I
12 12290-45100 .WEB, crankshaft LH I
13 12281-45100 .SHAFT, t i m i n g chain d r i v e (NT:15) 1
14 09262-30033 .BEAR1 NG, RH I
15 08331-1 1308 .CIRCLiP I
16 21111-45100 .GEAR, primary d r i v e (NT:49) l
17 04221-08129 .PIN I
18 0821 1-28403 -WASHER I
19 09264-32003 .BEAR I NG 5
20 09390-72004 C RING, b r e w i n g RH l
21 04221-07129 PIN 5
22 09283-30021 OIL SEAL. RH I
23 09289-48001 Oi L SEAL, s t a r t e r c l utch gear I
24-1 121 11-451 10 PISTON (STD) 4
24-2 12111-45110-050 PISTON (OS:0.5) 4
24-3 12111-45110-100 PISTON (0S:I.O) 4
25-1 12140-45120 PISTON RING SET (STD) 4
25-2 12140-45120-050 PISTON RING SET (OS:0.5) 4
25-3 12140-49001 PISTON RING SET (0S:l.O) 4
26 12151-29001 PIN, p i s t o n 4
27 09381-16002 ClRCLlP 8
FIG.8 STaRTER CLUTCH
Description Q'ty Remarks
Ref.No. Par t No.
1 1261 1-45000 GEAR, s t a r t e r i d l e (NT:55/21) I
2 09206- 13003 P I N I
WASHER
STARTER CLUTCH SET
.ROLLER
.SPRING
-PIECE
BOLT
BEAR l NG
WASHER
SHIM
FIG.9 CAM SHAFT - VALVE Q'~Y Remarks
Ref.No. Part No, Description
l 1271 1-451 10 CAM SHAFT, intake I
2 12741-45110 SPROCKET, in take cam shaf t (NT:30) I
3 09106-06024 WLT
4 12721-49000 CAM SHAFT, exhaust
5 12750-45040 SROCKET, exhaust cam shaf t (NT:30) 1
6 09106-06024 BOLT 2
7 1 289 1-45000 TAPPET 8
8 12911-45011 VALVE,intake 4
9 12912-4501 1 VALVE, exhaust 4
10 12900-45810 VALVE SPRING SET 8
1 1 1293 1-45000 RETAINER, spr l ng 8
12 12933-4500 1 SEAT, spr ing 8
13 12932-45010 MITTER, valve 16
14 09289-07002 0 I L SEAL 8
15-1 12892-45000 SHIM, tappet (T:2.15) AR(OG3)
15-2 12892-45001 SHIM, tappet (T:2.20) AR(OG3)
15-3 12892-45002 SHIM, tappet (T:2.25) AR(O.I.8)
15-4 12892-45003 SHIM, tappet (T:2.30) AR(O.I.8)
15-5 12892-45004 SHIM, tappet (T:2.35) AR(Os8)
15-6 12892-45005 SHIM, tappet (T:2.40) AR(O@)
15-7 12892-45006 SHIM, tappet (T:2.45) AR(W8)
15-8 12892-45007 SHIM, tappet (T:2.50) AR(b8)
15-9 12892-45008 SHIM, tappet (T: 2.55) AR(W8)
16-1 12892-45009 SHIM. tappet (T:2.60) AR(O.I.8)
16-2 12892-45010 SHIM, tappet (T:2.65) AR(O%8)
16-3 12892-45011 SHIM, tappet (T:2.70) AR(O.I.8)
16-4 12892-45012 SHIM, tappet (T:2.75) AR(W8)
16-5 12892-45013 SHIM, tappet (T:2.80) AR(W8)
) 16-6 12892-45014 SHIM, tappet (T:2.85) AR(0%8)
16-7 12892-45015 SHIM, tappet (T:2.90) AR(01.8)
16-8 12892-45016 SHIM, tappet (T:2.95) AR(0%8)
16-9 12892-45017 SHIM, tappet (T:3.00) AR(O.I.8)
17-1 12892-45018 SHIM, tappet (T:3.05) AR(W8)
17-2 12892-45019 SHIM, tappet (T:3.10) AR(0%8)
18 12800-45810 SHIM SET [ l n c . ~ e f .No. l 9 I b15-1%17-2(3pcs.each)l
19 99000-69480 -CASE 1 NOT SHOWN
FIG.10 CAM CHAIN Q ' t y Remarks
Ref.No. P a r t No. Description
1 12760-45040 CHAIN, cam shaft drive (120L) I
2 12771-45052 GUIDE, cam chain No. l l
3 12776-45001 HOLDER. cam chain guide No.1 I
4 021 12-06208 SCREW 2
5 12780-45050 IDLER, cam chain I
6 12788-45050 CUSH l ON 4
7 09 180-06060 SPACER 4
) 8 01517-06308 BOLT 4
9 12791-45040 GUIDE, cam chain No.2 l
10 01517-06128 BOLT 2
1 1 09 168-06009 WASHER 2
12 12810-45040 TENSIONER, cam chain l
13 01517-08168 BOLT I
14 12830-45002 ADJUSTER ASSY, tensioner I
15 12833-45001 .PUSH ROD I
l 6 09440-12017 .SPRING I
1 7 1 2838-4500 1 .SCREW I
18 08322-11088 .WASHER I
19 08310-12088 .NUT I
20 09280-06003 -0 RING l
21 09159-06017 +NUT l
22 12837-45000 GASKET I
23 09128-06024 BOLT 2
24 09128-06017 BOLT I
FIG. 11
F I G. I I CARBURETOR Q'ty Remarks
Ref.No. Part No. Description
13200-45120 CARBURETOR ASSY
1 13201-451 20 .CARBURETOR, No, I
2 13202-451 20 .CARBURETOR, No.2
3 24203-451 20 .CARBURETOR, No.3
4 1&4-45120 .CARBURETOR, No.4
5 15!%&0-45110 ..DIAPHRAGM 4
6 13384-31210 ..E RING 4
7 13387-44030 ..RING 4
8 13389-44030 ..GUIDE HOLDER 4
9 13503-44080 ..SPRING 4
10 13581-44030 ..CLIP 4
1 1 13383-45120 ..NEEDLE, j e t (5D57-3) 4
12 13557-95210 ..GASKET 2 ML, MR
13 13578-47070 . .CAP 2 RH,LH
14 083 10- 12088 . .NUT I MR
15 13606-47070 ..WASHER I MR
16 13573-47070 ..SPRING I LH
17 13550-47070 ..SHAFT I W
18 02111-05158 ..SCREW 3 ML:I, MR:2
19 13550-45110 ..SHAFT I ML
20 1356347070 ..PIN 3 LH, ML, RH
21 13573-45110 -.SPRING I ML
27 13617-44080 ..E RlNG
28 13557-47070 . .GASKET
29 13607-47070 . .NUT
30 13605-47070 . .SCREW
3 1 13605-45 1 10 . .SCREW
2 LH,W
2 LH,RH
3 LH, ML, RH
3 LH, ML, RH
2 MR
- 1 l - l -
FIG.11 CARBURETOR Q' t~ Remarks
Ref.No. P a r t No. Description
32 13604-44080 -.SCREW 8
33 13551-45110 ..VALVE, t h r o t t l e (8130) 4
34 13258-44080 ..GASKET 4
35 13251-44080 ..GASKET 4
36 13382-44030 ..WASHER 4
37 13388-44030 ..SPRING 4
38 09492-42005 .JET, p i l o t (842.5) 4
39 13357-44080 ..PLUG 4
40 09494-00270 . .JET, need i e (X-6) 4
41 13332-44080 ..WASHER 4
42 09491-23002 ..JET, main (8115) 4
43 13247-44080 . .SCREW 4
44 13246-44080 -.O RING 4
45 13250-44080 . .FLOAT 4
46 02111-04067 --SCREW 4
47 13373-39 1 10 . .PLATE 4
48 13254-92311 ..PIN 4
49 13370-44080 ..VALVE, needle 4
50 66263-99050 . - 0 R l NG 4
5 1 13376-44080 . .F I LTER 4
52 021 12-051 28 ..SCREW 13 LHbW:4, ML:3, MR:2
53 13268-44010 .-SPRING 3 LH, ML, RH
54 13575-47070 . .PIN 3 LH, ML, RH
55 13627-451 10 - .BRACKET
56 13271-93011 .-SPRING
57 13267-47070 . -ADJUSTER
58 13276-3 1210 . .BUSH
I : ]m
59 13627-44090 . -BRACKET I
) 60 13421-47070 .-PLATE
61 01104-05108 ..BOLT
62 08321-21058 ..LOCK WASHER
63 13415-47070 -.E RlNG ML
64 13523-98010 -.WASHER 2
65 13422-47070 . .LEVER
66 13624-45 1 10 BRACKET
67 13425-45 1 10 . .ROD
FIG.!! CARBURETOR
Q'tr Remarks Ref.No. Part No. Description
68 09493-4000 1 ..JET, p i l o t a i r f #ZOO) 4
69 02 1 12-05 168 -.SCREW 16
70 0832 1-21 058 . .LOCK WASHER 16
78 1 3605-47090 .SCREW 8
79 13683-451 10 .HOSE I
80 13685-47070 .NI PPCE 2
81 13683-47070 -HOSE 2
82 13685-45110 -NIPPLE 1
83 02 1 12-06 128 -SCREW 8
FIG. 12
FIG.12 A I R CLEANER Q ' t y Remarks
Ref.No. P a r t No. Description
CLEANER ASSY, a i r
'F ILTER
. .ELEMENT
COVER, RH
.COVER. LH
.SCREW
.LOCK WASHER
-WASHER
.HOSE, RH
.HOSE, LH
.CLAMP
.HOSE, d r a i n
.CL I P
B0 L T
LOCK WASHER
WASHER
HOSE, breather 1 1 1 x 1 5 ~ 2 5 0 )
C L I P
FIG.13 MUFFLER 9' V Remarks
Ref.No. Part No. Description
1 14170-45200 PIPE, exhaust center 2
2 14181-1 1010 GASKET 4
3 14182-44000 CLAMP 2
4 01107-08358 BOLT 8
5 08321-21088 LOCK WASHER 8
6 14771-44011 CONNECTOR,muffler 4
7 14459-44000 CLAMP, connector RH 2
8 14469-44000 CLAMP, connector LH 2
9 01517-08258 BOLT 4
10 14210-45201 BODY,pre-muffler I
1 1 01304-06308 BOLT 3
12 09 160-06004 WASHER 6
l 3 08321-21088 LOCK WASHER 3
14 09320-10014 CUSHION
15 091 80-06082 SPACER
16 14310-45300 MUFFLER, RH
17 143.60-45300 MUFFLER, LH
18 01107-10308 BOLT
19 08322-21 108 WASHER 4
20 0832 1-2 1 108 LOCK WASHER 2
21 14780-4520 1 COVER, muf f l e r RH I
22 14790-45200 COVER, m u f f l e r LH I
23 02 1 12-051 68 SCREW 2
24 02 1 12-05068 SCREW 4
FIG. 14
FIG.14 CLUTCH Q'ty Remarks
Ref.No. Part No. Description
1 21200-45100 GEAR, primary d r iven (NT:87) I
2 09 160-25023 WASHER I
3 2 1 25 1-4500 1 SPACER l
4 09263-5 100 1 BEAR l NG 1
5 21411-45100 HUB,sleeve I
6 21471-45100 SEAT, wave washer I
7 21481-45100 STOPPER RING I
8 09164-00003 WASHER, wave I
9 09140-24004 NUT I
10 09 167-25007 WASHER I
1 1 09 160-25022 WASHER l
12 21441-45100 PLATE, d r i v e 8
13 21451-31000 PLATE, d r iven 8
14 21462-45100 DISK, pressure l
15 09440- 19003 SPR l NG 6
16 01 107-06168 BOLT 6
17 09 160-06020 WASHER 6
18 16321-49990 GEAR, o i l pump d r i v e (NT:34) I
19 16325-4500 1 SPACER I
20 09263-36002 BEARING I
21 23165-45101 RACK, release I
22 09263- 1 5003 BEAR I NG I
23 09 160- 150 1 5 WASHER 1
24 09285-10003 OIL SEAL I
25 23261-49001 PINION, release I
26 09285- 12002 OIL SEAL I
27 09 160- 14003 WASHER l
28 09263-15012 BEARING I
29 23271-49001 ARM, re1 ease 1
30 01527-06207 BOLT I
FIG.15 TRANSMlSStON Q'ty Remarks
Ref.No. Part No. Description
1 24121-45102 COUNTERSHAFT, inner I
2 24141-45102 COUNTERSHAFT, ou ter (NT:14) I
3 24221-45101 GEAR, 2nd d r i v e (M:18) I
4 09 160-21 0 10 WASHER I
5 24250-45102 GEAR. 5 th d r l v e (NT:26) I
6 09380-32002 RING I
7 24242-45 100 SPACER I
8 24243-45101 LOCK WASHER I
9 24231-45103 GEAR, 3rd d r i v e (NT:21) I
10 24240-45100 GEAR, 4 th d r i v e (NT:24) I
1 1 09380-32002 RING I
12 24242-451 00 SPACER i
13 24243-45101 LOCK WASHER I
14 09262-25051 BEARING, RH l
15 09390-62006 C RING I
16 2474 1-45000 HOLDER, bearing I
17 02 122-06 168 SCREW 3
18 09262-32003 BEARING, MIDDLE I
19 09390-52004 C RING I
20 09283-40005 OIL SEAL l
21 22521-45101 DOG, ou t pu t cam l
22 09283-20032 OIL SEAL I
23 08331-21329 ClRCLlP I
24 22511-45102 DOG, input cam I
25 09440-35002 SPR l NG I
26 22531-45100 SLIDING STOPPER l
27 22541-45100 STOPPER 2
28 22551-45101 GUIDE, spr ing I
29 09262-17008 BEARING, LH I
30 09 180- 17052 SPACER I
31 09241-40003 PLUG I
FIG.15 TRANSMISSION 9' t~ Remarks
Ref.No. Par t No. Description
32 24131-45103 DRIVESHAFT I
33 24310-45100 GEAR, 1st d r iven (NT:35) I
34 082 1 1-25383 WASHER, LH I
35 09 167-2800 1 WASHER, RH (T: l ) I
36 08331-11289 ClRCLlP I
37 24341-45100 GEAR, 4 th d r iven (NT:27) I
38 24331-45100 GEAR,3rddriven(NT:29) l
39 24332-49000 BUSH I NG I
40 09167-28001 WASHER (T : l ) I
41 08331-11289 ClRCLlP I
42 09169-28001 LOCK WASHER, RH ( T : l ) I
43 09167-28002 WASHER, RH (T: 1.5) I
44 24351-45102 GEAR, 5th d r iven (NT:25) I
45 24320-45100 GEAR, 2nd dr iven (NT:32) I
46 082 1 1-2034 1 WASHER I
47 09262-20049 BEARING, RH I
48 09390-47003 C RING I
49 09380-20007 Cl RCLIP I
50 24761-45100 PLATE, d r i v e s h a f t I
5 1 24762-45000 GASKET I
52 021 22-06 168 SCREW 4
53 09262-25055 BEARING, LH I
54 09390-52002 C RING I
55 09283-3501 5 OIL SEAL I
56 24 136-45 100 SPACER I
FIG. 16
FIG.16 SECONDARY DRlVE GEAR Q' t~ Remarks
Ref .No. Part b. Description
24900-45821 SECONDARY BEVEL GEAR & HOUSING SET I Inc.Ref.No.l1.14.
l 24900-4581 1 .SECONDARY BEVEL GEAR SET(NT: 16/ 17) 1
2 09265-3200 1 .BEAR 1% 2
3-1 09181-32001 .SHIM (T:1.60) AR(W3)
3-2 09181-32002 .SHIM (T:1.62) AR(h31
3-3 09181-32003 *SHIM (T:1.64) AR(h3)
3-4 09181-32004 .SHIM(T:1.66) AR(h3)
3-5 09181-32005 .SHIM (T:1.68) AR (0-3 )
3-8 09181-32008 -SHIM(T:1.90) AR(h3)
3-9 09181-32009 .SHIM (T:2.00) AR(W3)
4 091 59-3200L -NUT I
5 24931-45100 .HOUSING, d r i v e bevel gear I
6 09265-2501 2 .BEAR1 NG, f r o n t I
7 09265-250 1 1 -BEAR1 NG, rear
8 091 80-25056 -SPACEp
9-1 09181-25006 .SHIM (T:1.60)
9-2 09181-25007 .SHIM (T:1.62)
9-3 09181-25008 .SHIM (T:1.64)
9-9 09181-25014 -SHIM (T:2.00) AR(h3)
10 24951-45 l 0 l .FLANGE, un lver& l j o i n t l
1 1 09160-14021 .WASHER I
12 09159-14010 .NUT I
13 24941-45101 .HOUSING, dr iven bevel gear I
14 09283-35018 -01 L SEAL I
FIG. 16
FIG.16 SECONDARY DRIVE GEAR Q' t~ R m r k s
Ref.No. Par t No. Description
15 09280-70005 0 RING I
16-1 24945-45101 SHIM (T:0.30) AR(h.2)
16-2 24945-45100 SHIM (T:0.35) AR(01.2)
16-3 24945-45102 SHIM (T:0.40) AR (01.2)
16-4 24945-45103 SHIM (T:0.50) AR(O.I.2)
16-5 24945-45104 SHIM (T:0.60) AR(O1.2)
17 09280-63004 0 RING I
18 01517-08208 BOLT 4
19-1 24935-45101 SHIM (T:0.30) AR(01.2)
19-2 24935-45100 SHIM (T:0.35) AR(OY2)
19-3 24935-45102 SHIM (T:0.40) AR(OY2)
19-4 24935-45103 SHIM (T:0.50) AR(O.I.2)
19-5 24935-45104 SHIM (T:0.60) AR(h2)
20 01517-08258 BOLT 4
21 09241-58001 PLUG I
FIG.17 GEAR SHIFTING Q' t~ Remarks
Ref.No. Par t No. Description
30 25600-45100 LEVER ASSY, gear s h i f t i n g I
31 25652- 16500 .COVER I
32 01107-08208 BOLT I
33 37720-45100 BODY, gear s h i f t i n g switch I
34 09280-26003 0 RING I
35 021 12-05208 SCREW 2
36 08321-21058 LOCK WASHER 2
37 08322-21 058 WASHER 2
38 09209-05011 CONTACT, switch I
39 09440-040 10 SPRl NG I
40 09404-06401 CLAMP (L:50) I
41 09404-08401 CLAW (L:52) 2
FIG. 18
FIG.18 PROPELLER SHAFT - FINAL DRIVE GEAR Q ' t Y Remarks
Ref.No. Part No. Description
FINAL BEVEL GEAR & CASE SET I Inc.Ref.No.ls31.
.FINAL BEVEL GEAR SET (NT: 1 1/34) 1
-HOUSING d r i v e b e v e l g e a r l
.BEARING, rear I
.BEARING, f r o n t I
. SPACER l
.SHIM (T: l .60) AR(W3)
.SHIM (T:1.62) AR(0%3)
.SHIM (T:1.64) AR(0%3)
.SHIM (T:1.66) AR(W3)
.SHIM (T:l .68) AR(0%3)
.SHIM (T:l .70) AR(Os3)
.SHIM (T:1.80) AR(W3)
.SHIM (T:1.90) AR(01.3)
.SHIM (T:2.00) AR(O%3)
-O IL SEAL l
.COUPLING, f i n a l d r i v e g e a r I
.WASHER I
.W I
.SHIM (T:0.15) AR(0%2)
.SHIM (T:0.30) AR(Cm2)
.SHIM (T:0.35) AR(W2)
-SHIM (T:0.40) AR(W2)
.O RING I
-STUD BOLT 3
.BEAR I NG I
.BEARING, RH I
.SHIM tT:0.35) AR(W2)
.SHIM (T:0.40) AR(W2)
.SHIM (T:0.50) AR(Os2f
-SHIM (T:0.60) AR(W2)
.OIL SEAL I
-BEARING, LH I
FIG.18 PROPELLER SHAFT - FINAL DRIVE GEAR Q' t~ Remarks
Ref.No. Part No. Description
19-1 27326-45104 .SHIM (T:1.35) AR(O%I )
20 27329-45100 .HOLDER, bearing I
21 02112-06128 .SCREW 3
) 22 09283-30028 .OIL SEAL I
23 27450-45102 .CASE, f i n a l gear I
24 09108- 10025 -.STUD BOLT I
25 27460-45101 .CASE, f i ~ l gear bearing I
26 09280-00014 - 0 RING I
27 0 1 5 1 7-08258 .BOLT 10
28 09247-14012 . P L U G , o i I f i l l e r I
29 09168-14004 .GASKET 1
30 09247-14014 .PLUG, o i 1 d r a i n I
3 1 09 168- 14004 .GASKET l
32 08321-31 108 L K K EASHER 3
33 091 59-10027 NUT 3
34 27100-45101 SHAFT, p rope l le r I
35 09103-08031 BOLT 4
36 27171-45101 COUPLING, prope l le r sha f t I
37 09440-27005 SPRING I
38 09283-30026 OIL SEAL
39 09381-40003 Cl RCLlP
FlG.19 STARTING M3TOR
& f . ~ o , P a r t No. Q'~Y Rewrks
Description
31100-45040 MlTOR ASSY, starting 1 MITSUBA
1 3131 1-31040 -ARMATURE I
2 31 173-31040 -HOLDER, brush I
3 31131-31040 .BRUSH SET (Zpcs./set) I
4 31361-31040 .SHIM SET I
5 31281-31040 .BOLT SET I
6 31264-31040 .O RING 2 D 7 09l28-06024 ,LT 2
8 09280-24001 0 RING l
9 08310-22068 NUT I
10 08321-21068 LOCK WASHER I
FIG. 20
FIG.20 GENERATOR
Q ' t y Remarks Ref.No. Par t No. Description
1 31400-451 10 GENERATOR ASSY l
2 31401-45110 -STATOR I
3 31402-451 10 .ROTOR I
4 021 12-05308 SCREW 3
5 08321-21058 LOCK WASHER 3
6 Ol 107-12458 BOLT I
7 08321-2 1 128 LOCK WASHER I
8 31497-45000 CLAW 2
9 021 12-05068 SCREW 2
10 3 1498-45000 CLAMP l
1 1 021 12-06 108 SCREW I
FIG.21 SIGNAL GENERATOR
Q'ty Remarks Ref.No. P a r t No. Description
1 32900-45110 IGNITER UNIT l
2 021 12-06108 SCREW 2
3 08322-2 1068 WASHER 2
4 33110-45110 SIGNAL GENERATOR ASSY I
5 33120-451 10 GOVERNOR ASSY, advance I
6 33371-45100 PLATE, t i m i n g I
7 01 107-08658 BOLT I
8 53465-47000 WASHER I
9 09125-05024 SCREW 3
10 09 160-05027 WASHER
1 1 09404-06401 CLAMP
12 09404-08401 CLAMP
13 09407-18301 CLAMP
FIG. 22
FIG.22 BATTERY P' t~ Remarks
Ref,No. Part No. Description
336 10-4921 0 BATTERY ( 1 2V, 14AH)
33680-31003 HOSE, b a t t e r y exhaust
33651-31000 CUSHION
33652-49000 PROTECTOR
09462-00007 BAND
33820-45001 LEAD WIRE, (t)
33850-06200 LEAD WIRE, (-)
33624-45000 CAP, terminal
4 1540-45 1 10 HOLDER, ba t te ry
01 107-061 28 BOLT
01 107-06168 BOLT
09160-06012 WASHER
09320-08013 CUSHION
09 180-0600 1 SPACER
FIG. 23
9
FIG.23 SPEEDOMETER - TACHOMETER Q' t~ Remarks
Ref.No. P a r t No. Description
1 - 1 34110-45330 SPEEDOMETER ( K i l o 8 M i l e scale) l
1-2 34 1 10-45300 SPEEDOMETER ( Ki l o scale) I
1-3 34110-45350 SPEEDOMETER ( K i l o scale) I E22, E25
2 34980-45020 -KNOB I
3 34860-45300 .LEAD SWITCH I
4 34 189-45300 CUSHION I
5 34151-45300 COVER, speedometer 1
6 342 1 C-45300 TACHOMETER 1
7 34 189-45300 CUSHION l
8 34251-45300 COVER, tachometer I
9 36381-45300 CASE, p i l o t box ou ter I
10 34993-47000 SEAL I
1 1 36382-45300 CASE, p i l o t box inner I
12 36386-45300 PANEL, p i l o t lens I
13 34320-45300 FUELMETER I
14 08322-2 l048 WASHER 2
15 08321 -21048 LOCK WASHER 4
16 08310-32048 NUT 4
17 021 12-03088 SCREW I
18 08321-21 038 LCCK WASHER I
19 34378-45300 LEAD WIRE, f uellneter l
20 36325-45300 SOCKET, p i l o t lamp I
21 34 173-45300 SOCKET, meter 2
22 09471-12001 BULB (12V, 3.4W) 7
23 36453-45300 SOCKET, gear i nd ica tor l
24 09471-12071 BULB 5
25 36457-451 00 SCREW 3
26 34950-45300 BRACKET I
27 34193-45300 ORNAMENT, speedometer I
28 34293-45300 ORNAMENT, tachometer I
29 34191-45300 CUSHION 4
30 08322-2 1058 WASHER 4
31 08313-11057 NUT 4
32 36383-45300 COVER, p i l o t box I
33 36384-45300 CUSHION 2
M 36387-45300 SCREW 4
FIG.23 SPEEDOMETER - TACHOMETER Q ' t y Remarks
Ref.No. P a r t No. Description
35 091 11-08031 BOLT 2
36 34956-3 1000 CUSH l ON 2
37 09 160-08047 WASHER 2
38 0832 1-2 1088 LOCK WASHER 2
39 08313- 1 1088 NUT 2
40 34910-45230 CABLE, speedometer I
41 34938-37000 CLAMP I
) 42 08322-21068 WASHER I
43 Ol 107-06168 BOLT I
44 34940-45032 CABLE, tachometer l
FlG.24 HEADLAMP
Q' t~ Remarks Ref.No. P a r t No. Description
35100-45230-999 HEADLAMP ASSY I
1 351 11-45230 .RIM i
2 35121-45230 .UNIT 1
3 351 73-45230 .COVER l
4 021 12-05088 .SCREW 2
8 35154-45230 .SPRING I
9 35152-48510 .NUT I
10 09471-12060 BULB (H4, 12V. 60/55W) I
1 1 02 1 32-05 108 SCREW 2
12 51 8 10-33600 HOUS ING, head lamp I
13 01204-08207 BOLT 2
14 08322- 1 1088 WASHER 2
( 5 08321-21088 LOCK WASHER 2
16 51821-36200 SPACER, headlamp housing 2
17 51827-27302 CUSHION 2
18 5 1845-31 03 1 GROMMET 2
FIG. 25
FIG.25 HEADLAMP (E2) Q ' t Y Remarks
Ref.No. Part NO. Description
C E2 1 35 100-45220-999 HEADLAMP ASSY
3 35 173-45230 .COVER
4 02 1 12-05088 'SCREW
5 35155-48510 .NUT D 6 35l5l-48510 .SCREW
7 35 1 57-485 10 .WASHER
10 36 1 18-3069 1 .SOCKET I
1 1 36 1 16-22630 .CUSHION I
12 09471-12060 BULB (H4, 12V, 60/55W) I
13 09471-12032 BULB (12V, 4W)
14 02 132-05 108 SCREW
15 51810-33600 HOUSING, headlamp
16 01204-08207 BOLT
17 08322- 1 1088 WASHER
l 8 08321-21088 LOCK WASHER 2
19 51821-36200 SPACER, headlamp housing 2
20 51 827-27302 CUSHION 2
21 51845-31031 GROMMET 2
FIG.26 HEADLAMP (E4)
Q' t~ Remrks Ref.No. Part No. Description
L E4 1 35 100-45240-999 HEADLAMP ASSY l
1 35111-45220 .RIM 1
2 35121-45260 .UNIT l
3 351 73-45230 ,COVER
4 02 1 12-05088 SCREW
12 09471-12061 BULB (Executed local l y 12V, I H4 60/55W)
13 09471-12032 BULB (Executed l o c a l l y 12V, 4W) I
14 02 1 32-05 108 SCREW
15 51810-33600 HOUSING, headlamp
16 01204-08207 BOLT 2
17 08322- 1 (088 WASHER 2
18 08321-21088 LOCK WASHER 2
19 51 82 1-36200 SPACER, head l amp housing 2
20 5 1827-27302 CUSHION 2
FIG.27 HEADLAMP 1E21. E22, E25. E34) Q'ty Remarks
Ref.No. Part No. Description
[ E21, E22, E25, E34 I 35100-45260-999 HEADLAMP ASSY
1 35111-45220 .RIM
2 35121-45260 'UNIT
3 351 73-45230 'COVER
4 02 1 12-05088 .SCREW
5 35155-48510 .NUT
) 6 35151-48510 .SCREM
7 35 1 57-485 10 'WASHER I
8 351 54-45230 'SPRING I
9 35152-48510 .NUT I
10 36 1 18-3069 1 SOCKET I
1 1 36 1 16-22630 CUSH l ON I
12 09471- 12060 BULB (Executed local l y 12V, I H4 60/55W)
13 09471-12032 BULB (Executed l o c a l l y 1%. 4W) I
14 02 1 32-05 108 SCREW 2
15 51810-33600 HOUSING, headlamp I
16 01204-08207 BOLT 2
17 08322- 1 1088 WASHER 2
18 08321-21088 LOCK WASHER 2
19 51821-36200 SPACER, headlamp housing 2
20 5 1827-27302 CUSHION 2
21 51 845-31 031 GROMMET 2
FIG.28 TURN SIGNAL LAMP
Q' t~ Remarks Ref.tio. Par t No. Description
1 35603-47210 LAMP ASSY, f r o n t t u r n s ignal 2
2 35612-28620 .LENS 2
3 356 13-28620 .GASKET 2
7 35617-47210 .COVER, stay
) 8 35665-47210 .CUSHION
9 35695-32400 SPACER
10 35690-32200 CUSHION
1 1 09 160- 10006 WASHER
12 08321-21 108 LOCK WASHER
13 08310-12108 NUT
14 36862-45000 LEAD WIRE, earth 2
15 35603-47210 LAMP ASSY, rear t u r n s ignal 2
16 3561 2-28620 .LENS 2
17 356 13-28620 -GASKET 2
18 09471-12006 -BULB (12V, 23W) 2
19 032 1 1-04208 .SCREW 4
20 35627-430 10 GASKET 4
21 3561 7-47210 COVER, stay 2
22 35665-472 10 .CUSHION 2
23 35695-32400 SPACER 2
24 35690-32200 CUSHION
25 09 160- 10006 WASHER
26 08321-2 1 108 LOCK WASHER
27 08310- 12108 NUT
28 36851-45290 LEAO WIRE, earth
29 41580-45000-019 BRACKET. RH
30 41590-45003-019 BRACKET, LH
31 38610-49230 RELAY, t u r n s ignal I
32 38830-49200 CONTROL UNIT, t u r n s ignal I
FIG.29 TURN SIGNAL LAMP (E2)
9' tY Remarks Ref.No. Part No. Description
E2 1 1 35603-47220 LAMP ASSY, f r o n t t u r n s ignal 2
4 09471-12056 -BULB(12V,21W) 2
5 032 1 1-04208 'SCREW 4
6 35627-43010 .GASKET 4
) 7 35617-47210 .COVER. stay 2
8 35665-472 10 .CUSHION 2
9 35695-32400 SPACER
10 35690-32200 CUSHION
1 1 09 160- 10006 WASHER
12 08321-21 108 LOCK WASHER
13 08310-12108 NUT
14 36862-45000 LEAD WIRE, ear th 2
15 35603-47270 LAMP ASSY, rear t u r n s ignal 2
16 35652-39280 .LENS 2
17 356 1 3-28620 .GASKET 2
18 09471-12056 .BULB (12V, 21W) 2
21 35617-47210 .COVER, stay 2
22 35665-47210 -CUSHION 2
23 35695-32400 SPACER 2
24 35690-32200 CUSHION 2
25 09 160- 10006 WASHER 2
26 0832 1-2 1 108 LOCK WASHER 2
27 08310-12108 NUT 2
) 28 36851-45290 LEAD WIRE, ear th 2
29 41580-45000-019 BRACKET, RH I
30 41590-45000-019 BRACKET. LH I
31 38610-49230 RELAY, t u r n s ignal I
32 38830-49200 CONTROL UNIT, t u r n s igna l l
FIG. 30
FIG.30 TURN SIGNAL LAMP (E4. E341
Q ' t~ Remarks Ref.No. P a r t No. Description
E4, E34 1 1 35603-47220 LAMP AsSY, f r o n t t u r n s ignal 2
2 35612-28620 .LENS 2
8 35665-472 10 .CUSHION
9 35695-32400 SPACER
10 35690-32200 CUSHION
1 1 09160- 10006 WASHER 2
12 0832 1-2 1 108 LOCK WASHER 2
13 08310-12108 NUT
14 36862-45000 LEAD WIRE, ear th
15 35603-47220 CAMP ASSY, r e a r t u r n s ignal 2
16 356 12-28620 -LENS 2
17 3561 3-28620 .GASKET 2
18 09471-12056 .BULB (12V. 21W)
19 0321 1-04208 .SCREW
20 35627-43010 .GASKET
21 3561 7-4721 0 .COVER, stay
22 35665-472 10 .CUSHION
23 35695-32400 SPACER
24 35690-32200 CUSHION
25 09 160- 10006 WASHER
26 08321-21 108 LOCK WASHER
27 08310-12108 NUT
) 28 36851-45290 LEAD WIRE, ear th 2
29 41580-45000-019 BRACKET, RH I
30 4 1 590-45000-0 19 BRACKET, LH I
31 38610-49230 RELAY, t u r n s ignal l
32 38830-49200 CONTROL UNIT, t u r n s ignal I
FIG. 31
FIG.31 TURN SIGNAL LAMP (€21) Q'tr Remarks
Ref.No. Part No. Description
C E21 l 35601-47270 LAMP ASSY, f r o n t t u r n s ignal 2
35612-28620 'LENS 2
35613-28620 .GASKET 2
09471-12056 .EiULB(12V,2lW) 2
03211-04208 .SCREW 4
35627-43010 .GASKET 4
35617-47230 .COVER, stay 2
35665-472 10 .CUSHION 2
35695-32400 SPACER 2
35690-32200 CUSHION 2
09160- 10006 WASHER 2
08321-21 108 LOCK WASHER 2
08310-12108 NUT 2
36862-45000 LEAD W IRE, ear th 2
35603-47270 LAMP ASSY, rear t u r n s ignal 2
35652-39280 -LENS 2
356 13-28620 .GASKET 2
09471-12056 .BULB (12V, 21W) 2
0321 1-04208 .SCREW 4
35627-430 10 .GASKET 4
35617-47210 .COVER, stay 2
35665-472 10 .CUSHION 2
35695-32400 SPACER 2
35690-32200 CUSHl ON 2
09 160- 10006 WASHER 2
08321-21 108 LOCK WASHER 2
08310-12108 NUT 2
36851-45290 LEAD WIRE, ear th 2
41580-45000-019 BRACKET, RH l
41590-45000-019 BRACKET, LH I
38610-49230 RELAY, t u r n s ignal I
38830-49200 CONTROL UNIT, t u r n s ignal I
FIG. 32
FIG.32 TURN SIGNAL LAMP (E22) 9' tY Remarks
Ref.No. Par t No. Description
C E22 1 35601-47290-999 LAMP ASSY, f r o n t t u r n s ignal
556 12-28620 'LENS
3561 4-28620 -GASKET
02112-04258 .SCREW
35627-43010 .GASKET
35617-47230 -COVER, stay
35668-47290 .CUSHION
09471-12045 BULB (Executed l o c a l l y 12V, 21W)
35695-36590 SPACER
35690-32200 CUSHION
09 160- 10006 WASHER
08321-21 108 LOCK WASHER
08310-12108 NUT
36862-45000 LEAD W IRE, ear th
35603-47290-999 LAMP ASSY, r e a r t u r n s ignal
356 12-28620 .LENS
35613-28620 .GASKET
02112-04258 -SCREW
35627-43010 .GASKET
35617-47230 -COVER, stay
35665-47290 .CUSHION
09471-12045 €jULB(Executedlocal ly 12V,21W)
0832 1-21 108 LOCK WASHER
08310-12108 NUT
38610-45090 RELAY, t u r n s ignal
36851-45010 LEAD WIRE, r e l a y ear th
FIG.33 TURN SIGNAL LAMP (E25)
Ref.No. P a r t No. Q' ty R w r k s Description
1 E25 7 35601-47270 LAW ASSY, f r o n t t u r n s ignal 2
35612-28620 .LENS 2
356 13-28620 .GASKET 2
09471-12056 .BULB (12V, 21W) 2
032 1 1-04208 .SCREW 4
35627-4301 0 .GASKET 4
3561 7-47230 COVER, stay 2
35665-4721 0 .CUSHION 2
35695-32400 SPACER 2
35690-32200 CUSHION 2
09 160- l0006 WASHER 2
08321 -21 108 LOCK WASHER 2
08310-12108 NUT 2
36862-45000 LEAD WIRE, ear th 2
35603-47220 LAMP ASSY, rear t u r n s ignal 2
35612-28620 -LENS 2
3561 3-28620 .GASKET 2
09471-12056 .BULB (12V, 21W) 2
03211-04208 .SCREW 4
35627-430 10 .GASKET 4
356 17-47210 -COVER, stay 2
35665-472 10 .CUSHION 2
35695-32400 SPACER 2
35690-32200 CUSHION 2
09160-10006 WASHER 2
0832 1-2 1 108 LOCK WASHER 2
08310-12108 M T 2
3685 1-45290 LEAD W IRE, earth 2
41580-45000-019 BRACKET, RH I
41590-45000-019 BRACKET, LH I
38610-49230 RELAY, t u r n s ignal I
38830-49200 CONTROL UNIT, t u r n s ignal 1
FIG.34 REAR COMBINATION LAMP
Q ' t y Remarks Ref.No. P a r t No. Description
1 35720-4521 0 LAMP UN IT, rear combination I
2 35712-45012 .LENS
3 35713-45010 'GASKET
4 09471-12035 -BULB (12V, 23/8W) I
5 09 125-04002 .SCREW 4
6 35627-430 10 'GASKET 4
) 7 02112-06128 'SCREW 2
8 08322-2 1068 'WASHER 2
9 08321-21068 'LOCK WASHER 2
10 08310-11068 'NUT 2
1 1 35730-452 10 BRACKET ASSY
12 35765-22210 .CUSHION
13 35766-222 10 . SPACER
14 01 107-06258 BOLT 3
15 09 160-06027 WASHER 3
16 08322-2 1068 WASHER 3
17 08310-1 l068 NUT 3
18 09308-07004 GROWET, lead w i re 2
FIG.35 (F-9) : E2, E4, E21, E25 FIG.36 (F-10): E22 FIG.37 (F-! l ) : E34
FIG. 35
FIG.35 REAR COMBINATION LAMP (E2, E4, E21, E25)
Q' t~ Remarks Ref.No. Part No. Description
C E2, E4, E21, E25 1 35720-45220 LAMP UNIT, rear combiration l
35712-45612 .LENS I
35713-45010 'GASKET l
09471-12057 .BULB (12V, 21/5W) I
09125-04002 'SCREW 4
35627-43010 .GASKET 4
02 1 12-061 28 'SCREW 2
08322-21 068 'WASHER 2
0832 \ -2 1068 .LOCK WASHER 2
08310-11068 'NUT 2
35730-45220 BRACKET ASSY I
35765-22210 'CUSHION 3
35766-222 10 ' SPACER 3
0 1 107-06258 BOLT 3
09 160-06027 WASHER 3
08322-2 1068 WASHER 3
08310-11068 NUT 3
09308-07004 GROMT, l ead w i r e 2
FIG.36 REAR COMBINATION LAMP (E22)
Q'~Y Remarks Ref.No. P a r t No. Description
C E22 1 1 35710-47290-999 LAMP ASSY, rear combination I
5 35627-43010 .GASKET
) 6 35728-45630 .GROMMET
7 35765-222 10 .CUSH ION
8 35766-371 20 .SPACER
9 09471-12046 BULB (Executed l o c a l l y 12V. I PHILIPS ZNlK12857 21/5W)
10 01 107-06258 BOLT 3
1 1 09 160-06027 WASHER 3
12 08322-2 1068 WASHER
13 08310-1 1068 N U
14 09308-07004 GROWET, lead wire
15 35970-49030 REFLEX REFLECTOR, rear I
16 08321-21058 LOCK WASHER I
17 08310- 1 1058 NUT I
18 35974-45200 BRACKET I
19 01 104-05108 BOLT 2
20 08322-21 058 WAWER 2
21 08310- 11058 NUT 2
FIG. 37
FIG. 37 REAR COMB1 NATION LAMP (E34) Q'ty Remarks
Ref.No. Part No. Description
C E34 1 1 35720-45260-999 LAMP UNIT, rear combination I
2 35712-45642 .LENS l
3 35713-45010 -GASKET
4 09 i 25-04002 SCREW
5 35627-430 10 'GASKET
) 6 021 12-06128 .SCREW
7 08322-2 1068 ' WASHER
8 08321-21068 -LOCK WASHER
9 08310- 1 1068 .NUT
10 09471-12046 BULB (Executed l o c a l l y 12V. I PHILIPS WK12857 21/5W)
11 35730-45220 BRACKET ASSY i
l 2 35765-22210 .CUSHION 3
13 35766-22210 .SPACER 3
14 01 107-06258 EOLT 3
15 09 160-06027 WASHER 3
16 08322-2 1068 WASHER 3
17 08310-11068 NUT 3
18 09308-07004 GROWET, lsad w i re 2
FIG.38 ELECTRICAL Q' t~ Remarks
Ref.No. Part No. Description
1 31800-37020 RELAY, s t a r t i n g motor I
2 021 12-06108 SCREW 2
3 08310-22068 NUT 2
4 08321-21068 LOCK WASHER 2
5 33850-10x0 LEAD WIRE, s t a r t i n g motor l
6 31861-35100 CAP, terminal 3
7 36740-49200 FUSE BOX ASSY l
) 8 09481-10001 .FUSE (IOA) 4
9 09481-15001 .FUSE(15A) I
10 02112-06168 SCREW
1 1 08322-2 1068 WASHER
12 09404-06401 CLAMP
13 02 1 12-06088 SCREW
14 32800-45210 RECTIFIER,regulator I
15 02 1 12-061 28 SCREW 2
16 47410-45101 PLATE, e l e c t r i c par ts holder I
17 33410-45110 COIL, i g n i t i o n No.1 i
18 53420-45110 COIL, i g n i t i o n No.2 I
19 08310-1 1068 NUT
20 09403-06307 CLAW
21 33510-45010 CAP, spark p lug (L) 2
22 33510-43010 CAP, spark p lug (S) 2
23 33510-45600 CAP, spark p lug (L)
24 33510-44600 CAP, spark p lug (S) : F E Z , E4, E21, E22
25 33541-69010 SEAL, plug 4
26 33542-98000 SEAL, h ightension cord 4
FIG. 39
FIG.39 WIRING HRRNESS Q'ty Remarks
Ref.No. Part No. Description
W l RING HARNESS
W i R l NG HARNESS
CLAMP (L:180)
CLAMP
C L I P
SCREW
WASHER
SWITCH ASSY, ignition
SWITCH ASSY, ignition
.BOLT
. L E K WASHER
SWITCH, brake lamp
SPR l NG
HORN, I w pitched
HOW, high pitched
BOLT
WASHER
LEAD WIRE, oil pressure switch
PROTECTOR, wiring harness
CLAMP
FIG.40 FRAME
Description Q ' t y Remarks
Ref.No. P a r t No.
1-1 41100-45300-019 FRAM I
1-2 4 1 100-45320-0 19 FRAME I E22, E25
1-3 41100-45310-019 FRAME I E34
2 41910-45100-019 PLATE, engine nount ing No.1 2
3 Ol 107-08658 BOLT 4
4 08321-21088 LOCK WASHER 4
5 4 1993-45000-0 19 PLATE, engine m u n t i ng No.2 I
6 01 107-08168 BOLT 2
7 08321-21088 LOCK WASHER 2
8 41970-45100-019 PLATE, engine mount1 ng No.3 RH I
9 41980-45100-019 PLATE, engine m u n t i n g No.3 LH I
10 01 107-08408 BOLT 4
l l 08321-21088 LOCK WASHER 4
12 4 155 1-45102 HOLDER, t o o l I
13 09800-00199 TOOL SET I
14 47191-45100 COVER, RH I
15 47291-45100 COVER, LH I
16 68143-45101 TAPE 2
17 51876-45200 COVER, frame head RH I
18 51 886-45200 COVER, frame head LH l
19 02 142-05505 SCREW, lower 2
20 02 142-05 105 SCREW, upper 2
FIG.41 STAND
Ref.No. Part No. Description Q ' t y Remarks -
1 42100-45121 STAND,center I
2 42100-451 31 STAND, center I €22, E25
3 09180-10040 SPACER (10 .7~15.9~38) 2
4 09101-10018 BOLT 2
5 08321-21 108 LOCK WASHER
6 09385-10001 CLIP
7 09443-2000 1 SPRl NG I
8 09443- 18003 SPR l NG 2 E22, E25
9 09321-10001 CUSHION l
10 42310-45000 STAND, prop
1 1 09443- 17005 SPRl NG
12 09 100- 10067 BOLT ( 10x30)
13 08310-22108 NUT
14 42310-45601 STAND, prop
15 09443- 1 1008 SPR l NG
16 09443- 19002 SPR l NG
17 09111-10013 BOLT
1 E25
I
18 08310-22108 NW I
19 09320-07001 CUSHION
20 42330-45 l00 BRACKET
2 1 42330-45 1 10 BRACKET
22 09100-10007 BOLT (10x27)
23 08321-21 108 LOCK WASHER
24 431 10-451 10 PEDAL, brake
25 43120-45100 ARM, brake pedal rod
26 01 107-08258 BOLT
27 08321-21088 LOCK WASHER
28 09448-37002 SPRING
29 09200-06029 PIN
30 04111-20158 COTTERPIN
31 08322-2 1068 WASHER
32 01 107-06208 BOLT
33 08310- 1 1068 NUT
FIG. 42 FOOTREST
Q'ty Remarks Ref .No. Part No. Description
1 43510-45110-019 BAR, f r o n t f o o t r e s t RH I
2 43520-45110-019 BAR, f r o n t f o o t r e s t LH I
3 0931 9- 10008 BUSHING 4
4 09104- 10007 BOLT 4
5 09 160- 100 13 WASHER 8
6 43550-49002 RUBBER. RH I
7 43560-49002 RUBBER, LH I
8 09200-08002 PIN 2
9 08322- 1 1088 WASHER 2
10 04111-20158 COTTER PIN 2
1 1 09448- 140 13 SPR l NG 2
12 43610-45000 BAR, p i l l i o n f o o t r e s t RH I
13 43620-45000 BAR, p i l l ion foo t res t LH I
14 43612-45000 RUBBER, RH I
15 43622-45000 RUBBER, LH I
16 4363 1-45000 WASHER 2
17 09200-06010 PIN 2
18 04111-20158 COTTER PIN 2
FIG.43 FUEL TANK
Q'ty Remarks Ref.No. Part No. Description
1 44 100-47200- IOU TANK, fue l I
2 68110-47200-66'1 .TAPE SET I
3 44 100-47200-OBE TANK, fue l I
4 681 10-47200-67M .TAPE SET I
5 44175-47000 CUSHION 2 E22
6 681 11-45200 EMBLEM 2
7 021 32-03065 SCREW 4
8 44200-30702 CAP, f i l l e r I
9 09329-10007 CUSHION, f r o n t 2
10 09329-01005 CUSHION, center I
1 1 09320- 12010 CUSHION, rear No. l I
12 09320-12023 CUSHION, rear No.2 l
13 09 180-08067 SPACER I
14 01 107-08308 eOLT I
15 09 160-08002 WASHER I
16 44300-47270 COCK ASSY, fue l 1
17 44348-47270 .O RING I
18 09128-06024 BOLT 2
19 09 168-060 10 GASKET 2
20 09343-07026 HOSE, fuel (L:250) I
21 09401-10403 CLIP 2
22 34810-45300 GAUGE ASSY, fuel level I
23 34825-451 00 .GASKET I
24 01 104-05108 BOLT 5
25 08321-21 058 LOCK WASHER 5
26 34885-49002 PLATE, fuel d r a i n I
27 34888-49000 GASKET I
28 02 1 12-05088 SCREW 4
29 08321-21058 LOCK WASHER 4
30 09343-05165 HOSE I
31 09401-08402 CLIP I
Q'~Y Remarks Ref.No. P a r t No. Description
45100-45310-43U SEAT
45100-45300-43U SEAT
46210-45300 HANDLE, p i l l i o n rider
09321 -08006 CUSH l ON
4521 3-47200 STRIKER, seat lock
4521 7-47200 SHIM
0 1 107-06 168 BOLT
08321-2 1068 LOCK WASHER
08322-2 1068 WASHER
45214-49105 GUIDE PLATE
95700-47810 LOCK SET, seat
01107-06208 BOLT
08321-21068 LCCK WASHER
08322-11068 WASHER
95700-35821 LCCK SET, helmet
09 106-06005 BOLT
08321 -21068 LOCK WASHER
FIG.45 FRAME COVER Q ' ~ Y Remarks
Ref.No. Part NO. Description
47111-45300-1011 COVER, frame RH
68130-45300-66Y TAPE SET, RH
47111-45300-08E COVER, frame RH
68130-45300-671 TAPE SET, RH
47211-45300-1011 COVER, frame LH
681 40-45300-66'1 TAPE SET, LH
47211-45300-08E COVER, frame LH
68140-45300-671 TAPE SET, LH
47117-45000 CUSHION
09320-08018 CUSHION, lower
68131-45300 EMBLEM
09 148-03002 NUT
FIG.46 FRONT FORK
Q'ty Remarks Ref.No. P a r t No. Description
1 51 103-45300 WMPER ASSY, RH 1
2 51104-45810 WMPER ASSY, LH I
3 5 1 130-4530 .OUTER TUBE, F# I
4 51 140-45300 .OUTER TUBE, LH l
5 51 153-49000 ..01 L SEAL 2
6 51156-40301 'RING, o i l seal s topper 2
7 51147-16510 .BOLT 2 l
8 51148-41310 .GASKET 2
9 02 1 12-04088 .SCREW 2
10 51 183-OM10 .GASKET 2
l I 01 107-08508 .BOLT l
12 08322-21 088 .WASHER 2
13 08321-31088 'LOCK WASHER I
14 08310-12088 'NUT l
15 51195-49071 'PIECE, o i l l ock 2
16 51146-49000 .CYLINDER 2
17 51177-49000 .-SPRING 2
18 51196-49000 ..RING, p i s t o n 2
19 51173-49002 .DUST SEAL 2
20 51110-49100 'INNERTUBE 2
21 51 171-45300 -SPRING 2
22 51172-38010 .GUIDE SPRING 2
23 51176-45300 .SPACER 2
24 51 117-16310 .O RING 2
25 51351-41211 .CAP 2
26 51293-49001 .VALVE,air 2
27 51117-41211 ' - 0 RING 2
28 51294-49000 .CAP 2
FIG.47 STEERING STEM Q'ty Remarks
Ref.No. Part No. Description
1 - 1 51410-45300-291 STEERING STEM
1-2 51410-45310-291 STEERING STEM
2 09265-30005 .BEAR I NG
3 0821 1-30402 .WASHER
4 Ol 107-08358 BOLT 4
5 08321-21088 LOCK WASHER 4
6 51 553-49101 GASKET 2
7 51551-49101 GUIDE, lower 2
8 51530-49101 BRACKET, headlamp RH I
9- 1 5 1540-49 10 1 BRACKET, head l amp LH 1
9-2 51540-49120 BRACKET, headlamp LH I E22,E25
10 51 555-49 100 GUIDE, upper 2
1 1 5 1556-49 100 GASKET 2
12 51311-49100-291 STEM HEAD, s teer ing l
13 56211-29320-291 CLAMP, handlebar upper 2
14 01204-08357 BOLT
15 0832 1-2 1088 LOCK WASHER
16 51353-45000 NUT
17 5 1356-31 700 WASHER
18 01107-10558 BOLT
19 08322-2 1 108 WASHER 2
20 08321-31 108 LOCK WASHER 2
21 08313-11105 NUT 2
22 01 107-08508 BOLT I
23 08322-21088 WASHER I
24 08321-31 088 LOCK WASHER I
25 0831311085 NUT I
26 51631-28000 NUT, s teer ing stem I
27 09265-25008 BEARING, upper I
28 51643-49001 OUST SEAL, upper I
29 51871-49100 COVER, f r o n t f o r k l
30 68200-49810 TAPE SET, f r o n t f o r k cover l
31 35950-49080 REFLEX REFLECTOR, f r o n t 2
32 51900-22662 LOCK ASSY, s teer ing I E22,E25 (Executed l o c a l l y )
FIG. 48
FIG.48 FRONT WHEEL Q' t~ Remarks
Ref.No. P a r t No. Description
1 541 11-45101 WEEL. f r o n t (N19XMT 1 .85) I
2 08 123-63027 BEAR I NG 2
3 54730-18400 SPACER l
4 547 1 1-49000 AXLE, f r o n t I
5 08314-31 128 NUT I
6 04111-30308 COTTER PIN I
7 091 59- 12004 NUT I ,E22, E25
4 74740-,8402 SPACER, bear ing RH I
54741-49101 SPACER, f r o n t a x l e I
10 08322-2 1 128 WASHER I
1 1 09160-1 5002 WASHER, LH I
12 54600-49100 BOX, speedometer gear I
13 5921 1-45250 DISK, f r o n t brake RH I
14 59221-45250 DISK, f r o n t brake LH I
15 09 100-081 40 BOLT 12
16 09 169-080 16 WASHER 6
17 55100-45116 TIRE, f r o n t (3.50 H19) I
18 55200-15010 TUBE, inner (3.50-19) I
19 55411-45100 BALANCER (209) (01.3)
20 55412-45100 BALANCER (309) (01.3)
FIG.49 HANDLEBAR - FRONT FENDER
Q' ty Remarks Ref.No. Part No. Description
HANDLEBAR
MIRROR, r e a r v i e w RH
MIRROR, r e a r v i e w LH
MIRROR, r e a r v i e w
MIRROR, r e a r v i e w
MIRROR, r e a r v i e w RH
MIRROR, r e a r v i e w LH
MIRROR, r e a r v i e w RH
MIRROR, r e a r v i e w LH
CABLE, c l u t c h
P I N
COTTER P I N
GUIDE
CABLE ASSY, t h r o t t l e
CLIP
CLAMP
CABLE, s t a r t e r
FENDER, f r o n t
80 LT
LOCK WASHER
GUIDE, c a b l e
GAUGE, f r o n t f o r k a i r
GRUGE, f r o n t f o r k a i r
FIG.50 RIGHT HANDLE SWITCH Q ' ~ Y Remarks
Ref.No. Part No. Description
1 571 10-4401 1 GRIP, t h r o t t l e I
2 5721 5-49100 CAP, g r i p end RH I
3 57300-49 l01 LEVER ASSY, brake I
4 57420-49101 .LEVER, brake l
5 57431-18621 .BOLT I
6 08319-21068 -NUT I
) 7 57460-49100 SWITCH ASSY, brake lamp
8 5746 1- 18600 -HOLDER
-SPRING
.PLATE
-COVER
-SCREW
-LOCK WASHER
.WASHER
BAND (L:120)
SWITCH ASSY, handle RH
.SCREW
18 37200-49220 SWITCH ASSY, handle RH
19 37591-49210 .SCREW ] E4, E22, E25, E34
FIG. 51
FIG.51 LEFT HANDLE SWITCH
Q'ty Remarks Ref.No. P a r t No. Description
1 57211-44100 GRIP, LH I
2 57216-49100 CAP, g r i p end LH l
3 57500-49101 LEVER ASSY, c l u t c h I
4 57620-49101 .LEVER, c l u t c h I
5 57431-11011 -8OLT.lever I
6 08319-21068 'NUT I
7 57441-1 1010 .ADJUSTER, cable l
) 8 57442- 1 1010 .NUT I
9 Ol 107-06208 'WLT I
10 5766 1-3 1000 COVER I
1 1 09407-12402 BAND (L:120) 2
12 58273-31000 BOOT I
13 37400-49210 SWITCH ASSY, handle LH I
14 02 1 12-05 165 .SCREW 2
15 37400-49110 SWITCH ASSY, handle LH
16 02 1 12-05 165 .SCREW 2
FIG. 52 FRONT CAR1 PERS Q ' t y Remarks
Ref.No. Part No. Description
59100-44100 CARIPERS ASSY, f r o n t RH I
59300-44100 CARIPERS ASSY, f r o n t LH l
1 59301-45820 'PISTON SET 2
2 59107-18410 ..SEAL, p is ton 2
3 59308-45200 --BOOT, p is ton 2
4 59301-45810 'PADSET 2
5 59371-45200 .-SHIM 2
6-1 59151-44100 -HOLDER, car ipers RH I
6-2 59351-44100 .HOLDER, car ipers LH I
7 59315-45200 .SPRING, pad 2
8 59316-45200 'GUIDE, pad 4
9 59305-45200 .AXLE No.1 2
10 59306-45200 'AXLE No.2 2
1 1 59312-45200 .BOOT 4
12 59314-45200 .BOLT 4
13 59121-18410 .BLEEDER 2
14 59122-18410 'CAP 2
15 59324-45200 'COVER 2
16 01517-10408 BOLT 4
FIG.53 FRONT WSTER CYLINDER Q ' t y Remarks
Ref.No. Part NO. Description
59600-45050 CYLINDER ASSY, master I
1 59600-45810 .PISTON 8 CUP SET l
2 59667-18441 .DIAPHRAGM I
3 59668- 18441 .PLATE, diaphragm I
4 59669-33621 .CAP
5 01 107-06258 .BOLT
6 08322-2 1068 .WASHER
7 59686-33600 .O RING
8 59688-3360 1 .SCREW
FIG.54 FRDNT BRAKE HOSE Q'ty Rernarks
Ref.No. P a r t No. Descri p t ion
1 5971 1- 18400 BOOT, master cy l i nder I
2 09360- 10007 UNION BOLT 2
3 09161-10005 GASKET 4
4 59480-47052 HOSE, brake h. I I
5 5924545000 GUIDE, hose I
6 09308- 14007 GROMMET I
7 59491-45000 JOINT, brake hose I
) 8 01 107-06208 BOLT l
9 08321-21068 LOCK WASHER I
10 59240-47051 HOSE. brake No.2 RH I
11 59240-47051 HOSE, brake No.2 LH I
12 59268-49000 CLAMP 2
13 59244-49000 BUSHING 2
14 09360-10007 UNION BOLT 2
15 09161-10005 GASKET 4
16 09360-10008 UNION BOLT I
17 09161-10005 GASKET 3
FIG.55 REAR SWINGING ARM
Q ' t y Remarks Ref.No. P a r t No. Description -
61100-45821-019 REAR SWINGING ARM SET (BLACK) I
09265- 170 12 'BEAR I NG 2
61213-45101 SHAFT, p i v o t 2
09 140-24009 NUT 2
61375-45101 BOOT, d r i v e shaft l
09402-00304 CLAMP I
032 1 1-04255 SCREW I
61 373-45 100 SPRl NG I
62 100-45300 SHOCK ABSORBER, rear 2
08313-11108 NUT 4
08322-11128 WASHER, inner ( 1 2 . 5 ~ 2 2 ~ 2 . 3 ) 3
09160-10001 WASHER, ou ter (10 .5~24~2.3) 4
09160-10033 WASHER, ou ter ( 1 0 . 5 ~ 2 4 ~ 3 . 2 ) 2
09160-10001 WASHER. lower (10 .5~24~2.3) 2
08322-11128 WASHER, lower LH ( 1 2 . 5 ~ 2 2 ~ 2 . 3 ) 1
6431 0-45 100-0 19 TORQUE L INK, rear (BLACK) I
09111-10020 BOLT, f r o n t l
09101-10017 BOLT, rear I
08322- 1 1 108 WASHER 2
083 14-4 1 108 NUT 2
04111-20208 COWER PIN 2
FIG.56 REAR FENDER
Ref.No. P a r t No. Description Q'tY Remarks
1 63112-49100 BODY, rear fender f r o n t l
2- 1 63 1 10-4722 1 FENDER, rear
2-2 63110-47240 FENDER, rear
3 63411-31900 MUDGUAR0,rearfender l
4 09320-08013 CUSHION, f r o n t 2
5 01107-08168 BOLT 2
6 08322- 1 1088 WASHER 4
7 08321-21088 LC€K WASHER 2
8 08310-12088 NUT 2
9 01204-08407 BOLT
10 08310-22088 NUT
l l 08321 -21088 LOCK WASHER 2
12 08322- 1 1088 WASHER 4
FIG.57 REAR WHEEL Q' t~ Rernarks
Ref.No. Part No. Description
1 64100-45810 WHEEL, rear I
2 09319-12019 .WSHING 6
3 08123-63037 BEARING, RH l
4 08143-63037 BEARING, LH I
5 64730-45100 SPACER, bearing (L:73) I
6 64740-47001 SPACER, RH (L:23.5) I
7 64772-45100 SPACER, LH (L:85) I 1 8 09180-17053 SPACER.RH(17x33x15.2) l
9 6471 1-45100 AXLE, rear I
10-1 09141-16001 NUT I
10-2 09159-16002 NUT I E22
1 1 69721-47001 €RACKET, rear caripers I
12 041 1 1-40308 COTTER PIN l
13 08322- 1 1 168 WASHER l
14 09160-17018 WASHER. LH (17 .5~36~3.2) I
15 64680-45\11 JOINT, driven l
16 0- 0 RING l
1 7 64676-45 1 1 1 WASHER 3
18 09 128-06005 BOLT 6
19 59210-18450 DISK, rear brake l
20 09100-08094 BOLT 6
21 09169-08016 WASHER 3
22 65100-451 16 TIRE, rear (4.50H17) I
23 65200-49010 TUBE, inner I
24-1 55411-45100 BLANCER (209) AR(W3)
24-2 55412-45100 BLANCER (309) AR(W3)
FIG. 58
FIG. 58 REAR CAR l PERS
Ref.No. P a r t No. Description 9' t~ Remarks
69100-45020 CARIPERS ASSY, rear l
1 69100-45850 .PISTON 8 PAD SET I
2 69130-45020 .-PAD 2
3 59107-18410 ..SEAL, p is ton
4 69108-45000 .-BOOT, p i s t o n
5 69107-45000 . .SEAL, p j s t o n
.BOLT, housing
'PIN
.CLIP
'SPRING
'DUST COVER
.BLEEDER ( I )
'CAP
'SHIM
BOLT
FIG. 59
FIG. 60
FIG.60 OPTIONAL
Q'W Remarks Ref.No. Part No. Description
37 146-47010 BLANK KEY
99000-25 1 10 WAKE PAD GREASE
99000-25100 CALIPERS AXLE GREASE
99000-32030 THREAD LOCK CEMENT, super
99000-32040 THREAD LOCK CEMENT
99000-31030 SUZUKI 'BOND No. 4
99000-25030 SUZUKI SUPER GREASE
99000-25140 SUZUKI M)LY PASTE
11401-45820 GASKET SET
99000-10109-019 PAINT (BLACK)
99000-10109-291 PAINT (BLACK SEMI-GLOSS)
99000-10209-08E PAINT (PEARL BLACK)
99000- 10 105-0 19 PA l NT (BLACK)
99000-10105-291 PAINT (BLACK SEMI-GLOSS)
99000- 10205-08E PA INT (PEARL BLACK)
NET:20g
NET:20g
NET: 509
NET: 200g
NET :200g
NET : 1509
NET: 509
NOT SHOWN
NET: 90g
NET: 500g
PARTS NUMBER INDEX
INDEX DE No DE PIECE
INDICE DE No. DE PIEZAS
P a r t N O . P . g e - R e ' f . N . . P a r t N o . P a s + - R e r . N o . P a r t N o . P a s * - R e f . N o . < A d d r e s s N o . ) ( A d d r e s s N o ,) ( A d d r e a s No.)
1 0000 11 100-45830 2-01 : 12290-45100 7-12 12931-45000 9-1 1 11 11 5-45740 2-02 12600-45820 8-04 12932-45010 9-13 11 11 6-45740 2-03 g 12611-45000 8-01 : 12933-45001 9-1 2 l 1 141 -49002 2-07 5 12633-31000 8-07 5 131 10-45100 2-25 11152-45000 2-17 : 12649-45000 8-11 : 13120-45100 2-26
11171-45000 3-01 g12711-45110 9-01 g 13200-45120 11-0 11 173-45002 1-02 5 12721-49000 9-04 5 13201-45120 11-03 11174-45000 1-04 E 12741-45110 9-02 13202-45120 ?l-02 11176-45010 1-06 12750-45040 9-05 13203-45120 11-03 1 1 177-45000 1-07 12760-45040 10-01 8 13204-45120 11-04
11186-45000 1-09 : 12771-45052 10-02 : 13246-44080 11-44 11187-45000 1-10 12776-45001 10-03 13247-44080 1 1 -43 11210-45100 3-01 12780-45050 10-05 : 13250-44080 11-45 11 241 -45040 3-04 1 12788-45050 10-06 5 13251-44080 11-35 11300-45821 4-01 : 12791-45040 10-09 : 13254-92311 11-48
11340-45110 5-01 : 12800-45810 9-18 : 73258-44080 11-34 11351-45000 5-12 5 12810-45040 10-12 5 13267-47070 11-57 11360-45100 5-19 12830-45002 10-14 5 13268-44010 1 1 -53 11 381 -49001 5-08 12833-45001 10-1 5 13271 -9301 1 11-56 11382-49002 5-25 12837-45000 10-22 13276-31210 11-58
11394-45000 4-30 : 12838-45001 10-17 : 13332-44080 11-41 11401-45820 60-09 12891-45000 9-07 13357-44080 11-39 11482-45100 5-02 12892-45000 9-15-1 g 13370-44080 1 1 -49 11483-45000 5-14 5 12892-45001 9-1 5-2 5 13373-39110 11-47 11 489-45001 6-02 8 12892-45002 9-15-3 5 13376-44080 11-51
5 11491-45000 5-10 : 12892-45003 9-1 5-4 13382-44030 1 1 -36 11 493-45001 5-28 5 12892-45004 9-15-5 5 13383-45120 11 - 1 1 11497-45000 4-31 $ 12892-45005 9-15-6 5 13387-44030 11-07 1 1 51 1-45300 6-01 12892-45006 9-15-7 : 13388-44030 11-37 12111-45110 7-24-1 : 12892-45007 9-15-8 g 13389-44030 11-08
12111~45110~050 7-24-2 5 12892-45008 9-15-9 5 13394-31210 11-06 1211 1-451 10-100 7-24-3 12892-45009 9-1 6-1 1341 0-451 10 1 1 -76 121 40-451 20 7-25-1 : 12892-45010 9-16-2 13415-47070 11-63 12140-45120-050 7-25-2 5 12892-45011 9-16-3 5 13421-47070 1 1 -60 121 40-49001 7-25-3 : 12892-4501 2 9-16-4 5 13422-44080 11-74
5 12151-29001 7-26 12892-45013 9-16-5 : 13422-47070 1 1 -65 12161-45100 7-02 § 12892-4501 4 9-1 6-6 5 13425-451 10 11-67 12200-451 00 7-01 : 12892-45015 9-16-7§13500-45110 11-05 12220-45100 7-06 12892-45016 9-16-8 13503-44080 11-09 12231-45100 7-07 : 12892-45017 9-16-9 : 13523-98010 11-64
12241-45100 7-08 : 12892-45018 9-17-1 :13550-45110 11-19 12250-45100 7-1 0 12892-4501 9 9-1 7-2 13550-451 20 1 1 -71 12261-45100 7-1 1 12900-4581 0 9-10 : 13550-47070 11-17 12271-45100 7-09 0 1291 1-4501 1 9-08 5 13550-47090 11-25 12281-45100 7-13 : 12912-4501 1 9-09 8 13551-451 10 11-33
P . . t N o . P a s . - R e f . N o . P a r t N o . P a g e - R c f . N o . P a r t No. P = s e - R e f . N o . ( A d d r e s s No .> ( ~ d d r e s s No.) ( A d d r e s s Na.)
P.
Part No. P a g e - R c f . N o . P a r t N o . P a g e - R c f . N o . P a r t N o . P a ~ c - R e f . N o . ( A d d r e s s No.) ( A d d r e s s No .> ( A d d r e s s No .>
p a r t N o . Page-Ref.~,.. ~ . r t NO. P a g e - R o f . N o . P a r t No. P a g e - R e f . N o . ( A d d r e s s Na .) ( A d d r e s s No.) (Ad d r o s a No.)
P a r t No. P a g e - R e f . N o . P a r t N o . P a g e - R e 1 . N . . P=.( No. P a g e - R e f . N o . ( A d d r e s s No .> ( A d d r e s s No.) ( A d d r e s s No.)
P P
P.,, N ~ . P . B ~ - R ~ ~ . N ~ . Part N o . ~ a g ~ - R e f . N o . P a r t N o . P a g e - R e f . N o . ( A d d r e s s No.) (A d d r e s s No.) ( A d d r e s s No.) --P-
P a r r No. P a s e - R e f . N o . P a r t N o . P a g e - R e f . N o . P.tt N o . P a g e - R e f . N o . ( A d d r e s s N o . ) ( A d d r e s s No .) < A d d r e s s N o . )
P a r t NO. P a g e - R e f . N o . P a r t N o . P a g e - R e f . N . . P * . t N o . P a g e - R c f . N o . ( A d d r e s s No.) ( A d d r e s s N o .> ( A d d r e s s N o .>
P a r r NO. P a g e - R e f . N e . P a r t N o . P a g e - R e f . N o . P a r t No. P a g e - R e f . N o . ( A d d r e s s N o . > ( A d d ~ e s s N o .) ( A d d r e s s N o . )
P a r t N o . P a ~ e - R e f . N o . & a r t N o . P . B c - R F ~ . N o . Pa.1 N o . P a g e - R e f . N o . ( A d d r e s s N o .> ( A d d r e s s No.) ( A d d r e s s No.)
P
P a r t N o . P a g e - R e f . N o . P a r t N O . P a g e - R e f . N o . P a r t No. P a g e - R e f . N o . ( A d d r e s s No.) ( A d d r e s s No.) < A d d r e s s NO.)
p--
p l r t No. P a g e - R e f . N o . P a r t N.. ~ . g ~ - R t f . N o . P a r t N o . P a s * - R e f . N o . < A d d r e s s No.) (A d d r e s s No.) ( A d d r e s s No.)
1 SUZUKI MOTOR C0,LTD. I Head Of f ice : Hamamatsu - Nishi. P.O.Box 1 ,
432-91 Hamamatsu, Japan
I SUZUKl GS850GLT PARTS CATALOGUE I 1 s t Edit ion
Printed i n Oct., 1979 Published i n Oct., 1979
Editor : SUZUKI MOTOR Co., LTD. Export parts section
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